KR20000074895A - Manufacturing method of iced cake having different color and taste each other, and liquid for manufacturing iced cake - Google Patents

Manufacturing method of iced cake having different color and taste each other, and liquid for manufacturing iced cake Download PDF

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Publication number
KR20000074895A
KR20000074895A KR1019990019149A KR19990019149A KR20000074895A KR 20000074895 A KR20000074895 A KR 20000074895A KR 1019990019149 A KR1019990019149 A KR 1019990019149A KR 19990019149 A KR19990019149 A KR 19990019149A KR 20000074895 A KR20000074895 A KR 20000074895A
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South Korea
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ice cream
weight
raw material
mix raw
filling
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KR1019990019149A
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Korean (ko)
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KR100303820B1 (en
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이석률
권익부
원춘식
손정현
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이영종
주식회사 롯데삼강
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/44Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by shape, structure or physical form
    • A23G9/48Composite products, e.g. layered, laminated, coated, filled
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/32Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds
    • A23G9/42Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G2200/00COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
    • A23G2200/14COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing fruits, nuts, e.g. almonds, seeds, plants, plant extracts, essential oils

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Botany (AREA)
  • Inorganic Chemistry (AREA)
  • Confectionery (AREA)

Abstract

PURPOSE: A producing method of a tub of ices and two kinds of water ices having different colors and tastes is provided to fill the tub with the two water ices without being mixed together. CONSTITUTION: The method is characterized by the following steps : (i) mixing materials of water ices and homogenizing by stirring ; (ii) sterilizing and cooling the mixture by 4°C or less with adding spices and fruit juice and ripening ; (iii) freezing the mixture and filling a tube halfway with one mixture and injecting some air to make room for a second filling ; (iv) filling the rest tube with the other mixture and sealing up an inlet part of the tube ; (v) and then freezing with hardening the tube and packing. The water ices for the first filling up is a mixture of 7-9wt% of refined sugar, 17-19wt% of starchy syrup(75Brix), 4-6wt% of liquid fruit sugar, 19-21wt% of starchy syrup(70Brix), 0.22-0.42wt% of stabilizer, 0.1wt% of citric acid, 0.1-0.3wt% of pineapple juice, 0.2-0.4wt% of spices, 0.2-0.4wt% of food colors and 43.7792-52.3792wt% of mixing water. The second water ices is a mixture of 3-5wt% of refined sugar, 4-6wt% of ice sugar, 16-19wt% of liquid fructose, 0.3-0.6wt% of hardened oil of coconut, 0.3-0.6wt% of dried milk, 0.1-0.3wt% of stabilizer, 0.1wt% of monoglyceride, 0.1-0.3wt% of citric acid, 0.001wt% of food colors(R-2)(R4), 5.0-7.0wt% of peer puree, 0.1-0.3wt% of spices and 60.798-70.998wt% of mixing water.

Description

서로 다른 색과 맛을 갖는 빙과류의 제조 방법과 그것의 빙과액{Manufacturing method of iced cake having different color and taste each other, and liquid for manufacturing iced cake}Manufacturing method of iced cake having different color and taste each other, and liquid for manufacturing iced cake}

본 발명은 서로 다른 색과 맛을 갖는 빙과류의 제조 방법과 그것의 빙과액에 관한 것으로서, 더욱 상세하게는 서로 다른 맛과 색으로 된 빙과액을 튜브형 빙과용기에 서로 섞이지 않고 상하 분리된 상태로 충전시킬 수 있도록 한 빙과류 제조 방법과, 이 빙과류를 제조하는데 사용되는 빙과액에 관한 것이다.The present invention relates to a method for producing ice creams having different colors and tastes and to ice creams thereof, and more particularly, to filling a tube-shaped ice cream container without mixing with each other in a tubular ice container. The present invention relates to a method for producing an ice cream, and an ice cream liquid used to prepare the ice cream.

통상적으로 빙과류는 스틱형태, 코팅된 종이재 용기에 저장된 형태, 튜브저장형태등으로 다양하게 제조되어진다.Typically, ice cream is prepared in various forms, such as stick form, stored in a coated paper container, tube storage form and the like.

대개, 상기 튜브 저장 형태의 빙과류는 하나의 재료와 색으로 된 것이 거의 대부분으로서, 한 꺼번에 여러가지 맛을 즐기고자 하는 소비자의 취향을 만족시키지 못하는 점이 있는 바, 현행 제조 방법을 이용하여 2가지 이상의 색상과 맛을 내는 빙과액을 서로 섞이지 않으며 상하 분리된 상태로 충전시켜 달성된 제품의 생산은 불가능하였다.Usually, the ice cream in the tube storage form is mostly made of one material and color, and it does not satisfy the taste of consumers who want to enjoy various flavors at once. It was not possible to produce the product achieved by filling the ice cream with color and flavor without mixing with each other.

따라서, 본 발명은 서로 다른 색과 맛을 갖도록 여러 재료를 배합시켜 구비된 빙과액과, 이 빙과액을 사용하여 튜브형 빙과류를 제조하는 방법을 제공하고자 한 것으로서, 상기 튜브형 용기에 서로 다른 맛와 색으로 된 2가지 이상의 상기 빙과액을 그 물성의 차이에 의하여 상하로 나누어지게 충전한 후, 냉동시켜서 제조되어지는 빙과류의 제조 방법을 제공하는데 그 목적이 있는 것이다.Accordingly, the present invention is to provide an ice cream prepared by blending various materials to have different colors and tastes, and a method for producing a tubular ice cake using the ice cream, and the tubular container with different tastes and colors. It is an object of the present invention to provide a method for preparing an ice cream, which is prepared by freezing two or more of the ice cream liquids divided up and down according to the difference in physical properties thereof and then freezing them.

도 1은 본 발명에 따른 빙과류 제조 방법에 관한 공정도,1 is a process chart related to the ice cream manufacturing method according to the present invention,

도 2는 본 발명에 따른 빙과류 제조 방법에 있어, 2차 충전 빙과액 믹스원료가 빙과용기에 채워지는 상태를 나타내는 도면,FIG. 2 is a view illustrating a state in which a secondary filling ice cream mix raw material is filled in an ice cream container in an ice cream manufacturing method according to the present invention; FIG.

도 3은 본 발명에 따른 빙과류 제조 방법에 있어, 본 발명의 충전노즐에 의하지 않고 2차 충전 빙과액 믹스원료가 빙과용기에 채워질 경우 와류가 발생되는 상태를 나타내는 도면,3 is a view showing a state in which vortices are generated when a secondary filling ice cream mix raw material is filled in an ice cream container without using the filling nozzle of the present invention in the method of manufacturing an ice cream according to the present invention;

도 4는 본 발명에 따른 빙과류 제조 방법에 의하여 제조된 빙과류를 나타내는 사시도.Figure 4 is a perspective view showing an ice cream produced by the ice cream production method according to the present invention.

이하 첨부도면을 참조로 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 고안은 빙과액 믹스 원료를 검사하여 배합비에 맞게 배합하는 공정과, 배합된 빙과액 믹스 원료를 고루 섞어 균질화시키는 공정과, 균질화 된 빙과액 믹스 원료를 고온으로 살균하는 공정과, 살균된 빙과액 믹스 원료를 4℃ 이하로 냉각하는 동시에 향료및 과즙을 투입하여 숙성시키는 공정과, 숙성된 빙과액 믹스원료를 동결화시키는 공정과, 동결화 된 빙과액 믹스원료중 하나의 원료를 튜브형 용기에 채워지지 않게 일정량을 1차 충전하는 공정과, 튜브형 용기에 1차로 채워진 원료 위로 또 다른 빙과액 믹스원료를 2차 충전하는 공정과, 서로 다른 색과 맛을 갖는 2가지 이상의 빙과액 믹스 원료로 채워진 튜브형 빙과용기의 입구부에 열을 가하는 동시에 가압하여 밀봉되도록 한 공정과, 빙과액 믹스원료가 채워져 밀봉된 다수의 빙과용기를 트레이에 일정간격으로 담는 공정과, 상기 트레이에 담긴 빙과용기를 급동실을 통과시켜 냉동 경화되도록 하여 포장하는 공정으로 이루어진 것을 특징으로 한다.The present invention examines the ice cream mix raw materials and mixes them according to the mixing ratio, uniformly mixes and mixes the mixed ice cream mix raw materials, sterilizes the homogenized ice cream mix raw materials at high temperature, and sterilizes the ice cream liquid. Cooling the mix raw material to 4 ℃ or lower and adding fragrance and juice to ripen, freezing the ripe ice cream mix raw material, and freezing ice fruit mixed raw material in one of the tube container The first step of filling a certain amount, the second step of filling another ice cream mix raw material over the first filled material in a tubular container, and the tubular ice cream filled with two or more ice cream mix raw materials having different colors and tastes. The process of applying heat to the inlet of the vessel and simultaneously pressurizing the vessel, and filling a plurality of sealed ice cube containers filled with ice cream mix raw materials. This was passed through a feeding step and the Gym, ice cream containers held by the trays that holds a predetermined interval and is characterized by being a step of packaging to ensure that curing Refrigeration.

특히, 상기 빙과용기에 빙과액 믹스원료가 1차 충전된 후, 용기내로 에어를 공급하여 1차 충전된 믹스원료의 표면을 평평하게 해주는 동시에 2차 충전 원료가 용이하게 채워지도록 빙과용기의 상부 공간을 팽팽하게 해주는 공정이 진행된다.In particular, after the ice cream mix raw material is first filled in the ice cream container, the air is supplied into the container to flatten the surface of the primary filled mix material, and at the same time, the upper space of the ice cream container so that the secondary filling material can be easily filled. Tightening process is carried out.

또한, 상기 빙과용기에 또 다른 빙과액 믹스원료가 2차 충전된 후, 넘치게 된 량을 제거하여 주는 공정이 진행된다.In addition, after the second ice cream mix raw material is secondly filled in the ice cream container, a process of removing the overflowed amount is performed.

서로 다른 색과 맛을 내는 믹스원료가 상하로 채워진 빙과용기의 입구부를 밀봉시켜 트레이로 옮기기 전에 빙과용기의 표면을 물로 세척하는 공정이 진행된다.The process of washing the surface of the ice container with water is carried out before sealing the inlet of the ice container filled with the mixed ingredients of different colors and flavors and filling it up and down.

상기 빙과용기에 채워지는 1차 충전 빙과액 믹스원료는 20∼30Kg/㎠의 압력으로 균질화시키고, 2차 충전 빙과액 믹스원료는 120Kg/㎠의 압력으로 균질화시킨다.The primary fill ice cream mix raw material filled in the ice container is homogenized at a pressure of 20 to 30 Kg / cm 2, and the secondary fill ice cream mix raw material is homogenized at a pressure of 120 Kg / cm 2.

한편, 상기 1차 충전 빙과액 믹스원료는 정백당 7∼9중량%, 물엿(75Brix) 17∼19중량%, 액상과당 4∼6중량%, 물엿(70Brix) 19∼21중량%, 안정제 0.22∼0.42중량%, 구연산 0.1중량%, 파인애플과즙(65Brix) 0.1∼0.3중량%, 향료 0.2∼0.4중량%, 식용색소 0.2∼0.4중량%, 배합수 43.7792∼52.3792중량%를 혼합하여 이루어지고, 1차 충전 빙과액 믹스원료의 표면 위로 채워지는 상기 2차 충전 빙과액 믹스원료는 정백당 3∼5 중량%, 아이스당 4∼6중량%, 색상과당 16∼19중량%, 야자경화유 0.3∼0.6중량%, 탈지분유 0.3∼0.6중량%, 안정제 0.1∼0.3중량%, 유화제(모노글리세라이드) 0.1중량%, 구연산 0.1∼0.3중량%, 식용색소 R-2 0.001중량%, 식용색소 R-4 0.001중량%, 배퓨레 5.0∼7.0중량%, 향료 0.1∼0.3중량%, 배합수 60.798∼70.998중량% 를 혼합하여 이루어진다.On the other hand, the primary filling ice cream mix raw material is 7 to 9% by weight per starch, 17 to 19% by weight starch syrup (75Brix), 4 to 6% by weight liquid fructose, 19 to 21% by weight syrup (70Brix), stabilizer 0.22 to 0.42 It is made by mixing by weight%, citric acid 0.1 weight%, pineapple juice (65 Brix) 0.1-0.3 weight%, fragrance 0.2-0.4 weight%, food coloring 0.2-0.4 weight%, blended water 43.7792-52.3792 weight%, and primary filling The secondary fill ice cream mix raw material, which is filled on the surface of the ice cream mix raw material, is 3 to 5% by weight, 4 to 6% by weight, 16 to 19% by weight color fructose, 0.3 to 0.6% by weight of coconut oil, and skim. Milk powder 0.3-0.6%, stabilizer 0.1-0.3% by weight, emulsifier (monoglyceride) 0.1% by weight, citric acid 0.1-0.3% by weight, food coloring R-2 0.001%, food coloring R-4 0.001% by weight, pear It consists of mixing 5.0-7.0 weight% of purees, 0.1-0.3 weight% of fragrances, and 60.798-70.998 weight% of compounding water.

상기 1차 충전 빙과액 믹스원료의 안정제는 LBG 45중량%, 구아검 48.1중량%, 카라기난 6.9중량%를 혼합하여 이루어진다.The stabilizer of the primary fill ice cream mix material is made by mixing 45% by weight of LBG, 48.1% by weight of guar gum, and 6.9% by weight of carrageenan.

또한, 상기 1차 충전 빙과액 믹스원료의 물성치로서, 고형분이 전체중량에서 40.9중량%를 차지하고, 당도는 40.9%, 점도는 500cps, 비중은 1.15, 상대감미도는 21이다.In addition, as the physical properties of the primary fill ice cream mix raw material, solids account for 40.9% by weight of the total weight, the sugar content is 40.9%, the viscosity is 500 cps, the specific gravity is 1.15, the relative sweetness is 21.

상기 2차 충전 빙과액 믹스원료의 안정제는 LBG 30중량%, 구아검 47중량%, 카라기난 15중량%, 잔탄검 1.5중량%, 덱스트린 6.5중량%를 혼합하여 이루어진다.The stabilizer of the secondary filling ice cream mix raw material is made by mixing LBG 30% by weight, guar gum 47% by weight, carrageenan 15% by weight, xanthan gum 1.5% by weight, dextrin 6.5% by weight.

또한 상기 2차 충전 빙과액 믹스원료의 물성치로서, 고형분이 전체중량에서 28.1중량%를 차지하고, 당도는 27.3%, 점도는 50cps∼60cps, 비중은 1.07, 상대감미도는 20이다.In addition, as the physical properties of the secondary filling ice cream mix raw materials, solids account for 28.1% by weight of the total weight, the sugar content is 27.3%, the viscosity is 50cps to 60cps, the specific gravity is 1.07, the relative sweetness is 20.

여기서 본 발명의 바람직한 실시예로서, 본 발명의 서로 다른 색과 맛을 갖는 빙과류의 제조 방법에 대하여 더욱 상세하게 설명하면 다음과 같다.Herein, a preferred embodiment of the present invention will be described in more detail with respect to the manufacturing method of ice cream having different colors and tastes of the present invention.

우선, 상술한 서로 다른 두 종류의 빙과액 원료를 구비하게 되는데, 하나는 1차 충전용 빙과액 믹스원료이고, 다른 하나는 서로 다른 색과 맛을 내는 2차 충전용 빙과액 믹스원료로서, 이들 원료에 대하여 식품 첨가물 기준에 의거 적합품인지를 검사하게 된다.First, two different types of ice cream liquid raw materials described above are provided, one is a primary filling ice cream mix raw material, and the other is a secondary filling ice cream mix raw material having different colors and flavors, and these Raw materials will be checked for conformity based on food additive standards.

다음으로, 상기와 같이 구비된 빙과액 원료를 각각 정확한 량으로 배합하는 공정이 진행되는데, 바람직하게는 상기 1차 충전 빙과액 믹스원료는 첨가된 식용색소에 의하여 붉은색 또는 하늘색이 나도록 하고, 상기 2차 충전 빙과액 믹스원료는 식용색소가 첨가되어 배맛과 베이지색이 되도록 배합시키게 된다.Next, a process of blending the ice cream material raw material provided as described above in the correct amount is carried out. Preferably, the primary filling ice cream mix raw material is red or light blue by the added food coloring. The secondary filling ice cream mix raw material is formulated to add edible pigments to make pear taste and beige color.

물론, 상기 1차 및 2차 충전 빙과액 믹스원료는 그 밖에 서로 다른 색과 맛을 내도록 여러가지 맛과 색소 첨가물을 사용하여 배합되어질 수 있다.Of course, the primary and secondary filling ice cream mix raw materials may be combined using various flavors and pigment additives to give different colors and flavors.

상기와 같이 배합된 빙과액 원료를 잘 섞어 균질화시키는 공정이 진행되는데, 1차 충전 빙과액 믹스원료는 20∼30Kg/㎠의 압력으로 균질화시키게 되고, 2차 충전 빙과액 믹스원료는 120Kg/㎠의 압력으로 균질화시키게 된다.The process of mixing the homogenized ice cream raw materials well as described above is in progress, the primary filling ice cream mix raw material is homogenized to a pressure of 20 ~ 30Kg / ㎠, the secondary filling ice cream mix raw material of 120Kg / ㎠ Homogenized by pressure.

다음으로, 상기 빙과액 믹스원료들은 고온 순간 살균되는 공정을 지나게 되는 바, 이때의 온도는 85℃로서 20초에서 30초간 살균되어진다.Next, the ice cream mix raw materials go through a process of sterilization at a high temperature instantaneous temperature, at this time the temperature is 85 ℃ sterilized for 20 to 30 seconds.

이어서, 상기와 같이 살균 처리된 빙과액 믹스원료들을 4℃이하로 냉각처리시키는 동시에 냉각 처리된 상기 빙과액 믹스원료에 향을 발산하는 향료와 과즙(배퓨레)을 투입하여 숙성시키게 된다.Subsequently, the sterilized ice cream mix raw material as described above is cooled to 4 ° C. or lower and at the same time, the fragrance and fruit juice (bae puree) emanating fragrance are added to the cooled ice cream mix raw material and aged.

그 다음으로, 숙성된 상기 빙과액 믹스원료를 충전하게 되는데, 1차 충전 빙과액 믹스원료는 3∼4℃로 충전되어지고, 2차 충전 빙과액 믹스원료는 -3℃로 후리져(freezer)를 이용하여 토출시켜 충전되어진다.Next, the aged ice cream mix raw material is filled, wherein the primary fill ice cream mix raw material is filled at 3 to 4 ° C., and the secondary fill ice cream mix raw material is freezered at −3 ° C. It is discharged by using and filled.

계속해서, 상기와 같은 공정으로 구비된 빙과액 믹스원료를 빙과용기에 충전하는 공정을 설명하면 다음과 같다.Subsequently, a process of filling the ice cream container with the ice cream mix raw material provided in the above-described process will be described below.

상기 빙과용기는 토끼 머리 모양을 한 중공의 입체형 튜브 형상으로서, 빙과액 믹스원료가 충전되는 입구부가 토끼 머리 모양의 하단부에 형성되어진다.The ice cream container has a hollow three-dimensional tube shape having a rabbit head shape, and an inlet portion in which an ice cream mix material is filled is formed at the lower end of the rabbit head shape.

먼저, 빙과용기를 제조라인상에 투입하는 공정이 진행되는데, 좀 더 상세하게는 상기 빙과용기의 입구부를 일정한 속도로 이송 구동되는 환형 컨베이어의 끼움홈에 연속적으로 끼워 빙과용기가 일정한 속도로 이송되도록 한다.First, a process of injecting an ice cream container onto a manufacturing line is performed. More specifically, the ice cream container is continuously inserted into a fitting groove of an annular conveyor which is driven and transported at a constant speed. do.

다음으로, 상기 빙과용기는 컨베이어를 따라 이송되면서, 상기 1차 충전 빙과액 믹스원료가 저장된 공급수단의 밑으로 이송되어져 1차 충전 공정이 진행되어진다.Next, while the ice container is conveyed along the conveyor, the primary filling ice cream mix raw material is transported under the stored supply means, and the primary filling process is performed.

더욱 상세하게는, 상기 1차 충전 빙과액 믹스원료를 공급하는 수단은 첨부한 도 2에 도시한 바와 같이, 하부 둘레면 양쪽으로 토출홈을 갖는 중공의 피스톤 노즐 형태로서, 이 노즐이 빙과용기의 내부로 하향 이송되는 동시에 상기 토출홈으로 붉은색 또는 하늘색을 띠는 1차 충전 빙과액 믹스원료가 토출되어 빙과용기의 내부 벽면을 타고 채워지게 된다.More specifically, the means for supplying the primary fill ice cream mix raw material is in the form of a hollow piston nozzle having discharge grooves on both sides of the lower circumferential surface as shown in FIG. At the same time it is transported downward to the discharge groove of the red or light blue primary filling ice cream mix material is discharged to fill the inner wall of the ice container.

바람직하게는, 상기 1차 충전 빙과액 믹스원료는 토끼 머리 모양의 튜브용기에서 양갈래로 나누어진 토끼의 귀부분까지만 채워지도록 하는 것이 바람직하다.Preferably, the primary filling ice cream mix raw material is preferably to be filled only up to the ears of the rabbit divided into bifurcated rabbit-shaped tube container.

다음 공정으로서, 상기 1차 충전 공정을 마친 빙과용기가 컨베이어를 따라 이송되어 에어공급수단의 밑으로 이송을 하게 된다.As a next step, the ice cream container having completed the primary filling process is transferred along the conveyor to be transported under the air supply means.

따라서, 1차 충전 빙과액 믹스원료가 채워진 튜브형의 빙과용기 내부로 에어가 공급되어지는 바, 제조라인을 따라 이송중에 원래의 형상을 유지하지 못하고 일그러진 빙과용기가 에어에 의하여 팽팽하게 되어지고, 채워진 상태의 1차 충전 빙과액 믹스원료의 표면이 평평하게 된다.Therefore, the air is supplied into the tubular ice container filled with the primary filling ice cream mix raw material, and the distorted ice container cannot be maintained while being transported along the manufacturing line, and the air is taut and filled. The surface of the primary fill ice cream mix raw material in the state becomes flat.

그 다음 공정으로서, 빙과용기는 2차 충전 빙과액 믹스원료가 저장된 공급수단으로 컨베이어를 따라 이송되어, 2차 충전 빙과액 믹스원료가 채워지게 되는 2차 충전 공정이 진행되어진다.As a next process, the ice cream container is conveyed along the conveyor to a supply means in which the secondary fill ice cream mix raw material is stored, and a secondary fill process is performed in which the secondary fill ice cream mix raw material is filled.

좀 더 상세하게는, 상기 빙과용기에 베이지색을 띠고 배맛을 갖는 2차 충전 빙과액 믹스원료가 채워지게 되어, 1차 충전 빙과액 믹스원료와 서로 다른 색으로서 상하 적층된 구조를 이루게 된다.More specifically, the ice cream container is filled with a secondary filling ice cream mix raw material having a beige color and a pear taste, thereby forming a structure stacked up and down as a different color from the primary filling ice cream mix raw material.

이때, 상기 빙과용기의 입구로 넘치게 되는 2차 충전 빙과액 믹스원료의 량이 발생하는데, 넘쳐진 량은 제거수단에 의하여 제거되어진다.At this time, the amount of the secondary filling ice cream mix raw material overflowed to the inlet of the ice cream container is generated, the overflow amount is removed by the removal means.

한편, 상기 2차 충전 빙과액 믹스원료가 1차 충전 빙과액 믹스원료의 표면위로 직접 충전되면, 첨부한 도 3에 도시한 바와 같이 접촉부위에서 와류가 발생하여 서로 섞이게 되는 경우가 발생하게 된다.On the other hand, when the secondary filling ice cream mix raw material is directly filled on the surface of the primary filling ice cream mix raw material, as shown in the accompanying Figure 3 will generate a vortex at the contact site will be mixed with each other.

따라서 본 발명에서는 2차 충전 빙과액 믹스원료 공급수단을 1차 충전에 사용하던 충전노즐을 사용하여, 충전노즐의 하부 둘레면에 형성된 토출홈으로 2차 충전 빙과액 믹스원료가 토출되도록 하는 동시에 토출된 믹스원료가 벽면을 타고 채워지도록 한다.Therefore, in the present invention, the secondary filling ice cream mix raw material is discharged to the discharge groove formed in the lower circumferential surface of the filling nozzle by using the filling nozzle used for the primary filling as the secondary filling ice cream mix raw material supply means. Make sure that the mixed ingredients are filled on the wall.

이에따라, 와류가 전혀 발생하지 않아 1차 충전 빙과액 믹스원료와 2차 충전액 믹스원료는 서로의 비중 차이에 따라 서로 섞이지 않게 된다.As a result, no vortices occur at all, so that the primary fill ice cream mix material and the secondary fill liquid mix material are not mixed with each other due to the difference in specific gravity.

다음으로, 상기와 같이 상하 적층구조로 1차 및 2차 빙과액 믹스원료가 채워진 빙과용기의 입구부가 295℃의 열로 가열되는 공정이 진행되고, 가열된 빙과용기의 입구부는 가압수단에 의하여 가압되어진다.Next, a process is performed in which the inlet portion of the ice cream container filled with the primary and secondary ice cream mixture raw materials is heated with a heat of 295 ° C. as described above, and the inlet portion of the heated ice cream container is pressed by a pressurizing means. Lose.

따라서, 가열된 상태의 빙과용기의 입구부가 가압됨으로써, 납작하게 밀봉되어진다.Therefore, the inlet portion of the frozen ice container in the heated state is pressurized, whereby it is flatly sealed.

이어서, 상기와 같이 빙과액 믹스원료가 채워져 밀봉된 상태의 빙과용기의 표면에는 이물질이나 원료액이 묻어 있기 때문에 이를 깨끗하게 물로 세척하는 동시에 물기를 제거하는 공정이 진행되어진다.Subsequently, since the surface of the frozen ice container filled with the ice cream mix raw material is sealed as described above, foreign matter or raw material liquid is buried, the process of washing the water with water and removing water is performed.

다음으로, 세척된 빙과용기는 가로/세로 일정한 간격으로 다수의 홈이 형성된 트레이로 옴기게 되는데, 트레이의 홈에 삽입시켜 정렬시키게 된다.Next, the frozen ice container is chopped into a tray formed with a plurality of grooves at regular intervals horizontally and vertically, and inserted into the grooves of the tray to be aligned.

연이어, 상기 빙과용기가 담긴 트레이를 -32∼-38℃의 급동실에 30분에서 50분간 통과시켜 얼려지게 한다.Subsequently, the tray containing the frozen container is passed through a barrel at -32 to -38 ° C for 30 to 50 minutes to freeze.

이에따라 얼려진 상태의 빙과용기를 냉동포장하여 제품화시킬 수 있게 된다.Accordingly, the frozen ice container in the frozen state can be frozen and commercialized.

한편, 상기 2종류, 즉 1차 충전 빙과액 믹스원료와 2차 충전 빙과액 믹스원료는 서로 섞이지 않고 상하 적층 구조로 되기 위해서는 그 물성(비중, 점도)의 차이를 이용하게 되는데, 상술한 물성치(비중, 점도)가 가장 적합한 것으로서 실험되었고 그 이유는 다음과 같다.On the other hand, the two types, that is, the primary filling ice cream mix raw material and the secondary filling ice cream mix raw material is to use the difference in the physical properties (specific gravity, viscosity) in order to form a vertically stacked structure without mixing with each other, Specific gravity, viscosity) was tested as the most suitable for the following reasons.

예를들어, 2차 충전 빙과액 믹스원료의 점도를 증가시키기 위하여 안정제의 사용량을 증가시키게 되는 바, 이때 점도가 증가하게 되면 믹스원료의 조직이 끈적끈적거리게 되어 품질을 떨어드리게 되어 빙과류 특유의 시원한 맛과 풍미가 없어지게 된다.For example, the amount of stabilizer is increased to increase the viscosity of the secondary filling ice cream mix raw material. If the viscosity is increased, the texture of the mix raw material becomes sticky and the quality is lowered. The taste and flavor will be lost.

또한, 믹스원료의 비중차이를 크게 하려면, 고형분의 량을 증가시키야 하는데, 이를 위해서는 당류를 보강하여야 하지만, 당류를 많이 보강하게 되면 믹스원료간의 상대감미도가 강하게 되어 빙과류로서 부적합하게 되고, 또한 당도가 높으면 빙점강하로 유통중에 쉽게 빙과류가 녹게 된다.In addition, in order to increase the specific gravity difference of the mixed raw materials, it is necessary to increase the amount of solids. To this end, sugars need to be strengthened. However, when a large amount of sugars are strengthened, the relative sweetness of the mixed raw materials becomes strong, making it unsuitable as an ice cream. If it is high, ice cream will melt easily during distribution due to the freezing point drop.

따라서, 상술한 1차 충전 빙과액 믹스원료와 2차 충전 빙과액 믹스원료의 물성치가 가정 적합하다.Therefore, the physical properties of the primary fill ice cream mix raw material and the secondary fill ice cream mix raw material described above are assumed to be suitable.

이상에서 본 바와 같이, 본 발명에 따른 빙과류 제조 방법과 그것의 빙과액에 의하면 서로 다른 색과 맛을 갖는 빙과액 원료를 튜브형 빙과용기에 상하 적층구조로서 서로 섞이지 않게 충전하여 냉동 제품화함으로써, 두 가지의 맛을 즐길 수 있어 소비자의 취향을 충족시킬 수 있다.As seen above, according to the ice-cream production method and the ice-cream liquid thereof according to the present invention, by filling the tubular ice-cream container with the upper and lower lamination structure in a tubular ice-cream container so as not to mix with each other, the two products are frozen. You can enjoy the taste of the food to satisfy the taste of consumers.

Claims (9)

빙과액 믹스 원료를 검사하여 배합비에 맞게 배합하는 공정과, 배합된 빙과액 믹스 원료를 고루 섞어 균질화시키는 공정과, 균질화 된 빙과액 믹스 원료를 고온으로 살균하는 공정과, 살균된 빙과액 믹스 원료를 4℃ 이하로 냉각하는 동시에 향료및 과즙을 투입하여 숙성시키는 공정과, 숙성된 빙과액 믹스원료를 동결화시키는 공정과, 동결화 된 빙과액 믹스원료중 하나의 원료를 튜브형 용기에 채워지지 않게 일정량을 1차 충전하는 공정과, 튜브형 용기에 1차로 채워진 원료 위로 또 다른 빙과액 믹스원료를 2차 충전하는 공정과, 서로 다른 색과 맛을 갖는 2가지 이상의 빙과액 믹스 원료로 채워진 튜브형 빙과용기의 입구부에 열을 가하는 동시에 가압하여 밀봉되도록 한 공정과, 빙과액 믹스원료가 채워져 밀봉된 다수의 빙과용기를 트레이에 일정간격으로 담는 공정과, 상기 트레이에 담긴 빙과용기를 급동실을 통과시켜 냉동 경화되도록 하여 포장하는 공정으로 이루어진 것을 특징으로 하는 빙과류의 제조 방법.Inspecting the ice cream mix raw materials and blending them according to the mixing ratio, mixing and homogenizing the mixed ice cream mix raw materials, sterilizing the homogenized ice cream mix raw materials at high temperature, and sterilizing ice cream mix raw materials. Cooling below 4 ℃ and adding fragrance and fruit juice to aging, freezing the aged ice cream mix raw material, and freezing ice fruit mix raw material to prevent filling the tubular container with a certain amount. The primary filling process, the secondary filling of another ice cream mix material over the primary filled material in the tubular container, and the inlet of the tubular ice container filled with two or more ice cream mix raw materials of different colors and flavors. The process of applying heat to the part and pressurizing it to seal it, and filling the ice cream mix raw material with a plurality of sealed ice cream containers on the tray A step that holds the distance method of producing an ice cream, characterized in that the ice cream was passed through a grade Gym containers held by the trays consisting of a step of packaging to ensure that curing Refrigeration. 제 1 항에 있어서, 상기 빙과용기에 빙과액 믹스원료가 1차 충전된 후, 용기내로 에어를 공급하여 1차 충전된 믹스원료의 표면을 평평하게 해주는 동시에 2차 충전 원료가 용이하게 채워지도록 빙과용기의 상부 공간을 팽팽하게 해주는 공정이 진행되는 것을 특징으로 하는 빙과류의 제조 방법.According to claim 1, wherein the ice cream container is first filled with the ice cream mix raw material, and then supplied air to the container to flatten the surface of the primary filled mix raw material and at the same time to easily fill the secondary filling raw material Process for making the upper space of the container taut, characterized in that the process for producing ice cream. 제 1 항에 있어서, 상기 빙과용기에 또 다른 빙과액 믹스원료가 2차 충전된 후, 넘치게 된 량을 제거하여 주는 공정이 진행되는 것을 특징으로 하는 빙과류의 제조 방법.The method of claim 1, wherein after the second filling of the ice cream mix raw material to the ice cream container, a process of removing the overflowed amount is carried out. 제 1 항에 있어서, 상기 빙과액 믹스원료가 동결수단에 의하여 동결화 된 후, 1차 충전 빙과액 믹스원료는 3∼4℃로 토출되어지고, 2차 충전 빙과액 믹스원료는 -3℃로 토출되도록 한 것을 특징으로 하는 빙과류의 제조방법.The method of claim 1, wherein after the frozen ice mix material is frozen by the freezing means, the primary fill ice cream mix raw material is discharged at 3 to 4 ° C, and the secondary fill ice cream mix raw material is -3 ° C. Ice cream manufacturing method characterized in that to be discharged. 빙과용기에 채워지는 빙과액으로서, 1차로 일정량이 채워지게 되는 1차 충전 빙과액 믹스원료는 정백당 7∼9중량%, 물엿(75Brix) 17∼19중량%, 액상과당 4∼6중량%, 물엿(70Brix) 19∼21중량%, 안정제 0.22∼0.42중량%, 구연산 0.1중량%, 파인애플과즙(65Brix) 0.1∼0.3중량%, 향료 0.2∼0.4중량%, 식용색소 0.2∼0.4중량%, 배합수 43.7792∼52.3792중량%를 혼합하여 이루어지고, 상기 1차 충전 빙과액 믹스원료의 표면 위로 채워지게 되는 2차 충전 빙과액 믹스원료는 정백당 3∼5 중량%, 아이스당 4∼6중량%, 색상과당 16∼19중량%, 야자경화유 0.3∼0.6중량%, 탈지분유 0.3∼0.6중량%, 안정제 0.1∼0.3중량%, 유화제(모노글리세라이드) 0.1중량%, 구연산 0.1∼0.3중량%, 식용색소 R-2 0.001중량%, 식용색소 R-4 0.001중량%, 배퓨레 5.0∼7.0중량%, 향료 0.1∼0.3중량%, 배합수 60.798∼70.998중량% 를 혼합하여 이루어진 것을 특징으로 하는 빙과액.As an ice cream filled in the ice container, the primary fill ice cream mix raw material to be filled in a predetermined amount is 7 to 9% by weight per starch, 17 to 19% by weight starch syrup (75Brix), 4 to 6% by weight liquid fructose, starch syrup (70Brix) 19-21 wt%, stabilizer 0.22-0.42 wt%, citric acid 0.1 wt%, pineapple juice (65 Brix) 0.1-0.3 wt%, flavor 0.2-0.4 wt%, food coloring 0.2-0.4 wt%, compounded water 43.7792 The secondary filling ice cream mix raw material, which is made by mixing ˜52.3792 weight% and is filled on the surface of the primary filling ice cream mix raw material, is 3 to 5 weight% per white, 4 to 6 weight% per ice, and color fructose 16 ~ 19% by weight, palm hardened oil 0.3-0.6% by weight, skimmed milk powder 0.3-0.6% by weight, stabilizer 0.1-0.3% by weight, emulsifier (monoglyceride) 0.1% by weight, citric acid 0.1-0.3% by weight, food coloring R-2 0.001% by weight, food coloring R-4 0.001% by weight, bae puree 5.0-7.0% by weight, fragrance 0.1-0.3% by weight, blending water 60.798-70.998% by weight Ice cream, characterized in that made. 제 5 항에 있어서, 상기 1차 충전 빙과액 믹스원료의 안정제는 LBG 45중량%, 구아검 48.1중량%, 카라기난 6.9중량%를 혼합하여 이루어진 것을 특징으로 하는 빙과액.6. The ice cream according to claim 5, wherein the stabilizer of the primary filling ice cream mix raw material is made by mixing 45% by weight of LBG, 48.1% by weight of guar gum, and 6.9% by weight of carrageenan. 제 5 항에 있어서, 상기 1차 충전 빙과액 믹스원료의 물성치로서, 고형분이 전체중량에서 40.9중량%를 차지하고, 당도는 40.9%, 점도는 500cps, 비중은 1.15, 상대감미도는 21 인 것을 특징으로 하는 빙과액.[6] The method of claim 5, wherein, as the physical properties of the primary fill ice cream mix raw material, solids occupy 40.9% by weight of the total weight, the sugar content is 40.9%, the viscosity is 500cps, the specific gravity is 1.15, and the relative sweetness is 21. Ice cream to do. 제 5 항에 있어서, 상기 2차 충전 빙과액 믹스원료의 안정제는 LBG 30중량%, 구아검 47중량%, 카라기난 15중량%, 잔탄검 1.5중량%, 덱스트린 6.5중량%를 혼합하여 이루어진 것을 특징으로 하는 빙과액.The method of claim 5, wherein the stabilizer of the secondary filling ice cream mix raw material is characterized in that the mixture of LBG 30% by weight, guar gum 47% by weight, carrageenan 15% by weight, xanthan gum 1.5% by weight, dextrin 6.5% by weight Ice cream to do. 제 5 항에 있어서, 상기 2차 충전 빙과액 믹스원료의 물성치로서, 고형분이 전체중량에서 28.1중량%를 차지하고, 당도는 27.3%, 점도는 50cps∼60cps, 비중은 1.07, 상대감미도는 20 인 것을 특징으로 하는 빙과액.6. The method of claim 5, wherein, as the physical properties of the secondary filling ice cream mix raw material, solids account for 28.1% by weight of total weight, sugar content of 27.3%, viscosity of 50 cps to 60 cps, specific gravity of 1.07, and relative sweetness of 20. Ice cream characterized by.
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US4223043A (en) * 1978-10-16 1980-09-16 Oliver Johnson Detachable cell frozen confection forming and holding apparatus
JPS5618551A (en) * 1979-07-26 1981-02-21 Morinaga & Co Ltd Preparation of multilayered ice cream
JPS61239845A (en) * 1985-04-16 1986-10-25 Hideki Inoue Production of float icecream in package
JPS63248351A (en) * 1987-04-03 1988-10-14 C Seven Kk Two-layered frozen food and preparation thereof
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