KR20010100091A - Disposable bowl & it's manufacturing method with grass fiber - Google Patents
Disposable bowl & it's manufacturing method with grass fiber Download PDFInfo
- Publication number
- KR20010100091A KR20010100091A KR1020010058896A KR20010058896A KR20010100091A KR 20010100091 A KR20010100091 A KR 20010100091A KR 1020010058896 A KR1020010058896 A KR 1020010058896A KR 20010058896 A KR20010058896 A KR 20010058896A KR 20010100091 A KR20010100091 A KR 20010100091A
- Authority
- KR
- South Korea
- Prior art keywords
- container
- paperboard
- pulp
- hay
- paper
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
본 발명은 일회용 식품용기 및 제조방법에 대한 것으로, 환경 위해성이 많은 기존의 합성수지계 재료를 사용하는 방법과는 달리, 주원료로 1년생의 건초들을 사용하여 용기를 제조함으로써 용기의 사용 후 폐기에 따르는 환경오염을 줄일수 있도록 하는 방법을 제공하는데 그 목적이 있다.The present invention relates to a disposable food container and a manufacturing method, unlike the method using a conventional synthetic resin material having a lot of environmental risks, according to the disposal of the container after the use of the container by producing a container using hay of one year as the main raw material The aim is to provide a way to reduce environmental pollution.
상기 목적을 달성하기 위한 1년생 건초로는 밀짚, 볏짚, 보릿짚, 갈대, 옥수수, 사탕수수 등이 가능하며, 이상의 재료들을 적절한 물리 화학처리 수단을 통하여 펄프형태의 제품을 얻게된다. 얻어진 펄프는 제지 공정과 동일한 방법으로 고해초지 탈수 과정을 통하여 종이와 같은 형상으로 얻어진다. 이때 일반적으로 종이의 경우 건조공정을 거쳐 롤링을하여 제품으로 완성되나, 본 발명에 따른 방법은 웹을 형성한 펄프가 완전히 건조되기 직전에 일정한 형상을 갖는 몰드에 도입하여, 가압성형 건조될 수 있도록 하여 일회용 식품용기를 제조하는 방법이다.The first-year hay to achieve the above object can be straw, rice straw, barley straw, reed, corn, sugar cane and the like, the above materials are obtained through the appropriate physical chemical treatment means in the form of pulp. The pulp obtained is obtained in paper-like shape through the papermaking dewatering process in the same manner as the papermaking process. In this case, in general, the paper is rolled through a drying process to complete the product, but the method according to the present invention is introduced into a mold having a certain shape immediately before the web-formed pulp is completely dried, so that it can be pressed and dried. To produce a disposable food container.
Description
본 발명은 식물성 섬유소를 이용한 일회용 식품용기의 제조방법에 대한 것으로, 최근까지 일회용 식품용기의 경우 경제성과 열차단특성등으로 인하여 발포스티렌이 널리 사용되어 왔으나, 폐기에 따른 환경오염 유발과 고온에서 각종 유해 물질들이 발생한다는 점들이 문제로 지적되고 있다. 따라서 일부 종이로 대치된 제품이나 전분계의 재료로 대치된 제품들이 선보인바 있으나 발포스티렌 용기에 비해 경제성이 낮고, 열차단 특성이 나쁘다. 또한 갈대나 사탕수수펄프등을 이용한 방법은 수분이 90%정도인 종이반죽 상태에서 압출하므로 그 제조 공정이 복잡하고 수분이 빠지면서 건조되는 과정이 오래 걸리고 에너지가 많이 들며 용기가 변형되기 쉽다.The present invention relates to a method of manufacturing a disposable food container using vegetable fiber, until recently, in the case of disposable food containers, foamed styrene has been widely used due to economical and thermal barrier properties, but caused various environmental pollution and high temperature at disposal. The problem is that harmful substances occur. Therefore, some paper-replaced products or products replaced with starch-based materials have been introduced, but the economical efficiency is lower than that of foamed styrene containers, and thermal barrier properties are poor. In addition, the method using the reed or sugar cane pulp is extruded in the state of paper dough with 90% of moisture, so the manufacturing process is complicated, the process of drying with moisture is long, energy-consuming and easy to deform the container.
따라서 본 발명은 상기의 문제점들을 해결하기 위하여 갈대나 밀짚 사탕수수등으로부터 얻어진 펄프를 고해하여 각종 첨가제들을 부가하고 초지기를 통과하여 반건조상태(함수율 30%이하)의 종이롤을 연속 프레스가공하여 용기를 제작하는 방법으로 물성이 우수하며 생산성이 높고 원가가 저렴하며, 천연물질로 구성되어 있어 유해 물질의 용출이 없고, 토양등에서 완전한 분해가 이루어지는 환경 친화적인 용기를 얻고자 한다.Therefore, in order to solve the above problems, the present invention adds various additives by beating pulp obtained from reed or straw sugar cane, and then passes through a paper machine and continuously presses a paper roll in a semi-dry state (water content of 30% or less). It is a method of manufacturing a good physical property, high productivity, low cost, and is composed of natural materials, so that there is no elution of harmful substances, to obtain an environmentally friendly container that is completely decomposed in the soil.
도 1은 본 발명의 일회용 식품용기 제조 시스템의 개요도1 is a schematic view of a disposable food container manufacturing system of the present invention
상기의 목적을 달성하기위한 일회용 식품용기는 갈대펄프, 사탕수수펄프등의 펄프를 물에 넣어 분해시킨다. 이때 방유, 방습, 지력증강 특성을 갖는 재료를 부가하며 적절한 속도로 교반하며 필요한 경우 초지기에서 보류성, 소포성등을 좋게 하기 위한 재료들을 부가 할 수 있다. 상기 과정을 통과한 백수는 초지기를 통과하며 적절한 두께의 종이 형태를 갖추게 되며, 탈수 롤러를 통과하며 함수율이 30%이하로 조절된다. 필요한 경우 표면의 촉감을 좋게하기위하여 방유제, 방습제등을 도포하며 가압롤러로 롤링하는 과정을 부가 할 수 있다. 이상의 과정을 통하여 얻어진 30% 정도의 수분을 갖는 종이롤을 적절한 모양의 용기 형상을 갖춘 다단 프레스를 통과시켜 원하는 모양으로 가압 성형하며 동시에 탈수, 건조 및 냉각시킨다. 이때 프레스에서 용기의 형상과 분리된 종이는 롤링하여 펄프를 용해하는 곳으로 재차 순환 하며, 얻어진 용기는 검사 및 살균 소독등의 공정을 거쳐 출하 하게된다.Disposable food container to achieve the above purpose is to decompose pulp, such as reed pulp, sugar cane pulp in water. At this time, it is possible to add materials having oil-proof, moisture-proof, and intelligence-strengthening properties, stir at an appropriate speed, and if necessary, materials for improving retention and defoaming in a paper machine. The white water passing through the above process passes through a paper machine and has a paper thickness of an appropriate thickness, passes through a dehydration roller, and the water content is controlled to 30% or less. If necessary, in order to improve the feel of the surface, it is possible to add a process of rolling with a pressure roller while applying a sealant, a desiccant, or the like. The paper roll having about 30% moisture obtained through the above process is press-molded into a desired shape by passing through a multi-stage press having an appropriately shaped container shape, and simultaneously dehydrated, dried and cooled. At this time, the paper separated from the shape of the container in the press is rolled again to the place where the pulp is dissolved, and the obtained container is shipped through a process such as inspection and sterilization.
상기와 같은 방법으로 제조된 일회용 식품용기는 천연의 식물성 펄프를 이용하므로 가습, 고온, 고열에서 인체에 유해한 물질을 발생시키지 않으며, 생태계에서의 분해 시간이 짧고, 제조 공정에 수반한 열의 사용이 적으며 다단의 프레스를 연속된 롤 형태로 통과함으로써 주형이나 사출방식에 비하여 불량 발생이 적고 생산성이 높아 제조 비용을 절감 할 수 있는 생산 방식이다.Disposable food containers manufactured by the above method uses natural vegetable pulp, so it does not generate harmful substances to the human body in humidification, high temperature, and high temperature, short decomposition time in the ecosystem, and less use of heat accompanying the manufacturing process. It is a production method that can reduce manufacturing cost due to fewer defects and higher productivity compared to mold or injection method by passing multiple presses in a continuous roll form.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020010058896A KR20010100091A (en) | 2001-09-22 | 2001-09-22 | Disposable bowl & it's manufacturing method with grass fiber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020010058896A KR20010100091A (en) | 2001-09-22 | 2001-09-22 | Disposable bowl & it's manufacturing method with grass fiber |
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KR20010100091A true KR20010100091A (en) | 2001-11-14 |
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KR1020010058896A KR20010100091A (en) | 2001-09-22 | 2001-09-22 | Disposable bowl & it's manufacturing method with grass fiber |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020024124A (en) * | 2002-01-26 | 2002-03-29 | (주)네오그린텍 | Manufacturing method of one time decomposable container |
KR20040084123A (en) * | 2003-03-26 | 2004-10-06 | 장재석 | Process of preparing tray for fruit |
KR102134351B1 (en) | 2020-04-08 | 2020-07-16 | (주)한국일오삼 | Cup lid including sliced chip of hinoki cypress and manufacturing method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1029661A (en) * | 1996-07-15 | 1998-02-03 | Nippon Esuko Kk | Manufacture of packaging container |
KR20000067282A (en) * | 1999-04-26 | 2000-11-15 | 박현규 | A manufacturing method for spontaneous decomposable-disposable food container made from plant fibers |
KR20020053204A (en) * | 2000-12-27 | 2002-07-05 | 한진영, 김도영 | Vessel for one time use and the method for manufacturing the vessle |
-
2001
- 2001-09-22 KR KR1020010058896A patent/KR20010100091A/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1029661A (en) * | 1996-07-15 | 1998-02-03 | Nippon Esuko Kk | Manufacture of packaging container |
KR20000067282A (en) * | 1999-04-26 | 2000-11-15 | 박현규 | A manufacturing method for spontaneous decomposable-disposable food container made from plant fibers |
KR20020053204A (en) * | 2000-12-27 | 2002-07-05 | 한진영, 김도영 | Vessel for one time use and the method for manufacturing the vessle |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020024124A (en) * | 2002-01-26 | 2002-03-29 | (주)네오그린텍 | Manufacturing method of one time decomposable container |
KR20040084123A (en) * | 2003-03-26 | 2004-10-06 | 장재석 | Process of preparing tray for fruit |
KR102134351B1 (en) | 2020-04-08 | 2020-07-16 | (주)한국일오삼 | Cup lid including sliced chip of hinoki cypress and manufacturing method thereof |
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