KR20020014278A - Manufacturing method of flat bamboo plate and its apparatus - Google Patents
Manufacturing method of flat bamboo plate and its apparatus Download PDFInfo
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- KR20020014278A KR20020014278A KR1020000047466A KR20000047466A KR20020014278A KR 20020014278 A KR20020014278 A KR 20020014278A KR 1020000047466 A KR1020000047466 A KR 1020000047466A KR 20000047466 A KR20000047466 A KR 20000047466A KR 20020014278 A KR20020014278 A KR 20020014278A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
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- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
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- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
본 발명은 생활용품과 공예품의 제조에 사용하는 평죽편의 가공방법 및 그 장치에 관한 것으로 특히, 경질인 대나무의 표피층을 발취하고 이를 평면에 부착하기 용이하게 평판으로 가공하는 방법과 그 가공된 평죽편을 제공하는데 그 목적이 있는 것이다.The present invention relates to a method and a device for processing flat bamboo flakes used in the manufacture of household goods and crafts, and in particular, a method for extracting the skin layer of hard bamboo and processing it into a flat plate for easy attachment to a flat surface and the processed flat bamboo flakes The purpose is to provide.
일반적으로, 대나무는 표피가 견고하므로 활용가치가 높아 생활용품 또는 공예품의 제조에 사용되고 있다.In general, bamboo is used for the manufacture of household goods or crafts because of its high cut value because of the firm skin.
그러나, 대나무는 표피를 가공하여 발취함에 있어서 몸체가 중공체로 이루어져 넓고 평편하게 발취할 수 없으므로 폭이 좁은 죽편으로 가공하여 바구니 등을 엮는데 사용하거나, 아니면 두껍고 폭이 좁은 토막의 구슬형태로 가공한 후 이를 줄에 꿰어서 방석, 돗자리 등을 만드는 데 사용하였다.However, in processing the skin by extracting the skin, the body is made of hollow body and cannot be extracted flat and wide. Therefore, the bamboo is processed into narrow bamboo pieces and used to weave baskets, or processed into thick and narrow stub beads. It was then stitched to a string and used to make cushions, mats, and so on.
또한, 근래에는 대나무를 폭이 넓게 발취한 죽편을 제공하여서 대나무를 이용한 상품의 다양성을 높이기 위하여 대나무의 몸체에서 폭이 넓게 형성할 수 있는 두터운 속살만을 재단하여 폭이 비교적 넓은 죽편을 발취하여 공예품의 장식편으로 사용하거나 직물표면에 접착하여 돗자리를 만드는데 사용하고 있다.In addition, in recent years, in order to increase the variety of products using bamboo by providing bamboo pits which are widely extracted, only thick flesh which can be formed widely in the body of bamboo is cut to extract the relatively wide bamboo pits. It is used as a decoration or to make a mat by adhering to the fabric surface.
그러나, 이와 같이 가공되어 발취된 죽편은 두터운 대나무의 속살을 평면적으로 떠낸 것이기 때문에 그 가공과정에서 활용가치가 높은 표피층이 제거되므로, 가공된 죽편에 별도의 가공과정을 통하여 대나무의 표피와 같은 질감을 부여하여야 하는 문제점이 있었다.However, the bamboo pits extracted and processed in this way is because the flesh of the thick bamboo is flattened, and thus the high value of the epidermal layer is removed during the processing. Therefore, the processed bamboo pits have the same texture as the skin of the bamboo through separate processing. There was a problem to be given.
본 발명에서는 이상과 같은 문제점을 해결하기 위하여 활용가치가 높은 대나무의 표피를 포함하는 죽편을 발취하고, 이를 평면상태로 가공하여 각종 공예품의 소재로 이용하거나, 평면적으로 직포에 접착하여 돗자리와 같은 생활용품을 제조하는데 사용할 수 있도록 하는 평죽편의 가공방법을 개발하였다.In the present invention, in order to solve the above problems, bamboo shoots containing the epidermis of high value of bamboo are extracted, processed into a flat state, and used as a material for various crafts, or flatly bonded to a woven fabric, such as a mat. A method of processing flat bamboo pieces has been developed that can be used to manufacture articles.
도 1 은 본 발명에 따른 가공공정을 보인 주요 구성도.1 is a main configuration showing a machining process according to the present invention.
도 2 는 본 발명에 따른 가공장치를 보인 주요구성도.2 is a main configuration showing a processing apparatus according to the present invention.
도 3 은 본 발명의 가공장치에 있어서 평죽화장치의3 is a flat bamboo device of the processing apparatus of the present invention
일 실시예를 보인 주요구성도.The main configuration showing one embodiment.
도 4 는 본 발명의 가공장치에 있어서 평죽화장치의4 is a flat bamboo device in the processing apparatus of the present invention
다른 실시예를 보인 주요구성도.Main configuration showing another embodiment.
도 5 는 본 발명의 가공장치에 있어서 평죽화장치의5 is a flat bamboo device of the processing apparatus of the present invention
다른 실시예에 의한 가공과정을 보인 주요 구성도.Main configuration showing a machining process according to another embodiment.
<도면의 주요부부에 대한 부호의 설명><Explanation of symbols for major parts of drawings>
11 : 호형죽편 12 : 평죽편11: hoyeongjuk 12: flat bamboo
100 : 내피정리공정 110 : 내피절삭장치100: endothelial cleaning process 110: endothelial cutting device
200 : 재단공정 210 : 재단장치200: cutting process 210: cutting device
300 : 유연화공정 310 : 가열장치300: softening process 310: heating device
400 : 평죽화공정 410,420 : 평죽화장치400: flat bamboo process 410,420: flat bamboo device
411 : 이송로울러콘베어 412,413 : 가압로울러411: feed roller conveyor 412,413: pressurized roller
421 : 가압판 422 : 지지부 422a: 지지판421 pressure plate 422 support 422a support plate
423 : 스프링423: spring
500 : 안정화공정 510 : 건조냉각장치500: stabilization process 510: dry cooling device
이하, 본 발명 실시를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings, the embodiment of the present invention.
본 발명은 별도의 가공과정을 거치지 않고도 대나무 표피의 질감을 가진 평죽편을 제공할 수 있도록 한 것으로, 일정 길이로 재단하여 준비된 대나무토막의 내피를 절삭하여 표피층이 일정한 두께가 잔류하도록 대나무토막을 원통형 상태로 절삭하는 내피정리공정(100)과, 상기 내피정리공정(100)에서 일정두께로 정리된 표피를 일정 넓이로 재단하여 호형죽편(11)으로 만드는 재단공정(100)과, 상기 재단공정(100)을 통하여 재단된 호형죽편(11)을 가열수단에 의하여 400~600℃의 수증기로 30~60분 동안 가열하여 유연성을 부여하는 유연화공정(300)과, 상기 유연화공정(300)을 통하여 유연화된 호형죽편(11)을 가압에 의해 평죽편(12)으로 전개 가공하되 상기 호형죽편(11)의 요입부 중앙으로부터 가압하면서 가압범위를점차 넓혀 가는 가압수단에 의해 전개 가공하는 평죽편화공정(400)과, 상기 평죽편화공정(400)을 통화여 가공된 평죽편(12)의 전개상태가 계속 유지되도록 가압한 상태에서 냉각, 건조하는 안정화공정(500)으로 이루어진 것이다.The present invention is to provide a flat bamboo piece having a texture of the bamboo skin without going through a separate processing process, by cutting the inner skin of the bamboo cut prepared to a certain length by cutting the inner skin of the bamboo film cylindrical cylindrical shape so that the constant thickness remains The cutting process (100) for cutting the cuticle in the state and the cutting process (100) for cutting the cuticles arranged to a certain thickness in the endothelial cleaning process (100) to a certain width to form an arc-shaped porridge (11), and the cutting process ( The arc-shaped porridge piece 11 cut through 100) is heated by a heating means for 30 to 60 minutes by steam at 400 to 600 ° C. to give flexibility, and to be flexible through the softening process 300. Process the developed arc-shaped bamboo pieces 11 into flat bamboo pieces 12 by pressurizing, but by pressing means gradually expanding the pressing range while pressing from the center of the recessed part of the arc-shaped bamboo pieces 11. The flat bamboo knitting process 400 and the flat bamboo knitting process 400 consists of a stabilization process 500 for cooling and drying in a pressurized state so that the developed state of the processed flat bamboo piece 12 is maintained.
한편, 상기한 바와 같은 평축편화공정(400)에 있어서 호형죽편(11)의 요입부에 직포등에 접착시 용이하게 실시할 수 있게 요철부가 형성되게 실시할 수 있는 것이다.On the other hand, in the flattening knitting process 400 as described above it can be carried out so that the concave-convex portion is formed so that it can be easily carried out when bonding to the woven fabric or the like in the concave portion of the arc-shaped bamboo piece (11).
상기한 바와 같은 가공공정을 통하여 대나무로부터 평죽편(12)을 제조하는 장치는 선반 또는 밀링 등과 같은 장치로 대나무의 내피를 절삭하여 정리하는 내피절삭장치(110)와, 상기 내피절삭장치(110)에 의하여 내피가 절삭된 대나무를 필요한 넓이로 재단할 수 있게 다수의 컷터 날로 이루어진 재단장치(210)와, 상기 재단장치(210)를 통하여 재단된 호형죽편(11)이 유연화되게 수증기로 가열하는 가열장치(310)와, 상기 가열장치(310)를 통하여 유연화된 호형죽편(11)을 요입부의 중앙으로부터 바깥쪽으로 가압하여 평편화하는 평죽화장치(410,420)와, 상기 평죽화장치(410,420)를 통하여 가공된 평죽편(12)의 평편화 상태가 유지되게 다수의 로울러로 가압하며 압축공기를 송풍하여 건조 냉각시키는 건조냉각장치(510)로 이루어진 것이다.The apparatus for manufacturing flat bamboo pieces 12 from bamboo through the processing process as described above is an endothelial cutting device 110 for cutting and arranging the endothelial of bamboo with a device such as a lathe or milling, and the endothelial cutting device 110 By cutting the endothelial cut bamboo to the required area by cutting the cutting device 210 made of a plurality of cutter blades, and the arc-shaped porridge pieces 11 cut through the cutting device 210 is heated to be heated with water vapor so as to be flexible Apparatus 310, through the heating apparatus 310 through the flattening device 410, 420 to pressurize and flatten the arc-shaped porridge piece 11 to the outside from the center of the concave part, and through the flattening device (410, 420) Pressurized by a plurality of rollers to maintain the flattened state of the flattened pieces 12, the compressed air is made of a drying cooling device 510 to blow dry cooling.
여기서, 평죽화장치(410)는 받침대를 겸함 이송로울러콘베어(411)를 구비하며, 상기 이송로울러콘베어(411)의 입구측 이송로울러의 상부에는 폭이 좁은 가압로울러(412)를 설치하며, 배출구 쪽으로 갈수록 점차로 폭이 넓을 가압로울러를 설치하고, 배출구 측에는 평면으로 펼쳐진 평죽편의 폭 전체를 가압하는가압로울러(413)를 설치하여서 된 것이다.Here, the flattening device 410 is provided with a feed roller conveyor 411 also serves as a pedestal, a narrow pressure roller 412 is installed in the upper portion of the inlet-side transport roller of the feed roller conveyor 411, discharge outlet Towards the side, the pressure roller is gradually wider, and the pressure roller 413 is provided on the outlet side to press the entire width of the flat bamboo piece spread in the plane.
또한, 상기 평죽화장치(420)의 다른 실시예로는 호형죽편(11)의 돌출부를 가압하는 가압판(421)과, 상기 가압판(421)에 의하여 가압되는 호형죽편(11)을 요입부를 지지하는 지지부(422)로 구성하되, 상기 지지부(422)는 가압판(421)의 가압에 따라 호형죽편(11)의 중앙에서 바같측으로 순차 지지할 수 있게 중앙으로부터 대칭으로 계단돌출되게 스프링(423)등과 같은 탄성수단에 의하여 지지되는 다수의 지지구(422a)로 구성한 것이다.In addition, as another embodiment of the flattening device 420, the pressing plate 421 for pressing the protrusion of the arc-shaped bamboo pieces 11 and the arc-shaped bamboo pieces 11 pressed by the pressing plate 421 to support the recessed portion Consists of the support portion 422, the support portion 422, such as the spring 423 to step out symmetrically from the center to support sequentially from the center of the arc-shaped bamboo pieces 11 to the bar side according to the pressure of the pressing plate 421 It is composed of a plurality of support (422a) supported by the elastic means.
한편, 상기 평죽화장치(410,420)를 구성함에 있어서 요입부의 내면에 요철부를 형성할 수 있게 배출구측 가압로울러(413)의 외주연과 지지부(422)의 상면에 요철부를 형성하여 실시하므로서 가공된 평죽편(12)을 필요에 따라 용이하게 접착하여 사용할 수 있는 것이다.On the other hand, in forming the flattening device 410, 420 is processed by forming an uneven portion on the outer surface of the outlet side pressure roller 413 and the upper surface of the support portion 422 to form an uneven portion on the inner surface of the recess portion The bamboo chips 12 can be easily adhered and used as necessary.
이하, 본 발명에 따른 평죽편의 가공과정을 설명하면 다음과 같다.Hereinafter, the processing process of the flat bamboo pieces according to the present invention.
상기한 바와 같이 내피정리공정(100)과 재단공정(100), 유연화공정(300), 평죽편화공정(400) 및 안정화공정(500)으로 이루어진 본 발명을 통하여 평죽편(12)을 가공하고자 할 경우에는 우선 대나무를 일정 길이로 재단하여 미가공 대나무 토막을 준비하고, 준비된 대나무토막을 내피절삭장치(110)에서 대나무의 내피를 가공치수에 따라 절삭한다.As described above, through the present invention consisting of the endothelial clearance process 100 and the cutting process 100, the softening process 300, the flat bamboo knitting process 400 and the stabilization process 500 to be processed In this case, first, the bamboo is cut to a certain length to prepare a raw bamboo chip, and the prepared bamboo chip is cut in accordance with the processing dimension of the endothelial bamboo in the endothelial cutting device 110.
이상과 같이 내피절삭이 완료된 가공대나무를 재단장치(210)에 의하여 필요한 넓이로 절단하여 호형죽편(11)을 준비하고, 준비된 호형죽편(11)이 유연화되게 가열장치(310)에 의하여 400~600℃의 수증기로 30~60분 동안 가열하며, 가열되어유연화된 호형죽편(11)의 요입부 중심부로부터 폭이 좁을 가압로울러(412)로 가압하고 후방으로 갈수록 점차로 폭이 넓어지는 로울러로 이루어진 평죽화장치(410)를 통하여 평죽편화 하거나, 호형죽편(11)의 돌출부를 가압하는 가압판(421)과 다수의 지지판(422a)이 중심으로부터 양측으로 계단을 이루게 탄성돌출되는 지지구(422)로 이루어진 평죽화장치(420)를 통하여 평죽화하며, 평편화된 평죽편(12)의 평편화가 유지되게 건조냉각장치(510)에 의하여 평죽편(12)을 냉각하므로서 평죽편(12)의 제조가 완료되는 것이다.As described above, by cutting the processed bamboo finished to the required area by the cutting device 210 to prepare the arc-shaped porridge (11), by the heating apparatus 310 to prepare the arc-shaped porridge (11) to be flexible It is heated for 30 to 60 minutes by steam of ℃, pressurized narrow width from the center of the concave portion of the heated arc-shaped porridge (11) to the pressure roller 412, the flat bamboo consists of a roller gradually widening toward the rear Flattened through the device 410, or a flat plate made of a support plate 422, the pressing plate 421 for pressing the protrusion of the arc-shaped bamboo piece 11 and a plurality of support plates 422a are elastically projected to form a step from the center to both sides Flattening through the bamboo device 420, the flattening piece 12 is completed by cooling the flat pieces 12 by the drying cooling device 510 so that the flattening of the flattened flat pieces 12 is maintained will be.
상기한 바와 같은 과정을 통하여 제조된 평죽편(12)은 대나무의 질감이 유지되어 별도의 표면가공과정을 거치지 않고 생활용품과 공예품의 제조에 사용할 수 있는 것이다.The flat bamboo pieces 12 produced through the process as described above is to maintain the texture of the bamboo can be used in the production of household goods and crafts without undergoing a separate surface processing process.
한편, 상기 평죽화공정(400)에 있어서 평죽화장치(410,420)의 이송로울러콘베어(411)의 외주연과 지지부(422)의 상면에 요철부를 형성하므로 평죽화된 평죽편(12)의 배면에 요철부가 형성되게 되는 것이다.On the other hand, in the flattening process 400 is formed in the outer periphery of the feed roller conveyor 411 of the flattening device 410, 420 and the upper surface of the support portion 422, so that the back surface of the flattened flat bamboo piece 12 Uneven portion is to be formed.
따라서, 본 발명은 평죽편의 제조과정이 대나무 표피층을 제거하지 않아 대나무의 질감이 유지되므로 별도의 대나무와 같은 질감부여를 위한 공정을 거치지 않아도 되므로 작업성이 향상되며, 경질의 표피층이 잔류하므로 평죽편의 강도가 향상되는 것이다.Therefore, the present invention is because the manufacturing process of the flat bamboo pieces do not remove the bamboo skin layer is maintained because the texture of the bamboo does not have to go through a process for imparting a texture, such as a separate bamboo workability is improved, the hard skin layer of the flat bamboo pieces Strength is improved.
또한, 평죽화된 평죽편의 배면에 요철부를 형성하므로서 가공된 평죽편을 직포등에 접착시 용이하게 접착할 수 있는 매우 유용한 것이다.In addition, by forming the uneven portion on the back of the flattened flat bamboo pieces it is very useful that can be easily adhered to the processed flat bamboo pieces on the woven fabric and the like.
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