KR20010000805U - Contact tip structure for submerged arc welding by using multiple welding torches - Google Patents

Contact tip structure for submerged arc welding by using multiple welding torches Download PDF

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Publication number
KR20010000805U
KR20010000805U KR2019990010921U KR19990010921U KR20010000805U KR 20010000805 U KR20010000805 U KR 20010000805U KR 2019990010921 U KR2019990010921 U KR 2019990010921U KR 19990010921 U KR19990010921 U KR 19990010921U KR 20010000805 U KR20010000805 U KR 20010000805U
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welding
contact tip
submerged arc
tip
arc welding
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KR2019990010921U
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KR200379475Y1 (en
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권혁준
정문영
문형순
김정섭
정수원
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김형벽
현대중공업 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/26Accessories for electrodes, e.g. ignition tips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

본 고안은 조선이나 철구조물의 제조공정에서 사용되는 소모식(Consumable) 용접법중의 서브머지드 아크 용접(Submerged Arc Welding)에서 3전극 이상의 다전극을 사용할 때 용접중 용융되는 플럭스가, 20-30mm 간격으로 설치되어 있는 용접전극의 콘택트 팁을 서로 이어주는 형상으로 슬러그가 달라붙어 콘택트 팁의 선단부를 용해시켜 용접 와이어의 송급을 중단시켜 용접작업을 중단시키는 것을 방지하기 위한 다전극 서브머지드 아크 용접용 콘택트 팁의 구조에 관한 것으로 3전극 이상의 다전극을 사용하는 서브머지드 아크 용접에 있어서,콘택트 팁(C)의 소재는 순동에 약 0.25∼0.9% 의 크롬합금을 사용하고 콘택트 팁(C)의 내부 와이어 안내공(11)의 길이를 65±5mm로 증가시키고 최선단부(21)의 외주연을 φ12로 하고 중단부(31)의 외주연을 φ18로하여 콘택트 팁(C)의 선단부에 일정한 기울기를 형성시킨 것을 특징으로 하는 다전극 서브머지드 아크 용접용 콘택트 팁의 구조.The present invention is a flux that melts during welding when using multi-electrode of more than 3 electrodes in submerged arc welding of consumable welding method used in shipbuilding or steel structure manufacturing process, 20-30mm Multi-electrode submerged arc welding for preventing the welding work by stopping the supply of welding wire by dissolving the tip of the contact tip, which is attached to the contact tips of the welding electrodes installed at intervals, and dissolving the tip of the contact tip. In the case of the submerged arc welding using a multi-electrode of three or more electrodes, the material of the contact tip (C) uses about 0.25 to 0.9% of chromium alloy for pure copper and the contact tip (C) The length of the inner wire guide hole 11 is increased to 65 ± 5 mm, the outer circumference of the top end 21 is φ12, and the outer circumference of the stop 31 is φ18, so that the contact tip C The structure of the electrode submerged arc welding contact tip for, characterized in that that form a constant slope to an end.

Description

다전극 서브머지드 아크 용접용 콘택트 팁의 구조{Contact tip structure for submerged arc welding by using multiple welding torches}Contact tip structure for submerged arc welding by using multiple welding torches}

본 고안은 조선이나 철구조물의 제조공정에서 사용되는 소모식(Consumable) 용접법중의 서브머지드 아크 용접(Submerged Arc Welding)에서 3전극 이상의 다전극을 사용할 때 용접중 용융되는 플럭스가, 20-30mm 간격으로 설치되어 있는 용접전극의 콘택트 팁을 서로 이어주는 형상으로 슬러그가 달라붙어 콘택트 팁의 선단부를 용해시켜 용접 와이어의 송급을 중단시켜 용접작업을 중단시키는 것을 방지하기 위한 다전극 서브머지드 아크 용접용 콘택트 팁의 구조에 관한 것이다.The present invention is a flux that melts during welding when using multi-electrode of more than 3 electrodes in submerged arc welding of consumable welding method used in shipbuilding or steel structure manufacturing process, 20-30mm Multi-electrode submerged arc welding for preventing the welding work by stopping the supply of welding wire by dissolving the tip of the contact tip, which is attached to the contact tips of the welding electrodes installed at intervals, and dissolving the tip of the contact tip. It relates to the structure of contact tips.

일반적으로 서브머지드 아크 용접법은 1전극,2전극,3전극 등의 전극을 사용하며 고전류,고속도로 용접작업을 수행하므로 가스메탈 아크 용접법에 비해 용착속도가 빠르고 특히 후판 용접시 용접패스 수를 감소시켜 용접의 변형이 저하되고 품질을 향상시킬수 있는 것이다.In general, the submerged arc welding method uses electrodes such as one electrode, two electrodes, and three electrodes, and performs welding at high current and high speed, so that the welding speed is faster than that of the gas metal arc welding method, and the number of welding passes is reduced, especially in thick plate welding. The deformation of the weld is reduced and the quality can be improved.

종래의 다전극 서브머지드 아크 용접에서 사용하는 콘택트 팁은 통상적으로 1전극,2전극 및 3전극까지 사용하였으므로 용접중 용융되는 플럭스가 콘택트 팁에 슬래그가 달라붙는 현상이 심하지 않아 오픈 아크의 발생빈도가 높지 않았으나 서브머지드 아크 용접은 고능률의 용접기법으로 전극의 수도 증가하여 3전극 이상 4,5전극을 사용할수 있게 점진적으로 고속도가 요구되고 있는 실정에서 3전극 이상을 사용할 경우 용접전극의 콘택트 팁 간의 거리가 20-30mm 간격으로 배치되어 용융되는 플럭스 내에서 슬래그가 팁에 달라붙어 오픈 아크의 발생이 심화되고 대기중으로부터 용접금속을 충분히 보호하지 못함은 물론 콘택트 팁의 선단부가 용해되어 용접와이어의 송급을 중단시켜 용접작업을 수행할수 없게 하는 문제점이 있었다.Since the contact tip used in the conventional multi-electrode submerged arc welding typically used up to 1 electrode, 2 electrodes, and 3 electrodes, the flux that melted during welding did not cause the slag to adhere to the contact tip. Although not high, submerged arc welding is a highly efficient welding technique, and the number of electrodes increases, so that the use of three or more electrodes is gradually required for the use of three or more electrodes. The distance between the tips is 20-30mm, and the slag is stuck to the tip in the melted flux, which increases the occurrence of open arc and does not sufficiently protect the weld metal from the air, and also dissolves the tip of the contact tip. There was a problem that the welding operation can not be performed by stopping the supply of the.

따라서 본 고안은 상기한 종래의 문제점을 해결하기 위한 목적으로 안출된 것으로 3전극 이상을 사용하는 다전극 서브머지드 아크용접시에 발생하는 오픈 아크를 최소화 시키고 발생된 오픈 아크로부터 콘택트 팁을 보호하여 용접중에 발생될수 있는 콘택트 팁의 용융으로 용접 와이어 송급중단으로 용접작업의 중단을 미연에 방지할수 있게하여 용접중 아크의 안정성을 확보할수 있는 콘택트 팁을 제공하기 위한 것이다.Therefore, the present invention has been made for the purpose of solving the above-mentioned conventional problems and minimizes the open arc generated during multi-electrode submerged arc welding using more than three electrodes, and protects the contact tip from the generated open arc. It is to provide a contact tip that can ensure the stability of the arc during welding by preventing the interruption of the welding operation by the welding wire supply interruption due to the melting of the contact tip that can be generated during welding.

상기한 콘택트 팁을 제공하기 위하여 콘택트 팁의 재질을 순동(Cu)에 약 0.25∼0.9%의 크롬을 합금소재로 사용하여 고온분위기에서 내마모성을 줄이고 통전 단면적을 증가시킴과 동시에 콘택트 팁의 단면구조에 일정한 기울기를 주어 내열성과 내구성을 향상시키고 송급와이어의 직진성을 높이기 위해 콘택트 팁의 길이를 65±5mm로 증가시켜서 다전극 서브머지드 아크 용접에서 오픈 아크의 발생을 감소시켜 용접중 아크의 안전성을 확보할수 있는 콘택트 팁을 제공할수 있는 것이다.In order to provide the contact tip, the contact tip is made of pure copper (Cu) of about 0.25 to 0.9% of chromium as an alloying material to reduce the wear resistance in the high temperature atmosphere and to increase the cross-sectional area of the contact tip. Increase the contact tip length to 65 ± 5mm to improve heat resistance and durability by giving a constant slope, and reduce the occurrence of open arc in multi-electrode submerged arc welding to ensure arc safety during welding. You can provide contact tips that you can.

도 1 은 본 고안의 전체구조도1 is an overall structural diagram of the subject innovation

도 2 는 본 고안의 단면구조도2 is a cross-sectional structure diagram of the present invention

*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

(11) 와이어 안내공(11) wire usher

(21) 최선단부21.

(31) 중단부(31) interruption

(C) 콘택트 팁(C) contact tips

이하 고안의 요지를 첨부된 도면에 연계시켜 그 구성과 작용을 상세히 설명하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.

도 1 은 본 고안의 전체구조도로서 콘택트 팁의 외부구조를 나타내었으며,도 2 는 본 고안의 단면구조도로서 콘택트 팁의 내부구조를 도시하였다.1 shows the external structure of the contact tip as the overall structural diagram of the present invention, Figure 2 is a cross-sectional structural view of the present invention showing the internal structure of the contact tip.

3전극 이상의 다전극을 사용하는 서브머지드 아크 용접에 있어서,콘택트 팁(C)의 소재는 순동에 약 0.25∼0.9% 의 크롬합금을 사용하고 콘택트 팁(C)의 내부 와이어 안내공(11)의 길이를 65±5mm로 증가시키고 최선단부(21)의 외주연을 φ12로 하고 중단부(31)의 외주연을 φ18로하여 콘택트 팁(C)의 선단부에 일정한 기울기를 형성시킨 구조이다.In submerged arc welding using more than three electrodes, the material of the contact tip C uses about 0.25 to 0.9% of chromium alloy for pure copper and the inner wire guide hole 11 of the contact tip C. The length is increased to 65 ± 5mm, the outer edge of the top end 21 is φ12, and the outer circumference of the stop 31 is φ18, and a constant slope is formed at the tip of the contact tip C.

이와같이된 본 고안은 3전극 이상의 다전극을 이용한 서브머지드 아크 용접을 수행함에 있어 용접중에 용융되는 플럭스가 콘택트 팁(C)에 달라붙어 오픈 아크를 발생시키던 것을 콘택트 팁(C)의 소재를 순동에 크롬을 합금시킨 재질을 사용함으로써 내마모성을 감소시키고, 콘택트 팁(C)의 선단부를 최선단부(21)와 중단부(31)를 φ 12-φ18로 가공하여 일정한 기울기를 형성하여 통전 단면적을 증대시키고, 콘택트 팁(C)의 내열성과 내구성을 향상시켜 용접시 오픈 아크로 인한 전극간 용융슬래그가 이어서 달라붙음 현상을 최소화시키고, 또한 용접 와이어의 안내공(11) 길이를 65±5mm로 증대시켜 송급되는 와이어의 직진성을 향상시켜서 결과적으로 용접와이어의 송급중단으로 인한 용접이 중단되는 현상을 제거시킨 것이다.According to the present invention as described above, in performing submerged arc welding using multi-electrodes of three or more electrodes, the flux melted during welding clings to the contact tip C to generate an open arc. Abrasion resistance is reduced by using a material alloyed with chromium, and the tip of the contact tip (C) is machined with the tip 21 and the stop 31 at φ 12-φ18 to form a constant slope to increase the energization cross-sectional area. By improving the heat resistance and durability of the contact tip (C), to minimize the sticking of the molten slag between the electrodes due to the open arc during welding, and to increase the length of the guide hole (11) of the welding wire to 65 ± 5mm By improving the straightness of the wire to be eliminated as a result the welding is stopped due to the interruption of the feeding of the welding wire.

그러므로 본 고안은 3전극 이상을 사용하는 서브머지드 아크 용접작업시 발생되는 콘택트 팁에 슬래그가 달라붙어 오픈 아크를 심화시켜 대기중으로부터 용접금속을 충분히 보호하지 못하고 콘택트 팁의 선단부를 용해시켜 와이어 송급을 중단시키던 것을 콘택트 팁의 소재를 변경시키고 팁의 일정 기울기를 주고 와이어 안내공을 연장시켜 다전극 서브머지드 아크 용접을 오픈 아크의 발생을 감소시키고 용접중 아크의 안정성을 확보할수 있는 효과가 있는 것이다.Therefore, the present invention does not sufficiently protect the weld metal from the air due to slag sticking to the contact tip generated during the submerged arc welding operation using more than three electrodes, so that the wires are supplied by dissolving the tip of the contact tip. By changing the material of the contact tip, changing the tip of the contact tip, and extending the wire guide hole, multi-electrode submerged arc welding reduces the occurrence of open arc and ensures the stability of the arc during welding. will be.

Claims (1)

3전극 이상의 다전극을 사용하는 서브머지드 아크 용접에 있어서,In submerged arc welding using three electrodes or more, 콘택트 팁(C)의 소재는 순동에 약 0.25∼0.9% 의 크롬합금을 사용하고 콘택트 팁(C)의 내부 와이어 안내공(11)의 길이를 65±5mm로 증가시키고 최선단부(21)의 외주연을 φ12로 하고 중단부(31)의 외주연을 φ18로하여 콘택트 팁(C)의 선단부에 일정한 기울기를 형성시킨 것을 특징으로 하는 다전극 서브머지드 아크 용접용 콘택트 팁의 구조.The material of the contact tip (C) uses about 0.25 to 0.9% of chromium alloy for pure copper, increases the length of the inner wire guide hole 11 of the contact tip (C) to 65 ± 5 mm, and The structure of the contact tip for multi-electrode submerged arc welding, characterized in that a constant slope is formed at the tip of the contact tip (C) with a circumference of φ12 and an outer circumference of the stop portion 31 of φ18.
KR20-1999-0010921U 1999-06-18 1999-06-18 Contact tip structure for submerged arc welding by using multiple welding torches KR200379475Y1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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US8336085B2 (en) 2004-11-15 2012-12-18 Microsoft Corporation Tuning product policy using observed evidence of customer behavior
US8353046B2 (en) 2005-06-08 2013-01-08 Microsoft Corporation System and method for delivery of a modular operating system
US8438645B2 (en) 2005-04-27 2013-05-07 Microsoft Corporation Secure clock with grace periods
US8464348B2 (en) 2004-11-15 2013-06-11 Microsoft Corporation Isolated computing environment anchored into CPU and motherboard

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101678516B1 (en) 2015-07-10 2016-11-22 김상천 Welding tip and manufacturing method of the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8336085B2 (en) 2004-11-15 2012-12-18 Microsoft Corporation Tuning product policy using observed evidence of customer behavior
US8464348B2 (en) 2004-11-15 2013-06-11 Microsoft Corporation Isolated computing environment anchored into CPU and motherboard
US8438645B2 (en) 2005-04-27 2013-05-07 Microsoft Corporation Secure clock with grace periods
US8353046B2 (en) 2005-06-08 2013-01-08 Microsoft Corporation System and method for delivery of a modular operating system

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