KR20020043800A - Exhaust gas of catalytic converter for vehicle - Google Patents
Exhaust gas of catalytic converter for vehicle Download PDFInfo
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- KR20020043800A KR20020043800A KR1020000072924A KR20000072924A KR20020043800A KR 20020043800 A KR20020043800 A KR 20020043800A KR 1020000072924 A KR1020000072924 A KR 1020000072924A KR 20000072924 A KR20000072924 A KR 20000072924A KR 20020043800 A KR20020043800 A KR 20020043800A
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- South Korea
- Prior art keywords
- exhaust gas
- shell
- mat
- end cone
- bent
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2304/00—Optimising design; Manufacturing; Testing
- B60Y2304/05—Reducing production costs, e.g. by redesign
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/22—Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2510/00—Surface coverings
- F01N2510/08—Surface coverings for corrosion prevention
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
Description
본 발명은 자동차용 배기가스 정화장치에 관한 것으로서 더욱 상세하게는 배기 가스에 잔존하는 유해가스를 정화하는 배기가스 정화장치의 양측에 배기매니폴더와 배기관을 연결할 수 있도록 구비되는 엔드콘의 개선에 관한 것이다.The present invention relates to an exhaust gas purification device for an automobile, and more particularly, to an improvement in an end cone provided to connect an exhaust manifold and an exhaust pipe to both sides of an exhaust gas purification device for purifying harmful gas remaining in exhaust gas. will be.
자동차용 배기가스 정화장치는 자동차주행에 필요한 추력을 얻기위하여 연료와 공기를 혼합하여 폭발시키면 이 폭발과정에서 연소가스가 발생하고 이 연소가스내에 함유되어있는 유해물질이 바로 대기로 방출되어 대기오염을 유발하는 것을 방지하기 위하여 설치된다.When the vehicle exhaust gas purification device explodes by mixing fuel and air to obtain the thrust necessary for driving a car, combustion gas is generated during this explosion process, and harmful substances contained in the combustion gas are immediately released to the atmosphere to prevent air pollution. It is installed to prevent causing.
상기와 같이 엔진이 연소하면서 발생하는 배기가스에는 유해성가스인 일산화탄소와 탄화수소 및 질소산화물과 무해성가스인 수증기, 이산화탄소가 혼합되어 배출된다.As described above, the exhaust gas generated by the combustion of the engine is discharged by mixing carbon monoxide and hydrocarbons, which are harmful gases, and nitrogen oxides, water vapor and carbon dioxide, which are harmless gases.
유해성가스인 일산화탄소는 산소가 부족한상태에서 연소되었을 때 발생하는 무색무취의 기체로서, 이러한 일산화탄소가 정화되지 않은 상태에서 대기로 방출되면 이 가스를 흡입한 인체에 산소결핍증을 유발하는 문제를 가진다.Carbon monoxide, a noxious gas, is a colorless and odorless gas generated when oxygen is depleted. If such carbon monoxide is released into the atmosphere in an unpurified state, it causes oxygen deficiency in the body inhaling the gas.
질소산화물의 경우에는 자극적인 냄새가 강한 유해한 가스로서 광화학스모그의 주원인이 되며, 탄화수소의 경우에는 연료의 불완전연소에 의하여 발생하는 화합물의 가스나 미립자를 총칭하는 것이다.In the case of nitrogen oxides, irritating odors are harmful gases, which are the main cause of photochemical smog, and in the case of hydrocarbons, gases or particulates of compounds generated by incomplete combustion of fuel are collectively referred to.
이 탄화수소가 정화되지 않은 상태로 대기중으로 방출될 경우에는 탄화수소에 의한 직접적인 대기오염의 경우보다는 대기중에 분해되거나 화학반응을 일으켜 광화학스모그의 원인제공을 하는 물질이다.When these hydrocarbons are released to the air without purification, they are decomposed or chemically reacted to the atmosphere, rather than direct air pollution by hydrocarbons, to provide photochemical smog.
상기와 같이 엔진에서 배출되는 배기가스에 함유된 유해가스성분을 정화하여 이산화탄소, 수증기, 산소 및 질소와 같은 무해가스로 환원하여 대기중으로 방출시킬 수 있도록 하는 것이 배기가스 정화장치이다.As described above, the exhaust gas purification apparatus is configured to purify the harmful gas component contained in the exhaust gas discharged from the engine to reduce the harmful gas such as carbon dioxide, water vapor, oxygen, and nitrogen and release it into the atmosphere.
이러한 배기가스 정화장치에는 자신은 변화하지 않으면서 적당한 조건하에서 반응물질이 산화 및 환원반응을 일으키도록 도와주는 반응촉진제인 백금, 로듐, 파라듐과 같은 촉매를 이용하여 유해가스를 정화시키는 장치이다.The exhaust gas purifier is a device for purifying harmful gases by using catalysts such as platinum, rhodium, and palladium, which are reaction promoters that help the reactants to oxidize and reduce reactions under appropriate conditions without changing themselves.
상기와 같은 종래의 배기가스 정화장치(10)는 도 1에 도시된 바와 같이 내방에 촉매(11)와 매트(12)를 설치한 쉘(13)이 구비되고, 상기 쉘(13)의 양측에는 배기가스 유입을 위한 유입구(14)와 정화된 배기가스를 머플러등으로 방출하기 위한 배출구(15)를 가지는 엔드콘(16)이 연결되는 구성이다.The conventional exhaust gas purifier 10 as described above is provided with a shell 13 in which a catalyst 11 and a mat 12 are installed inward, as shown in FIG. 1, and on both sides of the shell 13. An end cone 16 having an inlet 14 for exhaust gas inlet and an outlet 15 for discharging the purified exhaust gas to a muffler or the like is connected.
상기 엔드콘(16)은 아웃엔드콘(17)과 인너엔드콘(18)으로 구성되며, 인너엔드콘(18)은 촉매(11)를 지지하는 매트(12)가 배기가스에 의하여 부식되는 것을 방지하면서 내부온도를 저감시킬 수 있도록 설치된다.The end cone 16 includes an out end cone 17 and an inner end cone 18, and the inner end cone 18 indicates that the mat 12 supporting the catalyst 11 is corroded by the exhaust gas. It is installed to reduce the internal temperature while preventing.
그러나, 웜업타입의 정화장치일 경우에는 엔진과 정화장치간의 거리가 짧기 때문에 매트의 부식과 온도저감을 위한 기능을 수행하지만, 언더플로어타입의 정화장치는 엔진과의 거리가 멀기 때문에 매트의 부식을 위해서만 인너엔드콘이 존재하게 된다.However, in the warm-up type purifier, the distance between the engine and the purifier is short, so that the mat performs corrosion and temperature reduction. However, the underfloor purifier has a far distance from the engine. Only inner end cones exist for this purpose.
이러한 이유로 인너엔드콘을 삭제할 경우에는 배기가스에 의한 매트의 부식을 초래하기 때문에 매트의 부식방기를 위하여 부식에 영향을 받지않는 매트를 사용하여야 하는 불편함이 있다.For this reason, when the inner end cones are deleted, the mats are corroded by the exhaust gas, which is inconvenient to use the mats that are not affected by the corrosion to prevent corrosion of the mats.
상기와 같이 종래기술에는 인너엔드콘을 생략할 경우에는 매트의 부식해결을 위한 고가의 매트를 사용하여야 하는 문제점이 있고, 인너엔드콘을 그대로 둘 경우에는 배기가스 정화장치 자체의 구조가 복잡하여져 생산원가가 높아지고 제작이 용이하지 못하게 되는 등 여러 문제점들이 발생하는 실정이다.As described above, when omitting the inner end cone, there is a problem of using an expensive mat for solving the corrosion of the mat, and when the inner end cone is left as it is, the exhaust gas purifier itself has a complicated structure. There are many problems such as high cost and difficulty in manufacturing.
이에 본 발명에서는 상기와 같은 문제점들을 해결하기 위하여 발명된 것으로서 일반적인 매트를 사용하면서 인너엔드콘을 삭제하고 아웃엔드콘을 개량하여 배기가스가 매트에 닿지않도록 함으로서 매트의 부식을 방지하여 배기가스정화장치의 품질과 내구성 향상에 기여하고 배기가스정화장치 제작에 필요한 원가절감에도 기여할 수 있도록 함을 목적으로 한다.Therefore, in the present invention to solve the problems described above, by using the general mat to remove the inner end cone and improve the out end cone to prevent the exhaust gas to contact the mat to prevent corrosion of the mat to exhaust gas purification apparatus It is aimed at contributing to the improvement of quality and durability, and to the cost savings required to manufacture exhaust gas purifier.
도 1은 종래기술이 적용된 자동차용 배기가스 정화장치의 일부단면 구성도.1 is a partial cross-sectional view of a vehicle exhaust gas purification apparatus to which the prior art is applied.
도 2는 본 발명의 기술이 적용된 자동차용 배기가스 정화장치의 일부단면화한 구성도.2 is a partial cross-sectional view of a vehicle exhaust gas purification apparatus to which the technique of the present invention is applied.
도 3은 본 발명의 다른 실시예가 적용된 자동차용 배기가스 정화장치의 일부단면화한 구성도.Figure 3 is a partial cross-sectional view of the vehicle exhaust gas purification apparatus to which another embodiment of the present invention is applied.
*도면의 주요 부분에 사용된 부호의 설명** Description of the symbols used in the main parts of the drawings *
30; 배기가스정화장치30; Exhaust Gas Purification System
31; 촉매31; catalyst
32; 매트32; mat
33; 쉘33; Shell
40; 엔드콘40; End cone
이하 첨부되는 도면과 관련하여 상기 목적을 달성하기 위한 본 발명의 바람직한 실시예의 구성과 작용에 대하여 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described the configuration and operation of the preferred embodiment of the present invention for achieving the above object.
도 2는 본 발명의 기술이 적용된 자동차용 배기가스 정화장치의 일부단면화한 구성도, 도 3은 본 발명의 다른 실시예가 적용된 자동차용 배기가스 정화장치의 일부단면화한 구성도로서 함께 설명한다.2 is a partial cross-sectional view of a vehicle exhaust gas purification device to which the technique of the present invention is applied, and FIG. 3 is a partial cross-sectional view of a vehicle exhaust gas purification device to which another embodiment of the present invention is applied. .
통상적인 배기가스정화장치(30)는 촉매(31)와 매트(32)를 내방에 설치한 쉘(33)이 구비되고, 상기 쉘(33)의 양측에는 배기가스유입을 위한 유입구(34)와 정화된 배기가스를 머플러등으로 방출하기 위한 배출구(35)를 가지는 엔드콘(40)이 연결되는 구성이다.The conventional exhaust gas purifying apparatus 30 includes a shell 33 having the catalyst 31 and the mat 32 installed therein, and both sides of the shell 33 have an inlet 34 for exhaust gas inflow. An end cone 40 having an outlet 35 for discharging the purified exhaust gas to a muffler or the like is connected.
본 발명에서는 상기 엔드콘(40)중 인너엔드콘을 생략하면서 아웃엔드콘을 이용하여 배기가스가 매트(32)에 전달되지 않도록 개선하는 것을 특징으로 한다.In the present invention, it is characterized in that the exhaust gas is not transmitted to the mat 32 by using the out-end cone while omitting the inner end cone of the end cone 40.
이를 위하여 본 발명에는 상기 촉매(31)와 매트(32)를 커버하고 있는 쉘(33)의 끝단부(41)가 연접될 수 있도록 엔드콘(40)의 끝단부(42)를 쉘(33)의 내측방향으로 절곡시킨 제1절곡부(43)를 형성한다.To this end, in the present invention, the end portion 42 of the end cone 40 is connected to the shell portion 33 so that the end portion 41 of the shell 33 covering the catalyst 31 and the mat 32 can be connected to each other. The first bent portion 43 bent inwardly is formed.
상기 제1절곡부(43)는 다시 쉘(33)의 길이방향으로 절곡한 제2절곡부(44)를 두어 매트(32)의 내측면과 연접되도록 한다.The first bent portion 43 again has a second bent portion 44 bent in the longitudinal direction of the shell 33 so as to be in contact with the inner surface of the mat 32.
상기 쉘(33)의 끝단부(41)와 엔드콘(40)의 제1절곡부(43)외경부는 용접(45)고정하여 엔드콘(40)의 유동을 방지하고 제2절곡부(44)가 용이하게 매트(32)를 유지할 수 있도록 한다.The end portion 41 of the shell 33 and the outer diameter portion of the first bent portion 43 of the end cone 40 are fixed by welding 45 to prevent the flow of the end cone 40 and the second bent portion 44. It is possible to easily hold the mat (32).
상기 엔드콘(40)의 다른 예로서는,As another example of the end cone 40,
엔드콘(40)의 외경을 쉘(33)의 내경과 동일한 크기를 가지도록 한 후 엔드콘(40)의 끝단부(50)를 쉘(33)의 내측방향으로 절곡시킨 후 그 절곡단부(51)는 촉매(31)의 외경단부(52)와 연접되도록 한다.After the outer diameter of the end cone 40 to have the same size as the inner diameter of the shell 33, the end 50 of the end cone 40 is bent in the inner direction of the shell 33 and then the bent end 51 ) Is in contact with the outer diameter end 52 of the catalyst (31).
상기 엔드콘(40)의 외경에는 쉘(33)의 끝단부(41)가 피복된 상태에서 용접(45)으로 고정하도록 하여도 된다.The outer diameter of the end cone 40 may be fixed by welding 45 in a state where the end portion 41 of the shell 33 is covered.
상기와 같은 본 발명은;The present invention as described above;
배기가스정화장치(30)의 양측에 유입구(34)와 배출구(35)를 형성하는 엔드콘(40)의 구성품중 인너엔드콘을 생략하면서도 유입되는 배기가스가 매트(32)에 전달되는 것을 차단할 수 있게 됨으로서 매트(32)의 부식을 방지할 수 있게된다.While the inner end cones are omitted from the components of the end cone 40 forming the inlet 34 and the outlet 35 at both sides of the exhaust gas purifying apparatus 30, the inlet exhaust gas can be prevented from being transferred to the mat 32. By doing so, it is possible to prevent corrosion of the mat 32.
특히, 인너엔드콘을 생략한 상태에서 배기가스정화장치(30)를 제작함으로서관련부품수를 줄여 원자재의 절감과 제조공정의 축소로 인한 생산원가를 절감할 수 있다.In particular, by manufacturing the exhaust gas purifying device 30 in the state in which the inner end cone is omitted, the number of related parts can be reduced, thereby reducing the production cost due to the reduction of raw materials and the reduction of the manufacturing process.
이상과 같은 본 발명은 일반적인 매트를 사용하면서 인너엔드콘을 삭제하고 아웃엔드콘을 개량하여 배기가스가 매트에 닿지않도록 함으로서 매트의 부식을 방지하여 배기가스정화장치의 품질과 내구성 향상에 기여하고 배기가스정화장치 제작에 필요한 원가절감에도 기여할 수 있는 등 많은 효과를 가진다.As described above, the present invention eliminates inner end cones while using general mats and improves out end cones so that the exhaust gases do not touch the mats, thereby preventing corrosion of the mats, contributing to improving the quality and durability of the exhaust gas purifying apparatus, and It can contribute to the cost reduction required for manufacturing gas purifier, and has many effects.
Claims (4)
Priority Applications (1)
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KR1020000072924A KR20020043800A (en) | 2000-12-04 | 2000-12-04 | Exhaust gas of catalytic converter for vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020000072924A KR20020043800A (en) | 2000-12-04 | 2000-12-04 | Exhaust gas of catalytic converter for vehicle |
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Publication Number | Publication Date |
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KR20020043800A true KR20020043800A (en) | 2002-06-12 |
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Family Applications (1)
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KR1020000072924A KR20020043800A (en) | 2000-12-04 | 2000-12-04 | Exhaust gas of catalytic converter for vehicle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100910146B1 (en) * | 2008-05-15 | 2009-07-30 | 이비덴 가부시키가이샤 | Holding sealing material, method for manufacturing holding sealing material and exhaust gas purifying apparatus |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5075973A (en) * | 1973-04-11 | 1975-06-21 | ||
JPS5274351U (en) * | 1975-12-02 | 1977-06-03 | ||
KR970040518U (en) * | 1995-12-28 | 1997-07-29 | Catalytic converter | |
JPH09303141A (en) * | 1996-05-09 | 1997-11-25 | Denso Corp | Catalytic converter |
-
2000
- 2000-12-04 KR KR1020000072924A patent/KR20020043800A/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5075973A (en) * | 1973-04-11 | 1975-06-21 | ||
JPS5274351U (en) * | 1975-12-02 | 1977-06-03 | ||
KR970040518U (en) * | 1995-12-28 | 1997-07-29 | Catalytic converter | |
JPH09303141A (en) * | 1996-05-09 | 1997-11-25 | Denso Corp | Catalytic converter |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100910146B1 (en) * | 2008-05-15 | 2009-07-30 | 이비덴 가부시키가이샤 | Holding sealing material, method for manufacturing holding sealing material and exhaust gas purifying apparatus |
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