KR20010113383A - Equipment for filling and molding of foaming insulation aluminium chassis with hollow cavity - Google Patents

Equipment for filling and molding of foaming insulation aluminium chassis with hollow cavity Download PDF

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Publication number
KR20010113383A
KR20010113383A KR1020000033691A KR20000033691A KR20010113383A KR 20010113383 A KR20010113383 A KR 20010113383A KR 1020000033691 A KR1020000033691 A KR 1020000033691A KR 20000033691 A KR20000033691 A KR 20000033691A KR 20010113383 A KR20010113383 A KR 20010113383A
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KR
South Korea
Prior art keywords
foam
filling
aluminum chassis
plate
substrate
Prior art date
Application number
KR1020000033691A
Other languages
Korean (ko)
Other versions
KR100373113B1 (en
Inventor
윤규태
Original Assignee
윤인선
미포화학 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 윤인선, 미포화학 주식회사 filed Critical 윤인선
Priority to KR10-2000-0033691A priority Critical patent/KR100373113B1/en
Priority to KR2020000018091U priority patent/KR200205302Y1/en
Publication of KR20010113383A publication Critical patent/KR20010113383A/en
Application granted granted Critical
Publication of KR100373113B1 publication Critical patent/KR100373113B1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18Filling preformed cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3415Heating or cooling
    • B29C44/3423Heating or cooling by using a heated or cooled preformed part, e.g. in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/001Profiled members, e.g. beams, sections
    • B29L2031/003Profiled members, e.g. beams, sections having a profiled transverse cross-section
    • B29L2031/005Profiled members, e.g. beams, sections having a profiled transverse cross-section for making window frames

Abstract

본 발명은 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치에 관한 것으로 기판의 레일에 안내되는 대판의 일측에 전후진실린더를 연결하고 상기 대판의 상면 중앙에 승강실린더를 장착하여 승강실린더의 로드 상단에 다수개의 알루미늄샤시를 장전하는 장전판을 연결하여 장전판의 승강 및 전후진 수단을 구성하고, 상기 기판의 중간 좌우에 알루미늄샤시의 중공부에 증기와 함께 발포단열재를 충진하는 충진아답타와, 상기 기판의 후방측 상방에는 후진된 장전판을 받아 이송시키는 이송벨트콘베어와 받침이송콘베어및 가열박스를 장설하여 상기의 충진아답타에 의하여 발포립을 충진한 알루미늄샤시 다수를 장전한 장전판을 전후진실린더로 후진시켜 이송벨트콘베어의 위치로 이동시키면서 승강실린더로 장전판을 하강시켜 장전된 알루미늄샤시를 장전판으로 부터 이송벨트콘베어로 전달하여 이송벨트콘베어로 이송하는 동안 가열박스의 가열로 알루미늄샤시에 충진된 발포립을 완전히 발포충진되도록하는 발포립완전 발포수단과, 상기 발포립 완전 발포수단의 후방부에는 공기나 냉각수를 분사하여 가열박스에서 가열된 알루미늄샤시를 냉각시키는 냉각수단을 장설하고, 또한 기판의 선단측에 예열박스를 장설하여 발포립을 충진하기 전의 알루미늄샤시를 가열하여 충진되는 발포립의 발포효능을 높이도록 한 것이다.The present invention relates to a foam insulating material filling and molding apparatus in a hollow part of an aluminum chassis. The front and rear cylinders are connected to one side of a base plate guided to a rail of a substrate, and a lifting cylinder is mounted at the center of the upper surface of the base plate to form an upper end of the rod of the lifting cylinder. A filling adapter which connects a loading plate for loading a plurality of aluminum chassis to form a means for raising and lowering the loading plate, and filling the foam insulation with steam in the hollow portion of the aluminum chassis at the middle left and right of the substrate; Above the rear side of the board, a transfer belt conveyor for receiving and transporting the reloaded loading plate, a supporting conveying conveyor, and a heating box are installed to load the loading plate loaded with a large number of aluminum chassis filled with foam granules by the filling adapter. Aluminium loaded by lowering the loading plate with the lifting cylinder while moving backward to the position of the conveying belt conveyor Foam foam complete foam means for completely foamed filling the foam filled in the aluminum chassis by the heating of the heating box while transferring the chassis from the loading plate to the transfer belt conveyor, and the foam full foam means In the rear part of the air is installed by cooling means for cooling the aluminum chassis heated in the heating box by spraying air or coolant, and by installing a preheating box on the front end side of the substrate to heat the aluminum chassis before filling the foam granules It is to increase the foaming effect of the foam granules.

Description

알루미늄샤시의 중공부에 발포단열재 충진, 성형장치{Equipment for filling and molding of foaming insulation aluminium chassis with hollow cavity}Equipment for filling and molding of foaming insulation aluminum chassis with hollow cavity}

본 발명은 주로 창틀이나 문틀 로 사용되는 알루미늄샤시의 중공부에 발포단열재를 충진하여 겨울철 실내외의 온도차이에 의하여 알루미늄샤시에 결로 현상이 발생되지 않도록하기 위함과 공명을 방지하기 위한 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치에 관한 것이다.The present invention is filled with a foam insulation in the hollow portion of the aluminum chassis mainly used as a window frame or door frame to prevent the condensation phenomenon in the aluminum chassis due to the temperature difference between the indoor and outdoor in winter, and the hollow portion of the aluminum chassis to prevent resonance The present invention relates to a foam insulating material filling and molding apparatus.

일반적으로 창틀 또는 문틀로 사용되는 알루미늄샤시는 원자재의 절감과 비중을 가볍게 하기 위하여 사각공으로 되는 중공부를 형성하는데 동절기에는 상기 샤시의 실내면에 실내와 실외의 온도 차이에 의하여 결로현상이 일어나는 폐단과 단열의 효과를 얻지 못하는 문제점이 있는 것이다.In general, an aluminum chassis used as a window frame or a door frame forms a hollow part that is a square hole in order to reduce raw materials and reduce specific gravity. In winter, the condensation and insulation that occur due to the difference in temperature between indoor and outdoor on the indoor surface of the chassis There is a problem that does not get the effect of.

따라서 본 발명의 목적은 단열의 효과와 결로현상을 방지하기위하여 고온으로 가열하면 발포되는 발포립을 알루미늄샤시의 중공부에 발포하는 알루미늄샤시의중공부에 발포단열재 충진, 성형장치를 제공하는데 있는 것이다.Accordingly, an object of the present invention is to provide a foam insulation material filling and molding apparatus in the hollow portion of an aluminum chassis that foams the foamed granules when heated to a high temperature to prevent the effect of heat insulation and condensation on the hollow portion of the aluminum chassis. .

상기 본 발명에 맞추어 기재된 목적을 제공하는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치는 수개의 알루미늄샤시를 장전하는 장전판을 기판의 레일과 전후진실린더에 의하여 전후진되는 대판 상면에 장착한 승강실린더의 로드 상단에 연결하여서 되는 장전판의 전후진 및 승강수단과, 상기 기판의 중간 좌우에 알루미늄샤시의 중공부에 증기와 함께 발포립을 충진하는 충진아답타와, 상기 충진아답타에 의하여 발포립을 충진한 알루미늄샤시가 후진된 상태에서 장전판으로 부터 인계받아 가열박스내부로 통과시키는 과정에서 발포립을 완전히 발포충진되도록하는 이송벨트콘베어와 받침이송콘베어 및 가열박스로 되는 발포립완전 발포수단과, 또한 필요에 따라 발포립을 충진하기 이전의 알루미늄샤시를 예열하기위한 기판의 선단측에 장설하는 예열박스로 되는 것으로 이하 첨부된 도면에 따라 상세히 설명한다.Filling the foam insulation material in the hollow portion of the aluminum chassis providing the object described in accordance with the present invention, the molding apparatus is equipped with a loading plate for loading several aluminum chassis on the upper surface of the base plate forward and backward by the rail of the substrate and the forward and backward cylinder. Forward and backward means for lifting and lowering the loading plate connected to the rod upper end of the lifting cylinder, a filling adapter for filling the foam granules with steam in the hollow portion of the aluminum chassis on the middle left and right of the substrate, and the foaming granules by the filling adapter Fully foamed foam means consisting of a conveying belt conveyor, a supporting conveying conveyor, and a heating box to completely fill the foamed granules in the process of taking over from the loading plate and passing it into the heating box in the reversed state. On the tip side of the substrate for preheating the aluminum chassis prior to filling the foam It will be described in detail with reference to the accompanying drawings to be a preheating box to be installed.

도1은 본 발명의 사시도.1 is a perspective view of the present invention.

도2는 본 발명의 충진 작업을 보인 평면도.Figure 2 is a plan view showing a filling operation of the present invention.

도3은 본 발명의 작동을 나타내 보인 종단면도.Figure 3 is a longitudinal sectional view showing the operation of the present invention.

도4는 본 발명중 알루미늄샤시를 공급하기위한 공급수단의 사시도.Figure 4 is a perspective view of the supply means for supplying the aluminum chassis of the present invention.

도5는 도4의 측면도.Figure 5 is a side view of Figure 4;

도6은 본 발명중 이송벨트콘베어의 폭 조절 수단의 일부 발췌사시도.Figure 6 is a partial perspective view of the width adjustment means of the conveying belt conveyor of the present invention.

도7은 도6의 단면도.7 is a cross-sectional view of FIG.

도8은 본 발명중 폭 조절 수단의 다른 실시예의 사시도를 나타낸 것이다.Figure 8 shows a perspective view of another embodiment of the width adjusting means of the present invention.

도면의 주요 부분에 대한 부호의 설명Explanation of symbols for the main parts of the drawings

1....대판. 4....전후진실린더. 5....승강실린더. 8....승강판.1 .... 4 .... rear cylinder 5 .... The lifting cylinder. 8 .... the board.

12...장전판. 13...충전아답터. 14.....기체배기아답터.12 ... loaded. 13 ... Charging adapter. 14 ..... Gas exhaust adapter.

15....가열박스. 16,17.... 이송벨트콘베어. 18....받침이송콘베어.15 .... Heating box. 16,17 .... conveying belt conveyor. 18 .... Supported Conveyor.

19....예열박스. 20...냉각기. 30...공급이송콘베어. 35...흡착구. 40....모터. 49...스크류. 51...경사판. 52,53...스톱바.19 .... Preheating box. 20 ... cooler. 30 ... Supply conveying conveyor. 35 ... suction. 40 ... motor. 49 ... screw. 51.Inclined Edition. 52,53 ... stop bar.

도1은 본 발명의 전체 구성을 나타내 보인 사시도 이며, 도2는 본 발명에서 장전판의 전후진 작동을 나타내 보인 평면도이고, 도3은 본 발명에서 장전판의 승강작동을 나타내 보인 종단면도, 도4는 본 발명 장치중 아루미늄샤시를 공급하기 위하 공급수단의 사시도, 도5는 도4의 측단면도. 도6은 존 발명중 이송벨트콘베어의 폭조절수단의 일부 발췌사시도. 도7은 도6의 단면도로서 이를 참조하여 보면, 부호 1은 기판(2)의 레일(3)에 안내되어 전후진되는 대판을 나타낸 것으로 상기 대판(1)의 후면부에 상기의 기판(2)에 장착된 전후진실린더(4)의 로드(4')를 연결하여 전후진실린더(4)의 작동에 따라 대판(1)을 전후진 되도록하고, 상기 대판(1)의 상면 중앙에는 승강실린더(5)와 이 승강실린더(5)의 앞뒤에는 안내봉(6)((7)을 수직으로 장착하여 승강판(8)의 부착된 가이드(9)(10)를 승강실린더(5)의 로드(5')에 연결한 상태에서 안내봉(6)(7)에 가이드(9)(10)를 안내되도록 장설하여 승강실린더(5)의 승강작동에 따라 안내봉(6)(7)에 안내되어 승강되도록하고, 상기 승강판(8)의 상면에 다수개의 알루미늄샤시(a)를 장전하는 장전홈(11)이 다수 형성된 장전판(12)을 연결하여 장전판의 전후진 및 승강수단을 구성하며, 상기 기판(2)의 중앙부 좌우에는 발포립을 증기와 함께 충진하기위한 충진아답터(13)와 기체배기아답터(14)를 전후진 작동되게 장설하여 장전판(12)에 장전된 알루미늄샤시(a)의 중공부에 충진아답터(13)와 기체배기아답터(14)가 증기와 함께 발포립을 충진 하도록 하는데 상기 기체배기아답터(14)의 역활은 충진아답터(13)로 알루미늄샤시(a)의 중공부에 증기와 함께 발포립을 강제 주입할 때 증기의 기체와 중공부내의 공기를 배출시켜 발포립의 주입 공간을 확보하기 위한것으로 사용 되는 것이며, 또한 충진아답터(13)로 발포립을 주입하는 과정에서 처음에는 고열인 증기를 주입하여 알루미늄샤시(a)를 증기열로 가열하여 예열화시켜 발포립의 발포 작용이 원활 하도록할 수도 있는 것이다. 상기 기판(2)의 후방부측 전후진실린더(4)의 상방에는 가열박스 (15)을 장설하여 이 가열박스(15)의 내공간에 상기 알루미늄샤시(a)의 길이정도 되는 간격으로 수직상태로 구동되는 이송벨트콘베어(16)(17)와 이 이송벨트콘베어(16)(17)의 하방에 이송벨트콘베어 (16)(17)로 이송되는 과정의 알루미늄샤시 (a)중 낙하 되는 것을 받아 동일 방향으로 이송 시키기위한 받침이송콘베어(18)를 장설하여서 되는 발포립완전 발포수단을 장설하여 상기 장전판의 전후진 및 승강수단에 의하여 알루미늄샤시(a)를 장전한 장전판(8)을 이송콘베어벨트 (16)(17) 사이로 일정 거리만큼 후진 시키면서 승강실린더(5)로 하강하게 되면 이송콘베어벨트 (16)(17) 사이로 진입된 알루미늄샤시(a)가 이송콘에어벨트(16)(17)의 협지력으로 장전판(12)으로 부터 이송콘베어벨트 (16)(17)에 전달되도록 하고 가열박스 (15) 내부를 통과하는 과정에서 증기 또는 히터의 열로 알루미늄샤시(a)를 가열하여 충진된 발포립이 완전히 발포되도록하고, 또한 기판(2)의 선단측에 예열박스(19)를 장설하여 장전판(12)에 장전된 알루미늄샤시(a)를 발포립을 충진하기전에 전후진실린더(4)를 작동시켜 알루미늄샤시 (a)를 예열 시킬 수 도 있게 하고, 또 기판(2)의 후단부에는 냉공기와 냉각수를 분사하는 냉각기(20) 및 이송콘베어(21)를 장설하여 가열박스(15)에서 가열된 알루미늄샤시 (a)를 냉각하여 이송콘베어(21)로 보내어 알루미늄샤시(a)의 중공부에 발포립을 완전 발포 충진 하는 과정을 마치도록 구성하여서 되는 것이며, 또한 본 발명은 알루미늄샤시(a)를 장전판(12)의 각 장전홈(11)에 자동으로 공급하기위한 수단으로 공급이송콘베어 (30)의 일측방에 가이드봉(31)과 실린더(32)에 의해 전후진 되는 기대(33)상단부에 실린더(34)를 수직으로 장착하여 상기 실린더(34)의 로드(34')하단에 공기압을 이용한 흡착구(35)를 연결하여 이송 되어 오는 알루미늄샤시(a)를 흡착구(35)를 실린더(34)의 작동으로 하강하여 흡착한 다음 다시 상승시킨후 실린더(32)로 장전판(12)까지 전진토록하여 적소의 장전홈(11)에 하강시켜 자동적으로 장전하도록한것으로서, 상기 실린더(34)의 로드(34')하단에 연결하는 흡착구(35)를 집게를 연결하여 공급이송콘베어(30)의 알루미늄샤시(a)를 집어 나르도록 할 수도 있는 것이다. 또한 쓰임새나 구입되는 시기의 차이에 따라 알루미늄샤시(a)의 길이가 다름에 의하여 이송벨트콘베어 (16)(17)의 폭을 조절할 필요가 있는데 그 폭의 조절수단으로 모터(40)로 구동되는 이송벨트콘베어(16)(17)의 축(41)을 지지하는 축받이대(42)의 하단에 가이드공 (43)(43')과 나사공 (44)을 형성하고 기대판(45)위에 장착되는 고정판(46)에 수평으로 연결한 가이드봉(47)(47')과 핸들 (48)로 조작되는스크류(49)를 장설하여 상기 가이드봉 (47)(47')에는 가이드공 (43)(43')을 스크류(49)에는 나사공(44)을 나사끼움하여 축받이대(42)를 고정판 (46)에 핸들(48)을 인위적으로 돌림에 따라 가동되게 장설하여 알루미늄샤시(a))의 길이에 맞추어 상기의 이송벨트콘베어 (16)(17)의 폭을 조절하는 폭 조절 수단을 구성할 수도 있으며, 상기 스크류(49) 대신에 실린더(50)를 고정판(46)에 장착하고 실린더(50)의 로드(50')를 축받이대(42)에 연결하여 실린더(50)의 구동으로 이송벨트콘베어 (16)(17)의 폭을 자동으로 조절하는 폭 조절 수단을 구성할 수도 있는 것이다. 또한 도면중 미 설명 부호 51은 수동으로 알루미늄샤시(a)를 장전판(12)에 공급할 때에 사용 하기위한 경사판을 표시 한것이며, 부호 52와 53은 이송콘베어(30)로 연속적으로 공급되어 오는 알루미늄샤시(a)의 낙하를 방지하기 위한 스톱바를 나타낸 것이다.1 is a perspective view showing the overall configuration of the present invention, Figure 2 is a plan view showing the forward and backward operation of the loading plate in the present invention, Figure 3 is a longitudinal sectional view showing the lifting operation of the loading plate in the present invention, Figure 4 is a perspective view of the supply means for supplying the aluminum chassis of the present invention, Figure 5 is a side cross-sectional view of FIG. Figure 6 is an exploded perspective view of a portion of the width adjustment means of the conveying belt conveyor during the invention. FIG. 7 is a cross-sectional view of FIG. 6, and reference numeral 1 denotes a base plate which is guided back and forth by the rail 3 of the substrate 2, and the back plate of the base plate 1 is attached to the substrate 2. The rod 4 'of the mounted forward and backward cylinder 4 is connected to move the base plate 1 forward and backward in accordance with the operation of the forward and backward cylinder 4, and the lifting cylinder 5 is located at the center of the upper surface of the base plate 1. ) And the guide rods 6 ((7) are mounted vertically on the front and rear of the lifting cylinder 5 so that the guides 9 and 10 attached to the lifting plate 8 can be loaded with the rods 5 of the lifting cylinder 5. ') Guides (9) and (10) to guide rods (6) and (7) in the state connected to') and guided to the guide rods (6) and (7) according to the lifting operation of the lifting cylinder (5). And a loading plate 12 having a plurality of loading grooves 11 for loading a plurality of aluminum chassis a on the upper surface of the elevating plate 8 to constitute forward and backward moving and lifting means of the loading plate. The substrate 2 On the left and right of the central part, the filling adapter 13 and the gas exhaust adapter 14 for filling the foam granules with steam are installed in the forward and backward operation so that the filling adapter in the hollow portion of the aluminum chassis (a) loaded on the loading plate 12 is mounted. (13) and the gas exhaust adapter 14 to fill the foam granules with the steam, the role of the gas exhaust adapter 14 is the filling adapter 13 with the foam granules with steam in the hollow portion of the aluminum chassis (a) It is used to ensure the injection space of the foam granules by discharging the gas of the vapor and the air in the hollow part when forced injection, and also in the process of injecting the foam granules into the filling adapter (13) It may be injected to heat the aluminum chassis a with steam heat to preheat the foamed granules to facilitate the foaming action of the foam granules. ) Transfer belt conveyor (16) and (17) which are driven in a vertical state at intervals equal to the length of the aluminum chassis (a) in the inner space of the heating box (15) and transfer below the transfer belt conveyor (16) (17). The loading plate by installing the foam foam complete foam means by installing a support conveying conveyor (18) for receiving the falling of the aluminum chassis (a) in the process of being transferred to the belt conveyor (16) (17) in the same direction When the loading plate 8 loaded with the aluminum chassis (a) is moved back and forth between the conveying belts 16 and 17 by a predetermined distance by the lifting and lowering means of the lifting cylinder 5, the conveying belt ( The aluminum chassis (a) entered between 16) and 17 is transferred from the loading plate 12 to the transfer conveyor belts 16 and 17 by the clamping force of the transfer cone air belts 16 and 17, and the heating box. (15) Alu due to the heat of steam or heater in the process of passing through the interior The aluminum chassis (a) is heated so that the filled foam granules are completely foamed, and a preheating box 19 is installed on the front end side of the substrate 2 to foam the aluminum chassis a loaded on the loading plate 12. It is also possible to preheat the aluminum chassis (a) by operating the front and rear cylinder (4) before filling the lip, and at the rear end of the substrate (2), a cooler 20 and a conveying conveyor for spraying cold air and cooling water. (21) installed to cool the aluminum chassis (a) heated in the heating box (15) to send to the conveying conveyor (21) configured to complete the process of fully foam filling the hollow granules in the aluminum chassis (a) In addition, the present invention is a means for automatically supplying the aluminum chassis (a) to each of the loading grooves 11 of the loading plate 12, the guide rod 31 and the one side of the feed conveying conveyor (30) Mount the cylinder 34 vertically on the upper end of the base 33, which is advanced back and forth by the cylinder 32. By lowering the suction port 35 by the operation of the cylinder 34, the aluminum chassis (a), which is transported by connecting the suction port 35 using air pressure, to the lower end of the rod 34 'of the cylinder 34, is adsorbed. Then, after raising again, the cylinder 32 is advanced to the loading plate 12 so as to descend into the loading groove 11 in place so as to automatically load the lower portion of the rod 34 'of the cylinder 34. It is also possible to carry the aluminum chassis (a) of the feed conveyor (30) by connecting the forceps to the suction port 35 to be connected. In addition, it is necessary to adjust the width of the conveying belt conveyor (16) and (17) by the length of the aluminum chassis (a) according to the difference in use or purchase time, which is driven by the motor 40 by the adjustment means of the width. Guide holes 43, 43 'and a threaded hole 44 are formed on the lower end of the bearing 42 supporting the shaft 41 of the conveying belt conveyors 16 and 17 and mounted on the base plate 45. The guide rods 47 and 47 'which are horizontally connected to the fixed plate 46 to be installed and the screw 49 operated by the handle 48 are installed to the guide rods 47 and 47'. (43 ') to the screw (49) by screwing the threaded hole (44) to the bearing plate (42) to the fixed plate 46 to be operated by artificially turning the handle 48 to the aluminum chassis (a)) Width adjusting means for adjusting the width of the conveying belt conveyor (16) (17) according to the length of the may be configured, and instead of the screw (49) to mount the cylinder (50) on the fixed plate (46) And a width adjusting means for automatically adjusting the width of the conveying belt conveyors 16 and 17 by driving the cylinder 50 by connecting the rod 50 'of the cylinder 50 to the bearing 42. It is. In addition, reference numeral 51 in the drawing indicates an inclined plate for use when manually supplying the aluminum chassis a to the loading plate 12, and reference numerals 52 and 53 denote aluminum that is continuously supplied to the conveying conveyor 30. The stop bar for preventing the fall of the chassis (a) is shown.

이상과 같이 본 발명은 알루미늄샤시(a)의 중공부에 충진하는 발포립의 완전 발포를 위하여 발포립을 충진하는 과정에서 1차적으로 알루미늄샤시(a)를 예열박스 (18)로 보내어 예열한후 발포립을 충진아답터(13)(14)로 증기와 함께 발포립을 충진하며 발포립을 충진한 후 가열박스(15)로 재가열하도록 한 것이므로 알루미늄샤시(a)의 좁은 공간인 중공부에서도 발포립이 완전 발포되어 충진되는 것이므로 발로립의 발포가 완전하여 아무리 추운 날씨라 하더라도 결로 현상이 일어 나지 않는알루미늄샤시(a)를 제공하게 되는 것일 뿐만 아니라 공급이송콘베어(30)와 실린더(32)(33')로 되는 공급수단에 의하여 인건비의 절감 효과 를 나타내는 것이다.As described above, the present invention primarily sends aluminum sash (a) to the preheating box (18) in the process of filling the foam lip in order to completely foam the foam lip filled in the hollow part of the aluminum sash (a), and then preheats it. Filling the foam granules with steam in the filling adapter (13) (14) to fill the foam granules and re-heated to the heating box 15 after filling the foam granules, so even in the hollow portion of the narrow space of the aluminum chassis (a) Since it is completely foamed and filled, it is not only to provide the aluminum chassis (a) which is completely foamed and no condensation occurs even in cold weather, but also the feed conveyor 30 and the cylinder 32 (33). This means that labor costs are reduced by means of supply.

Claims (6)

기판(2)상의 레일(3)과 전후진실린더(4)에 따라 전후진되는 대판(1)상에 수직으로 연결한 승강실린더(5)의 로드(5')에 승강판(8)과 이 승강판(8)에 장전홈 (11)을 다수형성한 장전판(12)을 연결하여서 되는 장전판의 전후진 및 승강수단과,The elevating plate 8 and the rod 5 'of the elevating cylinder 5 vertically connected to the base plate 1 moved forward and backward along the rail 3 on the substrate 2 and the forward and backward cylinder 4 Forward and backward means of elevating and elevating the plate, which is connected to the elevating plate (8) by forming a plurality of loading grooves (11); 상기 기판(2)의 중앙부 좌우에 전후진 된게 장설하여 발포립을 증기와 함께 알루미늄샤시(a)의 중공부에 충진하기 위한 충진아답터(13) 및 배기아답터(14)와,Filling adapter 13 and exhaust adapter 14 for filling the hollow lip of the aluminum chassis (a) with steam by installing the front and rear in front and rear left and right of the central portion of the substrate (2), 상기 기판(2)의 후방부에 장설한 가열박스(15)의 내부에 장전판(12)으로 부터 알루미늄샤시(a)를 전달받아 이송하는 이송벨트콘베어(16)(17) 및 받침이송콘베어 (18)를 장설하여서되는 발포립 완전 발포수단과,Transfer belt conveyor (16) and (17) and support transfer conveyor for receiving and transferring the aluminum chassis (a) from the loading plate (12) inside the heating box (15) installed at the rear part of the substrate (2). 18) means for completely foaming the foam granules; 상기 기판(2)의 후단측에 장설하여 가열된 알루미늄샤시(a)를 냉각시키기위한 냉각기(20)를 포함 하여서 되는 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치.And a cooler (20) for cooling the heated aluminum chassis (a) by installing on the rear end side of the substrate (2). 청구항 1에 있어서, 기판(2)의 선단측에 발포립을 충진하지 아닌한 알루미늄샤시(a)를 예열는 예열박스(19)를 장설하여서되는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치.The apparatus for filling and forming a foam insulation in a hollow portion of an aluminum chassis according to claim 1, wherein a preheating box (19) for preheating the aluminum chassis (a) is installed unless the foam granules are filled on the front end side of the substrate (2). 청구항 1에 있어서, 이송벨트콘베어(16)(17)의 일측에는 공급이송콘베어 (30)와 이 공급이송콘베어(30)의 일측방에는 가이드봉(31)과 실린더(32)에 따라 가동되는 기대(33)와 상기 기대(33) 상단에 실린더(34)의 로드(34')로 승강되는 흡착구(35)를 장설하여 알루미늄샤시 공급수단을 구성하여서 되는 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치.The base of claim 1, wherein one side of the conveying belt conveyors (16) and (17) is provided with a feed conveying conveyor (30) and one side of the feed conveying conveyor (30) which is operated along the guide rod (31) and the cylinder (32). The hollow portion of the aluminum chassis is characterized in that the aluminum chassis supply means is constructed by installing an adsorption port 35 which is lifted by the rod 34 'of the cylinder 34 at the top of the base 33 and the base 33. Foam insulation filling and molding device. 청구항 1에 있어서, 이송벨트콘베어(16)(17)의 축(41)을 회전 시키는 모터(42)를 장착한 축받이대(42)의 하단에는 가이드공(43)(43')과 나사공(44)을 형성하고, 고정판(46)에는 가이드봉(47)(47')과 핸들(48)로 조작되는 스크류(49)를 연결하여 가이드공(43)(43')은 가이드봉(47)(47')에, 나사공(44)은 스크류(49)에 끼워 핸들(48)의 조작에 따라 이송벨트콘베어(16)(17)의 폭을 조절하는 폭 조절 수단을 구비하여서 되는 알루미늄샤시의 중공부에 발포단열재 충진, 성형 장치.The guide hole 43, 43 'and the screw hole (3) at the lower end of the bearing table 42 in which the motor 42 for rotating the shaft 41 of the conveying belt conveyors 16 and 17 is mounted. 44 is formed, and the guide plate (47) (47 ') and the screw (49) operated by the handle 48 to the fixed plate 46 is connected to the guide hole (43) (43') guide rod (47) At 47 ', the screw hole 44 is fitted to the screw 49 and is provided with width adjusting means for adjusting the width of the conveying belt conveyors 16 and 17 according to the operation of the handle 48. Foam insulation filling and molding device in hollow part. 청구항 3에 있어서, 공급이송콘베어(30)의 선단측에 경사판(50과 스톱바 (51)(52)를 장설하여서 되는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치.The foam insulating material filling and molding apparatus according to claim 3, wherein the insulated plate (50) and the stop bars (51) (52) are provided on the front end side of the feed conveyor (30). 청구항 4에 있어서, 고정판(46)에 스크류(49)대신에 실린더(50)를 장착하고 실린더(50)의 로드(50')를 축받이대(42)에 연결하여서 되는 폭 조절수단을 구비하여서되는 것을 특징으로하는 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치.The method of claim 4, wherein the fixing plate 46 is provided with a width adjusting means for mounting the cylinder 50 instead of the screw 49 and connecting the rod 50 'of the cylinder 50 to the bearing 42. Filling, forming apparatus for foam insulation in the hollow portion of the aluminum chassis.
KR10-2000-0033691A 2000-06-19 2000-06-19 Equipment for filling and molding of foaming insulation aluminium chassis with hollow cavity KR100373113B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008069635A1 (en) * 2006-12-08 2008-06-12 Samsung Heavy Ind. Co., Ltd. Foam plug inserting apparatus and foam flug inserting method
CN112549417A (en) * 2020-10-30 2021-03-26 中车长江车辆有限公司 Long and large special-shaped underframe integral foaming system and method
CN113478719A (en) * 2021-06-22 2021-10-08 纪凤红 Production device and production process for modularization of refrigeration and heat insulation box

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US3921279A (en) * 1974-08-20 1975-11-25 Thomas G Daley Method for making a support for an object
JP3032548B2 (en) * 1990-04-18 2000-04-17 オーエム機器株式会社 Method and apparatus for manufacturing foam resin-filled panel
KR100250056B1 (en) * 1998-01-20 2000-03-15 윤인선 The aluminium chassis filled with forming insulation on hollow cavity and its manufacturing process and equipments
KR100258504B1 (en) * 1998-05-06 2000-06-15 윤인선 The manufacturing processes and equipments for filling and molding of foaming insulation on aluminium chassis with hollow cavity and its control
JPH11348063A (en) * 1998-06-05 1999-12-21 Toyo Tire & Rubber Co Ltd Method for foaming urethane-poured panel under pressure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008069635A1 (en) * 2006-12-08 2008-06-12 Samsung Heavy Ind. Co., Ltd. Foam plug inserting apparatus and foam flug inserting method
CN112549417A (en) * 2020-10-30 2021-03-26 中车长江车辆有限公司 Long and large special-shaped underframe integral foaming system and method
CN112549417B (en) * 2020-10-30 2023-06-20 中车长江车辆有限公司 Integral foaming system and method for long and large special-shaped underframe
CN113478719A (en) * 2021-06-22 2021-10-08 纪凤红 Production device and production process for modularization of refrigeration and heat insulation box

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