KR200187211Y1 - Supporting apparatus of media for contacting the biomembrane - Google Patents

Abstract

The present invention relates to a device for immobilizing a biofilm contact carrier, characterized in that molded into a three-dimensional network structure using a stainless steel or plastic material having a high corrosion resistance.

The device for immobilizing the biofilm contact carrier of the present invention can prevent the carrier from being damaged by friction, and the effect is particularly excellent in a small scale septic tank.

Description

Supporting apparatus of media for contacting the biomembrane

The present invention relates to an apparatus for immobilizing a biofilm contact carrier, and more particularly, to a device for immobilizing various carriers for facilitating microbial adhesion.

Due to the rapid development of industrialization, wastewater and air odor problems are becoming a social problem. Among the various methods to solve this problem, the most common method is the wastewater treatment and odor removal technology using biofilm. However, despite many efforts to immobilize biofilms, products with weak physical properties and low porosity have been mainly introduced, and plastic or ciliated polymer products have been widely used.

In particular, these materials are costly to apply to systems designed by the existing activated sludge method and cause a lot of economic and time loss because of the large structure construction. In case of using general ceramic carrier and natural stone, there is a problem of abrasion due to friction in the aeration tank, and in the case of floating plastic media, there are many difficulties in construction. It is costly and can be a secondary source of pollution during treatment.

Although there are many small scale septic tanks in the water quality field, these carriers cannot be used, which causes many difficulties in field applications.

Accordingly, it is an object of the present invention to provide an immobilization device that enables efficient use of media.

Another object of the present invention is to provide an immobilization apparatus of a biofilm contact carrier that can be easily used even in small and medium-sized existing wastewater treatment plants and small scale combined septic tanks without renovation of existing facilities.

1 is a state of use of an example of the device for immobilizing the biofilm contact carrier of the present invention

Figure 2 is a state of use of another example of the device for immobilizing the biofilm contact carrier of the present invention

The present invention is characterized in that the immobilization device of the biofilm contact carrier is molded into a three-dimensional network structure using stainless steel or plastic material having high corrosion resistance.

As the biofilm contact carrier used in the apparatus of the present invention, for example, a ceramic carrier made of talc and clay can be used.

The characteristics of the starting material used as such a ceramic carrier material are as follows.

Inorganic raw materials of the ceramic carrier are clay and talc (TALC). Clay is plastic in a homogeneous mixture with a certain chemical composition. Clay has largely crystalline clay mineral and amorphous clay mineral, the former is layered silicate mineral and the latter is allophene and hingenite. The structure of the layered silicate mineral is based on the hexagonal Si-O layer of two-dimensional SiO4 tetrahedron connected to three vertices, and the other one contains cations such as Mg, Fe, and Al that enter between the lattice lattice. It is combined with an octahedral layer that has six times the anion of oxygen or hydroxyl groups. According to the coupling method of tetrahedral layer and octahedral layer, it takes three forms, 1: 1 type, 2: 1 type, and 2: 1: 1 type. Representative minerals of the 1: 1 type include kaolin halosite, and 2: 1 minerals include chlorophyllite monlorinite mica. A representative mineral of 2: 1: 1 is chlorite. In the embodiment of the present invention, the main clay minerals kaolin and acid clay, zeolite, pottery and the like are used and has a general composition ratio. These compounds are used as inorganic binders.

Talc (TALC) is a representative of 2: 1 type clay minerals. It is a trioctahedral type with an ideal formula of Mg ₃ Si ₄ O ₁₀ (OH) ₂ , and a very small amount of Al is contained in tetrahedrons. It is substituted. Calculated as a white or green mass or leaf, with specific gravity of 1, 2.7-2.8. Compositional components and characteristics of talc used in the examples of the present invention are shown in Table 1.

Table 1. Characteristics of Talc

division Sample 1 Sample 2 SiO ₂ 55.4 61.27 MgO 25.82 31.72 Fe ₂ O ₃ 1.79 0.18 Al ₂ O ₃ 1.55 0.3 CaO 7.93 0.27 Whiteness 80.5 97 importance 2.7 2.7 pH 8.9 8.2 Average particle size (㎛) 120-200 120-200

Organic materials such as polyvinyl alcohol may be used as the organic binder for initial strength, and carbon may be added as a pore-forming agent.

The manufacturing method of the ceramic carrier of this invention is demonstrated in detail.

The mixing, plasticizing, molding, drying and firing process of the present invention is a general mixing process, that is, a dry mixing or a wet mixing machine using a ball mill, a filter press and a mixing machine after controlling moisture using a drying process. Molding processes, such as plasticity provision and extrusion molding using these etc. can be used, and each process is not restrict | limited to a specific method.

The molded article as above is dried in a drying furnace of 40-60 ° C. and thus the molded article has a high strength. Regardless of the composition ratio of the additives, the firing process is maintained at 500 ° C. for 30 minutes at an elevated temperature of 2-3 ° C. per minute. The maximum firing temperature is 900-1100 ° C, which depends on the composition ratio. The ceramic carrier used in the embodiment of the present invention is chemically stable and has excellent physical properties, has excellent microbial adhesion ability, has low wear rate in the aeration tank, and biofilm is formed evenly from inside to outside to form wastewater treatment and deodorization efficiency. Can increase.

It is preferable to use the above ceramic carrier in the immobilization device of the present invention, but other media such as natural elvan and plastic media may be used.

These various types of media are filled in boxes made of stainless or plastic injection moldings such as FIGS. 1 and 2. The boxes 1 and 2 made of stainless steel or plastic material have a three-dimensional mesh structure and are made up of a plurality of cubic 11 and 12. The carriers 12 and 22 are immobilized to each cubic. The device for fixing the carrier is easy to construct and easy to handle. When the carrier is installed in the existing facility, the carrier is frequently damaged by friction, but when the carrier is installed with the immobilization device of the present invention, this problem can be compensated for, and the effect is particularly excellent in a small combined septic tank.

Hereinafter, an apparatus for fixing a porous ceramic carrier according to the present invention will be described in detail with reference to Examples, but the following Examples do not limit or limit the present invention.

Example 1

The composition consisting of 60 parts by weight of 1: 1 type clay having a particle size distribution of 120 μm and 40 parts by weight of 120 μm talc was wet mixed in a ball mill having a diameter of 1 M and dewatered using a filter press. Thus obtained cake has a moisture content of 60% or more, and after sufficiently drying, the dried powder was put in a mixed reading machine to add water to give the plasticity necessary for extrusion. The clay thus obtained was put in an extruder with a degassing chamber, extruded into a honeycomb shape, and dried to have sufficient strength.

The molded product was first heated to 500 ° C. at a heating rate of 2-3 ° C. per minute in a firing furnace equipped with an exhaust system, and then calcined again to a temperature of 950 ° C.

The physical properties of the samples thus obtained are shown in Table 2 below.

Table 2.

division Test result Apparent weight (g / cc) 2.6 Pore size (η) 10-100 Compressive load (kgf) 300

The main crystalline phase of the sintered body is composed of cordierite and has a narrow firing temperature and a small coefficient of thermal expansion.

Example 2

In Example 1, for the purpose of improving the fire resistance and strength, the same as in Example 1 except that 20-40 parts by weight of aluminum oxide (Al 2 O 3) in particle size was added and the firing temperature was fired at 1100-1300 ° C. A ceramic carrier was prepared by the method.

Example 3

The carrier prepared in Example 1.2 was filled in stainless steel and plastic injection apparatuses of the network structure illustrated in FIGS. 1 and 2, respectively, to fix the construction simply. Plastic instruments are relatively light in weight and easy to handle, making them suitable for small-scale wastewater treatment plants and deodorization towers.

Example 4

In Example 3, the ceramic carrier was immobilized in the same manner except for replacing the natural elvan and zeolite. Elvan and zeolite are preferably used in an oxygen-free tank because the hardness of the mineral itself is low.

Example 5

In Example 3, the ceramic carrier was immobilized in the same manner except for replacing the plastic carrier.

The immobilization device of the present invention can spread the diffusion of the ceramic carrier and can be easily installed by the user as well as easy to handle. When the carrier is installed in the existing facility, the carrier is frequently damaged by friction, but when the carrier is applied by the method proposed in the present invention, this problem can be compensated for, and the effect is particularly excellent in a small combined septic tank.

Claims (3)

An apparatus for immobilizing a biofilm contact carrier, characterized in that it is molded into a three-dimensional network structure using stainless steel or plastic material. The apparatus of claim 1, wherein the molding of the device is injection molding. 2. The apparatus for immobilizing a biofilm contact carrier according to claim 1, wherein the biofilm contact carrier used in the device is a plastic media, a ceramic carrier, elvan or zeolite.