KR20010034956A - Fuzzy textile and its manufacturing method - Google Patents

Fuzzy textile and its manufacturing method Download PDF

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Publication number
KR20010034956A
KR20010034956A KR1020000004854A KR20000004854A KR20010034956A KR 20010034956 A KR20010034956 A KR 20010034956A KR 1020000004854 A KR1020000004854 A KR 1020000004854A KR 20000004854 A KR20000004854 A KR 20000004854A KR 20010034956 A KR20010034956 A KR 20010034956A
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KR
South Korea
Prior art keywords
pile
printing
pile fabric
brushed
printed
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KR1020000004854A
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Korean (ko)
Inventor
이상준
Original Assignee
이상준
김종구
주식회사 삼공
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Priority to KR1020000004854A priority Critical patent/KR20010034956A/en
Publication of KR20010034956A publication Critical patent/KR20010034956A/en

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/02—Floor surfacing or polishing machines
    • A47L11/20—Floor surfacing or polishing machines combined with vacuum cleaning devices
    • A47L11/201—Floor surfacing or polishing machines combined with vacuum cleaning devices with supply of cleaning agents
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4036—Parts or details of the surface treating tools
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/408—Means for supplying cleaning or surface treating agents
    • A47L11/4083—Liquid supply reservoirs; Preparation of the agents, e.g. mixing devices

Abstract

PURPOSE: A process for preparing gigged fabrics by gigging only a desired specified pattern during gigging a surface pile of raw material while remaining the other pile that is not gigged is provided, thereby high quality products having different external appearance and feeling from conventional gigged fabrics is produced. CONSTITUTION: This gigged fabrics are prepared by a process consisting of: obtaining pile fabrics formed with a pile texture on a ground texture; printing a treating agent obtained by mixing a gigging inhibiting agent with a dye on the pile fabrics in a designed pattern in the first stage; printing a nonprinting part by printing a mixture) of a sizing agent and a dye on the printed pile fabrics in the second stage; heating the pile fabrics at 150 to 180deg.C for 5 to 10min; and washing, softening and expanding.

Description

기모가공된 파일원단 및 그 제조방법{Fuzzy textile and its manufacturing method}Brushed pile fabric and its manufacturing method {Fuzzy textile and its manufacturing method}

본 발명은 섬유사로 제편 혹은 제직된 파일원단상에 다양한 형태의 무늬가 입체적으로 돌출기모되게 한 원단의 제조방법에 관한 것이다.The present invention relates to a method for producing a fabric in which various patterns are raised in three-dimensional projection on a pile fabric woven or woven from fiber yarns.

일반적으로 사용되고 있는 기모가공원단의 제조는 나일론 섬유사로 지조직을 형성하고, 상기 지조직 상에 폴리에스텔 섬유사로 파일조직이 형성되게 원단을 제편한 다음, 돌출된 파일 상에 폴리에스텔 섬유사가 용해되는 조제를 부분적으로 처리하여 처리된 부분의 파일조직이 용해되게 하므로서 잔존하는 파일이 돌출되게 하여 제조하는 것이었다.In general, the fabrication of the Kimono Park Park is used to form a paper tissue with nylon fiber yarns, weave the fabric so that the pile tissue is formed with polyester fiber yarns on the paper tissues, and then the polyester fiber yarns are dissolved on the protruding piles. Partial processing of the preparation allowed the pile structure of the treated part to be dissolved, thereby making the remaining pile protrude.

그러나 이러한 경우 파일조직만 용해하는 작업에는 정확한 실험측정치나 고도의 기술이 없으면 연속작업이 불가능할 뿐 아니라 용해작업중 지조직까지 용해되어 원단에 구멍이 뚫리게 되는 불량현상이 자주 발생하게 되며, 또한 파일조직의 섬유사를 녹여 제거시키는 방법이므로 작업환경이 열악한 등의 문제점이 있는 것이었다.However, in this case, the work of dissolving only the pile tissue is not possible without continuous experimental measurements or advanced techniques, and it is not only possible to perform continuous work, but also the defects of dissolving the paper tissue and making holes in the fabric often occur. Since the method of melting and removing the fiber yarn of the working environment was a problem such as poor.

본 발명은 이러한 종래의 제반 문제점을 시정하고자 합성섬유 및 천연섬유사로 지조직을 형성하고, 상기 지조직 상에 다시 파일조직이 형성되게 한 원단을 얻고, 상기 원단의 표면파일을 기모가공하되, 원하는 특징무늬만 기모되게 하고, 기모되지 않은 다른 부분의 파일은 그대로 잔존되게 하므로서, 종래의 기모가공된 원단과는 또다른 외관과 촉감을 갖는 새로운 고품질의 제품을 제공받기 위한 것이다.The present invention is to form a paper tissue made of synthetic fibers and natural fiber yarns to correct these problems, and to obtain a fabric to form a pile structure on the paper tissue again, brushing the surface pile of the fabric, It is intended to be provided with a new high-quality product having a different appearance and feel than the conventional brushed fabric by allowing only the feature pattern to be raised and the other portion of the pile not to be raised as it is.

상기 목적을 달성하기 위하여 본 발명은 지조직 상에 파일조직이 형성되게 한 파일원단을 제조하되, 상기 파일원단을 구성하는 지조직과 파일조직을 형성하는 섬유사는 천연섬유사, 반합성섬유사 및 합성섬유사 모두 가능하다.In order to achieve the above object, the present invention manufactures a pile fabric in which the pile tissue is formed on the branch tissue, but the fiber yarn forming the branch tissue and the pile tissue constituting the pile fabric is natural fiber yarn, semisynthetic fiber yarn, and synthetic Both fibers are possible.

상기 파일원단 상에 기모처리하고자 하는 부분과 기모처리를 원치않는 부분, 즉 파일이 그대로 잔존케 하는 부분으로 구별하여 디자인한 다음 원하는 조제와 염료를 프린트한다.Designed by dividing the part to be brushed on the pile fabric with the part that is not desired to brush, that is, the file remains as it is, and then prints the desired preparation and dye.

이때 기모를 원하지 않는 부분, 즉 파일을 그대로 잔존시키고자 하는 부분에는 우레탄수지같은 기모억제제와 염료를 조제한 처리제를 프린트하여 나염되게 하고, 나머지 부분 즉 기모가공코자 하는 부분에는 일반적인 나염용 염료(호료+염료)를 프린트하여 나염되게 한다.At this time, the part that you do not want to brush, that is, the part where you want to leave the file as it is, is printed by printing the anti-napping agent such as urethane resin and the processing agent prepared with dye, and the other part, that is, the part that wants to be brushed, is a general dye for dyeing Dye) to print.

상기와 같이 처리된 파일원단을 약150∼180℃에서 5∼10분간 증열하여 염료의 색상이 발현되게 함과 동시에 섬유상에 고착되게 하고, 수세공정으로 호료 및 불염착염료를 제거하고, 유연처리, 텐타공정을 마친 다음 기모가공하여 특징부분에만 파일의 조직이 부풀어 오른 기모처리부가 형성되게 하고, 나머지 부분의 파일조직 그래도 잔존케 한 것이다.The pile fabric treated as described above is heated at about 150 to 180 ° C. for 5 to 10 minutes to express the color of the dye and to be fixed on the fiber, and to remove the dyes and non-dyeing dyes by washing with water. After finishing the tenta process, brushing was performed to form a raised brushed part with the puffed structure of the pile only on the characteristic part, and the pile structure of the remaining part remained.

이때 기모되지 않는 부분은 우레탄수지의 작용에 의해 기모가 억제되기 때문이다.This is because the portion that is not raised is suppressed by the action of the urethane resin.

도 1 : 본 발명 파일원단의 구성도1: Configuration diagram of the file fabric of the present invention

도 2 : 본 발명 파일원단 상에 기모억제제와 염료로된 처리제가 나염된 상태도2 is a state in which a treatment agent made of a napping inhibitor and a dye is printed on the fabric of the present invention

도 3 : 도 2의 상태에서 호료와 염료로 된 나염호료가 나염된 상태도FIG. 3: A state diagram of printing and printing of dyestuffs of dyestuffs and dyes in the state of FIG. 2

도 4 : 도 3의 파일원단을 증열 후 수세한 상태도4 is a state diagram washed with water after increasing the file fabric of FIG.

도 5 : 도 4의 파일원단을 기모가공한 파일원단의 상태도5 is a state diagram of a pile fabric raising the pile fabric of FIG.

〈도면중 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

(2)--파일원단 (4)--지조직(2)-File Fabric (4)-Local Organization

(6)--파일조직 (8)--처리제(6)-File Organization (8)-Processing Agent

(10)--나염호료 (12)--기모처리부(10)-Print Printing (12)-napping

이하 본 발명의 실시예를 첨부도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1에서와 같이 지조직(4)상에 파일조직(6)이 형성되게 하여 파일원단(2)을 구성하되, 지조직(4)가 파일조직(6)을 편성하는 실의 종류는 천연섬유사나 합성섬유사 중 용도에 따라 임의로 선택사용할 수 있다.As shown in FIG. 1, the pile fabric 6 is formed on the branch tissue 4 to form the pile fabric 2, but the type of the yarn in which the branch tissue 4 knits the pile tissue 6 is made of natural fibers. It can be optionally used according to the use of yarn or synthetic fiber yarn.

파일원단(2)상에 기모하고자 하는 무늬를 디자인한 다음 디자인한 부분을 우레탄수지와 같은 기모억제제와 염료를 혼합한 처리제(8)를 프린트하여 도 2에서와 같이 파일원단(2)상에 나염되게 한다.After designing the pattern to be brushed on the pile fabric (2), the designed portion is printed on the pile fabric (2) as shown in Fig. 2 by printing a treatment agent (8) mixed with a brushing inhibitor such as urethane resin and dye. To be.

파일원단(2)상에 처리제(8)가 나염된 나머지 부분에는 도 3에서와 같이 호료와 염료가 혼합된 나염호료(10)를 2차나염하여 기모억제용 처리제(8)가 나염되지 아니한 부분을 나염되게 한다.In the remaining part of the processing agent 8 printed on the pile fabric 2, the second printing is performed by printing the printing dye 10 mixed with the dye and dye as shown in FIG. Let it be printed.

이때 파일원단(2) 상에 표현하고자 하는 색상에 따라 처리제(8)나 나염호료 (10)를 필요한 색상만큼 나염되게 하면 사용자가 원하는 색상의 제품을 얻을 수 있다.At this time, according to the color to be expressed on the file fabric (2), if the treatment agent 8 or the printing material (10) is printed by the required color can be obtained a product of the desired color.

도 3에서와 같이 파일원단(2)상에 원하는 무늬모양으로 처리제(8) 및 나염호료(10)의 나염이 완료되면 처리된 파일원단(2)을 증열기에 넣고, 약150∼180℃에서 5∼10분간 증열하여 처리제(8)와 나염호료(10)에 혼입된 기모억제제 및 염료가 파일원단(2)상에 고착, 발색되게 한다.As shown in FIG. 3, when printing of the treating agent 8 and the printing material 10 is completed in a desired pattern on the pile fabric 2, the treated pile fabric 2 is placed in a steamer at about 150 to 180 ° C. It is heated for 5 to 10 minutes so that the napping inhibitor and the dye mixed in the treating agent 8 and the printing dye 10 are fixed and colored on the pile fabric 2.

증열공정을 마친 파일원단(2)은 다시 수세공정을 통하여 통상의 기모기로 고착되지 못한 기모억제제와 호료 및 불염착염료를 제거하여 도 4에서와 같이 파일원단(2)상에 디자인된 무늬별로 나염된 파일원단(2)을 얻고, 상기 파일원단(2)을 유연제 처리공정을 통하여 부드럽게 유연처리를 하고, 다시 텐타기를 통하여 파일원단(2)의 주름을 제거함과 동시에 폭을 교정한다.After finishing the pile process, the pile fabric 2 again removes the brushing inhibitor, the filler and the non-dyeing dye, which are not fixed to the conventional brush, through the washing process, and according to the patterns designed on the pile fabric 2 as shown in FIG. A printed pile fabric (2) is obtained, the pile fabric (2) is smoothly processed through a softening agent treatment process, and the wrinkles of the pile fabric (2) are removed through a tenter and the width is corrected at the same time.

텐타공정을 마친 파일원단(2)은 기모공정을 통하여 기모처리되게 하므로서 도 5에서와 같이 일반 나염호료(10)가 처리된 부분은 파일이 기모처리되어 입체적으로 부풀어 오른 기모처리부(12)가 형성되고, 기모억제제 즉 처리제(8)가 처리된 부분은 처리제(8)와 함께 나염된 색상만 발현되고, 파일은 기모되지 않게 된다.After finishing the tenta process, the pile fabric 2 is brushed through a brushing process, and as shown in FIG. 5, the portion treated with the general printing dye 10 is raised by raising the pile to raise a three-dimensional bloated treatment unit 12. Then, the portion where the anti-napping agent, that is, the treating agent 8 is treated, is expressed only with the colors printed with the treating agent 8, and the pile is not raised.

이때 처리제(8)가 처리된 부분의 파일이 기모되지 않은 것은 우레탄수지와 같은 기모억제제가 파일을 구성하는 섬유사 상에 처리되어 있기 때문이며, 처리제 (8)가 처리되지 않은 나머지, 즉 일반 나염호료(10)가 처리된 부분은 기모가공에 의해 파일이 부풀어 오른 입체적 무늬를 표현하게 된다.At this time, the pile of the portion treated with the treating agent 8 is not raised because the raising agent such as urethane resin is treated on the fiber yarns constituting the pile, and the rest of the treating agent 8 is not treated, that is, general printing dye. The portion treated with (10) expresses a three-dimensional pattern in which the file is swollen by brushing.

이와 같이 본 발명은 파일원단(2) 상에 기모억제제용 처리제(8)와 일반 나염호료(10)를 디자인된 무늬별로 나염한 다음 증열, 수세, 유연, 확포 및 기모처리되게 하는 비교적 간단한 공정으로 파일원단(2) 상에 소비자가 원하는 여러 무늬 모양의 기모처리된 파일원단을 제공받을 수 있게 된다.As described above, the present invention is a relatively simple process of printing the anti-napping agent 8 and the general printing dye 10 on the pile fabric 2 by the designed pattern and then heating, washing, softening, expanding and raising the brush. On the file fabric (2) it is possible to be provided with a brushed file fabric of various patterns desired by the consumer.

따라서 본 발명은 파일원단 상에 기모가공함에 있어서, 디자인된 필요한 무늬부분만을 선택적으로 기모가공되게 하고, 나머지 부분은 파일이 그대로 잔존케 하므로서 지금까지는 느끼지 못하였던 새로운 미감과 촉감을 갖는 파일원단을 얻을 수 있게 될 뿐 아니라, 상기 기모가공된 파일원단을 이용하여 의류나 시트카바등 다양한 용도로 사용할 수 있게 되는 등의 효과가 있는 것이다.Therefore, in the present invention, when brushing on the pile fabric, only the desired pattern of the designed pattern is selectively brushed, and the rest of the pile remains as it is, thus obtaining a pile fabric having a new aesthetic and touch that has not been felt so far. As well as being able to use, it is effective to be used for various purposes such as clothing or seat cover by using the brushed pile fabric.

Claims (2)

지조직(4) 상에 파일조직(6)이 형성된 파일원단(2)을 얻고, 상기 파일원단 (2)상에 기모억제제와 염료가 혼합된 처리제(8)를 디자인된 무늬모양으로 프린트하여 1차나염되게 하고, 처리제(8)가 1차나염된 파일원단(2)상에 호료 및 염료가 혼합된 나염호료(10)를 2차프린트하여 처리제(8)가 나염되지 아니한 부분을 나염되게 하고, 상기 1차 및 2차나염된 파일원단(2)을 증열기에 투입하여 150∼180℃에서 5∼10분간 증열처리하여 기모억제제 및 염료가 파일원단(2) 상에 고착되게 한 다음, 수세, 유연처리, 확포하고, 상기 파일원단(2)을 기모가공하여 처리제(8)가 나염된 부분은 기모되지 않게 하고, 나염호료(10)가 나염된 부분의 파일만이 기모처리되어 부풀어 오른 기모처리부(12)가 형성되게 하여서 됨을 특징으로 하는 기모가공된 파일원단.Obtain the pile fabric 2, the pile structure 6 is formed on the paper tissue (4), by printing the treatment agent (8) mixed with the raising inhibitor and dye on the pile fabric (2) in the design pattern 1 After printing, the printing material (2) is printed on the pile fabric (2) on which the treatment agent (8) is primarily printed, and the second printing is performed on the printing material (2) to print the unprinted portion of the treatment agent (8). , The primary and secondary printed pile fabric (2) is put into a steamer and steamed at 150-180 ° C. for 5 to 10 minutes to cause the napping inhibitor and the dye to adhere onto the pile fabric (2), and then washed with water. , Flexible treatment, expansion, brushing the pile fabric 2 so that the portion of the treatment agent 8 is not brushed and only the pile of the portion of the printing material 10 is brushed and puffed Brushed pile fabric, characterized in that the processing unit 12 is formed. 지조직 상에 파일조직이 형성된 파일원단을 얻고, 상기 파일원단 상에 기모억제제와 염료가 혼합된 처리제를 디자인된 무늬모양으로 프린트하여 1차나염되게 하고, 처리제가 1차나염된 파일원단 상에 호료 및 염료가 혼합된 나염호료를 2차프린트하여 처리제가 나염되지 아니한 부분을 나염되게 하고, 상기 1차 및 2차나염된 파일원단을 증열기에 투입하여 150∼180℃에서 5∼10분간 증열처리하여 기모억제제 및 염료가 파일원단 상에 고착되게 한 다음, 수세, 유연처리, 확포하고, 상기 파일원단을 기모가공하여 처리제가 나염된 부분은 기모되지 않게 하고, 나염호료가 나염된 부분의 파일만이 기모처리되어 부풀어 오른 기모처리부가 형성되게 하여서 됨을 특징으로 하는 기모가공된 파일원단의 제조방법.Obtained pile fabric with pile structure on the branch tissue, and printed treatment agent mixed with brushing inhibitor and dye on the pile fabric to be designed in the first pattern printing, and on the pile fabric in which the treatment agent was first printed Secondary printing of printing dyes with mixed dyes and dyes to print the unprinted portion of the treatment agent, and the primary and secondary printed pile fabrics are added to the steamer for 5 to 10 minutes at 150-180 ° C. Heat-treat the napping inhibitor and dye on the pile fabric, and then wash, soften, expand, and pile the pile fabric so that the treatment agent is not brushed, and the pile of the printing material is printed. A method of manufacturing a brushed pile fabric, characterized in that only the brushed treatment is to form a bloated brushed treatment.
KR1020000004854A 2000-02-01 2000-02-01 Fuzzy textile and its manufacturing method KR20010034956A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030020017A (en) * 2001-08-29 2003-03-08 김판동 A processing method of textile have solid fluff and double impression of a color
KR101114130B1 (en) * 2008-07-17 2012-02-20 최경식 Printing and partial raising method of tricot pile fablic
KR20130103852A (en) * 2012-03-12 2013-09-25 정태순 Pile textile for burnout process and method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030020017A (en) * 2001-08-29 2003-03-08 김판동 A processing method of textile have solid fluff and double impression of a color
KR101114130B1 (en) * 2008-07-17 2012-02-20 최경식 Printing and partial raising method of tricot pile fablic
KR20130103852A (en) * 2012-03-12 2013-09-25 정태순 Pile textile for burnout process and method thereof

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