KR20010018000A - Composite polyamide reverse osmosis membrane and method of producing the same - Google Patents
Composite polyamide reverse osmosis membrane and method of producing the same Download PDFInfo
- Publication number
- KR20010018000A KR20010018000A KR1019990033791A KR19990033791A KR20010018000A KR 20010018000 A KR20010018000 A KR 20010018000A KR 1019990033791 A KR1019990033791 A KR 1019990033791A KR 19990033791 A KR19990033791 A KR 19990033791A KR 20010018000 A KR20010018000 A KR 20010018000A
- Authority
- KR
- South Korea
- Prior art keywords
- polyfunctional
- amine
- reverse osmosis
- composite membrane
- polyamide reverse
- Prior art date
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- 239000012528 membrane Substances 0.000 title claims abstract description 53
- 229920002647 polyamide Polymers 0.000 title claims abstract description 36
- 239000004952 Polyamide Substances 0.000 title claims abstract description 34
- 238000001223 reverse osmosis Methods 0.000 title claims abstract description 34
- 239000002131 composite material Substances 0.000 title claims description 29
- 238000000034 method Methods 0.000 title abstract description 10
- 150000001412 amines Chemical class 0.000 claims abstract description 44
- 239000002798 polar solvent Substances 0.000 claims abstract description 37
- 239000000243 solution Substances 0.000 claims abstract description 36
- 150000003512 tertiary amines Chemical class 0.000 claims abstract description 33
- 239000007864 aqueous solution Substances 0.000 claims abstract description 32
- 239000002253 acid Substances 0.000 claims abstract description 31
- 150000003839 salts Chemical class 0.000 claims abstract description 21
- 239000000376 reactant Substances 0.000 claims abstract description 19
- 150000001266 acyl halides Chemical class 0.000 claims abstract description 18
- 150000001875 compounds Chemical class 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 150000003461 sulfonyl halides Chemical class 0.000 claims abstract description 14
- 239000012948 isocyanate Substances 0.000 claims abstract description 12
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 12
- 125000003277 amino group Chemical group 0.000 claims abstract description 9
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 9
- 239000000047 product Substances 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 92
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical group CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 claims description 46
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical class OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 42
- -1 aromatic primary amines Chemical class 0.000 claims description 31
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 23
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 18
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 claims description 13
- GZMAAYIALGURDQ-UHFFFAOYSA-N 2-(2-hexoxyethoxy)ethanol Chemical compound CCCCCCOCCOCCO GZMAAYIALGURDQ-UHFFFAOYSA-N 0.000 claims description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical class CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 8
- 150000004985 diamines Chemical class 0.000 claims description 7
- JXTGICXCHWMCPM-UHFFFAOYSA-N (methylsulfinyl)benzene Chemical compound CS(=O)C1=CC=CC=C1 JXTGICXCHWMCPM-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 claims description 5
- LOWMYOWHQMKBTM-UHFFFAOYSA-N 1-butylsulfinylbutane Chemical compound CCCCS(=O)CCCC LOWMYOWHQMKBTM-UHFFFAOYSA-N 0.000 claims description 5
- AIDFJGKWTOULTC-UHFFFAOYSA-N 1-butylsulfonylbutane Chemical compound CCCCS(=O)(=O)CCCC AIDFJGKWTOULTC-UHFFFAOYSA-N 0.000 claims description 5
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 claims description 5
- 238000012695 Interfacial polymerization Methods 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 5
- ISXOBTBCNRIIQO-UHFFFAOYSA-N tetrahydrothiophene 1-oxide Chemical compound O=S1CCCC1 ISXOBTBCNRIIQO-UHFFFAOYSA-N 0.000 claims description 5
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical class C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 4
- 150000002825 nitriles Chemical class 0.000 claims description 4
- 150000003457 sulfones Chemical class 0.000 claims description 4
- 150000003462 sulfoxides Chemical class 0.000 claims description 4
- 150000003672 ureas Chemical class 0.000 claims description 4
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 claims description 3
- 150000004820 halides Chemical class 0.000 claims description 3
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims description 3
- 230000003204 osmotic effect Effects 0.000 claims description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- 238000009833 condensation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- 229910052762 osmium Inorganic materials 0.000 claims 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical group OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 abstract 1
- 230000007717 exclusion Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 37
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 description 36
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 33
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 30
- 229910052757 nitrogen Inorganic materials 0.000 description 21
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 16
- MIOPJNTWMNEORI-GMSGAONNSA-N (S)-camphorsulfonic acid Chemical compound C1C[C@@]2(CS(O)(=O)=O)C(=O)C[C@@H]1C2(C)C MIOPJNTWMNEORI-GMSGAONNSA-N 0.000 description 15
- 239000010410 layer Substances 0.000 description 15
- 239000012973 diazabicyclooctane Substances 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 5
- 229940093475 2-ethoxyethanol Drugs 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- 238000010612 desalination reaction Methods 0.000 description 5
- 150000003242 quaternary ammonium salts Chemical group 0.000 description 5
- 239000013535 sea water Substances 0.000 description 5
- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical compound CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 4
- PAMIQIKDUOTOBW-UHFFFAOYSA-N 1-methylpiperidine Chemical compound CN1CCCCC1 PAMIQIKDUOTOBW-UHFFFAOYSA-N 0.000 description 4
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920002492 poly(sulfone) Polymers 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical group NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 3
- 239000012267 brine Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 150000004679 hydroxides Chemical group 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- TXXWBTOATXBWDR-UHFFFAOYSA-N n,n,n',n'-tetramethylhexane-1,6-diamine Chemical compound CN(C)CCCCCCN(C)C TXXWBTOATXBWDR-UHFFFAOYSA-N 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 125000005270 trialkylamine group Chemical group 0.000 description 3
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 2
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- AXFVIWBTKYFOCY-UHFFFAOYSA-N 1-n,1-n,3-n,3-n-tetramethylbutane-1,3-diamine Chemical compound CN(C)C(C)CCN(C)C AXFVIWBTKYFOCY-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical compound CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- ATHHXGZTWNVVOU-UHFFFAOYSA-N N-methylformamide Chemical compound CNC=O ATHHXGZTWNVVOU-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 2
- 229940092714 benzenesulfonic acid Drugs 0.000 description 2
- FKPSBYZGRQJIMO-UHFFFAOYSA-M benzyl(triethyl)azanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC1=CC=CC=C1 FKPSBYZGRQJIMO-UHFFFAOYSA-M 0.000 description 2
- QEABVDWVSDSQRO-UHFFFAOYSA-M benzyl(tripropyl)azanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CC1=CC=CC=C1 QEABVDWVSDSQRO-UHFFFAOYSA-M 0.000 description 2
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- HTXVEEVTGGCUNC-UHFFFAOYSA-N heptane-1,3-diol Chemical compound CCCCC(O)CCO HTXVEEVTGGCUNC-UHFFFAOYSA-N 0.000 description 2
- AVIYEYCFMVPYST-UHFFFAOYSA-N hexane-1,3-diol Chemical compound CCCC(O)CCO AVIYEYCFMVPYST-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 2
- 229920006254 polymer film Polymers 0.000 description 2
- 150000003141 primary amines Chemical group 0.000 description 2
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 description 2
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 2
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 2
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- 229940015975 1,2-hexanediol Drugs 0.000 description 1
- MBDUIEKYVPVZJH-UHFFFAOYSA-N 1-ethylsulfonylethane Chemical compound CCS(=O)(=O)CC MBDUIEKYVPVZJH-UHFFFAOYSA-N 0.000 description 1
- UQBNGMRDYGPUOO-UHFFFAOYSA-N 1-n,3-n-dimethylbenzene-1,3-diamine Chemical compound CNC1=CC=CC(NC)=C1 UQBNGMRDYGPUOO-UHFFFAOYSA-N 0.000 description 1
- FRPZMMHWLSIFAZ-UHFFFAOYSA-N 10-undecenoic acid Chemical compound OC(=O)CCCCCCCCC=C FRPZMMHWLSIFAZ-UHFFFAOYSA-N 0.000 description 1
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 1
- MSDRPNNPNQFNMY-UHFFFAOYSA-N 2-N,2-N,4-N,4-N-tetramethylhexane-2,4-diamine Chemical compound CN(C(CC(C)N(C)C)CC)C MSDRPNNPNQFNMY-UHFFFAOYSA-N 0.000 description 1
- TZYRSLHNPKPEFV-UHFFFAOYSA-N 2-ethyl-1-butanol Chemical compound CCC(CC)CO TZYRSLHNPKPEFV-UHFFFAOYSA-N 0.000 description 1
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 1
- IVLICPVPXWEGCA-UHFFFAOYSA-N 3-quinuclidinol Chemical compound C1C[C@@H]2C(O)C[N@]1CC2 IVLICPVPXWEGCA-UHFFFAOYSA-N 0.000 description 1
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 1
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- LINDOXZENKYESA-UHFFFAOYSA-N TMG Natural products CNC(N)=NC LINDOXZENKYESA-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- KVVUARWKIXKGCA-UHFFFAOYSA-N acetonitrile;propanenitrile Chemical compound CC#N.CCC#N KVVUARWKIXKGCA-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- YMHQVDAATAEZLO-UHFFFAOYSA-N cyclohexane-1,1-diamine Chemical compound NC1(N)CCCCC1 YMHQVDAATAEZLO-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- FHKSXSQHXQEMOK-UHFFFAOYSA-N hexane-1,2-diol Chemical compound CCCCC(O)CO FHKSXSQHXQEMOK-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 125000002883 imidazolyl group Chemical group 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- NOUUUQMKVOUUNR-UHFFFAOYSA-N n,n'-diphenylethane-1,2-diamine Chemical compound C=1C=CC=CC=1NCCNC1=CC=CC=C1 NOUUUQMKVOUUNR-UHFFFAOYSA-N 0.000 description 1
- DAZXVJBJRMWXJP-UHFFFAOYSA-N n,n-dimethylethylamine Chemical compound CCN(C)C DAZXVJBJRMWXJP-UHFFFAOYSA-N 0.000 description 1
- GNVRJGIVDSQCOP-UHFFFAOYSA-N n-ethyl-n-methylethanamine Chemical compound CCN(C)CC GNVRJGIVDSQCOP-UHFFFAOYSA-N 0.000 description 1
- KERBAAIBDHEFDD-UHFFFAOYSA-N n-ethylformamide Chemical compound CCNC=O KERBAAIBDHEFDD-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 125000002467 phosphate group Chemical class [H]OP(=O)(O[H])O[*] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 150000004885 piperazines Chemical class 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 150000003335 secondary amines Chemical group 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229940066771 systemic antihistamines piperazine derivative Drugs 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
- 229940075466 undecylenate Drugs 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0095—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/105—Support pretreatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1216—Three or more layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/219—Specific solvent system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/30—Cross-linking
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Manufacturing & Machinery (AREA)
- Nanotechnology (AREA)
- Inorganic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
본 발명은 염수나 해수 등의 물을 염제거를 통하여 산업용수, 농업용수 등의 저염도이고 많은 물을 담수화하는데 사용되는 새로운 역삼투 복합막 및 이의 제조방법에 관한 것이다.The present invention relates to a new reverse osmosis composite membrane used for desalination of a lot of water, such as industrial water and agricultural water, by desalting water such as brine or seawater, and a method for producing the same.
해리된 물질은 여러 선택적인 막을 사용하여 용매에서 분리될 수 있으며, 이러한 막으로서는 정밀여과막, 한외여과막 및 역삼투막을 들 수 있다. 초기에는 염수, 해수 담수화에 사용된 역삼투막은 다량의 산업용 및 가정용 물을 공급하는데 유용하였다. 역삼투막을 이용하여 염수 및 해수 담수화 공정은 염수를 역삼투막에 접촉시킬 시, 염분과 해리된 이온, 입자들이 막을 통과하지 못하고 순수한 물만이 통과하여 염분과 이온 및 입자를 제거하며, 이때 원수의 농도가 증가하면 삼투압이 증가하므로 염수 및 해수담수화에 적용하기 위해선 적어도 97%의 염배제율이 요구되므로, 역삼투막은 높은 염배제율 계수가 있어야 하며 또한 비교적 낮은 압력에서도 막을 통해서 상대적으로 많은 물이 통과할 수 있는 능력, 즉 고유량의 특성이 있어야만 한다. 일반적으로 막의 플럭스는 해수담수화 조건, 800psi에서는 10gallon/ft2day(gfd), 염수 조건, 220gfd가 요구되어지고 있으며, 용도에 따라 염배제율보다 고유량이 중요하거나 이와 반대로 염배제율이 중요한 경우도 있다.Dissociated materials can be separated from the solvent using several optional membranes, such as microfiltration membranes, ultrafiltration membranes and reverse osmosis membranes. Initially, reverse osmosis membranes used for brine and seawater desalination were useful for supplying large amounts of industrial and domestic water. The brine and seawater desalination process using reverse osmosis membrane removes salts, ions and particles when only salt water is dissolved and dissociated ions and particles do not pass through the membrane and pure water passes through the membrane. If the osmotic pressure is increased, at least 97% of salt removal rate is required for the application of saline and seawater desalination. There must be a capability, that is, a characteristic of high flow. Generally, the flux of membrane is required for seawater desalination condition, 10 gallon / ft 2 day (gfd), salt water condition, 220gfd at 800psi, and high flow rate is more important than salt removal rate, or vice versa. have.
역삼투막의 한 종류로 복합막은 다공성 지지층과 지지층상의 폴리아미드계 복합박막으로 이루어져 있다. 전형적인 폴리아미드막은 다관능성 아민과 다관능성 아실 할라이드의 계면 중합에 의해 얻을 수 있다.As a reverse osmosis membrane, the composite membrane is composed of a porous support layer and a polyamide-based composite thin film on the support layer. Typical polyamide membranes can be obtained by interfacial polymerization of polyfunctional amines and polyfunctional acyl halides.
기존에 캐도트(Cadotte)에 의해 출원된 미국특허 4,277,344에는 두 개의 1급 아민 치환체를 함유하는 방향족 다관능성 아민과 세 개 이상의 아실할라이드관능기를 갖는 방향족의 아실할라이드를 계면 중합시켜 얻은 방향족의 폴리아미드 박막에 관한 기술이 제시되었다. 여기에서 역삼투막은 미세 다공성 폴리술폰 지지체 상에서 메타페닐렌디아민(m-phenylenediamine)을 코팅한 후 잉여의 메타페닐렌디아민 용액을 녹인 트리메조일클로라이드(TMC)와 반응시켜 제조하며, 이때 성능이 아주 우수하다고 발표하였다. 비록 캐도트의 막은 우수한 유량과 염제거율을 보이는 것은 사실이나 폴리아미드 역삼투 복합막의 유량증가 및 염제거율 향상에 관한 다양한 연구가 진행되어 왔으며, 한편으로는 막의 화학적 변성에 대한 내성을 개선하는 접근이 계속되어 왔다.U.S. Patent 4,277,344, previously filed by Cadotte, discloses aromatic polyamides obtained by interfacial polymerization of aromatic polyfunctional amines containing two primary amine substituents and aromatic acyl halides having three or more acyl halide functional groups. Techniques for thin films have been proposed. In this case, the reverse osmosis membrane is prepared by coating m-phenylenediamine on a microporous polysulfone support, and then reacting an excess of metaphenylenediamine solution with dissolved trimezoyl chloride (TMC), which has excellent performance. It is announced. Although Cadette's membranes show good flow rates and salt removal rates, various studies have been conducted to increase the flow rates and improve the salt removal rate of polyamide reverse osmosis composite membranes. It has been continued.
한 예로 토마쉬케(Tomashke)의 미국특허 4,872,984(1989년 10월 등록)에서는 (a) 미세 다공성 지지층상에서 액체층을 형성하기 위하여 (1) 최소한 두 개 이상의 아민 관능기를 가지는 본질적으로 단량체의 방향족 폴리아민 반응물과 (2) 단량체의 아민염으로 구성되는 수용액으로서 미세 다공성 지지체를 도포하는 단계, (b) 아민 반응성 반응물이 평균적으로 반응물 분자당 최소한 약 2.2개의 아실 할라이드를 갖고, 다관능성 아실 할라이드 또는 그 혼합물로 구성되는 본질적으로 단량체의 방향족 아민 반응성 반응물의 유기용매 용액으로써 상기 액체층을 접촉하는 단계 및 (c) 상기 투수성 삼투막을 형성하기 위하여 2단계의 생성물을 건조시키는 단계로 이루어지는 역삼투막 제조방법을 제시하였다.For example, Tomashke's U.S. Patent 4,872,984 (registered in October 1989) (a) to form a liquid layer on a microporous support layer (1) is essentially an aromatic polyamine of monomers having at least two amine functional groups. Applying a microporous support as an aqueous solution consisting of the reactant and (2) an amine salt of the monomer, (b) the amine reactive reactant on average has at least about 2.2 acyl halides per molecule of the reactant, and the polyfunctional acyl halide or mixture thereof Contacting the liquid layer with an organic solvent solution of an aromatic amine reactive reactant consisting essentially of monomers and (c) drying the product in two steps to form the permeable osmosis membrane. It was.
토마스케의 아민염의 예로서는, 트리메틸아민, 트리에틸아민, 트리프로필아민과 같은 트리알킬아민; 1-메틸피페리딘과 같은 N-알킬고리형치환족아민; N,N-디메틸에틸아민, N,N-디에틸메틸아민과 같은 N,N-다알칸아민; N,N-디메틸에탄올아민과 같은 N,N-디알킬에탄올아민; 3-퀸누클리디놀과 같은 두개의 고리형 3급아민과 그 혼합물 혹은 테트라메틸암모니움하이드록사이드, 테트라에틸암모니움 하이드록사이드와 테트라 프로필 암모니움 하이드록사이드와 같은 테트라알킬암모니움 하이드록사이드; 벤질트리메틸암모니움 하이드록사이드, 벤질트리에틸암모니움 하이드록사이드, 벤질트리프로필암모니움 하이드록사이드와 같은 벤질트리알킬암모니움 하이드록사이드 등이 있다.Examples of the amine salt of Tomaske include trialkylamines such as trimethylamine, triethylamine and tripropylamine; N-alkylcyclic substituted amines such as 1-methylpiperidine; N, N-dialkanamines such as N, N-dimethylethylamine, N, N-diethylmethylamine; N, N-dialkylethanolamines such as N, N-dimethylethanolamine; Two cyclic tertiary amines such as 3-quinuclidinol and mixtures thereof or tetraalkylammonium hydroxides such as tetramethylammonium hydroxide, tetraethylammonium hydroxide and tetrapropyl ammonium hydroxide ; Benzyl trialkyl ammonium hydroxide, such as benzyl trimethyl ammonium hydroxide, benzyl triethyl ammonium hydroxide, benzyl tripropyl ammonium hydroxide, and the like.
미국특허 4,983,291에서 발명자 쵸(Chau)등은 다공성지지체에 계면중합에 의해 제조된 막을 제시하였다 이 특허에 따르면 다공성지지체를 아민과 반응하지 않는 극성용제, 폴리하이드릭 물질과 산 받게를 함유하는 폴리아민 수용액에 접촉시키며 여기에서 폴리하이드릭 물질은 에틸렌글리콜, 프로필렌 글리콜, 글리세린과 글리콜을 함유하는 긴 탄소원자로서, 수용액의 함량은 0.1에서 50%이다. 코팅된 지지체의 과잉용액을 제거한 후 폴리아실 할라이드 유기용액과 접촉시키며, 이때 중합 생성물이 지지체에 형성되도록 시간을 충분히 두며, 생성된 복합체는 하이드록시폴리카르복실릭 산, 폴리아미노알킬렌 폴리카르복실산, 산과 아민으로 이루어진 염, 황산, 아미노산, 아미노산 염, 폴리머릭산, 유기산 등으로 처리한 후, 건조시켜 역삼투 복합막을 얻는다.In US Pat. No. 4,983,291, inventor Chau et al. Proposed a membrane prepared by interfacial polymerization on a porous support. According to this patent, a polyamine aqueous solution containing a polar solvent, a polyhydric material, and an acid acceptor that does not react with the amine Wherein the polyhydric material is a long carbon atom containing ethylene glycol, propylene glycol, glycerin and glycol, with an aqueous solution content of 0.1 to 50%. The excess solution of the coated support was removed and then contacted with the polyacyl halide organic solution, with sufficient time for the polymerization product to form on the support, the resulting complex being hydroxypolycarboxylic acid, polyaminoalkylene polycarboxyl After treatment with an acid, salt consisting of acid and amine, sulfuric acid, amino acid, amino acid salt, polymeric acid, organic acid and the like, it is dried to obtain a reverse osmosis composite membrane.
또한 미국특허 5,576,057에서 발명자 히로세(Hirose)등은 다공성지지체 위에 적어도 두개의 아미노기를 갖는 화합물을 포함하는 (가)용액을 코팅시킨 후 다관능성 할로겐산을 함유하는 (나)용액을 접촉시켜 역삼투 복합막을 제조하는 방법을 제시하였으며 이때 용액(가)와 용액(나)의 용해도상수 수치차는 7에서 15(cal/㎤)1/2이다.In addition, in the US patent 5,576,057, inventor Hirose et al. (A) coating a solution containing a compound having at least two amino groups on the porous support and then contacting the (b) solution containing a polyfunctional halogen acid reverse osmosis complex A method of preparing the membrane was presented, wherein the difference in solubility constant between solution (a) and solution (b) was 7 to 15 (cal / cm 3) 1/2 .
이때 용액 (가)의 용제는 에탄올, 프로판올, 부탄올, 1-펜탄올, t-아밀알코올, 이소아밀 알코올, 이소부틸알코올, 이소프로필 알코올, 언데칸올, 2-에틸부탄올, 2-에틸헥산올, 옥탄올, 사이클로헥산올, 테트라하이드록펄퓨릴알코올, 네오펜티그리콜, t-부탄올, 벤질 알코올, 4-메틸-2-펜탄올, 3-메틸-2-부탄올, 펜틸 알코올, 알릴 알코올, 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 테트라에틸렌글리콜, 프로페인디올, 부탄디올, 펜탄디올, 헥산디올, 글리세롤 등과 같은 알코올과 물의 혼합물, 니트로메탄, 포름아마이드, 메틸포름아마이드, 아세토니트릴, 디메틸포름아마이드, 에틸포름아마이드등과 같은 니트로젠 화합물과 물의 혼합물이다.The solvent of the solution (A) is ethanol, propanol, butanol, 1-pentanol, t-amyl alcohol, isoamyl alcohol, isobutyl alcohol, isopropyl alcohol, undecanol, 2-ethylbutanol, 2-ethylhexanol, Octanol, cyclohexanol, tetrahydroxypearlfuryl alcohol, neopentigol, t-butanol, benzyl alcohol, 4-methyl-2-pentanol, 3-methyl-2-butanol, pentyl alcohol, allyl alcohol, ethylene glycol Mixtures of alcohol and water, such as diethylene glycol, triethylene glycol, tetraethylene glycol, propanediol, butanediol, pentanediol, hexanediol, glycerol, nitromethane, formamide, methylformamide, acetonitrile, dimethylformamide, It is a mixture of nitrogen compounds and water such as ethylformamide and the like.
그리고, 미국특허 5,614,099에서 히로세 등은 폴리아마이드 층의 평균 표면 조도가 적어도 55㎚인 역삼투복합막을 제시하였다. 여기에서 폴리아마이드 표면 층은 아미노기와 할로겐 산 기를 갖는 다관능성 할로겐산 화합물과의 반응에 의해 제조되어지고 고분자 필름은 지지체 위에 용액층이 형성되도록 다공성 폴리술폰 지지체를 m-페닐렌디아민을 함유하는 용액과 접촉시킨 후, 트리메조일 클로라이드 용액을 접촉시켜 지지체 위에 고분자 필름이 형성되도록 건조기에 필름을 두어 제조된다. 폴리아마이드층의 표면은 4급 아민염에 처리되어질 수 있고 양전하기를 갖는 유기 가교 고분자로 코팅되어진다.And, in US Pat. No. 5,614,099, Hirose et al. Presented a reverse osmosis composite membrane in which the average surface roughness of the polyamide layer is at least 55 nm. Wherein the polyamide surface layer is prepared by reaction with a polyfunctional halogen acid compound having an amino group and a halogen acid group and the polymer film is a solution containing m-phenylenediamine in a porous polysulfone support such that a solution layer is formed on the support. After contact with, the film is prepared by placing the film in a dryer such that the trimezoyl chloride solution is contacted to form a polymer film on the support. The surface of the polyamide layer can be treated with a quaternary amine salt and coated with an organic crosslinked polymer having a positive charge.
그러나 상기와 같은 공법들에 의하여 제조된 역삼투 복합막들은 물성면에서 다소 만족스러운 수준에는 이르지 못하였으며 더욱 경제적인 공법의 개발이 요구되어지고 있다.However, the reverse osmosis composite membranes prepared by the above methods have not reached a satisfactory level in terms of physical properties, and development of more economic methods is required.
본 발명은 전술한 공법들에 비해 더욱 성능이 향상된, 즉 낮은 압력에서도 높은 염배제율과 고유량의 특성을 지닌 폴리아마이드 역삼투 복합막을 제공하는데 그 목적이 있는 것이다.It is an object of the present invention to provide a polyamide reverse osmosis composite membrane having higher performance than that of the above-described methods, that is, having high salt rejection and high flow characteristics even at low pressure.
본 발명은 폴리아마이드 막 및 제조법에 관한 것으로서, 즉, (가)다관능성 아민, 한 종 이상의 극성 용제와 적어도 한개 이상의 아민염 관능기와 한개 이상의 아민 관능기로 구성된 염을 함유한 수용액과 (나)다관능성 아실할라이드, 다관능성 술포닐 할라이드와 다관능성 이소시아네이트에서 선택되어진 아민반응성 반응물로 구성된 유기용액의 반응에 의해 얻어지는 폴리아마이드 역삼투 복합막에 관한 것이다.FIELD OF THE INVENTION The present invention relates to polyamide membranes and methods of preparation, that is, (a) polyfunctional amines, aqueous solutions containing at least one polar solvent, at least one salt consisting of at least one amine salt functional group and at least one amine functional group, and (b) a polypipe. The present invention relates to a polyamide reverse osmosis composite membrane obtained by the reaction of an organic solution composed of an amine reactive reactant selected from a functional acyl halide, a polyfunctional sulfonyl halide, and a polyfunctional isocyanate.
상기에서 아민염 관능기는 3급아민염 관능기이며, 아민 관능기는 3급아민 관능기이며, 또한 염은 우선적으로 강산과 다관능성 3급아민의 반응생성물이며, 여기에서 강산의 예로서는 에탄술폰산, 톨루엔술폰산, 캠퍼술폰산, 에탄술폰산, 벤젠술폰산 등이 있으며, 다관능성 3급아민의 예로서는 1,4-디아자비시클로「2,2,2」옥탄, 1,8-디아자비시클로 「5,4,0」운덱-7-엔, N,N,N' , N'-테트라메틸에틸-1,3-부탄디아민, N,N,N' ,N'-테트라메틸-1,6-헥산디아민, N,N,N' ,N' ,N"-펜탄메틸디에틸렌트리아민, 1,1,3,3-테트라메틸구아니딘, N,N,N' N'-테트라메틸에틸렌디아민, 1,2-디메틸이미다졸과 1-알킬-이미다졸치환체를 포함하는 이미다졸치환체와 그 혼합물 등이 있다.In the above, the amine salt functional group is a tertiary amine salt functional group, the amine functional group is a tertiary amine functional group, and the salt is preferentially a reaction product of a strong acid and a polyfunctional tertiary amine, wherein examples of the strong acid are ethanesulfonic acid, toluenesulfonic acid, Camphorsulfonic acid, ethanesulfonic acid, benzenesulfonic acid, and the like, and examples of the polyfunctional tertiary amine include 1,4-diazabicyclo "2,2,2" octane and 1,8-diazabicyclo "5,4,0" undecylenate; -7-ene, N, N, N ', N'-tetramethylethyl-1,3-butanediamine, N, N, N', N'-tetramethyl-1,6-hexanediamine, N, N, N ', N', N "-pentanemethyldiethylenetriamine, 1,1,3,3-tetramethylguanidine, N, N, N'N'-tetramethylethylenediamine, 1,2-dimethylimidazole And imidazole substituents including the 1-alkyl-imidazole substituents and mixtures thereof.
그리고, 한개 이상의 극성 용제로는 에틸렌 글리콜 유도체, 프로필렌 글리콜 유도체, 1,3-프로판디올 유도체, 술폭사이드 유도체, 술폰유도체, 니트릴 유도체와 우레아 유도체 등이 있으며, 이러한 극성용제의 구체적인 예로서는 2-메톡시에탄올, 2-에톡시에탄올, 2-프로폭시에탄올, 2-부톡시에탄올류의 알콕시에탄올과 1-펜탄올, 1-부탄올, 디(에틸렌 글리콜)t-부틸메틸에테르, 디(에틸렌 글리콜)헥실에테르, 프로필렌 글리콜 부틸 에테르, 프로필렌 글리콜 프로필 에테르, 1,3-헵탄디올, 2-에틸-1,3-헥산디올, 1,3-헥산디올, 1,3-펜탄디올, 디메틸술폭사이드, 테트라메틸렌 술폭사이드, 부틸 술폭사이드, 메틸페닐술폭사이드, 테트라메틸렌술폰, 부틸 술폰, 아세토니트릴과 1,3-디메틸-2-이미다졸리딘넌 등이 있다. 수용액에 함유된 한 종 이상의 극성 용제의 함량은 0.01~8중량% 범위로 하는 것이 바람직하다.One or more polar solvents include ethylene glycol derivatives, propylene glycol derivatives, 1,3-propanediol derivatives, sulfoxide derivatives, sulfone derivatives, nitrile derivatives and urea derivatives, and specific examples of such polar solvents are 2-methoxy. Ethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, alkoxyethanol and 1-pentanol, 1-butanol, di (ethylene glycol) t-butylmethyl ether, di (ethylene glycol) hexyl Ether, propylene glycol butyl ether, propylene glycol propyl ether, 1,3-heptanediol, 2-ethyl-1,3-hexanediol, 1,3-hexanediol, 1,3-pentanediol, dimethylsulfoxide, tetramethylene Sulfoxide, butyl sulfoxide, methylphenyl sulfoxide, tetramethylene sulfone, butyl sulfone, acetonitrile and 1,3-dimethyl-2-imidazolidinnan. The content of at least one polar solvent contained in the aqueous solution is preferably in the range of 0.01 to 8% by weight.
본 발명은 다른 폴리아마이드 막은 (가)다관능성 아민, 한 종 이상의 극성 용제와 화합물을 갖는 염을 함유한 수용액과 (나)다관능성 아실할라이드, 다관능성 술포닐 할라이드와 다관능성 이소시아네이트로 구성된 기를 선택적으로 갖는 아민반응성 반응물로 구성된 유기용액의 반응에 의해 얻어지는 역삼투 복합막으로서, 이때 화합물을 갖는 염은 강산과 다관능성 3급아민과의 반응으로 얻어진 것을 사용한다.According to the present invention, other polyamide membranes may be selected from a group consisting of (a) an aqueous solution containing a polyfunctional amine, a salt having at least one polar solvent and a compound, and (b) a polyfunctional acyl halide, a polyfunctional sulfonyl halide, and a polyfunctional isocyanate. As a reverse osmosis composite membrane obtained by the reaction of an organic solution composed of an amine reactive reactant having a compound, a salt having a compound at this time is obtained by reaction of a strong acid with a polyfunctional tertiary amine.
상기 다관능성 3급아민은 n개의 3급아민 관능기를 갖으며, n은 2이상이며, 다관능성 3급아민과 강산은 몰비가 각각 1:1이상, 1:n이하에서 반응되는 것이 바람직하며, 더욱 바람직하게는 다관능성 3급아민과 강산의 몰비가 1:(0.9)인 조건에서 반응되는 것이 좋다.The polyfunctional tertiary amine has n tertiary amine functional groups, n is 2 or more, and the polyfunctional tertiary amine and the strong acid are preferably reacted at a molar ratio of 1: 1 or more and 1: n or less, respectively. More preferably, the reaction is carried out under the condition that the molar ratio of the polyfunctional tertiary amine and the strong acid is 1: (0.9).
본 발명의 또 다른 폴리아마이드 막은 (가)다관능성 아민, 아민염과 한 종 이상의 극성용제를 함유한 수용액과 (나)다관능성 아실할라이드, 다관능성 술포닐 할라이드와 다관능성 이소시아네이트로 구성된 기를 선택적으로 갖는 아민반응성 반응물로 구성된 유기용액의 반응에 의해 얻어지는 역삼투 복합막으로서, 이때 한 종 이상의 극성용제는 2-에틸-1,3-헥산디올;2-에틸-1,3-헥산디올과 디메틸술폭사이드의 조합;디(에틸렌 글리콜)헥실에테르;디(에틸렌 글리콜)헥시에테르와 디메틸술폭사이드의 조합;디(에틸렌 글리콜)t-부틸메틸에테르;알콜시에탄올과 디메틸술폭사이드의 조합;프로필렌글리콜 부틸에테르;프로필렌글리콜프로필에테르;트리에틸렌글리콜 디메틸에테르;1,3-디메틸-2-이미다졸리디넌;2-에틸-1,3-헥산디올과 아세토니트릴의 조합; 테트라메틸렌 술폭사이드; 부틸 술폭사이드;메틸페닐술폭사이드;부틸술폰과 그 혼합물에서 선택되어진다.Another polyamide membrane of the present invention optionally comprises (a) an aqueous solution containing a polyfunctional amine, an amine salt and at least one polar solvent, and (b) a group consisting of a polyfunctional acyl halide, a polyfunctional sulfonyl halide and a polyfunctional isocyanate. A reverse osmosis composite membrane obtained by reaction of an organic solution composed of an amine reactive reactant having at least one polar solvent, 2-ethyl-1,3-hexanediol; 2-ethyl-1,3-hexanediol and dimethylsulfoxide Combination of the side; di (ethylene glycol) hexyl ether; combination of di (ethylene glycol) hexether and dimethyl sulfoxide; di (ethylene glycol) t-butyl methyl ether; combination of alcohol ethanol and dimethyl sulfoxide; propylene glycol butyl Ether; propylene glycol propyl ether; triethylene glycol dimethyl ether; 1,3-dimethyl-2-imidazolidinan; combination of 2-ethyl-1,3-hexanediol and acetonitrile; Tetramethylene sulfoxide; Butyl sulfoxide; methylphenyl sulfoxide; butyl sulfone and mixtures thereof.
또한 여기에서 아민염은 4급암모니움 염과 강산과 3급염의 반응생성물에서 선택되어지며, 3급아민은 단관능성 3급아민 혹은 다관능성 3급아민이다.In addition, the amine salt is selected from quaternary ammonium salt and the reaction product of strong acid and tertiary salt, and the tertiary amine is a monofunctional tertiary amine or a polyfunctional tertiary amine.
본 발명의 폴리아마이드 또 다른 막은 (가)다관능성 아민, 아민염과 한 종 이상의 극성용제를 함유한 수용액과 (나)다관능성 아실할라이드, 다관능성 술포닐 할라이드와 다관능성 이소시아네이트로 구성된 기를 선택적으로 갖는 아민반응성 반응물로 구성된 유기용액의 반응에 의해 얻어지는 역삼투 복합막으로서, 이때 수용액에서 용제의 함량은 0.05~4중량% 알콕시에탄올, 0.01~8중량% 디메틸술폭사이드, 0.05~4중량% 알콕시에탄올과 0.01~8중량% 디메틸술폭사이드조합, 0.01~2중량% 1-부탄올, 0.01~3중량%, 1-부탄올, 0.01~4중량% 테트라메틸렌술폰에서 선택되어진다.Another membrane of the polyamide of the present invention optionally comprises (a) an aqueous solution containing a polyfunctional amine, an amine salt and at least one polar solvent, and (b) a group consisting of a polyfunctional acyl halide, a polyfunctional sulfonyl halide and a polyfunctional isocyanate. A reverse osmosis composite membrane obtained by reaction of an organic solution composed of an amine reactive reactant having a solvent content of 0.05 to 4 wt% alkoxyethanol, 0.01 to 8 wt% dimethyl sulfoxide, and 0.05 to 4 wt% alkoxyethanol And 0.01-8% by weight dimethyl sulfoxide combination, 0.01-2% by weight 1-butanol, 0.01-3% by weight, 1-butanol, 0.01-4% by weight tetramethylenesulfone.
본 발명에서의 다공성 지지층은 특정한 미세다공성 지지층이 아니고 일반적인 고분자 물질로 만든 것으로 공극은 투수성을 방해하지 않을 정도로 충분히 크지만 지지층 상에서 극박막이 형성되는 것을 방해할 정도로 너무 크지는 않은 크기를 갖는 것이 사용된다. 구체적으로 지지층의 공극 크기는 1~500 나노미터 범위내에 있는 것이 좋은데, 직경이 500 나노미터보다 클 경우 극박막 필름은 공극내로 함몰되어 원하는 평막을 얻을 수 없다. 미세다공성 지지층의 예로는 폴리술폰, 폴리에테르, 폴리이미드, 폴리아미드, 폴리프로필렌, 폴리비닐리덴 플루오라이드와 같은 다양한 할로겐화 고분자 등이 있다.In the present invention, the porous support layer is not a specific microporous support layer, but is made of a general polymer material, and the pores are large enough to not impede permeability but have a size not too large to prevent the formation of an ultrathin film on the support layer. Used. Specifically, the pore size of the support layer is preferably in the range of 1 to 500 nanometers, but when the diameter is larger than 500 nanometers, the ultra-thin film is recessed into the pores to obtain the desired flat membrane. Examples of the microporous support layer include various halogenated polymers such as polysulfone, polyether, polyimide, polyamide, polypropylene, polyvinylidene fluoride, and the like.
미세다공성 지지층의 두께는 본 발명에서 특정되지는 않지만 대략 약 25~125㎛(좀 더 바람직하게는 40~75㎛)인 것이 좋다.The thickness of the microporous support layer is not specified in the present invention, but is preferably about 25 to 125 탆 (more preferably 40 to 75 탆).
본 발명에서 사용된 다관능성 아민 반응물은 필수적으로 아민 관능기를 최소한 2개 이상 갖는 단량체 아민이며, 여기에서 아민 관능기는 일급 또는 이급 아민 관능기이다.The polyfunctional amine reactant used in the present invention is essentially a monomeric amine having at least two or more amine functional groups, where the amine functional groups are primary or secondary amine functional groups.
본 발명에 적당한 폴리아민의 예로는, 메타페닐렌디아민, 파라페닐렌디아민, 파라페닐렌디아민, 그리고 메틸이나 에틸과 같은 알킬치환체 그룹, 메톡시나 에톡시 같은 알콕시 치환체 그룹, 히드록시알킬그룹, 히드록시그룹, 할로겐 원자 등으로 치환된 메타페닐렌디아민, 파라페닐렌디아민 유도체 등이 있으며, 또 다른 예로는, 1,3-프로판디아민 및 1,3-프로판디아민을 기본 골격으로 하며 N-알킬 또는 N-아릴 치환체를 갖거나 갖지 않은 치환체와 같은 알칸디아민, 시클로헥산 디아민 같은 시클로알리파틱 1급 디아민, 피페라진 또는 피페라진 유도체와 같은 시클로알리파틱 2급 디아민, N,N'-디메틸-1,3-페닐렌디아민, N,N'-디페닐에틸렌 디아민, 벤지딘, 자일렌 디아민 또는 자일렌 디아민 유도체 등이 있다. 이 중에서 방향족 1급 디아민이 바람직하며, 특히 메타페닐렌디아민이 바람직하다.Examples of suitable polyamines for the present invention include metaphenylenediamine, paraphenylenediamine, paraphenylenediamine, and alkyl substituent groups such as methyl or ethyl, alkoxy substituent groups such as methoxy or ethoxy, hydroxyalkyl groups, and hydroxides. Metaphenylenediamine and paraphenylenediamine derivatives substituted with oxy groups, halogen atoms and the like, and other examples thereof include 1,3-propanediamine and 1,3-propanediamine as basic skeletons, and N-alkyl or Alkanediamines such as substituents with or without N-aryl substituents, cycloaliphatic primary diamines such as cyclohexane diamine, cycloaliphatic secondary diamines such as piperazine or piperazine derivatives, N, N'-dimethyl-1, 3-phenylenediamine, N, N'-diphenylethylene diamine, benzidine, xylene diamine or xylene diamine derivatives. Of these, aromatic primary diamines are preferred, and metaphenylenediamine is particularly preferred.
본 발명에서 폴리아민 수용액은 대략 0.1~20중량%(보다 바람직하게는 0.5~8.0중량%)의 폴리아민을 함유하며, 용액의 pH는 7~13의 범위이다. 이때 pH는 0.001~5중량% 범위의 염기성 산수용체를 첨가함으로서 조절한다. 여기서 산 수용체란 트리알킬아민 뿐만 아니라 알칼리 금속의 하이드록사이드, 카르복실레이트, 카보네이트, 보레이트, 포스페이트 염 등을 들 수 있다.In the present invention, the polyamine aqueous solution contains approximately 0.1-20 wt% (more preferably 0.5-8.0 wt%) of polyamine, and the pH of the solution is in the range of 7-13. At this time, the pH is adjusted by adding a basic acid receptor in the range of 0.001 to 5% by weight. The acid acceptor includes not only trialkylamines but also hydroxides, carboxylates, carbonates, borates, phosphate salts and the like of alkali metals.
전술한 바와 같이 수용액에는 폴리아민 외에도 아민염이 첨가되는데, 아민염은 질소 원자에 3개 또는 4개의 알킬, 시클로알리파틱알킬, 벤질, 알콕시, 그리고/또는 알칸올 그룹의 치환체를 갖는 것이 좋으며, 특히 4급 암모니움염 또는 강산과 3급아민의 반응 생성물이 더욱 적당하다.As mentioned above, in addition to polyamines, amine salts are added to the aqueous solution, which preferably has substituents of three or four alkyl, cycloaliphaticalkyl, benzyl, alkoxy, and / or alkanol groups at the nitrogen atom, in particular Quaternary ammonium salts or reaction products of strong acids with tertiary amines are more suitable.
본 발명에서 사용 가능한 4급 암모니움염의 예로는 테트라메틸암모니움 하이드록사이드, 테트라프로필암모니움 하이드록사이드 같은 테트라알킬암모니움 하이드록사이드; 벤질트리메틸암모니움 하이드록사이드, 벤질트리에틸암모니움 하이드록사이드, 벤질트리프로필암모니움 하이드록사이드 같은 벤질트리알킬암모니움 하이드록사이드; 그리고 이 암모니움염들의 혼합물 등이 있다.Examples of quaternary ammonium salts usable in the present invention include tetraalkylammonium hydroxides such as tetramethylammonium hydroxide, tetrapropylammonium hydroxide; Benzyltrialkylammonium hydroxides such as benzyltrimethylammonium hydroxide, benzyltriethylammonium hydroxide, benzyltripropylammonium hydroxide; And mixtures of these ammonium salts.
아민염이 4급 암노니움염 또는 강산과 3급아민의 반응 생성물일 경우, 3급 아민은 단관능기의 3급 아민 또는 다관능기의 3급 아민이 모두 사용될 수 있다. 여기에서 단일 관능기의 3급 아민은 트리메틸아민, 트리에틸아민, 트리프로필아민 등과 같은 트리알킬아민류; 1-메틸피페리딘 같은 N-알킬시클로알리파틱 아민, N,N'-디메틸에틸아민, N,N'-디에틸메틸아민; N,N'-디메틸에탄올아민 같은 N,N'-디알킬에탄올아민류; 등이 적당하다.When the amine salt is a quaternary ammonium salt or a reaction product of a strong acid and a tertiary amine, the tertiary amine may be both a monofunctional tertiary amine or a polyfunctional tertiary amine. Here, the tertiary amine of a single functional group may be trialkylamines such as trimethylamine, triethylamine, tripropylamine and the like; N-alkylcycloaliphatic amines such as 1-methylpiperidine, N, N'-dimethylethylamine, N, N'-diethylmethylamine; N, N'-dialkylethanolamines, such as N, N'-dimethylethanolamine; Etc. are suitable.
강산의 예로는 메탄술폰산, 톨루엔술폰산, 캠퍼술폰산, 에탄술폰산, 벤젠술폰산 등이 있으며, 그외 다른 방향족, 지방족, 그리고 지환족술폰산, 트리플루오로아세트산, 질산, 염산, 황산 및 이들의 혼합물 등이 있다.Examples of strong acids are methanesulfonic acid, toluenesulfonic acid, camphorsulfonic acid, ethanesulfonic acid, benzenesulfonic acid, and the like, and other aromatic, aliphatic, and cycloaliphatic sulfonic acids, trifluoroacetic acid, nitric acid, hydrochloric acid, sulfuric acid, and mixtures thereof. .
다관능성 3급 아민 n개의 3급 아민 관능기를 가지며, n은 2보다 크거나 같은 것을 사용하여 아민염을 형성할 경우, 다관능성 3급 아민과 강산은 몰비가 1:1 이상, 1:n 이하에서 반응되어진다. 또한 다관능성 3급 아민과 강산의 반응 몰비는 1:1 또는 그 이상이고, 1:(0.95)n 보다 작거나 같을 경우(더욱 좋기로는 1:1 또는 그 이상이고, 1:(0.9)n 보다 작거나 같을 경우)가 좋다.Polyfunctional tertiary amines Having n tertiary amine functional groups, when n is greater than or equal to 2 to form an amine salt, the polyfunctional tertiary amine and the strong acid have a molar ratio of 1: 1 or more and 1: n or less. Reacts at In addition, the reaction molar ratio of the polyfunctional tertiary amine to the strong acid is 1: 1 or more, and is less than or equal to 1: (0.95) n (more preferably 1: 1 or more, and 1: (0.9) n). Less than or equal to).
본 발명에서 아민염은 최소한 한개의 3급 아민염 관능기와 최소한 한개의 3급 아민이 각각 결합하여 이루어진 다관능성 3급 아민과 강산의 반응 생성물로 이루어진 것이 좋은데, 이는 3급 아민염 관능기 그룹이 폴리아미드 막의 공극 형성제로 자유롭게 작용하는 반면, 3급 아민 관능기 그룹은 다관능성 아민과 아민 반응성 화합물간의 계면 중합 반응 동안 형성되는 산 부가생성물로서의 산수용체로 작용하기 때문이며, 이러한 유형의 이 관능성 특징은 단일 3급 아민염 관능기를 가지며 3급 아민 관능기가 없거나 아민염이 두개 또는 그 이상의 3급 아민염의 관능기 그룹을 가지며 3급 아민 관능기가 없는 그룹을 갖는 유형에 비하여 유량을 현저히 개선한다.In the present invention, the amine salt is preferably composed of a reaction product of a polyfunctional tertiary amine and a strong acid formed by combining at least one tertiary amine salt functional group and at least one tertiary amine, respectively, which means that the tertiary amine salt functional group is poly This is because the tertiary amine functional group acts as an acid acceptor as an acid adduct formed during the interfacial polymerization reaction between the polyfunctional amine and the amine reactive compound, while this functional feature of this type is characterized by a single Significantly improves the flow rate compared to the type having tertiary amine salt functional groups and tertiary amine functional groups or amine salt functional groups of two or more tertiary amine salts and groups without tertiary amine functional groups.
다관능성 3급아민들의 적당한 예로는, 1,4-디아자바이시클로[2,2,2]옥탄 (1,4-diazabicyclo[2,2,2]octane; DABCO), 1,8-디아자바이시클로[5,4,0]운데-7-엔 (1,8-diazabicyclo[5,4,0]undec-7-ene), N,N,N' ,N'-테트라메틸-1,3-부탄디아민 (N,N,N' ,N'-tetramethyl-1,3-butanediamine; TMBD), N,N,N' ,N'-테트라메틸-1,6-헥산디아민 (N,N,N' ,N'-tetramethyl-1,6-hexanediamine; N,N,N' ,N'N"-펜타메틸디에틸렌트리아민 (N,N,N' ,N'N"-pentamethyldiethylenetriamine), 1,1,3,3,-테트라메틸구아니딘 (1,1,3,3-tetramethylethylenediamine; TMGU) N,N,N' ,N'-테트라메틸에틸렌디아민 (N,N,N' ,N'-tetramethylethylenediamine; TMED), 이미다졸 치환체로 1,2-디메틸이미다졸 (1,2-dimethylimidazole; MDI), 1-알킬-이미다졸 치환체 등이 있다. 이러한 다관능성 3급아민들은 필수적으로 비단량체로서 고분자화 될 수 없다.Suitable examples of polyfunctional tertiary amines include 1,4-diazabicyclo [2,2,2] octane (1,4-diazabicyclo [2,2,2] octane; DABCO), 1,8-diaza Bicyclo [5,4,0] unde-7-ene (1,8-diazabicyclo [5,4,0] undec-7-ene), N, N, N ', N'-tetramethyl-1,3 -Butanediamine (N, N, N ', N'-tetramethyl-1,3-butanediamine; TMBD), N, N, N', N'-tetramethyl-1,6-hexanediamine (N, N, N ', N'-tetramethyl-1,6-hexanediamine; N, N, N', N'N "-pentamethyldiethylenetriamine (N, N, N ', N'N" -pentamethyldiethylenetriamine), 1,1 , 3,3, -tetramethylguanidine (1,1,3,3-tetramethylethylenediamine; TMGU) N, N, N ', N'-tetramethylethylenediamine (N, N, N', N'-tetramethylethylenediamine; TMED ), 1,2-dimethylimidazole (MDI), 1-alkyl-imidazole substituent, etc. These polyfunctional tertiary amines are essentially polymerized as non-monomers. Can not.
본 발명에서 사용되어진 아민염은 0.3~12중량%(더 좋기로는 0.6~8.0중량%)함량의 폴리아민수용액을 만들 수 있는 양으로 사용된다.The amine salt used in the present invention is used in an amount capable of producing an aqueous polyamine solution of 0.3 to 12% by weight (preferably 0.6 to 8.0% by weight).
상기의 수용액은 또한 다관능성 아민과 아민염 이외에도 한가지 또는 그 이상의 극성용매를 추가하여 만들어지는데, 극성 용매로는 에틸렌글리콜 유도체, 프로필렌글리콜 유도체, 1,3-프로판디올 유도체, 술폭사이드 유도체, 술폰 유도체, 니트릴 유도체, 우레아 유도체, 그리고 이들의 혼합물이 유용하다.The aqueous solution is also made by adding one or more polar solvents in addition to the polyfunctional amines and amine salts. The polar solvents include ethylene glycol derivatives, propylene glycol derivatives, 1,3-propanediol derivatives, sulfoxide derivatives and sulfone derivatives. , Nitrile derivatives, urea derivatives, and mixtures thereof are useful.
본 발명에서 사용되는 에틸렌글리콜 유도체의 예로는, 2-메톡시에탄올, 2-에톡시에탄올, 2-프로폭시에탄올, 2-부톡시에탄올, 디(에틸렌글리콜)-t-부틸메틸 에테르, 디(에틸렌글리콜)헥실 에테르 등이 있으며, 프로필렌글리콜 유도체의 예로는, 프로필렌글리콜 부틸 에테르와 프로필렌글리콜 프로필 에테르 등이 있다. 또 본 발명에서 사용되는 알콜로는 1-펜탄올, 1-부탄올 등이 적당하며, 1,3-프로판디올의 유도체로는 1,3-헵탄디올, 2-에틸-1,3-헥산디올, 1,3-헥산디올, 그리고 1,3-펜탄디올 등이 적당하다.Examples of the ethylene glycol derivative used in the present invention include 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, di (ethylene glycol) -t-butylmethyl ether, di ( Ethylene glycol) hexyl ether and the like, and examples of the propylene glycol derivatives include propylene glycol butyl ether and propylene glycol propyl ether. As the alcohol used in the present invention, 1-pentanol, 1-butanol, and the like are suitable. As derivatives of 1,3-propanediol, 1,3-heptanediol, 2-ethyl-1,3-hexanediol, 1,3-hexanediol, 1,3-pentanediol, and the like are suitable.
본 발명에서 사용되는 술폭사이드 유도체는 디메틸술폭사이드, 테트라메틸렌술폭사이드, 부틸 술폭사이드, 그리고 메틸페닐술폭사이드 등이 유용하며, 술폰 유도체로는 테트라메틸렌 술폰과 부틸 술폰 등이 유용하다.As the sulfoxide derivatives used in the present invention, dimethyl sulfoxide, tetramethylene sulfoxide, butyl sulfoxide, methylphenyl sulfoxide, and the like are useful. As the sulfone derivatives, tetramethylene sulfone and butyl sulfone are useful.
본 발명에서 니트릴 유도체는 아세토니트릴 프로피온니트릴으로 이루어진 그룹에서 선택하여 사용하는 것이 바람직하며, 우레아 유도체로는 1,3-디메틸-2-이미다졸리돈이 바람직하다.In the present invention, the nitrile derivative is preferably selected from the group consisting of acetonitrile propionitrile, and 1,3-dimethyl-2-imidazolidone is preferable as the urea derivative.
그리고 2개 이상의 극성 용매로는 2-에틸-1,3-헥산디올과 디메틸 술폭사이드; 디(에틸렌글리콜)헥실 에테르와 디메틸 술폭사이드; 알콕시에탄올(예: 2-부톡시에탄올)과 디메틸 술폭사이드; 2-에틸-1,3-헥산디올과 아세토니트릴 등이 사용되는데, 극성용매의 수용액에서의 총 함량은 0.01~8중량%인 것이 좋다.And two or more polar solvents include 2-ethyl-1,3-hexanediol and dimethyl sulfoxide; Di (ethylene glycol) hexyl ether and dimethyl sulfoxide; Alkoxyethanol (eg 2-butoxyethanol) and dimethyl sulfoxide; 2-ethyl-1,3-hexanediol and acetonitrile are used, and the total content of the polar solvent in the aqueous solution is preferably 0.01 to 8% by weight.
디(에틸렌글리콜)헥실에테르가 극성용매로 사용될 경우에는 수용액에서의 총 함량은 0.01~0.3중량%(더욱 좋게는 0.1~8중량%)인 것이 좋다. 또한 2-에틸-1,3-헥산디올이 극성용매로 사용될 경우에는 수용액에서의 함량은 0.1~1.0중량%인 것이 좋으며, 알콜시에탄올이 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.05~4.0중량%인 것이 좋으며, 1-펜탄올이 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.01~2.0중량%인 것이 좋으며, 1-부탄올이 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.01~3.0중량%인 것이 좋으며, 테트라메틸렌 술폰 또는 메틸페닐술폭사이드가 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.01~4.0중량%인 것이 좋으며, 디메틸 술폭사이드가 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.1~0.5중량%인 것이 좋으며, 디메틸 술폭사이드가 극성 용매로 사용될 경우에는 수용액에서의 함량은 0.1~7.0중량%인 것이 좋다.When di (ethylene glycol) hexyl ether is used as the polar solvent, the total content in the aqueous solution is preferably 0.01 to 0.3% by weight (more preferably, 0.1 to 8% by weight). In addition, when 2-ethyl-1,3-hexanediol is used as the polar solvent, the content in the aqueous solution is preferably 0.1 to 1.0% by weight. When alcohol ethanol is used as the polar solvent, the content in the aqueous solution is 0.05 to 4.0. If the 1-pentanol is used as a polar solvent, the content in the aqueous solution is preferably 0.01 to 2.0% by weight, and when 1-butanol is used as the polar solvent, the content in the aqueous solution is 0.01 to 3.0% by weight. % Is preferable, and when tetramethylene sulfone or methylphenyl sulfoxide is used as the polar solvent, the content in the aqueous solution is preferably 0.01 to 4.0% by weight, and when dimethyl sulfoxide is used as the polar solvent, the content in the aqueous solution is 0.1 to It is preferable that the content is 0.5% by weight, and when dimethyl sulfoxide is used as the polar solvent, the content in the aqueous solution is preferably 0.1 to 7.0% by weight.
본 발명에서는 다관능성 아실할라이드, 다관능성 술포닐 할라이드, 그리고 다관능성 이소시아네이트로 이루어진 그룹에서 선택된 한가지 또는 2 이상의 화합물을 아민과 반응할 수 있는 화합물로 사용하였다.In the present invention, one or more compounds selected from the group consisting of polyfunctional acyl halides, polyfunctional sulfonyl halides, and polyfunctional isocyanates are used as compounds capable of reacting with amines.
이하에서 실시예를 들어 본 발명을 좀 더 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
[실시예 1]Example 1
140㎛ 두께의 부직포상에 형성된 미세다공성 폴리술폰 지지체를 2.0중량%의 메타페닐렌 디아민(MPD), 2.3중량%의 켐포술포닉산(camphorsulfonic acid, CSA), 1.1중량%의 트리에틸아민 (TEA)과 2.0중량%의 2-부톡시 에탄올(BE)을 포함하는 수용액에 40초 동안 침지하였다. 코팅된 지지체에서 잉여 유기용액을 제거한 후 0.1중량% 트리메조일 클로라이드를 이소파(Isopar) 용매(EXXON 사)에 녹인 용액층에 1분간 침지한 후 다시 잉여 유기용액을 제거하였다.A microporous polysulfone support formed on a 140 μm thick nonwoven fabric was prepared with 2.0 wt% metaphenylene diamine (MPD), 2.3 wt% camphorsulfonic acid (CSA) and 1.1 wt% triethylamine (TEA). ) And 2.0 wt% of 2-butoxy ethanol (BE) was immersed for 40 seconds. After removing the excess organic solution from the coated support, 0.1 wt% trimezoyl chloride was immersed in a solution layer dissolved in an isopar solvent (EXXON) for 1 minute and then the excess organic solution was removed again.
상기에서 얻어진 복합막을 90℃에서 3분 동안 가열하고 이어서 실온에서 30분 동안 0.2% Na2CO3수용액에 담근후 성능을 측정하였다. 측정된 성능은 염제거율이 99%이고 유량이 37GFD이었다.The composite membrane obtained above was heated at 90 ° C. for 3 minutes and then immersed in an aqueous 0.2% Na 2 CO 3 solution for 30 minutes at room temperature and then measured for performance. The measured performance was 99% salt removal and 37 GFD flow rate.
[실시예 2~36 및 비교예 A~W]Examples 2 to 36 and Comparative Examples A to W
실시예 1에서 2wt% 2-부톡시에탄올(BE)대신에 하기 표1에 기재된 극성용매 및 사용량을 달리한 것 외에는 실시예 1과 동일하게 실시하였고 그 성능측정 결과를 표1에 나타내었다.Except for 2wt% 2-butoxyethanol (BE) in Example 1 except for changing the polar solvent and the amount of use shown in Table 1 was carried out in the same manner as in Example 1 and the performance measurement results are shown in Table 1.
[실시예 37]Example 37
실시예 1에서 2.0중량%의 2-부톡시에탄올 대신 0.3중량%의 EHD(2-에틸-1,3-헥산디올)를 사용하고 TEA와 CSA 대신 1중량%의 1,1,3,3-테트라메틸 구아니(TMGU) 과 1.6중량%의 톨루엔술폰산 (TSA)를 각각 사용하여 실시예 1과 동일하게 실시하였으며 그 성능측정 결과 유량 43.4 GFD, 염제거율 96.3%의 결과를 얻었다.Example 1 uses 0.3 wt% EHD (2-ethyl-1,3-hexanediol) instead of 2.0 wt% 2-butoxyethanol and 1 wt% 1,1,3,3- instead of TEA and CSA Tetramethyl guani (TMGU) and 1.6% by weight of toluenesulfonic acid (TSA) were used in the same manner as in Example 1, and the results of the performance measurement showed a flow rate of 43.4 GFD and a salt removal rate of 96.3%.
[실시예 38~78 및 비교예 X~AL]Examples 38 to 78 and Comparative Examples X to AL
0.3중량%의 EHD 대신 표2의 극성 용매를 사용하고, TMGU와 TSA 대신 표2의 아민과 산을 사용한 것 이외에는 실시예 37의 방법과 동일하게 실시하였고, 그 성능측정결과를 표2에 나타내었다.The polar solvent of Table 2 was used instead of 0.3 wt% of EHD and the amines and acids of Table 2 were used instead of TMGU and TSA, and the same procedure as in Example 37 was carried out. .
상기 실시예 및 비교예에서도 확인되듯이 본 발명에 따라 얻어지는 역삼투 복합막은 고유량의 특성과 염배제율이 우수한 특성을 함께 갖추는 등의 유용성을 지닌다.As can be seen from the above examples and comparative examples, the reverse osmosis composite membrane obtained according to the present invention has usefulness such as having both high flow rate characteristics and excellent salt rejection.
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