KR20010026977A - A method for coating resin on galvanized steel sheets - Google Patents

Abstract

PURPOSE: A method for coating resin on a galvanized steel sheet is provided to improve bonding uniformity and bonding amount by coating a resin solution on a galvanized steel sheet with an ultrasonic spray nozzle, thereby solving problems of solution spray using existing roll coating and air pressure. CONSTITUTION: The method for coating resin on a galvanized steel sheet (5) comprises the processes of spraying a resin solution as a particle form with an ultrasonic spray nozzle (2) having a frequency of 20 to 120 kHz, taking a charge the sprayed resin solution particles as a negative or positive single polarity by electrodes (4) charged with a high voltage of 1 to 100 kV, and coating the resin solution on the galvanized steel sheet. In the method for coating resin on a galvanized steel sheet (5), not only nonuniformity of a film due to damage of the roll occurred during the use of a roll can be solved but also a bonding amount can be controlled by a simple method since a resin film is coated on steel sheet (5) without using a roll.

Description

Resin coating method of galvanized steel sheet {A METHOD FOR COATING RESIN ON GALVANIZED STEEL SHEETS}

The present invention relates to a method of forming a resin film on a galvanized steel sheet, and more particularly, to granulate the resin solution by an ultrasonic spray nozzle and to charge the same to uniformly coat the resin on the galvanized steel sheet by electrostatic attraction. It relates to a resin coating method.

Resin-coated galvanized steel sheet is a steel plate coated with an organic-inorganic resin solution on a galvanized steel sheet to improve physical properties such as fingerprint resistance, corrosion resistance and workability of the galvanized steel sheet. Organic and inorganic resin solutions include silica and acrylic resins or urethane resins.

In the manufacturing process of the resin coated galvanized steel sheet, the resin solution is coated on the surface after galvanizing the steel sheet, and the roll coating method is mainly used in the past. The roll coating method is a method in which a solution in a coater pan is transferred to a steel sheet by a coating roll and applied. In the roll coater composed of two or more rolls, the rotational speed of each roll relative to the moving speed of the steel sheet, that is, the main speed ratio and the roll There is an advantage that the resin film thickness can be adjusted by adjusting the pressure therebetween. However, when the roll is damaged by the friction between the steel sheet and the roll or the steel sheet, application of the solution becomes uneven and the film becomes uneven, so that there is a problem that a new roll must be replaced as a result.

As a simpler method, there is a method in which the solution is excessively applied to the surface of the steel sheet and squeezed with a roll to apply the solution. However, in this method, it is difficult to control the amount of adhesion, and since the solution adheres to the rolls and other equipment and solidifies, the equipment is easily contaminated and poor in quality.

As another method, there is a method of spraying a resin solution with a nozzle by pneumatic pressure without applying a roll and applying it to a plated steel sheet. In this method, the fine droplets of the sprayed resin solution are applied onto the surface of the plated steel sheet by wettability with the surface of the steel sheet and the surface tension of the solution, wherein the smaller the size of the sprayed solution droplet is, the more uniformly the solution is applied. . However, in the case of the two-fluid injection nozzle, it is necessary to increase the air pressure in order to reduce the size of the spray droplets, and accordingly, the injection pressure also increases, resulting in pressure unevenness on the surface of the steel sheet. In addition, in the case of a galvanized steel sheet having a large coating area, since several nozzles are used by overlapping, adhesion is uneven on the surface of the steel sheet, the adhesion efficiency is reduced, and the risk of the sprayed solution flowing out is greatly increased.

Accordingly, the present invention is to provide a resin coating method having excellent adhesion uniformity and adhesion amount by solving the problem of conventional spray coating solution using the roll coating and air pressure by coating the resin solution on the galvanized steel sheet by the ultrasonic spray nozzle, the There is a purpose.

1 is an example of a resin coating apparatus suitable for the present invention.

Figure 1 (a) is a side view.

Figure 1 (b) is a front view.

* Code Description of Main Parts *

One… Power supply, 2.. Ultrasonic spray nozzle

3... High voltage generator, 4... High voltage electrode

5... Steel sheet, 6.. Solution supply piping

7... Drying furnace

In the resin coating method of the present invention for achieving the above object, the resin solution is sprayed in the form of particles by an ultrasonic spray nozzle having a frequency of 20kHz ~ 120kHz, the sprayed resin solution particles to a high voltage charging electrode of 1kV ~ 100kV It is configured to include applying to a galvanized steel sheet after charging to a (-) or (+) monopolar by.

EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.

In the resin coating method of the present invention, in order to solve the problem of solution spraying by air pressure, an ultrasonic wave is applied to the nozzle to spray the resin solution. At this time, the frequency of the ultrasonic wave is limited to the range of 20kHz ~ 120kHz, the reason is as follows. That is, when the ultrasonic frequency is less than 20kHz, there is a problem that the operator can hear the noise belonging to the hearing frequency range of the person, and if it exceeds 120kHz, the application amount of the solution is not sufficient due to the decrease in the spray amount of the solution with increasing frequency.

On the other hand, in the present invention, before applying the resin solution injected by the ultrasonic nozzle to the galvanized steel sheet, the solution is charged to a single polarity high voltage of (-) or (+). At this time, the charging voltage is set to 1 kV to 100 kV. The reason is as follows. When the charging voltage is less than 1 kV, the injected resin solution particles are adhered to the steel plate surface only by the force injected from the ultrasonic injection nozzle because there is no charging effect. Therefore, if the nozzle is far from the steel sheet, the solution particles may not reach the steel sheet and may not be applied. If the nozzle and the nozzle are close to each other, there is a risk of uneven coating of the steel sheet surface. If the charging voltage exceeds 100kV, there is no particular problem, but when the distance between the electrode and the steel sheet is close, an arc may be generated, thereby reducing the electrostatic charging effect.

Hereinafter, the present invention will be described in more detail with reference to Examples.

(Example)

The ultrasonic spray nozzle 2 having electrical energy supplied through the wire 11 of the power supply 1 having various frequencies allows the resin solution supplied from the solution supply device to be plated with 20 g of plating per side. High voltage generated by connecting the high voltage generator 3 and the wire-type electrostatic charging electrode 4 to the wire 31 before the sprayed solution particles reach the steel sheet, after spraying the galvanized steel sheet in the form of fine particles. Electrostatic charging was carried out so as to be applied to the steel sheet. The solution used in the present invention is a water-soluble acrylic resin containing 20 solids. Then, for the present invention and the comparative example in which the ultrasonic frequency or applied voltage deviated from the scope of the present invention, the difference in the film deposition amount on the surface of the steel sheet and the coating amount for each site was determined to evaluate the uniformity, and the results are shown in Table 1 below. Shown in In Table 1 below, adhesion uniformity "X" is a very uneven attachment state enough to be visually identified, "△" is difficult to visually identify, but the adhesion amount deviation is more than + / -20 for each part, "○" is the adhesion amount The deviation is within 20.

Psalm Number Ultrasonic frequency Applied voltage (kV) Amount of adhesion (g / ㎡) Adhesion uniformity Comparative Example 1 18 -50 3 X Comparative Example 2 140 -50 0.2 ○ Comparative Example 3 44 -0.5 0.4 X Comparative Example 4 44 -120 10 △ Comparative Example 5 44 +120 5 △ Inventive Example 1 20 -60 10 ○ Inventive Example 2 44 -One 2 ○ Inventive Example 3 120 -50 20 ○ Inventive Example 4 44 +50 10 ○ Inventive Example 5 80 -100 20 ○ Inventive Example 6 100 +50 10 ○ Inventive Example 7 44 +100 5 ○

As shown in Table 1, Comparative Examples (1) and (3) had poor adhesion uniformity of "X", and Comparative Example (2) had good adhesion uniformity, but the amount of adhesion was too small. In Comparative Examples (4) and (5), the applied voltage was outside the scope of the present invention and exhibited adhesion uniformity of "Δ". On the other hand, the present invention all showed satisfactory adhesion amount and adhesion uniformity.

According to the present invention as described above, since the resin film can be applied to the surface of the steel sheet without using the roll, the film non-uniformity caused by the roll damage generated when using the roll can be solved, and the amount of adhesion can be adjusted by a simple method. .

Claims (1)

In a method of coating a resin solution on a galvanized steel sheet, the resin solution is sprayed in the form of particles by an ultrasonic spray nozzle having a frequency of 20 kHz to 120 kHz, and the injected resin solution particles are sprayed by a high voltage charged electrode having a voltage of 1 kV to 100 kV. A resin coating method of a galvanized steel sheet, which is applied to a galvanized steel sheet after being charged with (-) or (+) monopolarity.