KR20010046555A - Manufacture method of block - Google Patents

Manufacture method of block Download PDF

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Publication number
KR20010046555A
KR20010046555A KR1019990050359A KR19990050359A KR20010046555A KR 20010046555 A KR20010046555 A KR 20010046555A KR 1019990050359 A KR1019990050359 A KR 1019990050359A KR 19990050359 A KR19990050359 A KR 19990050359A KR 20010046555 A KR20010046555 A KR 20010046555A
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KR
South Korea
Prior art keywords
block
natural
natural stone
stone
sand
Prior art date
Application number
KR1019990050359A
Other languages
Korean (ko)
Inventor
정해송
Original Assignee
정해송
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 정해송 filed Critical 정해송
Priority to KR1019990050359A priority Critical patent/KR20010046555A/en
Publication of KR20010046555A publication Critical patent/KR20010046555A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245—Curing concrete articles
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00—Details of pavings
    • E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/221—Kerbs or like edging members, e.g. flush kerbs, shoulder retaining means ; Joint members, connecting or load-transfer means specially for kerbs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/24—Elements for building-up floors, ceilings, roofs, arches, or beams

Abstract

PURPOSE: Disclosed is a method for manufacturing block such as boundary block or pavement block used in pavement, driveway, flower-bed or park to gain artificial block similar to natural rock in appearance by making surface uneven with constant construction method after forming base block using a mixture comprising cement, sand, pigment etc. CONSTITUTION: The method for manufacturing block is characterized by mixing cement, sand, artificial stone and pigment identical with color of natural stone with mixer by standard mixture design to be similar block(3) surface with natural stone; forming base block of constant shape by inputting the mixture to automatic hydraulic oscillation former; making block(3) by curing with constant temperature; inputting the block(3) to airtight type hitting machine(1); making natural unevenness on block(3) surface by hitting small and round metal ball on surface of block(3).

Description

블록 제조방법{MANUFACTURE METHOD OF BLOCK}Block manufacturing method {MANUFACTURE METHOD OF BLOCK}

본 발명은 보도와 차도,화단은 물론 공원등에 사용되는 각종 경계블록 또는 인도블록류 제조 방법에 관한것으로서 이를 좀더 상세히 설명하자면 시멘트,모래,안료등이 혼합된 혼합물로 기초 블록을 성형한 다음 그 표면을 일정한 공법으로 가공하여 표면이 요철화 되도록 하므로서 표면이 자연석과 흡사한 인조 블록을 얻을수 있도록 한것이다.The present invention relates to a method for manufacturing various boundary blocks or sidewalk blocks used in sidewalks, driveways, flower beds, parks, and the like. To explain this in more detail, the base block is formed from a mixture of cement, sand, and pigments, and then the surface thereof. It is processed by a certain method to make the surface uneven, so that an artificial block whose surface is similar to natural stone can be obtained.

현재에도 인도블록이나 경계블록등과 같은 각종 블록들을 자연석의 질감이 나도록 인공적으로 제조할수 있는 방법들이 제시되어 실시되고는 있지만 이들은 대분분 블록의 형상을 성형 한다음 양생시켜 그 표면을 절단 또는 연마 가공하였다.At present, there have been suggested methods to artificially manufacture various blocks such as guide blocks and boundary blocks to give natural stone texture, but these are mostly formed by forming and then curing or cutting the surface of the block. It was.

따라서 종래의 방법으로 제조되는 블록은 표면의 무늬는 자연석 처럼 보이지만 그 표면은 매끄럽기 때문에 인공적인 요소가 많이 나타나는 문제점이 있었으며 그렇기에 각종 블럭들을 자연석 처럼 느껴지도록 인공적으로 제조하여 도시미관을 향상시킬려고 하는 목적에는 미흡하였으므로 자연석의 사용을 완벽하게 억제시킬수 없었으며 그리고 자연석의 채취로 인해 발생되는 자연파괴의 방지와 자연석의 수입 대체 효과의 기대에도 미흡하였으며 또한 상기의 방법으로 블록을 제조되는 블록 표면에는 시멘트 가루나 미세한 몰탈이 그대로 존재하기 때문에 표현하고자하는 자연석 질감을 100%로 표현할수 없었다.Therefore, the block manufactured by the conventional method has a problem that the surface pattern looks like natural stone, but the surface is smooth, so that many artificial elements appear. Therefore, various blocks are artificially manufactured to feel like natural stone to improve the urban aesthetics. The use of natural stone could not be completely suppressed because it was insufficient for the purpose, and it failed to prevent the natural destruction caused by the extraction of natural stone and the expectation of the import substitution effect of natural stone. Because powder or fine mortar existed, it could not express 100% of natural stone texture to express.

본 발명은 위와같이 종래의 인공적인 블록에서 나타나는 폐단들을 해결하기 위해 표면이 자연석 처럼 자연스럽게 요철화 할수있도록 하는 블록 제조방법을 발명한 것인데 이하 본 발명을 더욱 상세히 설명하면 다음과 같다.The present invention is to invent a block manufacturing method that allows the surface to be naturally concave-convex as natural stone in order to solve the disadvantages appearing in the conventional artificial block as described above.

도 1은 본 발명의 이해를 돕기위한 예시도이다.1 is an exemplary view to help understand the present invention.

* 도면의 중요부분에 대한 부호의 설명* Explanation of symbols for important parts of the drawings

1 : 강타기(숏트머신) 101 : 분사노즐1: smasher (short machine) 101: jet nozzle

2 : 콘베어 3 : 블록2: Conveyor 3: Block

얻고자하는 블록(3)표면이 자연석에 최대한 가깝도록 사전의 표준 배합설계에 의하여 전 시멘트,모래,인조석 그리고 천연석의 색상과 동일한 색상의 안료등을 믹서기로 혼합하고 이를 자동 유압식 진동 성형기에 투입하여 일정형상으로 되는 기초 블록을 형성한 후 일정온도(최소 500℃이상)에서 양생시켜 블록(3)이 되도록한 후 상기의 블록(3)을 밀폐형 강타기(1)에 철제로 구성된 콘베어(2)를 이용하여 투입함과 동시에 블록(3)의 표면으로 작고 둥근 금속재 볼(SAE-S-110 ~ 460)을 5Kg/㎠ 이상의 공기압으로 분사 강타 하거나 또는 RPM이 3000-4000정도로 되는 회전휠을 이용한 원심력으로 강타하여 블록(3) 표면에 자연스러운 요철이 생기도록 하여서된 것이다.According to the preliminary standard formulation design, all cement, sand, artificial stone and pigments of the same color as natural stone are mixed with a blender and put into the automatic hydraulic vibration molding machine so that the surface of the block to be obtained is as close as possible to natural stone. After the foundation block is formed in a certain shape, it is cured at a constant temperature (at least 500 ° C. or more) to become a block (3), and the block (3) is made of iron in the sealed slugging machine (2). While using the injection into the surface of the block (3), the small round metal ball (SAE-S-110 ~ 460) is sprayed and struck by the air pressure of 5Kg / ㎠ or more, or the centrifugal force using the rotating wheel to the RPM of 3000-4000 It is to be made so that natural unevenness occurs on the surface of the block (3).

이와같이 된 본 발명은 블록(3) 표면에 작고 둥근 금속재 볼을 강타 시키면 강타 당한 블록(3)의 표면에 존재하던 시멘트 가루와 아주작은 몰탈부분이 떨어지기 때문에 블록(3)표면은, 가공된 천연석의 표면과 같이 요철이 생기면서 블록(3) 표면이 아주 깨끗하게 마무리된다.According to the present invention, when the small round metal ball is struck on the surface of the block 3, the cement powder and a very small mortar portion existing on the surface of the block 3 are dropped, so that the surface of the block 3 is processed natural stone. As the surface of the irregularities occur, the surface of the block 3 is very clean finish.

따라서 본 발명은 상기 한 바와같이 시멘트,모래,인조석,안료등의 혼합물로 제조된 블록(3) 표면을 요철화 할수 있기 때문에 질감이 천역석과 보다 더 가깝게 느껴지는 블록(3)을 얻을수 있는 이점이 있을 뿐만 아니라 천연석과 같은 느낌을 가질수 있는 어떠한 종류의 블록(3)을 저가로 대량생산 할수 있으므로 저렴한 가격으로도 도시의 미관을 한층 향상시킬수 있는 효과도 낳게되며 또한 천연석의 채취로 인해 발생되는 자연파괴 방지및 천연석의 수입대체 효과를 동시에 가질수 있게 되며 또한 금속재 볼을 강타 함으로서 블록(3)표면의 시멘트 가루나 미세한 몰탈을 제거할수 있으로 블록(3)을 시공 한 후에 시멘트에 의한 벅화현상 방지늠 물론 블록(3)이 칼라일 경우 탈,변색이 억제되는 효과도 있는 것이다.Therefore, since the present invention can uneven the surface of the block (3) made of a mixture of cement, sand, artificial stone, pigment, etc. as described above, there is an advantage to obtain a block (3) whose texture feels closer to that of the stone. In addition, any type of block (3) that can feel like natural stone can be mass-produced at a low price, resulting in an effect that can enhance the aesthetics of the city even at a low price, and also prevent the natural destruction caused by the extraction of natural stone. And it is possible to have the import substitution effect of natural stone at the same time, and also to remove the cement powder or fine mortar on the surface of the block (3) by smashing the metal ball to prevent the buckling phenomenon caused by cement after the block (3) construction If (3) is a color, discoloration and discoloration are also suppressed.

Claims (1)

얻고자하는 블록(3)표면이 자연석에 최대한 가깝도록 사전의 표준 배합설계에 의하여 전 시멘트,모래,인조석 그리고 천연석의 색상과 동일한 색상의 안료등을 믹서기로 혼합하고 이를 자동 유압식 진동 성형기에 투입하여 일정형상으로 되는 기초 블록을 형성한 후 일정온도에서 양생시켜 블록(3)이 되도록 한 후 상기의 블록(3)을 밀폐형 강타기(1)에 투입함과 동시에 블록(3)의 표면으로 작고 둥근 금속재 볼을 강타하여 블록(3) 표면에 자연스러운 요철이 생기도록 하여서된 블록 제조방법.According to the preliminary standard formulation design, all cement, sand, artificial stone and pigments of the same color as natural stone are mixed with a blender and put into the automatic hydraulic vibration molding machine so that the surface of the block to be obtained is as close as possible to natural stone. After the foundation block is formed into a certain shape, it is cured at a predetermined temperature so as to become a block (3), and then the block (3) is put into the sealed slugging machine (1) and at the same time, small and rounded to the surface of the block (3). A method for manufacturing a block in which a natural unevenness is formed on a surface of a block (3) by striking a metal ball.
KR1019990050359A 1999-11-08 1999-11-08 Manufacture method of block KR20010046555A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019990050359A KR20010046555A (en) 1999-11-08 1999-11-08 Manufacture method of block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019990050359A KR20010046555A (en) 1999-11-08 1999-11-08 Manufacture method of block

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100783085B1 (en) * 2006-08-22 2007-12-07 주식회사 이노블록 Manufacture method of concrete block
CN106976151A (en) * 2017-05-19 2017-07-25 中民筑友科技投资有限公司 A kind of plucking laminating machine
CN108858712A (en) * 2018-07-19 2018-11-23 湖南三快而居住宅工业有限公司 Curing means and curing kilns

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0257302A (en) * 1988-08-23 1990-02-27 Daiken Trade & Ind Co Ltd Manufacture of inorganic decorative laminate with recessed and projecting pattern
JPH05309620A (en) * 1992-03-13 1993-11-22 Iida Kensetsu Kk Production of concrete product provided with natural stone surface
JPH07206552A (en) * 1993-10-22 1995-08-08 I L B Kk Surface-treated brick and its production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0257302A (en) * 1988-08-23 1990-02-27 Daiken Trade & Ind Co Ltd Manufacture of inorganic decorative laminate with recessed and projecting pattern
JPH05309620A (en) * 1992-03-13 1993-11-22 Iida Kensetsu Kk Production of concrete product provided with natural stone surface
JPH07206552A (en) * 1993-10-22 1995-08-08 I L B Kk Surface-treated brick and its production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100783085B1 (en) * 2006-08-22 2007-12-07 주식회사 이노블록 Manufacture method of concrete block
CN106976151A (en) * 2017-05-19 2017-07-25 中民筑友科技投资有限公司 A kind of plucking laminating machine
CN108858712A (en) * 2018-07-19 2018-11-23 湖南三快而居住宅工业有限公司 Curing means and curing kilns

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