KR20020015196A - Fabrication method of charcoal sheet - Google Patents
Fabrication method of charcoal sheet Download PDFInfo
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- KR20020015196A KR20020015196A KR1020000048378A KR20000048378A KR20020015196A KR 20020015196 A KR20020015196 A KR 20020015196A KR 1020000048378 A KR1020000048378 A KR 1020000048378A KR 20000048378 A KR20000048378 A KR 20000048378A KR 20020015196 A KR20020015196 A KR 20020015196A
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- charcoal
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/0045—Footwear characterised by the material made at least partially of deodorant means
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
- A43B17/003—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
- A43B17/14—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined made of sponge, rubber, or plastic materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
본 발명은 신발 깔창용 재료에 관한 것으로서, 특히 차르코울 시트의 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to materials for shoe insoles and, more particularly, to a method for producing charcoal sheets.
통상적으로, 신발은 안쪽에 발바닥과 직접 접촉하게 되는 신발 깔창(Insole, 일명 신발 안창)을 구비한다. 상기 신발 깔창은 신발 착용후 이동시 발생하는 충격을 흡수함으로써 착용자의 피로감을 줄이는 역할 이외에도 착용자의 발에서 나오는 땀 및 냄새를 제거하는 역할을 한다.Typically, shoes have an insole (aka shoe insole) that is in direct contact with the sole. The shoe insole serves to remove the sweat and odor from the wearer's foot in addition to reducing the wearer's fatigue by absorbing the shock generated during movement after wearing the shoe.
종래의 신발 깔창은 신발 제조 회사에 따라 차이는 있으나, 대체로 다음과 같은 종류의 재료로 제조되었다.Conventional shoe insoles vary depending on the shoe manufacturer, but are generally made of the following types of materials.
1. 천연 고무 발포재: 천연 고무를 액상으로 변형하여 발포 과정을 거친 후, 일정 두께의 고무 시트를 형성하고, 상기 고무 시트 일측면에 피혁 혹은 수지류의 마감재를 부착함.1. Natural rubber foam material: After the natural rubber is transformed into a liquid phase and subjected to a foaming process, a rubber sheet of a predetermined thickness is formed, and a leather or resin finish is attached to one side of the rubber sheet.
2. 천연 라텍스 발포재: 천연 라텍스를 액상으로 변형하여 발포 과정을 거친 후, 일정 두께의 발포 시트를 형성하고, 상기 고무 시트 일측면에 피혁 혹은 수지류의 마감재를 부착함.2. Natural latex foam material: After transforming the natural latex into a liquid phase to form a foam sheet, a foam sheet of a predetermined thickness is formed, and a rubber or resin-like finishing material is attached to one side of the rubber sheet.
3. EVA(Etylene Vinyl Acetate): EVA 한쪽면에 마감재를 부착한 다음, 금형에 넣고 압축 성형함.3. EVA (Ethylene Vinyl Acetate): A finish is attached to one side of EVA, and then put into a mold and compression molded.
4. 인조가죽 혹은 천연가죽: 소재 자체를 그대로 사용.4. Artificial leather or natural leather: the material itself is used.
5. 활성탄 혼합재: 직포에 활성탄 분말 혼합.5. Activated charcoal mixture: Activated charcoal powder mixed on the woven fabric.
그러나, 종래 신발 깔창용으로 사용되어온 재료들 대부분은 재료의 특성상항균, 방취 기능에 한계를 가지고 있었으며, 방취 기능이 강화된 활성탄 혼합재는 소정 시간 경과후 활성탄이 직포로부터 이탈되어 본래의 방취 기능이 현격히 저하되는 문제점이 있었다.However, most of the materials used for shoe insoles have limitations on the antibacterial and deodorizing properties due to the characteristics of the materials, and the activated carbon mixtures with enhanced deodorizing function have activated carbon released from the woven fabric after a certain period of time. There was a problem of deterioration.
상기와 같은 문제점을 해결하기 위하여 본 발명의 목적은 우수하고도 지속적인 항균, 방취 기능을 가진 신발 깔창용 차르코울 시트의 제조 방법을 제공하는데 있다.In order to solve the above problems, an object of the present invention is to provide a method for producing a charcoal sheet for shoe insole with excellent and lasting antibacterial, deodorizing function.
본 발명의 다른 목적은 항균, 방취 기능 이외에도 발의 피로를 풀어줌으로써 착용자의 건강 증진에 도움을 줄 수 있는 신발 깔창용 차르코울 시트의 제조 방법을 제공하는데 있다.Another object of the present invention is to provide a method for manufacturing a charcoal sheet for shoe insole that can help to improve the health of the wearer by releasing the fatigue of the foot in addition to the antibacterial, deodorizing function.
상기와 같은 목적을 달성하기 위하여 본 발명은 차르코울 시트의 제조 방법에 있어서, 숯가루와 수지를 용제와 혼합하여 분산시킴으로써 졸 상태의 토너를 형성하는 토너 제조 단계와; 상기 토너를 수지 및 용제와 혼합하여 배합액을 형성하는 배합 단계와; 상기 배합액을 원단 표면에 침투시키는 함침 단계와; 상기 배합액이 함침된 원단을 건조시키는 건조 단계를 포함함을 특징으로 하는 신발 깔창용 차르코울 시트의 제조 방법을 제공한다.In order to achieve the above object, the present invention provides a method for manufacturing a charcoal sheet, comprising: a toner manufacturing step of forming a sol toner by mixing and dispersing charcoal powder and a resin with a solvent; A compounding step of mixing the toner with a resin and a solvent to form a compounding solution; Impregnating the compound solution into the fabric surface; It provides a method for producing a charcoal sheet for shoe insole characterized in that it comprises a drying step of drying the fabric impregnated with the blend.
도 1은 본 발명의 바람직한 실시예에 따른 차르코울 시트의 제조 과정을 나타낸 흐름도,1 is a flowchart illustrating a manufacturing process of a charcoal sheet according to a preferred embodiment of the present invention;
도 2는 본 발명의 바람직한 실시예에 따라 제조된 배합액 입자를 나타낸 구성도.Figure 2 is a block diagram showing a formulation liquid particles prepared in accordance with a preferred embodiment of the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 숯가루 20, 50 : 수지10: charcoal powder 20, 50: resin
30, 70 : 용제 40 : 분산제30, 70: solvent 40: dispersant
80 : 원단80: fabric
이하 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하면다음과 같다. 본 발명을 설명함에 있어서, 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, if it is determined that detailed descriptions of related known functions or configurations may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted.
도 1은 본 발명의 바람직한 실시예에 따른 차르코울 시트의 제조 과정을 나타낸 흐름도이고, 도 2는 본 발명의 바람직한 실시예에 따라 제조된 배합액 입자를 나타낸 구성도이다.1 is a flow chart illustrating a manufacturing process of a charcoal sheet according to a preferred embodiment of the present invention, Figure 2 is a block diagram showing a formulation liquid particles prepared according to a preferred embodiment of the present invention.
도 1 내지 도 2에 도시된 바와 같이 본 발명의 바람직한 실시예에 따른 차르코울 시트의 제조 과정은 크게 토너 제조 단계(S100), 배합 단계(S200), 함침 단계(S300), 건조 단계(S400) 및 검사 단계(S500)로 이루어진다.1 to 2, the manufacturing process of the charcoal sheet according to the preferred embodiment of the present invention is largely toner manufacturing step (S100), compounding step (S200), impregnation step (S300), drying step (S400) And an inspection step (S500).
상기 토너 제조 단계(S100)는 숯가루(10)와 수지(20)를 용제(30)와 혼합하여 분산시킴으로써 졸(Sol) 상태의 토너(Toner)를 형성하는 단계이다. 상기 숯가루(10)는 강한 흡습, 흡취 성질을 가지고 있어 통기성 및 통수성을 높여주고, 각종 미네랄 및 원적외선 음이온을 함유하고 있어 건강 증진에 도움을 준다. 상기 숯가루(10)로는 소나무 숯가루를 사용한다. 상기 숯가루(10)는 내부에 벌집 모양의 공간(11)을 가진다. 상기 수지(20)는 유성 수지 혹은 수성 수지를 사용한다. 상기 수지(20)로는 폴리우레탄 혹은 PVC 등을 사용할 수 있다.The toner manufacturing step (S100) is a step of forming a toner in a sol state by mixing and dispersing the charcoal powder 10 and the resin 20 with the solvent 30. The charcoal powder (10) has a strong hygroscopic, adsorptive properties to increase breathability and water permeability, and contains various minerals and far-infrared anions to help promote health. As charcoal powder 10, pine charcoal powder is used. The charcoal 10 has a honeycomb-shaped space 11 therein. The resin 20 uses an oil resin or an aqueous resin. Polyurethane or PVC may be used as the resin 20.
상기 유성 수지는, DMF(Dimethyl Formamide), 톨루엔(toluene), MEK(Methyl Ethyl Keton)를 사용하고, 수성 수지로는 물을 사용함이 바람직할 것이다.The oil-based resin, DMF (dimethyl formamide), toluene (toluene), MEK (Methyl Ethyl Keton) is used, it will be preferable to use water as the aqueous resin.
상기 토너 제조 단계(S100)에 사용되는 수지(20)는 숯가루(10) 입자의 외주면에 1차 피막(12)을 형성하는 역할을 한다. 상기 용제(30)로는 물을 사용한다. 상기 토너 제조 단계(S100)에는 토너 입자의 균일한 분산과 침전을 방지하기 위해 분산제(40)를 첨가할 수 있다.The resin 20 used in the toner manufacturing step S100 serves to form the primary coating 12 on the outer circumferential surface of the charcoal 10 particles. Water is used as the solvent 30. In the toner manufacturing step S100, a dispersant 40 may be added to prevent uniform dispersion and precipitation of toner particles.
상기 배합 단계(S200)는 상기 토너 제조 단계(S100)에서 형성한 토너를 수지 (50) 및 용제(70)와 혼합하여 배합액(100)을 형성하는 단계이다. 상기 배합 단계(S200)의 수지(50)는 숯가루(10) 입자의 1차 피막(12) 외주면에 2차 피막(13)을 형성한다. 이와 같이 상기 배합 단계(S200)를 거쳐 형성된 배합액(100)은 숯가루(10) 외주면에 1차 피막(12)과 2차 피막(13)이 형성되어 보호층 역할을 하므로, 원단(80)에 함침되어 신발 깔창으로 제조되더라도 숯가루(10)가 외부로 이탈되지 않는다. 따라서, 본 발명의 숯가루(10)는 차르코울 시트 내에서 지속적인 항균, 방취 역할을 수행할 수 있다.The compounding step (S200) is a step of forming the compounding solution 100 by mixing the toner formed in the toner manufacturing step S100 with the resin 50 and the solvent 70. Resin 50 of the compounding step (S200) forms a secondary coating 13 on the outer peripheral surface of the primary coating 12 of the charcoal powder (10). As described above, the compounding solution 100 formed through the compounding step (S200) has a primary film 12 and a secondary film 13 formed on the outer circumferential surface of the charcoal 10, thereby serving as a protective layer, and thus, the fabric 80 Even if it is impregnated in the shoe insole is manufactured, charcoal powder (10) does not escape to the outside. Therefore, the charcoal 10 of the present invention can perform a continuous antibacterial, deodorizing role in the charcoal sheet.
상기 함침 단계(S300)는 상기 배합 단계(S200)에서 형성한 배합액을 원단(80) 표면에 골고루 침투시키는 단계이다. 상기 원단(80)으로는 직포류, 부직포류, 니트류 등을 사용할 수 있다.The impregnation step (S300) is a step of evenly infiltrating the compound solution formed in the compounding step (S200) to the surface of the fabric (80). As the fabric 80, woven fabrics, nonwoven fabrics, knits, or the like may be used.
상기 건조 단계(S400)는 상기 배합액이 함침된 원단(80)을 건조시키는 단계이다. 상기 건조 단계(S400)는 배합액이 함침된 원단(80)으로부터 수분 성분을 제거하고, 숯가루 외주면에 수지(20, 50)에 의해 1차 피막(12), 2차 피막(13)이 형성된 배합액(100)이 원단(80) 전체에 걸쳐 고루 도포되도록 함으로써 본 발명의 차르코울 시트를 완성하는 단계이다.The drying step (S400) is a step of drying the fabric 80, the compound solution is impregnated. The drying step (S400) is to remove the moisture component from the fabric (80) impregnated with a mixture, the primary film 12, the secondary film 13 is formed by the resin (20, 50) on the outer surface of the charcoal powder It is a step to complete the charcoal sheet of the present invention by allowing the compounding solution 100 to be evenly applied throughout the fabric (80).
상기 검사 단계(S500)는 완성된 차르코울 시트의 상태를 유관 및 검사 장비를 통해 검사하는 단계이다. 상기 검사 단계(S500)를 통과한 차르코울 시트는 재단등의 성형 과정을 거쳐 신발 깔창으로 제조된다.The inspection step (S500) is a step of inspecting the state of the finished charcoal sheet through a related tube and inspection equipment. Charcoal sheet is passed through the inspection step (S500) is manufactured into a shoe insole through a molding process such as cutting.
<실시예> : 각 단계의 기본 조성(중량비)<Example>: Basic composition (weight ratio) of each step
1. 토너 제조 단계(S100)시의 조성1. Composition at Toner Manufacturing Step (S100)
(1) 숯가루: 10 내지 60 파트(PARTS)(1) Charcoal powder: 10 to 60 parts (PARTS)
(2) 수지: 20 내지 30 파트(2) resin: 20 to 30 parts
(3) 물: 10 내지 70 파트(3) water: 10 to 70 parts
(4) 분산제: 1 내지 2 파트(4) dispersant: 1 to 2 parts
2. 배합 단계(S200)시의 조성2. Composition at the time of compounding step (S200)
(1) 수지: 100 파트 내외(1) resin: around 100 parts
(2) 토너: 20 내지 50 파트(2) toner: 20-50 parts
(3) 물: 50 내지 100 파트(3) water: 50-100 parts
상술한 바와 같이 본 발명의 실시예에 따른 신발 깔창용 차르코울 시트의 제조 방법은 우수하고도 지속적인 항균, 방취 기능을 가진 신발 깔창용 차르코울 시트의 제공할 수 있으며, 항균, 방취 기능 이외에도 발의 피로를 풀어줌으로써 착용자의 건강 증진에 도움을 줄 수 있는 신발 깔창용 차르코울 시트를 제공하는 효과가 있다.As described above, the method of manufacturing a shoe insole charcoal sheet according to an embodiment of the present invention can provide a shoe insole charcoal sheet having excellent and continuous antibacterial and deodorizing function, and in addition to the antibacterial and deodorizing function, foot fatigue It is effective to provide a shoe insole charcoal sheet that can help to improve the health of the wearer by releasing.
Claims (7)
Priority Applications (1)
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KR1020000048378A KR20020015196A (en) | 2000-08-21 | 2000-08-21 | Fabrication method of charcoal sheet |
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KR1020000048378A KR20020015196A (en) | 2000-08-21 | 2000-08-21 | Fabrication method of charcoal sheet |
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KR1020000048378A KR20020015196A (en) | 2000-08-21 | 2000-08-21 | Fabrication method of charcoal sheet |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR950023500A (en) * | 1994-01-14 | 1995-08-18 | 심명세 | Fiber board material manufacturing apparatus and method |
JPH11229219A (en) * | 1997-07-30 | 1999-08-24 | Graffiti Twenty One:Kk | Cotton with added charcoal, fiber with added charcoal, and wall paper, and their production |
KR19990078969A (en) * | 1999-08-20 | 1999-11-05 | 정재숙 | Material of far-infrared nonwoven fabric. |
KR20000006682A (en) * | 1999-10-18 | 2000-02-07 | 김종환 | Coating manufacturing method of textile |
KR200200648Y1 (en) * | 2000-05-13 | 2000-10-16 | 정태호 | Shoe insole made with charcoal powder |
KR200202505Y1 (en) * | 2000-05-31 | 2000-11-15 | 한국후직주식회사 | Tetile paper spreading the charcoal powder |
-
2000
- 2000-08-21 KR KR1020000048378A patent/KR20020015196A/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR950023500A (en) * | 1994-01-14 | 1995-08-18 | 심명세 | Fiber board material manufacturing apparatus and method |
JPH11229219A (en) * | 1997-07-30 | 1999-08-24 | Graffiti Twenty One:Kk | Cotton with added charcoal, fiber with added charcoal, and wall paper, and their production |
KR19990078969A (en) * | 1999-08-20 | 1999-11-05 | 정재숙 | Material of far-infrared nonwoven fabric. |
KR20000006682A (en) * | 1999-10-18 | 2000-02-07 | 김종환 | Coating manufacturing method of textile |
KR200200648Y1 (en) * | 2000-05-13 | 2000-10-16 | 정태호 | Shoe insole made with charcoal powder |
KR200202505Y1 (en) * | 2000-05-31 | 2000-11-15 | 한국후직주식회사 | Tetile paper spreading the charcoal powder |
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