KR20040088644A - Catalytic converter apparatus for exhaust gas of vehicle - Google Patents

Catalytic converter apparatus for exhaust gas of vehicle Download PDF

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Publication number
KR20040088644A
KR20040088644A KR1020030022598A KR20030022598A KR20040088644A KR 20040088644 A KR20040088644 A KR 20040088644A KR 1020030022598 A KR1020030022598 A KR 1020030022598A KR 20030022598 A KR20030022598 A KR 20030022598A KR 20040088644 A KR20040088644 A KR 20040088644A
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South Korea
Prior art keywords
exhaust gas
mat
exhaust
housing
gas purifying
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KR1020030022598A
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Korean (ko)
Inventor
양문석
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한국델파이주식회사
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Priority to KR1020030022598A priority Critical patent/KR20040088644A/en
Publication of KR20040088644A publication Critical patent/KR20040088644A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/22Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

PURPOSE: An exhaust gas catalytic converter for a vehicle is provided to increase durability and purification efficiency by improving the warm up-type catalytic converter connected to a lower end of an exhaust manifold and protecting a mat supporting a catalyst from being exposed to exhaust gas. CONSTITUTION: An exhaust gas catalytic converter(30) for a vehicle is composed of a housing(33) for embedding a catalyst(31) and a mat(32); inlet ports formed at both sides of the housing to flow in the exhaust gas; a discharge port for discharging the purified exhaust gas to a muffler; an end cone installed at the discharge port and formed with a flange for the connection with an exhaust pipe; and an inner ring(50) disposed at the inlet port of the exhaust gas catalytic converter to cut off the exhaust gas from flowing into the mat. The inlet port is inserted into a connection hole(42) formed at a connection unit(41) arranged at the lower end of the exhaust manifold.

Description

자동차용 배기가스정화장치{Catalytic converter apparatus for exhaust gas of vehicle}Catalytic converter apparatus for exhaust gas of vehicle

본 발명은 자동차용 배기가스정화장치에 관한 것으로서 더욱 상세하게는 배기 가스에 잔존하는 유해가스를 정화하는 개선된 배기가스 정화장치의 제공에 관한 것이다.The present invention relates to an exhaust gas purifying apparatus for automobiles, and more particularly, to an improved exhaust gas purifying apparatus for purifying harmful gas remaining in exhaust gas.

자동차용 배기가스 정화장치는 자동차주행에 필요한 추력을 얻기위하여 연료와 공기를 혼합하여 폭발시키면 이 폭발과정에서 연소가스가 발생하고 이 연소가스내에 함유되어있는 유해물질이 바로 대기로 방출되어 대기오염을 유발하는 것을 방지하기 위하여 설치된다.When the vehicle exhaust gas purification device explodes by mixing fuel and air to obtain the thrust necessary for driving a car, combustion gas is generated during this explosion process, and harmful substances contained in the combustion gas are immediately released to the atmosphere to prevent air pollution. It is installed to prevent causing.

상기와 같이 엔진이 연소하면서 발생하는 배기가스에는 유해성가스인 일산화탄소와 탄화수소 및 질소산화물과 무해성가스인 수증기, 이산화탄소가 혼합되어 배출된다.As described above, the exhaust gas generated by the combustion of the engine is discharged by mixing carbon monoxide and hydrocarbons, which are harmful gases, and nitrogen oxides, water vapor and carbon dioxide, which are harmless gases.

유해성가스인 일산화탄소는 산소가 부족한 상태에서 연소되었을 때 발생하는 무색무취의 기체로서, 이러한 일산화탄소가 정화되지 않은 상태에서 대기로 방출되면 이 가스를 흡입한 인체에 산소결핍증을 유발하는 문제를 가진다.Carbon monoxide, a noxious gas, is a colorless and odorless gas generated when oxygen is depleted, and when such carbon monoxide is released into the atmosphere in an unpurified state, it causes a problem of oxygen deficiency in the body inhaling the gas.

질소산화물의 경우에는 자극적인 냄새가 강한 유해한 가스로서 광화학스모그의 주원인이 되며, 탄화수소의 경우에는 연료의 불완전연소에 의하여 발생하는 화합물의 가스나 미립자를 총칭하는 것이다.In the case of nitrogen oxides, irritating odors are harmful gases, which are the main cause of photochemical smog, and in the case of hydrocarbons, gases or particulates of compounds generated by incomplete combustion of fuel are collectively referred to.

이 탄화수소가 정화되지 않은 상태로 대기중으로 방출될 경우에는 탄화수소에 의한 직접적인 대기오염의 경우보다는 대기중에 분해되거나 화학반응을 일으켜 광화학스모그의 원인제공을 하는 물질이다.When these hydrocarbons are released to the air without purification, they are decomposed or chemically reacted to the atmosphere, rather than direct air pollution by hydrocarbons, to provide photochemical smog.

상기와 같이 엔진에서 배출되는 배기가스에 함유된 유해가스성분을 정화하여 이산화탄소, 수증기, 산소 및 질소와 같은 무해가스로 환원하여 대기중으로 방출시킬 수 있도록 하는 것이 배기가스 정화장치이다.As described above, the exhaust gas purification apparatus is configured to purify the harmful gas component contained in the exhaust gas discharged from the engine to reduce the harmful gas such as carbon dioxide, water vapor, oxygen, and nitrogen and release it into the atmosphere.

이러한 배기가스 정화장치에는 자신은 변화하지 않으면서 적당한 조건하에서 반응물질이 산화 및 환원반응을 일으키도록 도와주는 반응촉진제인 백금, 로듐, 파라듐과 같은 촉매를 이용하여 유해가스를 정화시키는 장치이다.The exhaust gas purifier is a device for purifying harmful gases by using catalysts such as platinum, rhodium, and palladium, which are reaction promoters that help the reactants to oxidize and reduce reactions under appropriate conditions without changing themselves.

상기와 같은 종래의 배기가스 정화장치는 배기매니폴더로부터 일정거리 떨어진 상태에서 연결되고 있었으나, 근자에 들면서는 초기 냉간 시동시 엔진으로부터 최대한 많은 열을 전도받아 배기가스의 정화효율을 증대시키기 위하여 가급적이면 엔진과 근접한 위치에 배기가스정화장치를 장착하는 웜업타입이 사용되고 있다.The conventional exhaust gas purification device as described above was connected at a certain distance from the exhaust manifold, but in recent years, it is possible to conduct as much heat as possible from the engine during initial cold start to increase the exhaust gas purification efficiency. A warm-up type is used, in which an exhaust gas purifying device is installed at a position close to the engine.

이러한 종래의 웜업타입 배기가스정화장치(1)는 도 4에 도시된 바와 같이;This conventional warm-up type exhaust gas purifying apparatus 1 is as shown in FIG. 4;

자동차 엔진의 실린더블럭 배기측에 고정되는 배기매니폴더(2)의 하단부에 형성되는 접속부(3)에 형성하는 접속홀(4)에 배기가스정화장치(1)의 상단부(5)를 연접시킨 후 용접(6)고정하여 구성한다.The upper end portion 5 of the exhaust gas purifying apparatus 1 is connected to a connection hole 4 formed in the connection portion 3 formed at the lower end portion of the exhaust manifold 2 fixed to the exhaust side of the cylinder block of the automobile engine. The welding 6 is fixed.

상기와 같이 연결된 배기가스정화장치(1)는 엔진 배기가스의 열변화에 따라 배기매니폴더(2)의 접속홀(4)과 배기가스정화장치(1)의 상단부(5) 상간에 발생하는 틈을 통하여 배기가스정화장치(1)내에 장착되는 촉매(7)외에 촉매(7)를 유지하기위하여 하우징(8)과 촉매(7) 상간에 개재되어 촉매(7)를 지지하는 매트(9)로 까지 유입된다.The exhaust gas purifying apparatus 1 connected as described above has a gap generated between the connection hole 4 of the exhaust manifold 2 and the upper end 5 of the exhaust gas purifying apparatus 1 according to the heat change of the engine exhaust gas. In order to hold the catalyst (7) in addition to the catalyst (7) mounted in the exhaust gas purifying device (1) through a mat (9) interposed between the housing (8) and the catalyst (7) to support the catalyst (7) Flows in.

이와 같이 배기가스에 의하여 매트로 유입되고 장기간에 걸쳐 노출될 경우에는 매트의 침식을 유발하고 이 경우에는 촉매를 안정적으로 유지시킬 수 없게 됨으로서 배기가스정화장치의 내구성이 취약하게 되는 원인이 되고, 배기가스를 용이하게 정화할 수 없게되는 등 여러 문제점들이 발생하게 된다.In this way, when the exhaust gas enters the mat and is exposed for a long time, it causes erosion of the mat. In this case, the catalyst cannot be stably maintained, which causes the durability of the exhaust gas purifying device to become weak. Several problems arise, such as the inability to purify gas easily.

이에 본 발명에서는 상기와 같은 문제점들을 해결하기 위하여 발명된 것으로서 엔진과 연결되는 배기매니폴더의 하단부와 연결되는 웜업타입의 배기가스정화장치를 개선하여 촉매를 지지하는 매트를 배기가스에 노출되는 것을 보호할 수 있도록 함으로서 배기가스정화장치의 내구성과 정화 효율성을 높일 수 있도록 하는 데 목적이 있다.Accordingly, the present invention improves the exhaust gas purifying apparatus of the warm-up type connected to the lower end of the exhaust manifold connected to the engine as invented to solve the above problems, thereby protecting the mat supporting the catalyst from being exposed to the exhaust gas. The purpose of the present invention is to increase the durability and purification efficiency of the exhaust gas purifying apparatus.

도 1은 본 발명을 설명하기 위한 웜업타입 자동차용 배기가스정화장치를 도시한 사시도.1 is a perspective view showing a exhaust gas purification apparatus for a warm-up type vehicle for explaining the present invention.

도 2는 도 1에 적용된 웜업타입 자동차용 배기가스정화장치의 매니폴더와 연결부위를 발췌하여 도시한 단면도.FIG. 2 is a cross-sectional view illustrating an manifold and a connection portion of a warm-up type automobile exhaust gas purification apparatus applied to FIG. 1.

도 3은 본 발명의 기술이 적용된 웜업타입 자동차용 배기가스정화장치의 인너링을 발췌하여 도시한 파절사시도Figure 3 is a broken perspective view showing an extract of the inner ring of the exhaust gas purifying device for warm-up type vehicle to which the technique of the present invention is applied

도 4는 종래 기술이 적용된 웜업타입 자동차용 배기가스정화장치의 매니폴더와 연결부위를 발췌하여 도시한 단면도.Figure 4 is a cross-sectional view showing an extract of the manifold and the connection portion of the exhaust gas purification apparatus for a warm-up type vehicle to which the prior art is applied.

*도면의 부요 부분에 사용된 부호의 설명** Description of the symbols used in the minor parts of the drawings *

30; 배기가스정화장치30; Exhaust Gas Purification System

40; 배기매니폴더40; Exhaust manifold

50; 인너링50; Inner ring

51; 내측림51; Medial rim

52; 외측림52; Outer rim

53; 수용홈53; Accommodation home

54; 절곡부54; Bend

이하 첨부되는 도면과 관련하여 상기 목적을 달성하기 위한 본 발명의 구성과 작용 및 효과에 대하여 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described the configuration, operation and effects of the present invention for achieving the above object.

도 1은 본 발명을 설명하기 위한 웜업타입 자동차용 배기가스정화장치를 도시한 사시도, 도 2는 도 1에 적용된 웜업타입 자동차용 배기가스정화장치의 매니폴더와 연결부위를 발췌하여 도시한 단면도, 도 3은 본 발명의 기술이 적용된 웜업타입 자동차용 배기가스정화장치의 인너링을 발췌하여 도시한 파절사시로서 함께 설명한다.1 is a perspective view showing a warm-up type automobile exhaust gas purifying apparatus for explaining the present invention, Figure 2 is a cross-sectional view showing the manifold and the connecting portion of the warm-up type automotive exhaust gas purification apparatus applied to Figure 1, Figure 3 is described together as a broken perspective showing an extract of the inner ring of the exhaust gas purifying device for warm-up type vehicle to which the technique of the present invention is applied.

통상적인 웜업타입 배기가스정화장치(30)는 촉매(31)와 매트(32)를 내방에 설치한 하우징(33)이 구비되고, 상기 하우징(33)의 양측에는 배기가스유입을 위한 유입구와 정화된 배기가스를 머플러등으로 방출하기 위한 배출구를 가진다.Conventional warm-up type exhaust gas purifying apparatus 30 includes a housing 33 having a catalyst 31 and a mat 32 installed therein, and both sides of the housing 33 have an inlet for inlet gas and purification. And a discharge port for discharging the exhaust gas to a muffler or the like.

상기 배출구에는 배기관과 연결하기 위한 플랜지(36)를 가지는 엔드콘(37)이 연결되는 구성이다.The outlet port is configured to have an end cone 37 having a flange 36 for connecting with the exhaust pipe.

상기와 같은 배기가스정화장치(30)의 유입구는 엔진의 실린더블럭 배기측에 고정되는 배기매니폴더(40)의 하단부에 구비되는 접속부(41)에 형성하는 접속홀(42)에 삽입된 상태에서 용접(43)고정하여 구성된다.The inlet of the exhaust gas purifying apparatus 30 as described above is inserted into the connecting hole 42 formed in the connecting portion 41 provided at the lower end of the exhaust manifold 40 fixed to the cylinder block exhaust side of the engine. The welding 43 is fixed.

본 발명에서는 상기 배기가스정화장치(30)와 배기매니폴더(40)의 연결부(45)를 개선하여 배기가스가 매트(32)로 유입되는 것을 차단하여 배기가스정화장치(30)의 성능과 내구성 향상에 기여할 수 있도록 하는 것을 특징으로 한다.In the present invention, by improving the connection portion 45 of the exhaust gas purification device 30 and the exhaust manifold 40 to block the exhaust gas flowing into the mat 32, the performance and durability of the exhaust gas purification device 30 It is characterized by making it possible to contribute to the improvement.

이를 위하여 본 발명에서는 배기가스정화장치(30)의 유입구측에 매트(32)로 배기가스가 유입되는 것을 차단할 수 있는 인너링(50)을 더 개재하여 구성한다.To this end, in the present invention, the inlet side of the exhaust gas purifying apparatus 30 is configured to further include an inner ring 50 which can block the inflow of the exhaust gas into the mat 32.

상기 인너링(50)은 유입구측에 위치한 매트(32)와 하우징(33) 단부를 수용할 수 있도록 내측림(51)과 외측림(52)에 의하여 형성되는 개략 ∩형상의 수용홈(53)을 가지도록 한다.The inner ring 50 is a roughly U-shaped accommodating groove 53 formed by the inner rim 51 and the outer rim 52 to accommodate the mat 32 and the end of the housing 33 positioned at the inlet side. To have.

상기 인너링(50)의 외측림(52) 하단부는 배기매니폴더(40)의 접속부(41) 하단부를 향하도록 한 절곡부(54)를 더 형성하여 용접(43)시 접속부(41)와 인너링(50) 및 배기가스정화장치(30)의 하우징(33)을 견고하게 고정할 수 있도록 구성한다.The lower end of the outer rim 52 of the inner ring 50 further forms a bent portion 54 facing the lower end of the connecting portion 41 of the exhaust manifold 40 to weld the connecting portion 41 and the inner portion at the time of welding 43. The housing 50 of the ring 50 and the exhaust gas purifying apparatus 30 is configured to be firmly fixed.

상기와 같은 본 발명은,The present invention as described above,

인너링(50)의 내측림(51)은 촉매(31)와 하우징(33) 상간에 개재된 매트(32)에 삽입되고, 외측림(52)은 하우징(33)의 외측에 밀착된 상태에서 그 하단에 구비되는 절곡부(54)를 배기매니폴더(40)의 접속부(41) 하단에 위치된 상태에서 용접(43) 고정함으로서 초기상태를 지속적으로 유지할 수 있게된다.The inner rim 51 of the inner ring 50 is inserted into the mat 32 interposed between the catalyst 31 and the housing 33, and the outer rim 52 is in close contact with the outside of the housing 33. By fixing the bent portion 54 provided at the lower end of the bent portion 54 at the lower end of the connecting portion 41 of the exhaust manifold 40, the initial state can be continuously maintained.

이러한 상태에서는 배기가스가 촉매(31)를 지지하는 매트(32)로 유입되거나 하우징(33)의 외부로 유출되는 것을 방지할 수 있기 때문에 매트(32)의 침식을 방지하여 촉매(31)를 안정된 상태로 유지할 수 있게되는 것이다.In this state, since the exhaust gas can be prevented from flowing into the mat 32 supporting the catalyst 31 or out of the housing 33, the catalyst 31 is stabilized by preventing the mat 32 from eroding. It will be possible to maintain the state.

이상과 같은 본 발명은 엔진과 연결되는 배기매니폴더의 하단부와 연결되는 웜업타입의 배기가스정화장치를 개선하여 촉매를 지지하는 매트를 배기가스에 노출되는 것을 보호할 수 있도록 함으로서 배기가스정화장치의 내구성과 정화효율성을 높일 수 있는 등 다양한 효과를 얻을 수 있다.The present invention as described above improves the exhaust gas purifying device of the warm-up type connected to the lower end of the exhaust manifold connected to the engine to protect the mat supporting the catalyst to the exhaust gas to prevent the exhaust gas purifying apparatus. Various effects can be obtained, such as increased durability and purification efficiency.

Claims (3)

촉매(31)와 매트(32)를 내방에 설치하여 구비되는 하우징(33)과;A housing (33) provided with the catalyst (31) and the mat (32) installed inward; 상기 하우징(33)의 양측에는 배기가스유입을 위한 유입구와;Inlets for exhaust gas inlet on both sides of the housing 33; 정화된 배기가스를 머플러로 방출하기 위한 배출구와;An outlet for discharging the purified exhaust gas to the muffler; 상기 배출구에는 배기관과 연결하기 위한 플랜지(36)를 가지는 엔드콘(37)을 구비하고;The outlet has an end cone 37 having a flange 36 for connecting with the exhaust pipe; 상기 유입구는 배기매니폴더(40)의 하단부에 구비되는 접속부(41)에 형성하는 접속홀(42)에 삽입되어 용접(43)고정되는 통상적인 웜업타입 배기가스정화장치(30)에 있어서;In the conventional warm-up type exhaust gas purifying device (30), the inlet is inserted into the connecting hole (42) formed in the connecting portion (41) provided at the lower end of the exhaust manifold (40) and fixed by welding (43); 상기 배기가스정화장치(30)의 유입구측에 매트(32)로 배기가스가 유입되는 것을 차단할 수 있는 인너링(50)을 더 개재하는 것을 특징으로 하는 자동차용 배기가스정화장치.The exhaust gas purifying apparatus for automobiles, further comprising an inner ring (50) which can block the inflow of the exhaust gas into the mat (32) on the inlet side of the exhaust gas purifying apparatus (30). 제 1 항에 있어서;The method of claim 1; 상기 인너링(50)은 유입구측에 위치한 매트(32)와 하우징(33) 단부를 수용할 수 있도록 내측림(51)과 외측림(52)에 의하여 형성되는 수용홈(53)을 포함하는 것을 특징으로 하는 자동차용 배기가스정화장치.The inner ring 50 includes a receiving groove 53 formed by the inner rim 51 and the outer rim 52 to accommodate the mat 32 and the end of the housing 33 located on the inlet side. An exhaust gas purifying apparatus for automobiles, characterized in that. 제 1 항에 있어서;The method of claim 1; 상기 인너링(50)의 외측림(52) 하단부는 배기매니폴더(40)의 접속부(41) 하단부를 향하는 절곡부(54)를 더 형성하여;The lower end of the outer rim 52 of the inner ring 50 further forms a bent portion 54 facing the lower end of the connecting portion 41 of the exhaust manifold 40; 용접(43)시 접속부(41)와 인너링(50)과 하우징(33)을 견고하게 고정할 수 있도록 한 것을 특징으로 하는 자동차용 배기가스정화장치.An exhaust gas purifying apparatus for automobiles, wherein the connection part 41, the inner ring 50, and the housing 33 can be firmly fixed during welding 43.
KR1020030022598A 2003-04-10 2003-04-10 Catalytic converter apparatus for exhaust gas of vehicle KR20040088644A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10221748B2 (en) 2016-09-01 2019-03-05 Hyundai Motor Company Structure of warm-up catalytic converter for high-power engine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10221748B2 (en) 2016-09-01 2019-03-05 Hyundai Motor Company Structure of warm-up catalytic converter for high-power engine

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