KR20000031689A - Process for the preparation of polyamide reverse osmosis composite film - Google Patents
Process for the preparation of polyamide reverse osmosis composite film Download PDFInfo
- Publication number
- KR20000031689A KR20000031689A KR1019980047841A KR19980047841A KR20000031689A KR 20000031689 A KR20000031689 A KR 20000031689A KR 1019980047841 A KR1019980047841 A KR 1019980047841A KR 19980047841 A KR19980047841 A KR 19980047841A KR 20000031689 A KR20000031689 A KR 20000031689A
- Authority
- KR
- South Korea
- Prior art keywords
- ether
- propylene glycol
- reverse osmosis
- polar compound
- diethylene glycol
- Prior art date
Links
- 238000001223 reverse osmosis Methods 0.000 title claims abstract description 31
- 229920002647 polyamide Polymers 0.000 title claims abstract description 24
- 239000004952 Polyamide Substances 0.000 title claims abstract description 23
- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 15
- 238000002360 preparation method Methods 0.000 title 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical class CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims abstract description 116
- 150000001875 compounds Chemical class 0.000 claims abstract description 43
- 150000001412 amines Chemical class 0.000 claims abstract description 29
- -1 dipropylene glycol monoalkyl ether Chemical class 0.000 claims abstract description 28
- GZMAAYIALGURDQ-UHFFFAOYSA-N 2-(2-hexoxyethoxy)ethanol Chemical compound CCCCCCOCCOCCO GZMAAYIALGURDQ-UHFFFAOYSA-N 0.000 claims abstract description 25
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 24
- 150000003462 sulfoxides Chemical class 0.000 claims abstract description 12
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims abstract description 10
- 150000001266 acyl halides Chemical class 0.000 claims abstract description 10
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims abstract description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N EtOH Substances CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000012948 isocyanate Substances 0.000 claims abstract description 5
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 5
- 150000003461 sulfonyl halides Chemical class 0.000 claims abstract description 5
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 claims abstract description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical class NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000004202 carbamide Chemical class 0.000 claims abstract description 4
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 claims abstract description 3
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000012528 membrane Substances 0.000 claims description 52
- 239000000243 solution Substances 0.000 claims description 22
- 239000007864 aqueous solution Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000012695 Interfacial polymerization Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 229920002492 poly(sulfone) Polymers 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000004695 Polyether sulfone Substances 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920006393 polyether sulfone Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- UPGSWASWQBLSKZ-UHFFFAOYSA-N 2-hexoxyethanol Chemical class CCCCCCOCCO UPGSWASWQBLSKZ-UHFFFAOYSA-N 0.000 claims 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims 1
- 239000010436 fluorite Substances 0.000 claims 1
- 239000002798 polar solvent Substances 0.000 claims 1
- 229920000131 polyvinylidene Polymers 0.000 claims 1
- 150000003839 salts Chemical class 0.000 abstract description 17
- 229940035437 1,3-propanediol Drugs 0.000 abstract 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 69
- 230000000052 comparative effect Effects 0.000 description 37
- 239000010410 layer Substances 0.000 description 29
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 20
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 20
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 239000011259 mixed solution Substances 0.000 description 7
- 239000000376 reactant Substances 0.000 description 7
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 238000010612 desalination reaction Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- 239000013535 sea water Substances 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 3
- LOWMYOWHQMKBTM-UHFFFAOYSA-N 1-butylsulfinylbutane Chemical compound CCCCS(=O)CCCC LOWMYOWHQMKBTM-UHFFFAOYSA-N 0.000 description 3
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 description 3
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 3
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 3
- 239000000370 acceptor Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000007717 exclusion Effects 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 229940093475 2-ethoxyethanol Drugs 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 2
- UWCPYKQBIPYOLX-UHFFFAOYSA-N benzene-1,3,5-tricarbonyl chloride Chemical compound ClC(=O)C1=CC(C(Cl)=O)=CC(C(Cl)=O)=C1 UWCPYKQBIPYOLX-UHFFFAOYSA-N 0.000 description 2
- 239000011929 di(propylene glycol) methyl ether Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 230000003204 osmotic effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 150000003141 primary amines Chemical group 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 2
- ISXOBTBCNRIIQO-UHFFFAOYSA-N tetrahydrothiophene 1-oxide Chemical compound O=S1CCCC1 ISXOBTBCNRIIQO-UHFFFAOYSA-N 0.000 description 2
- 150000003672 ureas Chemical class 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 1
- JXTGICXCHWMCPM-UHFFFAOYSA-N (methylsulfinyl)benzene Chemical compound CS(=O)C1=CC=CC=C1 JXTGICXCHWMCPM-UHFFFAOYSA-N 0.000 description 1
- 229940015975 1,2-hexanediol Drugs 0.000 description 1
- 229940031723 1,2-octanediol Drugs 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- CUVLMZNMSPJDON-UHFFFAOYSA-N 1-(1-butoxypropan-2-yloxy)propan-2-ol Chemical compound CCCCOCC(C)OCC(C)O CUVLMZNMSPJDON-UHFFFAOYSA-N 0.000 description 1
- BPIUIOXAFBGMNB-UHFFFAOYSA-N 1-hexoxyhexane Chemical compound CCCCCCOCCCCCC BPIUIOXAFBGMNB-UHFFFAOYSA-N 0.000 description 1
- UQBNGMRDYGPUOO-UHFFFAOYSA-N 1-n,3-n-dimethylbenzene-1,3-diamine Chemical compound CNC1=CC=CC(NC)=C1 UQBNGMRDYGPUOO-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- YMHQVDAATAEZLO-UHFFFAOYSA-N cyclohexane-1,1-diamine Chemical compound NC1(N)CCCCC1 YMHQVDAATAEZLO-UHFFFAOYSA-N 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 150000004985 diamines Chemical group 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical group 0.000 description 1
- FHKSXSQHXQEMOK-UHFFFAOYSA-N hexane-1,2-diol Chemical compound CCCCC(O)CO FHKSXSQHXQEMOK-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- NOUUUQMKVOUUNR-UHFFFAOYSA-N n,n'-diphenylethane-1,2-diamine Chemical compound C=1C=CC=CC=1NCCNC1=CC=CC=C1 NOUUUQMKVOUUNR-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- AEIJTFQOBWATKX-UHFFFAOYSA-N octane-1,2-diol Chemical compound CCCCCCC(O)CO AEIJTFQOBWATKX-UHFFFAOYSA-N 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000003880 polar aprotic solvent Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 229950006800 prenderol Drugs 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003335 secondary amines Chemical group 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/107—Organic support material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
Abstract
Description
본 발명은 반염수나 해수 등의 물을 염제거를 통하여 산업용수, 농업용수, 가정용수 등의 저염도이고 많은 물을 담수화하는데 사용되는 새로운 역삼투 복합막 제조방법에 관한 것이다.The present invention relates to a new reverse osmosis composite membrane manufacturing method used for desalination of low-salt and a lot of water, such as industrial water, agricultural water, household water, etc. through salt removal of water, such as semi-saline or sea water.
해리된 물질은 정밀여과, 한외여과, 역삼투막과 같은 선택성을 갖는 막에 의해 용매에서 분리되어질 수 있다. 역삼투막을 이용한 반염수 또는 해수의 담수화는 염분이 든 물로부터 녹아있는 이온이나 분자들을 가압하여 역삼투막을 통해 염분을 걸러내어서 정제된 물은 막을 통과하고 반면 녹아있는 이온이나 분자들은 막을 통과하지 못하게 하는 것을 의미한다. 이 때 삼투압은 역삼투 공정의 역방향으로 작용하며, 공급수의 농도가 높을수록 삼투압은 더 높아진다.Dissociated materials can be separated from the solvent by membranes with selectivity such as microfiltration, ultrafiltration, reverse osmosis membranes. Desalination of semi-saline or seawater using a reverse osmosis membrane pressurizes dissolved ions or molecules from salted water to filter salts through the reverse osmosis membrane, allowing purified water to pass through the membrane while the dissolved ions or molecules do not pass through the membrane. Means that. At this time, the osmotic pressure acts as a reverse direction of the reverse osmosis process, and the higher the concentration of the feed water, the higher the osmotic pressure.
역삼투막은 반염수나 해수 등의 물을 염제거를 통하여 많은 양의 물로 담수화하는데 일정한 특성을 갖추어야 한다. 막은 염제거 상수를 갖는 특성이 있어야 한다. 실제로 염이 제거된 물이 많은 상업적인 적용에 적합하려면 염제거율은 적어도 97% 이상은 되어야 한다. 역삼투막의 또 다른 요구조건으로는 높은 유량을 가져야 한다는 것으로, 즉, 상대적으로 낮은 압력에서 막을 통과하는 물의 상대적인 양이 많아야 한다는 것이다. 일반적으로 유량은 해수의 담수화의 경우 800 psi에서 10가론(gallon) 이상이어야 하며 반염수의 담수화 조건에서는 225 psi에서 최소한 15가론 이상이어야 한다. 그러나, 특수한 경우에는 높은 유량을 위하여 염제거율이 바람직한 값보다 낮게 적용되는 경우도 있다.Reverse osmosis membranes should have certain characteristics in desalination of semi-saline or seawater with a large amount of water through salt removal. The membrane must be characterized by a salt removal constant. Indeed, the salt removal rate must be at least 97% for salt free water to be suitable for many commercial applications. Another requirement for reverse osmosis membranes is that they must have a high flow rate, ie, the relative amount of water passing through the membrane at a relatively low pressure. In general, the flow rate should be at least 10 gallons at 800 psi for seawater desalination and at least 15 gallons at 225 psi in desalination conditions. However, in special cases, the salt removal rate may be lower than the desired value for high flow rate.
역삼투막의 한 종류로 복합막은 다공성 지지층과 지지층상의 폴리아미드계 복합박막으로 이루어져 있다. 전형적인 폴리아미드막은 다관능성 아민과 다관능성 아실 할라이드의 계면 중합에 의해 얻을 수 있다.As a reverse osmosis membrane, the composite membrane is composed of a porous support layer and a polyamide-based composite thin film on the support layer. Typical polyamide membranes can be obtained by interfacial polymerization of polyfunctional amines and polyfunctional acyl halides.
기존에 캐도트(Cadotte)에 의해 출원된 미국특허 4,277,344에는 두 개의 1급 아민 치환체를 함유하는 방향족 다관능성 아민과 세 개 이상의 아실할라이드관능기를 갖는 방향족의 아실할라이드를 계면 중합시켜 얻은 방향족의 폴리아미드 박막에 관한 기술이 제시되었다. 여기에서 역삼투막은 미세 다공성 폴리술폰 지지체 상에서 메타페닐렌디아민(m-phenylenediamine)을 코팅한 후 잉여의 메타페닐렌디아민 용액을 녹인 트리메조일클로라이드(TMC)와 반응시켜 제조하며, 이때 성능이 아주 우수하다고 발표하였다. 비록 캐도트의 막은 우수한 유량과 염제거율을 보이는 것은 사실이나 폴리아미드 역삼투 복합막의 유량증가 및 염제거율 향상에 관한 다양한 연구가 진행되어 왔으며, 한편으로는 막의 화학적 변성에 대한 내성을 개선하는 접근이 계속되어 왔다.U.S. Patent 4,277,344, previously filed by Cadotte, discloses aromatic polyamides obtained by interfacial polymerization of aromatic polyfunctional amines containing two primary amine substituents and aromatic acyl halides having three or more acyl halide functional groups. Techniques for thin films have been proposed. In this case, the reverse osmosis membrane is prepared by coating m-phenylenediamine on a microporous polysulfone support, and then reacting an excess of metaphenylenediamine solution with dissolved trimezoyl chloride (TMC), which has excellent performance. It is announced. Although Cadette's membranes show good flow rates and salt removal rates, various studies have been conducted to increase the flow rates and improve the salt removal rate of polyamide reverse osmosis composite membranes. It has been continued.
한 예로 토마쉬케(Tomashke)의 미국특허 4,872,984(1989년 10월 등록)에서는 (a) 미세 다공성 지지층상에서 액체층을 형성하기 위하여 (1) 최소한 두 개 이상의 아민 관능기를 가지는 본질적으로 단량체의 방향족 폴리아민 반응물과 (2) 단량체의 아민염으로 구성되는 수용액으로서 미세 다공성 지지재를 도포하는 단계, (b) 아민 반응성 반응물이 평균적으로 반응물 분자당 최소한 약 2.2개의 아실 할라이드를 갖고, 다관능성 아실 할라이드 또는 그 혼합물로 구성되는 본질적으로 단량체의 방향족 아민 반응성 반응물의 유기용매 용액으로써 상기 액체층을 접촉하는 단계 및 (c) 상기 투수성 삼투막을 형성하기 위하여 2단계의 생성물을 건조시키는 단계로 이루어지는 역삼투막 제조방법을 제시하였다.For example, Tomashke's U.S. Patent 4,872,984 (registered in October 1989) (a) to form a liquid layer on a microporous support layer (1) is essentially an aromatic polyamine of monomers having at least two amine functional groups. Applying a microporous support as an aqueous solution consisting of a reactant and (2) an amine salt of the monomer, (b) the amine reactive reactant on average has at least about 2.2 acyl halides per molecule of the reactant, and the polyfunctional acyl halide or Contacting the liquid layer with an organic solvent solution of an aromatic amine reactive reactant of a monomer consisting essentially of a mixture; and (c) drying the product of step 2 to form the permeable osmosis membrane. Presented.
또, 쵸(Chau)의 미국특허 4,983,291(1991년 1월 등록)에서는 다공성 지지층상에서 또는 그 안에서 중합 반응물을 만드는 막을 소개하였다. 쵸의 특허에서는 아민과 반응을 하지 않는 극성 아프로틱(aprotic)용매, 폴리하이드릭 화합물, 그리고 산수용체를 포함하는 폴리아민 수용액을 접촉시켜 지지층을 도포한 후 잉여용액을 제거한 후 폴리 아실 할라이드가 녹은 유기용액을 지지층상에서 중합이 일어나기 충분한 시간동안 접촉시키고, 이렇게 얻은 복합막을 히드록시 폴리카르복시산, 폴리아미노 알킬렌 폴리카르복시산, 황산과 같은 산의 아민염, 아미노산, 다량체의 산 무기산 등으로 처리한 후 건조시켜 역삼투 복합막을 얻었다.In addition, Chau U.S. Patent 4,983,291 (registered in January 1991) introduced a membrane for making a polymerization reactant on or in a porous support layer. CHO's patent applies an aqueous polyamine solution containing a polar aprotic solvent that does not react with an amine, a polyhydric compound, and an acid acceptor to apply a support layer, remove the excess solution, and then dissolve the polyacyl halide. The solution was contacted for a sufficient time for polymerization to occur on the support layer, and the composite membrane thus obtained was treated with hydroxy polycarboxylic acid, polyamino alkylene polycarboxylic acid, amine salt of acid such as sulfuric acid, amino acid, multi-acid inorganic acid, and the like and dried. To obtain a reverse osmosis composite membrane.
그리고, 히로세(Hirose)의 미국특허 5,614,099(1991년 1월 등록)는 폴리아미드 표면층의 평균 러프니스(roughness)가 최소한 55nm 이상인 것을 역삼투 복합막의 특징으로 한 것으로서, 폴리아미드 타입의 표면층은 아미노 관능기그룹을 갖는 화합물과 아실산 관능기를 갖는 다관능성 산할라이드의 반응물로 이루어지는데, 예를 들면, 고분자 박막을 지지층위에 용액층을 형성하기 위하여 메타페닐렌디아민(m-phenylenediamine) 용액을 도포한 후 트리메식산 염화물(trimesic chloride) 유기 용액으로 접촉시켜 얻은 필름을 고온의 열풍으로 건조시켜 지지층상에 고분자 박막을 형성시키는 방법을 제시하였다.Hirose's U.S. Patent No. 5,614,099 (registered in January 1991) is characterized in that the reverse osmosis composite membrane has an average roughness of at least 55 nm, and the polyamide type surface layer is an amino functional group. It consists of a reactant between a compound having a group and a polyfunctional acid halide having an acyl acid functional group. For example, in order to form a solution layer on a support layer, a polymer thin film is coated with a m-phenylenediamine solution and then a tree A method of forming a polymer thin film on a support layer by drying the film obtained by contacting with a trimesic chloride organic solution with hot hot air was presented.
그러나 상기와 같은 공법들에 의하여 제조된 역삼투 복합막들은 물성면에서 다소 만족스러운 수준에는 이르지 못하였으며 더욱 경제적인 공법의 개발이 요구되어지고 있다.However, the reverse osmosis composite membranes prepared by the above methods have not reached a satisfactory level in terms of physical properties, and development of more economic methods is required.
본 발명은 전술한 공법들에 비해 더욱 성능이 향상된 폴리아미드 역삼투 복합막의 제조방법을 제공하는데 그 목적이 있는 것이다.It is an object of the present invention to provide a method for producing a polyamide reverse osmosis composite membrane having improved performance compared to the aforementioned methods.
본 발명은 다관능성 아민 및 극성화합물을 함유한 다관능성 아민 수용액을 다관능성 아실할라이드, 다관능성 술포닐할라이드, 다관능성 이소시아네이트로 이루어진 군에서 선택된 아민 반응성 화합물을 함유한 유기용액과 반응시켜 얻어지는 폴리아미드막을 다공성 지지층에 형성시켜 제조되는 역삼투 폴리아미드 복합막에 있어서, 극성화합물이 디프로필렌글리콜모노알킬에테르, 1,3-프로판디올알킬치환체, 1,2-알칸디올, 디에틸렌글리콜헥실에테르, 디에틸렌글리콜 t-부틸메틸에테르, 트리에틸렌글리콜디메틸에테르, 1-x-시클로헥산디메탄올(x는 2~4의 정수)로 구성된 군에서 선택된 화합물이거나 또는 알콕시 에탄올이거나 또는 프로필렌글리콜과 알콕시에탄올, 술폭사이드 유도체와 알콕시에탄올, 유레아와 알콕시에탄올, 디에틸렌글리콜헥실에테르와 프로필렌글리콜, 디에틸렌글리콜헥실에테르와 술폭사이드 유도체, 디에틸렌글리콜헥실에테르와 글리세롤, 1,3-프로판디올 알킬치환체와 술폭사이드 유도체, 프로필렌글리콜과 프로필렌글리콜모노알킬에테르 등의 둘 이상의 극성화합물 조합으로 일어진 것임을 특징으로 하는 역삼투 폴리아미드 복합막의 제조방법에 관한 것이다.The present invention provides a polyamide obtained by reacting an aqueous polyfunctional amine solution containing a polyfunctional amine and a polar compound with an organic solution containing an amine reactive compound selected from the group consisting of polyfunctional acyl halides, polyfunctional sulfonyl halides, and polyfunctional isocyanates. In the reverse osmosis polyamide composite membrane produced by forming a membrane on a porous support layer, the polar compound is dipropylene glycol monoalkyl ether, 1,3-propanediol alkyl substituent, 1,2-alkanediol, diethylene glycol hexyl ether, di Ethylene glycol t-butyl methyl ether, triethylene glycol dimethyl ether, 1-x-cyclohexane dimethanol (x is an integer of 2 to 4) or alkoxy ethanol or propylene glycol and alkoxyethanol, sulfoxide Side derivatives and alkoxyethanol, urea and alkoxyethanol, diethylene glycol hexyl ether Two or more polar compounds such as le, propylene glycol, diethylene glycol hexyl ether and sulfoxide derivatives, diethylene glycol hexyl ether and glycerol, 1,3-propanediol alkyl substituents and sulfoxide derivatives, propylene glycol and propylene glycol monoalkyl ethers It relates to a method for producing a reverse osmosis polyamide composite membrane, characterized in that produced in combination.
이하에서 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.
본 발명에서 역삼투 복합막은 다공성 지지층상에 폴리아미드막을 형성시켜 얻어지는데, 상기 폴리아미드막은 후술되는 혼합용액과 다관능성 아민으로 일어진 수용액과 다관능성 아실할라이드, 다관능성 술포닐할라이드, 다관능성 이소시아네이트 등으로 이루어진 아민 반응성을 띄는 물질을 함유하는 유기용액과의 반응 결과물로 얻어진다.In the present invention, the reverse osmosis composite membrane is obtained by forming a polyamide membrane on a porous support layer, wherein the polyamide membrane is an aqueous solution composed of a mixed solution and a polyfunctional amine described later, polyfunctional acyl halide, polyfunctional sulfonyl halide, and polyfunctional isocyanate. It is obtained as a result of the reaction with an organic solution containing an amine-reactive substance consisting of.
또한, 본 발명에서 역삼투 복합막은 다관능성 아민과 후술되는 혼합용액으로 이루어진 수용액으로 다공성 지지층에 코팅하여 액상막을 다공성 지지층 표면에 형성시키고, 이 액상막을 다관능성 할라이드, 다관능성 술폰할라이드, 다관능성 이소시아네이트 등으로 이루어진 아민 반응성을 띄는 물질을 함유하는 유기용액과 접촉시켜 아민 반응성 화합물이 다관능성 아민과 계면중합을 일으키게 하여, 가교된 계면 폴리아미드막을 다공성 지지층상에 형성하고 건조시킴에 의해 얻어질 수 있다.In the present invention, the reverse osmosis composite membrane is coated with a porous support layer with an aqueous solution composed of a polyfunctional amine and a mixed solution to be described later to form a liquid membrane on the surface of the porous support layer. It can be obtained by contacting with an organic solution containing an amine-reactive substance such as to cause the amine-reactive compound to undergo interfacial polymerization with the polyfunctional amine, thereby forming a crosslinked interfacial polyamide membrane on the porous support layer and drying it. .
본 발명에서 사용되는 다공성 지지층은 일반적으로 미세 다공성 지지층으로, 아주 특정적일 필요는 없으나 일반적인 고분자 재질이 가지는 공경으로 투과수의 통과가 충분히 가능하며 극박막이 가교될 때 지장이 없을 정도의 공경은 가져야 한다. 바람직한 지지층의 공경은 1~300nm 범위이며, 300nm가 넘는 경우 극박막이 공극 사이로 함몰되어 평막 상태를 붕괴시킨다. 본 발명에서 유용한 미세 다공성 지지층의 소재로는 폴리술폰, 폴리에테르술폰, 폴리이미드, 폴리아크릴로니트릴, 폴리프로필렌, 그리고 폴리비닐리덴플로라이드와 같은 할로겐화 치환체고분자 등이 있다. 본 발명에서는 미세 다공성 지지층의 두께는 그리 중요한 것은 아니나, 대략 25~125㎛가 선호되어진다.In general, the porous support layer used in the present invention is a microporous support layer, which does not need to be very specific, but has a pore enough to allow the permeate to pass through as a pore of a general polymer material and has a pore enough to prevent problems when the ultrathin film is crosslinked. do. The pore size of the preferred support layer is in the range of 1 to 300 nm, and when it exceeds 300 nm, the ultrathin film is depressed between the pores and collapses the flat state. Materials of the microporous support layer useful in the present invention include polysulfone, polyethersulfone, polyimide, polyacrylonitrile, polypropylene, and halogenated substituent polymer such as polyvinylidene fluoride. In the present invention, the thickness of the microporous support layer is not critical, but is preferably approximately 25 to 125 μm.
본 발명에서 사용되는 다관능성 아민은 최소한 2개 이상의 아민 관능기를 가지는 단량체의 아민이며, 더 좋기로는 2~3개의 아민 관능기를 가지는 것이 좋다. 아민 관능기는 일반적으로 1급 또는 2급 아민 관능기(더 좋기로는 1급 관능기)를 갖는 것이 좋다. 적당한 폴리아민의 예로는, 메타페닐렌디아민, 파라페닐렌디아민 및 이들의 치환 유도체로, 여기서 치환체로는 메틸, 에틸과 같은 알킬그룹, 에톡시그룹, 히드록시알킬그룹, 히드록시 그룹, 또는 할로겐원자 등을 포함한다. 적당한 폴리아민의 또 다른 예로는, 1,3-프로판디아민, 1,3-프로판디아민의 N-알킬 또는 N-아릴 치환체가 있는 알칸디아민, 시클로헥산디아민과 같은 시클로알리파틱 1급아민, 피페라진, 피페라진 알킬유도체와 같은 시클로알리파틱 2급디아민, N,N'-디메틸-1,3-페닐렌디아민, N,N'-디페닐에틸렌디아민과 같은 방향족 2급아민, 벤지딘, 자일렌 디아민과 그 유도체 등이 있다.The polyfunctional amine used in the present invention is an amine of a monomer having at least two or more amine functional groups, and more preferably two to three amine functional groups. The amine functional group generally has a primary or secondary amine functional group (preferably primary functional group). Examples of suitable polyamines are metaphenylenediamine, paraphenylenediamine and substituted derivatives thereof, wherein the substituents are alkyl groups such as methyl, ethyl, ethoxy groups, hydroxyalkyl groups, hydroxy groups, or halogen atoms And the like. Still other examples of suitable polyamines include 1,3-propanediamine, alkanediamine with N-alkyl or N-aryl substituents of 1,3-propanediamine, cycloaliphatic primary amines such as cyclohexanediamine, piperazine, Cycloaliphatic secondary diamines such as piperazine alkyl derivatives, aromatic secondary amines such as N, N'-dimethyl-1,3-phenylenediamine, N, N'-diphenylethylenediamine, benzidine, xylene diamine and Derivatives thereof.
본 발명에서는 0.1~20중량%(더욱 좋기로는 0.5~8.0중량%)의 함량의 아민수용액을 만들어 사용하는데, 여기에는 물 용매와 1개 또는 2개의 극성화합물을 섞어서 수용액을 만든다. 만들어진 수용액은 PH 7~13의 범위 내로 조절하여 사용하며, 이 때 PH는 0.001~5중량%의 염기성 산 수용체를 함유함으로서 조정할 수 있다. 여기서 산 수용체로는 히드록시드, 카르복실레이트, 카보네이트, 보레이트, 알칼리금속의 포스페이트, 그리고 트리알킬 아민 등이 있다.In the present invention, it is used to make an aqueous amine solution of 0.1 to 20% by weight (more preferably 0.5 to 8.0% by weight), which is mixed with a water solvent and one or two polar compounds to make an aqueous solution. The prepared aqueous solution is used to adjust within the range of PH 7 ~ 13, wherein the pH can be adjusted by containing 0.001 ~ 5% by weight of a basic acid acceptor. Acid acceptors include hydroxides, carboxylates, carbonates, borates, phosphates of alkali metals, and trialkyl amines.
본 발명에서 사용 가능한 극성화합물로는 디(프로필렌글리콜)모노알킬에테르, 1,3-프로판디올의 알킬유도체, 디(에틸렌글리콜)헥실에테르, 디(에틸렌글리콜)-tert-부틸메틸에테르, 트리(에틸렌글리콜)디메틸에테르 그리고 1,x-시클로헥산디메탄올 (x는 2~4인 정수로 1,2-, 1,3-, 1,4-시클로헥산디메탄올) 등의 그룹에서 선택되는데, 여기에서 디(프로필렌글리콜)모노알킬에테르는 디(프로필렌글리콜)메틸에테르, 디(프로필렌글리콜)부틸에테르, 디(프로필렌글리콜)-tert-부틸에테르를 의미하며, 1,3-프로판디올의 알킬유도체는 2-에틸-1,3-헥산디올, 2-메틸-2,4-펜탄디올, 2,2,4-트리메틸-1,3-펜탄디올, 1,3-펜탄디올, 2,2-디에틸-1,3-프로판디올, 2,2-디메틸-1,3-프로판디올 등을 포함한다. 그 밖에도 사용 가능한 극성 화합물로는 프로필렌글리콜 프로필에테르, 프로필렌글리콜 부틸에테르와 1,2-부탄디올, 1,2-펜탄디올, 1,2-헥산디올, 1,2-옥탄디올과 같은 1,2-알칸 디올 등이 있다.Polar compounds usable in the present invention include di (propylene glycol) monoalkyl ether, alkyl derivatives of 1,3-propanediol, di (ethylene glycol) hexyl ether, di (ethylene glycol) -tert-butylmethyl ether, tri ( Ethylene glycol) dimethyl ether and 1, x-cyclohexanedimethanol (x is an integer of 2-4, 1,2-, 1,3-, 1,4-cyclohexanedimethanol) In the di (propylene glycol) monoalkyl ether means di (propylene glycol) methyl ether, di (propylene glycol) butyl ether, di (propylene glycol)-tert- butyl ether, the alkyl derivative of 1,3-propanediol 2-ethyl-1,3-hexanediol, 2-methyl-2,4-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,3-pentanediol, 2,2-diethyl -1,3-propanediol, 2,2-dimethyl-1,3-propanediol and the like. Other polar compounds that can be used include propylene glycol propyl ether, propylene glycol butyl ether, 1,2-butanediol, 1,2-pentanediol, 1,2-hexanediol and 1,2-octanediol. Alkanediols and the like.
본 발명에서 혼합용액 중 극성 화합물의 함량은 약 0.01~8.0중량%(더욱 좋기로는 0.1~4.0중량%)의 범위가 바람직하다. 그러나, 혼합용액의 극성 화합물이 디(에틸렌글리콜)헥실에테르인 경우 그 함량은 약 0.01~0.3중량%(더 좋기로는 약 0.1~0.3중량%)혼합용액이 바람직하다. 또한 혼합용액의 극성화합물이 2-에틸-1,3-헥산디올인 경우 극성화합물의 함량이 0.1~1.0중량%인 혼합용액이 좋다.In the present invention, the content of the polar compound in the mixed solution is preferably in the range of about 0.01 to 8.0% by weight (more preferably, 0.1 to 4.0% by weight). However, when the polar compound of the mixed solution is di (ethylene glycol) hexyl ether, the content thereof is preferably about 0.01 to 0.3% by weight (more preferably about 0.1 to 0.3% by weight). In addition, when the polar compound of the mixed solution is 2-ethyl-1,3-hexanediol, a mixed solution having a content of the polar compound of 0.1 to 1.0% by weight is preferable.
본 발명에서는 또한 극성화합물로 알콕시에탄올을 사용하는 것을 또 다른 특징으로 하는데, 바람직한 사용량은 알콕시 에탄올의 함량이 0.05~4.0중량%가 되도록 하는 것이다. 알콕시에탄올의 예로는 2-메톡시에탄올, 2-에톡시에탄올, 2-프로폭시에탄올, 그리고 2-부톡시에탄올 등이 있다. 더욱 바람직하기로는 혼합용액 내 알콕시 에탄올의 함량이 0.05~3.0중량%(가장 좋기로는 0.5~2.0중량%)범위이다.In the present invention, the use of alkoxyethanol as the polar compound is another feature, and the preferred amount of the alkoxy ethanol is 0.05 to 4.0% by weight. Examples of alkoxyethanol include 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol and the like. More preferably, the content of alkoxy ethanol in the mixed solution is in the range of 0.05 to 3.0% by weight (most preferably 0.5 to 2.0% by weight).
본 발명에서는 또 다른 특징부로 극성화합물의 2개 이상의 극성물질의 조합으로 만들어진 것을 사용하는 것으로서, 두 가지 이상의 극성 화합물 조합으로는 다음과 같은 것들이 있다. 즉, 프로필렌글리콜과 알콕시에탄올; 유레아와 알콜시에탄올; 알콕시에탄올과 유레아유도체(여기서 유레아 유도체는 최소한 한 개 이상의 수소가 알킬로 치환된 화합물); 글리세롤과 알콕시에탄올; 디(에틸렌글리콜)헥실에테르와 프로필렌글리콜; 디(에틸렌글리콜)헥실에테르와 술폭사이드 유도체; 디(에틸렌글리콜)헥실에테르와 글리세롤; 1,3-프로판디올 알킬치환체와 술폭사이드 유도체; 프로필렌글리콜과 프로필렌글리콜 모노알킬에테르 등의 조합이 있는데, 상기에서 술폭사이드 유도체로는 디메틸술폭사이드, 부틸술폭사이드, 메틸페닐술폭사이드, 테트라메틸렌술폭사이드 등이 있다. 이러한 극성 화합물의 조합의 총 함량은 혼합용매의 0.01~8중량%(더 바람직하기로는 3~4중량%)가 되도록 하는 것이 바람직하다.In another aspect of the present invention, a combination of two or more polar materials of a polar compound is used, and two or more polar compound combinations include the following. That is, propylene glycol and alkoxy ethanol; Urea and alcoholsethanol; Alkoxyethanol and urea derivatives, where urea derivatives are compounds in which at least one hydrogen is substituted with alkyl; Glycerol and alkoxyethanol; Di (ethylene glycol) hexyl ether and propylene glycol; Di (ethylene glycol) hexyl ether and sulfoxide derivatives; Di (ethylene glycol) hexyl ether and glycerol; 1,3-propanediol alkyl substituents and sulfoxide derivatives; There are a combination of propylene glycol and propylene glycol monoalkyl ether, and the like, and sulfoxide derivatives include dimethyl sulfoxide, butyl sulfoxide, methylphenyl sulfoxide, tetramethylene sulfoxide and the like. The total content of such a combination of polar compounds is preferably such that 0.01 to 8% by weight (more preferably 3 to 4% by weight) of the mixed solvent.
본 발명을 특정한 이론으로 한정하려는 것은 아니지만 본 발명에서 특별히 사용된 극성 화합물 다공성 지지층의 표면에서 흡수성을 증가시키는 효과와 계면 중합 반응 후 잉여의 유기 용매가 증발되는 동안 멤브레인이 건조되는 것을 막아주는 효과로 멤브레인의 유량을 증가시키는 것으로 추론된다.Although not intended to limit the present invention to a specific theory, the effect of increasing the absorbency at the surface of the polar compound porous support layer specifically used in the present invention and the effect of preventing the membrane from drying during the evaporation of excess organic solvent after the interfacial polymerization reaction It is inferred to increase the flow rate of the membrane.
본 발명에 사용된 아민 반응성 반응물은 다관능성 아실할라이드, 다관능성, 술포닐할라이드, 다관능성 이소시아네이트 등으로 이루어진 그룹에서 선택한 것 중 하나 또는 2 이상의 혼합화합물로서, 이러한 화합물은 단량체이며, 방향족이고, 다관능성인 아실할라이드인 것을 필수 요소인 것으로 하며, 그 중에서도 두 개 또는 세 개의 카르복실산 할라이드인 트리메조일 클로라이드, 이소프탈로일 클로라이드, 테레프탈로일 클로라이드 또는 이들의 조합인 것이 바람직하지만 다른 적당한 아민 반응성 화합물도 사용될 수 있다.The amine reactive reactants used in the present invention are one or a mixture of two or more selected from the group consisting of polyfunctional acyl halides, polyfunctional, sulfonyl halides, polyfunctional isocyanates, and the like, which compounds are monomers, aromatic, and Functional acyl halides are considered essential and are preferably two or three carboxylic acid halides, such as trimesoyl chloride, isophthaloyl chloride, terephthaloyl chloride or combinations thereof, but other suitable amine reactivity Compounds may also be used.
아민 반응성 화합물의 수송 역할로 사용되는 유기 용매 용액은 물과 잘 섞이지 않는 유기 용매로 구성되어 있으며, 아민 반응성 화합물은 유기 용매 내에서 대략 0.005~5중량%(더욱 바람직하기로는 0.01~0.5중량%)의 범위로 존재하는 것이 좋다. 본 발명에 적당한 유기용매로는 헥산, 시클로헥산, 헵탄, 탄소수 8~12개의 알칸, 프레온류의 할로겐 치환 탄화수소 등이 있으며, 그 중에서 탄소수 8~12개의 알칸으로 이루어진 혼합 유기용액이 가장 성능이 우수하다.The organic solvent solution used for the transport of the amine-reactive compound is composed of an organic solvent that does not mix well with water, and the amine-reactive compound is approximately 0.005 to 5% by weight (more preferably 0.01 to 0.5% by weight) in the organic solvent. It is good to exist in the range of. Suitable organic solvents for the present invention include hexane, cyclohexane, heptane, alkanes having 8 to 12 carbon atoms, halogen substituted hydrocarbons of freons, etc. Among them, mixed organic solutions having 8 to 12 carbon alkanes have the best performance. Do.
다공성 지지층에 위에서 기술한 수용액을 핸드코팅 또는 연속공정에 의한 코팅을 한 후 지지층의 잉여용액을 롤링, 스폰징, 에어 나이핑 등의 적당한 방법으로 제거한 후 도포된 지지층 물질위에 전술한 유기 용액으로 침지 또는 스프레이 방법으로 접촉시킨 후 5초~10분(보다 바람직하기로는 20초~4분)간 유지반응시켜 얻은 결과물은, 예를 들어, 40℃에서 대략 1분간 건조시키고 염기성 수용액에서 1분~30분간 수세하는 등의 후처리공정을 거치게 된다.After coating the above-described aqueous solution on the porous support layer by hand coating or continuous process, the excess solution of the support layer is removed by a suitable method such as rolling, spawning or air napping, and then immersed in the organic layer described above on the applied support layer material. Alternatively, the result obtained by holding the reaction for 5 seconds to 10 minutes (more preferably, 20 seconds to 4 minutes) after contacting with a spray method is dried at 40 ° C. for about 1 minute, and then, for 1 minute to 30 minutes in a basic aqueous solution. After treatment, such as washing with water for a minute.
<실시예 1><Example 1>
140㎛ 두께의 부직포 상에 형성된 폴리술폰 지지층을 2.0중량%의 MPD, 2.0중량%의 2-부톡시에탄올, 그리고 2.0중량%의 프로필렌글리콜이 함유된 수용액층에 침지한다. 지지층의 잉여 용액을 제거한 후 0.1중량% 트리메조일 클로라이드를 이소파(EXXON사) 용매로 녹인 용액층에 1분간 침지한 후 잉여 용액을 제거한다.The polysulfone support layer formed on the 140 μm thick nonwoven fabric was immersed in an aqueous layer containing 2.0 wt% MPD, 2.0 wt% 2-butoxyethanol, and 2.0 wt% propylene glycol. After removing the excess solution of the support layer, it was immersed in the solution layer dissolved 0.1% by weight of trimezoyl chloride with an isopa (EXXON company) solvent for 1 minute and then the excess solution is removed.
그 결과로 얻은 복합막을 상온에서 1분간 건조한 후 약 40~60℃의 Na2CO30.1중량% 수용액에서 30분 이상 수세한다. 이렇게 얻은 역삼투 분리막을 2,000ppm의 NaCl 수용액에서 225psi의 압력으로 그 성능을 측정한 결과 98.2%의 염제거율, 27.5gfd의 유량을 얻었다.The resulting composite membrane is dried at room temperature for 1 minute, and then washed with an aqueous solution of Na 2 CO 3 at about 40 to 60 ° C. for 30 minutes or more. The reverse osmosis membrane thus obtained was measured at a pressure of 225 psi in a 2,000 ppm NaCl aqueous solution to obtain a 98.2% salt removal rate and a flow rate of 27.5 gfd.
<실시예2>Example 2
2.0중량%의 2-부톡시에탄올, 2.0중량%의 프로필렌글리콜 대신에 1.0중량%의 2-부톡시에탄올, 1.0중량%의 유레아를 사용한 것 이외에는 실시예 1의 방법과 동일하게 실시하여 역삼투 분리막을 제조하였으며, 물성을 측정한 결과 98.8%의 염제거율, 27.0gfd의 유량을 얻었다.The reverse osmosis membrane was carried out in the same manner as in Example 1, except that 1.0 wt% 2-butoxyethanol and 1.0 wt% urea were used instead of 2.0 wt% 2-butoxyethanol, 2.0 wt% propylene glycol. Was prepared, and the physical properties were measured to obtain a flow rate of 98.8% salt removal rate, 27.0gfd.
<실시예 3><Example 3>
2.0중량%의 2-부톡시에탄올, 2.0중량%의 프로필렌글리콜 대신에 2.0중량%의 2-부톡시에탄올, 2.0중량%의 디메틸술폭사이드를 사용한 것 이외에는 실시예 1의 방법과 동일하게 실시하여 역삼투 분리막을 제조하였으며, 물성을 측정한 결과 96.4%의 염제거율, 32.2gfd의 유량을 얻었다.The same procedure as in Example 1 was repeated except that 2.0 weight% 2-butoxyethanol and 2.0 weight% dimethyl sulfoxide were used instead of 2.0 weight% 2-butoxyethanol, 2.0 weight% propylene glycol. The permeation membrane was prepared, and the physical properties were measured to obtain a salt removal rate of 96.4% and a flow rate of 32.2 gfd.
<실시예 4-18 및 비교예 A-X><Example 4-18 and Comparative Example A-X>
2.0중량%의 2-부톡시에탄올, 2.0중량%의 프로필렌글리콜 대신에 하기 표 1의 극성화합물을 사용한 것 이외에는 실시예 1의 방법과 동일하게 실시하여 역삼투 분리막을 제조하였으며, 그 물성을 측정하여 표1에 나타내었다.A reverse osmosis membrane was prepared in the same manner as in Example 1 except for using the polar compound of Table 1 below instead of 2.0 wt% of 2-butoxyethanol and 2.0 wt% of propylene glycol, and measured physical properties thereof. Table 1 shows.
<실시예 19-34 및 비교예 Y-EE><Examples 19-34 and Comparative Example Y-EE>
2.0중량%의 2-부톡시에탄올, 2.0중량%의 프로필렌글리콜 대신에 하기표 2의 극성화합물을 사용한 것 이외에는 실시예 1의 방법과 동일하게 실시하여 역삼투 분리막을 제조하였으며, 그 물성을 측정하여 표 2에 나타내었다.A reverse osmosis membrane was prepared in the same manner as in Example 1 except that the polar compound of Table 2 was used instead of 2.0% by weight of 2-butoxyethanol and 2.0% by weight of propylene glycol, and the physical properties thereof were measured. Table 2 shows.
상기 실시예 및 비교예에서 확인되듯이 본 발명에 따른 극성화합물을 아민 수용액에 첨가하여 역삼투막을 제조하는 경우 기존의 아민 수용액을 사용하는 방법에 비하여 염제거율이 우수하고 고유량을 나타내는 등의 유용성을 얻을 수 있다.As can be seen from the above examples and comparative examples, when the reverse osmosis membrane is prepared by adding the polar compound according to the present invention to the amine aqueous solution, the salt removal rate is excellent compared to the conventional method using the amine aqueous solution, and the usefulness such as high flow rate is shown. You can get it.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-1998-0047841A KR100477588B1 (en) | 1998-11-09 | 1998-11-09 | Polyamide Reverse Osmosis Composite Membrane Manufacturing Method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-1998-0047841A KR100477588B1 (en) | 1998-11-09 | 1998-11-09 | Polyamide Reverse Osmosis Composite Membrane Manufacturing Method |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20000031689A true KR20000031689A (en) | 2000-06-05 |
KR100477588B1 KR100477588B1 (en) | 2005-07-21 |
Family
ID=19557613
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR10-1998-0047841A KR100477588B1 (en) | 1998-11-09 | 1998-11-09 | Polyamide Reverse Osmosis Composite Membrane Manufacturing Method |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR100477588B1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030023244A (en) * | 2001-09-13 | 2003-03-19 | 주식회사 새 한 | Producing method of composite osmosis membrane |
KR20030022915A (en) * | 2001-09-11 | 2003-03-19 | 주식회사 새 한 | Producing method of composite polyamide reverse osmosis membrane |
KR100477591B1 (en) * | 2001-01-17 | 2005-03-18 | 주식회사 새 한 | Composite polyamide reverse osmosis membrane and method of producing the same |
KR100506538B1 (en) * | 1999-08-17 | 2005-08-05 | 주식회사 새 한 | Composite polyamide reverse osmosis membrane and method of producing the same |
KR100868028B1 (en) * | 2007-02-23 | 2008-11-10 | 웅진케미칼 주식회사 | Chlorine resistant polyamide composite membrane and method for producing the same |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3031763B2 (en) * | 1990-09-14 | 2000-04-10 | 日東電工株式会社 | Composite reverse osmosis membrane and method for producing the same |
JPH0999228A (en) * | 1995-10-06 | 1997-04-15 | Mitsubishi Chem Corp | Dual semipermeable membrane |
US6015495A (en) * | 1998-02-18 | 2000-01-18 | Saehan Industries Incorporation | Composite polyamide reverse osmosis membrane and method of producing the same |
JP3284115B2 (en) * | 1999-09-17 | 2002-05-20 | サエハン インダストリーズ インコーポレーション | Method for producing polyamide reverse osmosis composite membrane |
-
1998
- 1998-11-09 KR KR10-1998-0047841A patent/KR100477588B1/en active IP Right Grant
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100506538B1 (en) * | 1999-08-17 | 2005-08-05 | 주식회사 새 한 | Composite polyamide reverse osmosis membrane and method of producing the same |
KR100477591B1 (en) * | 2001-01-17 | 2005-03-18 | 주식회사 새 한 | Composite polyamide reverse osmosis membrane and method of producing the same |
KR20030022915A (en) * | 2001-09-11 | 2003-03-19 | 주식회사 새 한 | Producing method of composite polyamide reverse osmosis membrane |
KR20030023244A (en) * | 2001-09-13 | 2003-03-19 | 주식회사 새 한 | Producing method of composite osmosis membrane |
KR100868028B1 (en) * | 2007-02-23 | 2008-11-10 | 웅진케미칼 주식회사 | Chlorine resistant polyamide composite membrane and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
KR100477588B1 (en) | 2005-07-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100715454B1 (en) | Composite polyamide reverse osmosis membrane and method of producing the same | |
US6015495A (en) | Composite polyamide reverse osmosis membrane and method of producing the same | |
US6368507B1 (en) | Composite polyamide reverse osmosis membrane and method of producing the same | |
KR100716210B1 (en) | Preparation method of polyamide reverse osmosis composite membrane and polyamide reverse osmosis composite membrane prepared therefrom | |
KR101733264B1 (en) | Polyamide water-treatment membranes having properties of high salt rejection and high flux and manufacturing method thereof | |
KR101453794B1 (en) | High boron rejection polyamide composite membrane and manufacturing method thereof | |
KR20130076498A (en) | Reverse osmosis membrane having ultra hydrophilic layer and method of manufacturing the same | |
KR100477588B1 (en) | Polyamide Reverse Osmosis Composite Membrane Manufacturing Method | |
JP3284115B2 (en) | Method for producing polyamide reverse osmosis composite membrane | |
KR100477592B1 (en) | Composite polyamide reverse osmosis membrane and producing method of the same | |
JP4563093B2 (en) | Method for producing high salt rejection composite reverse osmosis membrane | |
JP3611795B2 (en) | Polyamide-based reverse osmosis composite membrane and method for producing the same | |
JP2001079374A (en) | Polyamide reverse osmosis combined membrane and its production | |
KR100477591B1 (en) | Composite polyamide reverse osmosis membrane and method of producing the same | |
KR100477587B1 (en) | Polyamide Composite Membrane Manufacturing Method | |
KR101403345B1 (en) | Reverse osmosis composite membrane for boron rejection and manufacturing method thereof | |
KR20170064425A (en) | Method for manufacturing water-treatment membrane, water-treatment membrane manufactured by thereof, and water treatment module comprising membrane | |
KR100506538B1 (en) | Composite polyamide reverse osmosis membrane and method of producing the same | |
CN115475540B (en) | Polyamide composite membrane and preparation method and application thereof | |
KR102253746B1 (en) | Composition for interfacial polymerizing polyamide and method for manufacturing water-treatment membrane using the same | |
KR20180040962A (en) | Composition for preparing reverse osmosis membrane, method for preparing reverse osmosis membrane using the same, and reverse osmosis membrane and water treatment module | |
GB2352722A (en) | Composite polyamide reverse osmosis membrane | |
KR20000051528A (en) | Method for the perparation of the high flux reverse osmosis membrane | |
KR102002364B1 (en) | Method for manufacturing water-treatment membrane, water-treatment membrane manufactured by thereof, and water treatment module comprising membrane | |
KR20030022915A (en) | Producing method of composite polyamide reverse osmosis membrane |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20130311 Year of fee payment: 9 |
|
FPAY | Annual fee payment |
Payment date: 20140311 Year of fee payment: 10 |
|
FPAY | Annual fee payment |
Payment date: 20150309 Year of fee payment: 11 |
|
FPAY | Annual fee payment |
Payment date: 20160310 Year of fee payment: 12 |
|
FPAY | Annual fee payment |
Payment date: 20170306 Year of fee payment: 13 |
|
FPAY | Annual fee payment |
Payment date: 20180306 Year of fee payment: 14 |