KR20010054551A - Apparatus for removing tar from the coal gas - Google Patents

Apparatus for removing tar from the coal gas Download PDF

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Publication number
KR20010054551A
KR20010054551A KR1019990055408A KR19990055408A KR20010054551A KR 20010054551 A KR20010054551 A KR 20010054551A KR 1019990055408 A KR1019990055408 A KR 1019990055408A KR 19990055408 A KR19990055408 A KR 19990055408A KR 20010054551 A KR20010054551 A KR 20010054551A
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South Korea
Prior art keywords
gas
coal gas
filter
coal
tar
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KR1019990055408A
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Korean (ko)
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KR100419625B1 (en
Inventor
정영채
조민영
이상대
신명균
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이구택
포항종합제철 주식회사
신현준
재단법인 포항산업과학연구원
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Priority to KR10-1999-0055408A priority Critical patent/KR100419625B1/en
Priority to JP2000356569A priority patent/JP2001208658A/en
Priority to CNB001350447A priority patent/CN1155684C/en
Publication of KR20010054551A publication Critical patent/KR20010054551A/en
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Publication of KR100419625B1 publication Critical patent/KR100419625B1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/001Purifying combustible gases containing carbon monoxide working-up the condensates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/002Removal of contaminants

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Coke Industry (AREA)

Abstract

PURPOSE: Provided is an apparatus for removing tar, naphthalene, moisture, dust, etc., contained in coal gas generated by thermal decomposition of coal, from a pipe and a metal filter. CONSTITUTION: The apparatus comprises: a first filter(11) to remove the dust, which is connected to an exhaust duct(9) for exhausting the coal gas; a cooler in which an induction pipe(12) is entered, wherein the coal gas flows in the induction pipe(12) from the first filter(11); a cooling water tank(14) mounted in the cooler, which has a coil-shaped gas cooling tube(15a) connected with the end of the induction pipe(12); a lower trap(15) for trapping extraneous matters which is solidified by the gas cooling tube(15a) and for exhausting the solid extraneous matters by changing into liquid phase, which is exposed to the air; a second filter(16) for removing the extraneous matters, which is connected to an exhaust tube(15b); a regulator(17) to control the exhaust pressure of the extraneous matters-removed coal gas; a flowmeter(19) to control the flow of the coal gas passed through a membrane filter(18) and to supply the coal gas to a gas analyzer(20).

Description

석탄가스의 타르 제거장치{APPARATUS FOR REMOVING TAR FROM THE COAL GAS}Tar removal device of coal gas {APPARATUS FOR REMOVING TAR FROM THE COAL GAS}

본 발명은 석탄가스화에서 발생하는 석탄가스의 성분분석시 석탄이 열분해하며서 생성되는 휘발분중의 타르나 나프탈렌등과 같은 고형물을 제거하는 장치에 관한 것으로, 보다 상세히는 제철공정에서 석탄을 사용하여 코크스를 제조할 때 발생되는 석탄가스의 성분분석이나 석탄을 직접 사용하여 용선을 제조하는 용융환원 제철공정에서 발생되는 배가스의 성분분석시 분석가스중의 피치나 타르, 나프탈렌, 수분, 다스트등 배관이나 금속필터에 고착되는 고형물을 제거하는 석탄가스의 타르 제거장치에 관한 것이다.The present invention relates to a device for removing solids such as tar or naphthalene in volatile matter generated by coal pyrolysis when analyzing the composition of coal gas generated from coal gasification, and more specifically, coke is used in the steelmaking process using coal. When analyzing the composition of coal gas generated during manufacturing or analyzing the composition of flue gas generated in the molten reduction steelmaking process that uses molten iron directly to produce molten iron, pipes and metals such as pitch, tar, naphthalene, moisture, and rust in analysis gas The present invention relates to a tar removal device of coal gas, which removes solid matter stuck to a filter.

일반적으로 제철소에서 발생되는 석탄가스의 조성은 하기 표 1과 같은 성분들로 구성되어 있다.In general, the composition of coal gas generated in steel mills is composed of the components shown in Table 1 below.

H2(%)H 2 (%) CO(%)CO (%) CO2(%)CO 2 (%) N2(%)N 2 (%) CH4(%)CH 4 (%) H2O(%)H 2 O (%) 코크스오븐가스Coke oven gas 56.456.4 8.48.4 3.13.1 2.32.3 1One -- 코렉스가스Corex Gas 2525 63.563.5 63.563.5 4.54.5 3.53.5 1.51.5

이러한 석탄가스는 상기 성분들이외에 여러 가지 성분이 많이 함유되어 있으나 특히 피치나 타르,나프탈렌,수분등의 성분은 300℃이상의 고온에서는 가스화되어 기체상태로 존재하므로 별다른 문제점이 없으나 석탄가스의 성분분석시에는 일정량의 시료가스를 채취하여 정제하는 과정에서 온도가 낮은 가스배관의 내부나 금속필터등에 고착되어 가스의 흐름을 방해하고, 일부는 가스분석기내로 혼입되어 분석기 내부의 온도가 낮은 부위로 고착, 유로를 차단해 버림으로서 석탄가스에 대한 연속적인 성분분석이 곤란하였다.Such coal gas contains many components in addition to the above components, but especially components such as pitch, tar, naphthalene, and moisture are gasified at a high temperature of 300 ° C. or higher, so there is no problem. In the process of collecting and refining a certain amount of sample gas, the gas is stuck inside a low temperature gas pipe or a metal filter to interrupt the flow of gas, and some are mixed into the gas analyzer and fixed to a low temperature part inside the analyzer. By blocking off, continuous component analysis of coal gas was difficult.

이에 따라, 가스분석시 몇 십분간격으로 가스배관내의 필터 및 배관내부를 주기적으로 청소해야만 하는 번거로운 문제점이 있었다.Accordingly, there is a cumbersome problem of periodically cleaning the filter and the inside of the gas pipe at intervals of several tens during gas analysis.

한편, 가스배관중에 고착된 고형물을 채취하여 그 성분분석한 결과 대부분이 방향족 유기화합물인 타르로 구성되어져 있음을 알수가 있었다. 따라서 석탄가스의 성분분석시 타르등 저온에서 배관이나 금속필터에 고착되는 타르제거에 관련된 종래의 방법으로서는 여러 가지 공지되어 있다.On the other hand, the solids stuck in the gas piping were collected and analyzed, and it was found that most of them consisted of tar, which is an aromatic organic compound. Therefore, various methods are known as a related art for removing tar, which is fixed to a pipe or a metal filter at low temperature such as tar during coal gas composition analysis.

즉, 종래의 타르를 제거하는 장치로서는 도 1(a)에 도시한 바와같이, 분석하고자 하는 석탄가스를 유도하는 유도관(101)과, 솔벤트나 벤젠등과 같은 유기용매가 들어있는 가스건조탑(102)을 갖추어 상기 유도관(101)을 통해 취입되는 석탄가스를 상기 가스건조탑(102)내를 통과시킴으로서 석탄가스내의 이물질을 제거하였다.That is, as a conventional tar removal apparatus, as shown in FIG. 1 (a), a gas drying tower containing an induction pipe 101 for inducing coal gas to be analyzed and an organic solvent such as solvent or benzene ( 102) to remove the foreign matter in the coal gas by passing the coal gas blown through the induction pipe 101 through the gas drying tower (102).

그러나, 이러한 종래의 타르제거장치는 비교적 그 구성이 간단하고 이물질을 완전히 제거할수 있는 잇점이 있으나 타르가 유기용매에 용해, 반응하면서 다른 가스를 생성시켜 정확한 가스분석이 곤란한 문제점이 있었다.However, the conventional tar removal apparatus has a relatively simple configuration and an advantage of completely removing foreign substances, but there is a problem in that accurate gas analysis is difficult because tar is dissolved and reacted with an organic solvent to generate other gases.

또한, 또다른 타르제거장치는 도 1(b)에 도시한 바와같이, 초저온( -180℃ )의 액체질소가 담긴 용기(104)내에 유도관(105)을 코일형태로 감고, 상기 유도관(105)내로 분석가스를 통과시켜 고상화되는 이물질을 수집조(106)에서 수거하는 것으로서, 그 제거효과는 우수하지만 비용이 많이 소요되고, 수분이 많이 함유된 석탄가스는 초저온의 액체질소를 통과하는 과정에서 유도관(105)내에 동결, 누적되어 석탄가스의 통로를 막아버리는 경우가 많이 발생되는 한편, 분석하고자 하는 이산화탄소는 영하 78.5℃에서 액상으로 변해버리기 때문에 석탄가스의 정확한 성분분석이 곤란해지는 문제점이 있었다.In addition, as shown in FIG. 1 (b), another tar removing apparatus winds the induction pipe 105 in the form of a coil in a container 104 containing liquid nitrogen at an extremely low temperature (−180 ° C.), and the induction pipe ( By collecting the foreign matter solidified by passing the analysis gas into the 105 in the collecting tank 106, the removal effect is excellent, but expensive, and the coal gas containing a lot of moisture passes through the cryogenic liquid nitrogen In the process, many cases of freezing and accumulating in the induction pipe 105 to block the passage of coal gas, while the carbon dioxide to be analyzed is changed to a liquid state at minus 78.5 ℃, it is difficult to accurately analyze the coal gas There was this.

따라서, 본 발명은 상기와 같은 문제점을 해결하기 위해서 안출된 것으로서, 그 목적은, 분석기기를 보호하면서 가스성분을 연속적으로 정확하게 분석할 수 있도록 제철공정의 석탄가스화 과정에서 발생되는 석탄가스의 성분분석시 시료가스의 정제과정에서 발생되는 배관이나 금속필터의 막힘현상을 가스분석이나 조성변화에 영향을 미치지 않는 범위내에서 간단하게 포집하여 처리할수 있는 석탄가스의 타르 제거장치를 제공하고자 한다.Accordingly, the present invention has been made to solve the above problems, the object of which is to analyze the composition of the coal gas generated in the coal gasification process of the steelmaking process so that the gas component can be continuously and accurately analyzed while protecting the analyzer The present invention aims to provide a tar removal device of coal gas, which can easily collect and process the clogging phenomenon of pipes or metal filters generated during the purification of sample gas within a range that does not affect gas analysis or composition change.

도 1(a)(b)는 종래기술에 따른 석탄가스의 타르 제거장치를 도시한 개략도,Figure 1 (a) (b) is a schematic diagram showing a tar removal device of coal gas according to the prior art,

도 2는 본 발명에 따른 석탄가스의 타르 제거장치를 도시한 구성도,2 is a block diagram showing a tar removal device of coal gas according to the present invention,

도 3은 본 발명에 따른 석탄가스의 타르 제거장치를 도시한 설치상태도,Figure 3 is an installation state showing a tar removal device of coal gas according to the present invention,

도 4는 본 발명의 타르제거장치를 적용할 때 석탄가스의 성분분석결과를 도시한 그래프.Figure 4 is a graph showing the results of the component analysis of coal gas when applying the tar removal apparatus of the present invention.

* 도면의 주요부분에 대한 부호의 설명** Explanation of symbols for the main parts of the drawings *

11 ..... 제 1차필터 12 ..... 유도관11 ..... 1st filter 12 ..... Induction pipe

13 ..... 냉각기 14 ..... 냉각수조13 ..... Chiller 14 ..... Chilled Water Tank

15 ..... 하부포집조 15a .... 가스냉각튜브15 ..... Lower collection tank 15a .... Gas cooling tube

15b .... 배출관 16 ..... 제 2차필터15b .... discharge line 16 ..... secondary filter

17 ..... 레귤레이터 18 ..... 멤브레인 필터17 ..... Regulator 18 ..... Membrane Filter

19 ..... 유량계 20 ..... 가스분석기19 ..... Flow Meter 20 ..... Gas Analyzer

상기 목적을 달성하기 위한 기술적인 구성으로서 본 발명은,The present invention as a technical configuration for achieving the above object,

석탄가스내에 함유된 타르, 수분 및 가스이외의 고형물을 제거하는 장치에 있어서,In the device for removing tar, moisture and solids other than gas contained in coal gas,

상기 석탄가스가 배기되는 배기덕트와 연통연결되어 유입되는 석탄가스의 더스트를 제거하는 제 1차필터;와, 상기 제 1차필터를 통과한 석탄가스가 흐르는 유도관이 진입되는 내부공간을 영하온도까지 냉각시킬수 있고, 냉각온도조절이 가능한 냉각기;와, 상기 유도관과 일단이 연통연결되고, 코일형태로 감긴 가스냉각튜브가 배치되는 내부공간에 얼음이 채워져 상기 냉각기내에 설치되는 냉각수조;와, 상기 가스냉각튜브를 통과하면서 응고된 이물질이 포집되며, 포집된 고형 이물질을 액상으로 변화시켜 외부로 배출할수 있도록 대기중에 몸체가 노출되는 하부포집조;와, 상기 가스냉각튜브를 통과한 후 배출관에 연결된 제 2차필터를 거치면서 이물질이 제거된 석탄가스의 배기압력을 조절하는 레귤레이터;및, 상기 레귤레이터에서압력조정된 후 멤브레인필터를 통과한 석탄가스의 유량을 조절하여 가스분석기로 공급하는 유량계;를 포함함을 특징으로 하는 석탄가스의 타르 제거장치를 마련함에 의한다.A first filter which removes dust of coal gas introduced in communication with an exhaust duct through which the coal gas is exhausted; and an internal space through which an induction pipe through which coal gas passing through the first filter flows enters is entered Cooler that can be cooled to, the cooling temperature is adjustable; And, the cooling water tank is installed in the cooler is filled with ice in the inner space in which the induction pipe and one end is connected in communication, the gas cooling tube wound in the form of a coil; The solidified foreign matter is collected while passing through the gas cooling tube, the lower collecting tank that exposes the body in the air so that the collected solid foreign matter is discharged to the liquid phase; and, after passing through the gas cooling tube to the discharge pipe A regulator for adjusting the exhaust pressure of coal gas from which foreign substances have been removed while the secondary filter is connected; and after the pressure is adjusted in the regulator, Adjusting the flow rate of a brain through the filter coal gas by flow meters to be supplied to the gas analyzer; all of the tar removal device of the coal gas which is characterized in that it comprises an on maryeonham.

이하, 본 발명을 첨부된 도면을 참조하여 보다 상세히 설명한다.Hereinafter, with reference to the accompanying drawings the present invention will be described in more detail.

도 2는 본 발명에 따른 석탄가스의 타르 제거장치를 도시한 개략도로서, 도시한 바와같이, 본 발명의 장치(1)는 석탄가스화에서 발생되는 석탄가스의 성분분석시 정밀한 분석이 가능하도록 석탄가스내에 함유된 타르를 제거할 수 있도록 석탄가스가 배기되는 배기덕트(9)와 가스분석기(20)사이에 설치되는 것이다.Figure 2 is a schematic diagram showing the tar removal device of coal gas according to the present invention, as shown, the device (1) of the present invention is a coal gas to enable a precise analysis when analyzing the composition of coal gas generated in coal gasification It is installed between the exhaust gas duct 9 and the gas analyzer 20 through which coal gas is exhausted so as to remove tar contained therein.

상기 배기덕트(9)와 연통연결되는 제 1차필터(11)는 석탄가스내에 함유된 비교적 큰 크기의 더스트 및 분진을 1차로 여과하여 제거할수 있도록 10μ이상의 이물질을 여과하는 여과부재(미도시)가 내장되며, 상기 제 1차필터(11)과 냉각기(13)사이에는 유도관(12)이 연결구성되어 상기 제 1차필터(11)를 통과한 석탄가스는 상기 유도관(12)을 통하여 상기 냉각기(13)내로 진입된다.The first filter 11 in communication with the exhaust duct 9 is a filtration member (not shown) for filtering foreign substances having a size of 10 μ or more so that dust and dust of a relatively large size contained in coal gas can be filtered first. Is built therein, the induction pipe 12 is connected between the primary filter 11 and the cooler 13, the coal gas passed through the primary filter 11 is through the induction pipe 12 It enters into the cooler (13).

여기서, 상기 제 1차필터(11)와 유도관(12)은 석탄가스내에 함유된 타르나 수분등이 기체상태로 통과할수 있도록 보온, 단열처리되거나 고온을 발생하는 열선에 권취되는 것이 좋다.Here, the primary filter 11 and the induction pipe 12 may be wound around a heat ray that is insulated, insulated, or generates a high temperature so that tar or moisture contained in coal gas can pass in a gaseous state.

그리고, 상기 유도관(12)이 내부로 진입되는 냉각기(13)는 내부공간(P1)을 영하온도 바람직하게는 -30℃ 까지 급속히 냉각시키면서 그 냉각온도를 적절히 조절할수 있으며, 상기 냉각기(13)의 내부공간(P1)에는 얼음이 채워진 냉각수조(14)가 설치되며, 상기 냉각수조(14)의 내부공간(P2)에는 유도관(12)내의 석탄가스를급랭시켜 이에 함유된 타르 및 수분을 고형화시킬수 있도록 상기 냉각기(13)내로 진입된 유도관(12)과 일단이 연통연결되고, 후술하는 하부포집조(15)에 연결된 수직한 배출관(15b)을 중심으로 하여 코일형태로 감기는 가스냉각튜브(15a)를 갖추어 구성한다. 이때, 상기 가스냉각튜브(15a)는 열전도율이 좋은 동재질의 파이프부재로 갖추어지는 것이 좋다.In addition, the cooler 13 into which the induction pipe 12 enters the inside may adjust the cooling temperature appropriately while rapidly cooling the internal space P1 to a sub-zero temperature, preferably −30 ° C., and the cooler 13 In the inner space (P1) of the ice-filled cooling water tank 14 is installed, in the inner space (P2) of the cooling water tank 14 to quench the coal gas in the induction pipe 12 to contain the tar and moisture contained therein. One end is connected to the induction pipe 12 entered into the cooler 13 so as to solidify, and the gas cooling is wound around the vertical discharge pipe 15b connected to the lower collecting tank 15 to be described later. The tube 15a is provided and comprised. At this time, the gas cooling tube (15a) is preferably provided with a pipe member of the same material having a good thermal conductivity.

또한, 상기 가스냉각튜브(15a)를 통과하면서 냉각수조(14)내에서 응고된 타르 및 수분이 포집되는 하부포집조(15)는 고형화된 이물질을 액상으로 변화시켜 외부로 배출할 수 있도록 대기중에 몸체가 노출되며, 타르 및 수분이 제거된 석탄가스가 배기되는 배출관(15b)을 갖는다.In addition, the lower collecting tank 15 in which the tar and moisture solidified in the cooling water tank 14 are collected while passing through the gas cooling tube 15a is converted into a liquid phase into a liquid phase and discharged to the outside. The body is exposed and has a discharge pipe 15b through which coal and gas from which tar and moisture have been removed are exhausted.

상기 가스냉각튜브(15a)를 통과하면서 타르 및 수분이 제거된 석탄가스가 배기되는 상기 배출관(15b)은 5㎛이상의 이물질을 여과하여 제거할수 있도로 싸이클론필터부재(미도시)를 내장한 제 2차필터(16)와 연통연결된다.The discharge pipe 15b, through which the coal gas from which tar and water have been removed, is exhausted while passing through the gas cooling tube 15a, is formed of a cyclone filter member (not shown) to filter and remove foreign substances of 5 μm or more. In communication with the secondary filter 16.

여기서, 상기 제 2차필터(16)의 하단에는 가스분석에 이용되는 석탄가스가 약 200cc/min 정도로 극히 적은 량이기 때문에 석탄가스발생에서 가스분석까지 걸리는 시간을 최대한으로 줄일수 있도록 약 5l/min의 분석가스를 바이패스시킬수 있는 바이패스(by-pass)유량계(16a)를 갖추어 구성하는 것이 좋다.Here, at the lower end of the secondary filter 16, since the amount of coal gas used for gas analysis is about 200 cc / min, the amount of coal gas is about 5 l / min to minimize the time taken from coal gas generation to gas analysis. It is preferable to have a bypass flowmeter 16a capable of bypassing the analytical gas.

그리고, 상기 제 2차필터(16)를 통과한 석탄가스의 배기압력을 조절할 수 있도록 레귤레이터(regulator)(17)를 갖추고, 상기 레귤레이터(17)에서 배기압력이 조정된 석탄가스내에 함유된 미분이나 이물질을 최종적으로 제거할수 있도록 멤브레인필터(18)를 상기 레귤레이터(17)와 연통구성하며, 상기 멤브레인필터(18)는 타르, 이물질이 완전히 제거된 석탄가스를 가스분석기(20)측으로 유량을 조절하여 공급하는 유량계(19)를 갖추어 구성한다.In addition, a regulator 17 is provided to adjust the exhaust pressure of the coal gas passing through the secondary filter 16, and the fine powder contained in the coal gas whose exhaust pressure is adjusted in the regulator 17 The membrane filter 18 is configured to communicate with the regulator 17 to finally remove foreign substances, and the membrane filter 18 controls the flow rate of coal gas from which tar and foreign substances are completely removed to the gas analyzer 20 side. The flowmeter 19 to supply is provided and comprised.

상기한 구성을 갖는 본 발명의 작용 및 효과를 설명하면 다음과 같다.Referring to the operation and effect of the present invention having the above configuration is as follows.

본 발명의 장치(1)는 용융환원 제철공정에서 발생한 가스를 이용하여 미분광석을 환원시키는 파이넥스(FINEX)공정에서 가스를 분석하는 설비에 설치되는 것으로서, 먼저, 석탄가스화공정에서 발생된 석탄가스가 배기되는 배기덕트(9)와 제 1차필터(11)가 연통연결되어 있기 때문에 상기 석탄가스는 제 1차필터(11)를 거치면서 이에 함유된 10μ이상의 더스트 및 분진이 여과되어 제거된다.The apparatus (1) of the present invention is installed in a facility for analyzing gas in a FINEX process for reducing fine ore using gas generated in a molten reduction steelmaking process. First, coal gas generated in a coal gasification process is Since the exhaust duct 9 to be exhausted and the primary filter 11 are in communication with each other, the coal gas passes through the primary filter 11, and dust and dust contained in it 10 μm or more are filtered out.

이어서, 상기 제 1차필터(11)를 통과한 석탄가스는 열선에 의해서 일정온도의 승온상태를 유지하고 있는 유도관(12)을 기체상태로 통과하면서 냉각기(13)내로 진입된다. 이때, 상기 유도관(12)에는 석탄가스 흐름의 역방향으로 질소가스를 퍼지할수 있도록 복수개의 삼방변밸브(12a)(12b)이 설치된다.Subsequently, the coal gas having passed through the primary filter 11 enters the cooler 13 while passing through the induction pipe 12 maintaining the elevated temperature at a constant temperature by a hot wire in a gaseous state. At this time, the induction pipe 12 is provided with a plurality of three-way valve 12a, 12b to purge the nitrogen gas in the reverse direction of the coal gas flow.

한편, 상기 석탄가스가 공급되는 유도관(12)은 상기 냉각기(13)의 내부공간(P1)내에 설치되는 냉각수조(14)내에 장착된 가스냉각튜브(15a)와 연통연결되고, 상기 냉각수조(14)내에는 얼음이 채워져 있기 때문에, 상기 가스냉각튜브(15a)내를 통과하는 석탄가스에 함유된 타르, 수분 및 이물질은 고온상태에서 급격히 온도가 -30℃로 하강되면서 기체상태에서 고체상태로 고형화되며, 상기 냉각기(13)의 내부공간(P1) 온도는 온도감지계(13a)에 의해서 자동으로 감지된다.On the other hand, the induction pipe 12 to which the coal gas is supplied is connected to the gas cooling tube 15a mounted in the cooling water tank 14 installed in the internal space P1 of the cooler 13, the cooling water tank Since the ice is filled in (14), tar, moisture, and foreign substances contained in coal gas passing through the gas cooling tube 15a rapidly fall to -30 ° C at a high temperature, and a solid state in a gaseous state. The temperature of the internal space P1 of the cooler 13 is automatically sensed by the temperature sensor 13a.

이에 따라 작은 알갱이로 고형화된 타르 및 수분 및 이물질은 직경 10 내지20mm, 15 내지 30°의 선회각도, 100 내지 300mm의 선회직경으로 이루어진 상기 가스냉각튜브(15a)를 걸림없이 통과하면서 자중에 의해서 상기 가스냉각튜브(15a)와 연결된 하부포집조(15)내에 포집된다.Accordingly, the tar and water and the foreign matter solidified into small grains pass through the gas cooling tube 15a having a diameter of 10 to 20 mm, a turning angle of 15 to 30 °, and a turning diameter of 100 to 300 mm without being caught. It is collected in the lower collecting tank 15 connected to the gas cooling tube 15a.

여기서, 상기 하부포집조(15)는 상기 냉각기(13)의 하부면에 몸체 대부분이 대기에 노출되도록 설치되어 있기 때문에, 상기 하부포집조(15)내에 포집된 고형화된 타르, 수분 및 이물질은 일정시간이 경과하면 고체상태에서 액체상태로 변하고, 액체상태로 변한 타르,수분 및 이물질은 개방된 드레인밸브(15c)를 통하여 자동으로 외부로 배출된다.Here, since the lower collection tank 15 is installed on the lower surface of the cooler 13 so that most of the body is exposed to the atmosphere, the solidified tar, moisture, and foreign matter collected in the lower collection tank 15 are constant. As time goes by, the liquid state changes from a solid state to a liquid state, and tar, moisture, and foreign matter changed into a liquid state are automatically discharged to the outside through the open drain valve 15c.

그리고, 상기와 같이 가스냉각튜브(15a)를 통과하면서 이물질이 제거된 청정한 석탄가스는 상기 하부포집조(15)의 상단에 연통연결된 배출관(15b)을 통하여 제 2차필터(16)측으로 공급되며, 상기 제 2차필터(16)를 통과하면서 5㎛이상의 크기를 갖는 미분을 제거한 석탄가스는 레귤레이터(17)에서 적정한 압력으로 조정된 후, 멤브레인필터(18)를 다시 한번 통과하면서 최종적으로 여과되지 않는 미분을 제거하는 한편, 유량계(19)를 거치면서 일정 공급량으로 조절되어 가스분석기(20)내로 공급되어 가스분석작업이 이루어진다. 이때, 상기 제 2차필터(16)와 레귤레이터(17)사이에도 가스흐름의 역방향으로 퍼지질소를 공급할수 있는 삼방변밸브(16a)를 장착한다.Then, the clean coal gas from which foreign substances are removed while passing through the gas cooling tube 15a is supplied to the second filter 16 through the discharge pipe 15b connected to the upper end of the lower collection tank 15. Coal gas from which fine powder having a size of 5 μm or more is removed while passing through the second filter 16 is adjusted to an appropriate pressure in the regulator 17, and then finally filtered while passing through the membrane filter 18 again. While removing the fine powder, while the flow meter 19 is adjusted to a constant supply amount is supplied into the gas analyzer 20 is a gas analysis operation is performed. At this time, a three-way valve 16a capable of supplying purge nitrogen in the reverse direction of the gas flow is also installed between the secondary filter 16 and the regulator 17.

그리고, 상기 가스분석기(20)에서 분석된 석탄가스에 대한 데이터는 컴퓨터(21)로 전송되며, 가스분석을 마친 석탄가스는 배출라인(8)을 통하여 외부로 배기된다.In addition, the data on the coal gas analyzed by the gas analyzer 20 is transmitted to the computer 21, the coal gas after the gas analysis is exhausted to the outside through the discharge line (8).

상기와 같이 약 4일간 역속적으로 석탄가스의 성분분석을 해본 결과 도 3에 도시한 바와같이 깨끗한 분석데이터를 얻을수 있으며, 상기 하부포집조(15)에서 포집되는 고형 이물질에는 타르와 더불어 수분도 완벽하게 제거되어 가스성분 데이터에 대한 정밀도를 높임은 물론, 수일간의 연속조업에도 상기 제 2필터나 멜브레인필터의 막힘현상없이 가스분석작업을 안정적으로 수행할 수 있다.As a result of analyzing the composition of coal gas at about 4 days as described above, clean analysis data can be obtained as shown in FIG. 3, and the solid foreign matter collected in the lower collection tank 15 is perfectly moist as well as tar. In order to improve the accuracy of the gas component data, the gas analysis operation can be stably performed without clogging of the second filter or the melbrane filter even for several days of continuous operation.

상술한 바와같은 본 발명에 의하면, 제철공정에 있어서 석탄가스화 공정, 즉 코크스오븐가스나 용융환원 제철공정에서 발생한 석탄가스의 성분을 분석할 때 시료가스의 전처리 과정에서 석탄가스를 급랭시켜 이에 함유된 타르와 더불어 수분을 완전히 동시에 제거함으로서, 타르나 기타 고형물의 영향을 받지 않고 연속적으로 가스분석을 정밀하게 수행할수 있다.According to the present invention as described above, when analyzing the components of the coal gasification process in the steelmaking process, that is, the coke oven gas or the coal-reduced molten reduction steelmaking process, the quenching of the coal gas in the pretreatment of the sample gas contained By completely removing moisture along with the tar, gas analysis can be precisely performed continuously without being affected by tar or other solids.

또한, 석탄가스를 가스성분에 대한 분석전에 여과하는 제 1,2필터 및 멤브레인필터의 막힘현상을 예방하여 종래와 같이 이를 별도로 청소할 필요가 없어 작업시간을 절약할수 있으며, 가스분석기를 안전하게 보호할수 있다.In addition, by preventing the clogging phenomenon of the first and second filters and membrane filters that filter coal gas before analysis of gas components, it is not necessary to clean them separately as in the prior art, thereby saving work time and protecting the gas analyzer safely. .

그리고, 석탄가스가 통과하는 냉각기의 내부공간의 온도를 영하 30℃까지 적절히 조절가능하기 때문에, 인입되는 석탄가스의 온도에 맞추어 냉각수조내부의 온도를 임의로 조정하여 타르,수분 및 이물질을 고형화하고, 이를 제거분리하는 작업을 항상 일정하게 수행할 수 있는 효과가 얻어진다.In addition, since the temperature of the internal space of the cooler through which the coal gas passes can be properly adjusted to minus 30 ° C, the temperature inside the cooling water tank is arbitrarily adjusted in accordance with the temperature of the incoming coal gas to solidify tar, moisture, and foreign matter, The effect of removing and separating it at all times is achieved.

Claims (4)

석탄가스내에 함유된 타르, 수분 및 가스이외의 고형물을 제거하는 장치에 있어서,In the device for removing tar, moisture and solids other than gas contained in coal gas, 상기 석탄가스가 배기되는 배기덕트(9)와 연통연결되어 유입되는 석탄가스의 더스트를 제거하는 제 1차필터(11);와, 상기 제 1차필터(11)를 통과한 석탄가스가 흐르는 유도관(12)이 진입되는 내부공간을 영하온도까지 냉각시킬수 있고, 냉각온도 조절이 가능한 냉각기(13);와, 상기 유도관(12)과 일단이 연통연결되고, 코일형태로 감긴 가스냉각튜브(15a)가 배치되는 내부공간에 얼음이 채워져 상기 냉각기(13)내에 설치되는 냉각수조(14);와, 상기 가스냉각튜브(14a)를 통과하면서 응고된 이물질이 포집되며, 포집된 고형 이물질을 액상으로 변화시켜 외부로 배출할수 있도록 대기중에 몸체가 노출되는 하부포집조(15);와, 상기 가스냉각튜브(15a)를 통과한 후 배출관(15b)에 연결된 제 2차필터(16)를 거치면서 이물질이 제거된 석탄가스의 배기압력을 조절하는 레귤레이터(17);및, 상기 레귤레이터(17)에서 압력조정된 후 멤브레인필터(18)를 통과한 석탄가스의 유량을 조절하여 가스분석기(20)로 공급하는 유량계(19);를 포함함을 특징으로 하는 석탄가스의 타르 제거장치.A primary filter 11 in communication with an exhaust duct 9 through which the coal gas is exhausted to remove dust of coal gas introduced therein; and induction of coal gas passing through the primary filter 11 The internal space into which the pipe 12 enters can be cooled to sub-zero temperature, and a cooler 13 capable of adjusting the cooling temperature; and one end of the induction pipe 12 in communication with each other, and a coiled gas cooling tube ( 15a) is filled with ice in the inner space is disposed, the cooling water tank 14 is installed in the cooler 13; and the foreign matter solidified while passing through the gas cooling tube 14a is collected, the collected solid foreign matter liquid Lower collection tank 15 which exposes the body to the atmosphere to be discharged to the outside by changing to the outside; and, after passing through the gas cooling tube 15a, passing through the second filter 16 connected to the discharge pipe 15b. Regulates exhaust pressure of coal gas with foreign substances removed And a flow meter (19) for adjusting the flow rate of the coal gas passed through the membrane filter (18) to be supplied to the gas analyzer (20) after being pressure-adjusted by the regulator (17). Tar removal device of coal gas. 제 1항에 있어서,The method of claim 1, 상기 제 1차필터(11)와 유도관(12)은 석탄가스내에 함유된 타르나 수분등이기체상태로 통과할수 있도록 보온, 단열처리되거나 고온을 발생하는 열선에 권취됨을 특징으로 하는 석탄가스의 타르 제거장치.The primary filter 11 and the induction pipe 12 are wound around a heat ray that is insulated, insulated, or generates a high temperature so as to pass through a tar, moisture, or other gaseous state contained in the coal gas. Tar remover. 제 1항에 있어서The method of claim 1 상기 가스냉각튜브(15a)는 열전도율이 좋은 동재질의 파이프부재로 갖추어짐을 특징으로 하는 석탄가스의 타르 제거장치.The gas cooling tube (15a) is a tar removal device of the coal gas, characterized in that it is provided with a pipe member of the same material having a good thermal conductivity. 제 1항에 있어서The method of claim 1 상기 제 2차필터(16)의 하단에는 가스분석에 이용되는 석탄가스가 약 200cc/min 정도로 극히 적은 량이기 때문에 석탄가스발생에서 가스분석까지 걸리는 시간을 최대한으로 줄일수 있도록 약 5l/min의 분석가스를 바이패스시킬수 있는 바이패스유량계(16a)를 갖추어 구성함을 특징으로 하는 석탄가스의 타르 제거장치.At the lower end of the secondary filter 16, the amount of coal gas used for gas analysis is about 200 cc / min, which is very small, so that the analysis time is about 5 l / min to minimize the time taken from coal gas generation to gas analysis. A tar removal device for coal gas, characterized by comprising a bypass flowmeter (16a) capable of bypassing gas.
KR10-1999-0055408A 1999-12-07 1999-12-07 Apparatus for removing tar from the coal gas KR100419625B1 (en)

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