KR19990070911A - Manufacturing method of illite synthetic cotton - Google Patents
Manufacturing method of illite synthetic cotton Download PDFInfo
- Publication number
- KR19990070911A KR19990070911A KR1019980006034A KR19980006034A KR19990070911A KR 19990070911 A KR19990070911 A KR 19990070911A KR 1019980006034 A KR1019980006034 A KR 1019980006034A KR 19980006034 A KR19980006034 A KR 19980006034A KR 19990070911 A KR19990070911 A KR 19990070911A
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- illite
- cotton
- polyester chip
- fiber
- mixed
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Abstract
본 발명은 일라이트 합성솜의 제조방법에 관한 것으로 1500~3000멧쉬정도의 미세분말로 가공한 일라이트를 폴리에스테르 칩에 2~5중량% 비율로 혼합하여 약 150℃에서 1시간정도 교반하므로서 일라이트 분말을 폴리에스테르칩에 부착시켜 마스터베치를 얻고 이것을 섬유제조용 폴리에스테르칩과 5 : 5의 비율로 혼합하여 가열건조시킨 다음 방사용 호-퍼에 투입하여 방사구멍으로 용융방사하여 일라이트 혼합섬유를 만들고 이를 연신하면서 크림프(Crimp)가공한 다음 일정길이로 절단하여 솜을 제조하므로서 충분한 원적외선의 방출로 항균성과 항곰팡이성 및 유해가스흡착성이 높은 기능성 일라이트 솜을 얻는 것임.The present invention relates to a method for producing an illite synthetic cotton and blended with a fine powder of about 1500 ~ 3000 mesh to a polyester chip at a ratio of 2 to 5% by weight and stirred for about 1 hour at about 150 ℃ A light powder is attached to a polyester chip to obtain a masterbatch, mixed with a polyester chip for fiber manufacturing at a ratio of 5: 5, and dried by heating, and then injected into a spinning hopper and melt-spun into a spinning hole to mix the illite mixed fiber. It is to make a cotton wool by cutting and then cutting it to a certain length while stretching it to obtain a functional illite cotton with high antibacterial, anti-mildew and harmful gas adsorption by releasing sufficient infrared rays.
Description
본 발명은 항균성과 항곰팡이성 및 유해가스 흡착성이 특히 높은 일라이트를 미세분말로 만들어 폴리에스테르칩에 혼합하여 상당시간 가열 교반하므로서 일라이트가 부착된 폴리에스테르칩을 제조하고 이를 마스터베치로 하여 합성섬유제조용 폴리에스테르칩과 5 : 5의 비율로 혼합하여 열풍으로 건조시킨 다음 방사용 호-퍼에 넣고 용융 방사하여 일라이트 함유비율이 적어도 0.9~2.3중량% 정도되는 모노필라멘트를 얻고 이를 연신하면서 크림프 가공하고 절단하여 솜을 제조하므로서 원적외선의 방출량이 최고조로 되는 일라이트 합성솜을 얻는 것인데 이렇게 제조된 솜은 탄력성과 촉감 보온성이 좋으면서 항균성과 항곰팡이성 및 유해가스 흡착기능이 높은 기능을 가지게 된다.The present invention is to produce a polyester chip with an illite attached to the polyester chip by mixing the polyester powder with a high antimicrobial, anti-fungal and harmful gas adsorption into a fine powder to heat stirring for a considerable time and synthesized it as a masterbatch Mixed with a polyester chip for fiber manufacturing at a ratio of 5: 5, dried with hot air, put into a spinning hopper and melt spinning to obtain a monofilament having an illite content of at least 0.9 to 2.3% by weight, which is then crimped. By producing the cotton by processing and cutting, it is obtained the illite synthetic cotton that emits the highest infrared rays. The cotton thus prepared has a high elasticity, good touch insulation, and high antibacterial, anti-fungal and harmful gas adsorption. .
일라이트(illite)[KAι4(AιSi7O20)(OH4)]는 점토광물로서 바이오세라믹과 같이 원적외선과 음이온을 방출하므로 세균의 번식을 억제하고 살균하는 항균성과 곰팡이의 번식을 억제하고 곰팡이를 죽여 악취의 발생을 막고 냄새를 제거하는 항곰팡이성을 가지고 있으면서 일라이트에서 방출되는 원적외선은 인체에 가장 좋은 5~20파장범위에 속하는 원적외선이기 때문에 인체에 가장 깊숙이 침투하여 신진대사를 촉진해주고 혈액순환을 좋게 하여 효소의 생성을 부활시키고 노화된 세포를 활성화시켜 인체내의 노폐물과 잉여 지방질의 배설을 촉진시키는 작용을 하는 것으로 알려져 있으며 유해 가스의 흡착제거 성능도 우수한 물질로 이미 확인이 되어 있다.Illite [KAι 4 (AιSi 7 O 20 ) (OH 4 )] is a clay mineral that emits far infrared rays and anions like bioceramic. Far infrared rays emitted from the illite while preventing the occurrence of odors and removing odors by killing them are far infrared rays belonging to the 5-20 wavelength range which is the best for the human body, so they penetrate deeply into the human body to promote metabolism and promote blood It is known to play a role in promoting the production of enzymes by activating circulation and activating aged cells to promote the excretion of waste and excess fats in the human body.
그러므로 이를 솜으로 만들게 되면 탄력성과 촉감과 보온성이 양호하면서 원적외선까지 방출되므로 인체에 원적외선을 방사하여 신진대사를 촉진시켜주고 세포활성화를 통해 피로회복 및 성인병 예방에 기여할 수 있는 효과를 낼수 있고 인체에 가해지는 각종의 유해 가스를 흡착제거하여 인체를 보호하는 기능성 솜을 공급할 수 있게 된다.Therefore, if it is made of cotton, it has good elasticity, touch, and warmth, and it is released to far infrared rays, so it can radiate far infrared rays to the human body to promote metabolism and can contribute to recovery of fatigue and prevention of adult diseases through cell activation. It will be able to supply a functional cotton to protect the human body by adsorption and removal of various harmful gases.
그러므로 종래에도 맥반석을 비롯하여 바이오세라믹과 같은 원적외선 방출물질을 섬유제조에 이용하는 것이 공지되어 있는 실정이다.Therefore, in the past, it is well known that far infrared emitting materials such as bioceramics, including elvan, are used for fabrication.
그러나 종래 바이오세라믹 함유섬유는 바이오세라믹이 20여종의 금속물질과 점토를 혼합하여 1500℃로 가열하여 분말로 가공하여 만든 것을 사용하므로 분말의 입자가 커서 가공이 난이하고 가격도 고가로 되어 솜으로서의 상품가치를 가지지 못하는 문제점이 있었다.However, the conventional bioceramic-containing fiber is made of bioceramic mixed with 20 kinds of metals and clay and heated to 1500 ℃ and processed into powder, so that the powder particles are large and difficult to process and the price is high. There was a problem of not having value.
본 발명은 위와 같은 종래의 결점이나 문제점을 개선하여 우리나라에서 부담없이 구입할 수 있는 점토광물인 일라이트를 미세분말로 가공하여 최적량을 섬유와 혼하하여 충분한 원적외선이 방출되게 솜을 제조하므로서 항균, 항곰팡이 성능 및 유해가스 흡착제거능력이 우수한 기능성 솜을 제공하는 것인데 이를 보다 상세히 설명하면 다음과 같다.The present invention improves the above conventional drawbacks and problems by processing the illite, which is a clay mineral that can be purchased freely in our country with fine powder, by mixing the optimum amount with the fiber to produce cotton so that sufficient far-infrared radiation is released. It is to provide a functional cotton with excellent mold performance and removal ability of harmful gases, which will be described in more detail as follows.
1500~3000멧쉬정도의 미세분말로 가공(일라이트 분말을 공중에 분사시켜 집진기로 체취하는 가공방법)하여 얻은 일라이트 분말을 섬유제조용 폴리에스테르칩에 2~5중량%의 비율로 혼합하여 가열교반기 속에 넣고 150℃정도에서 약 1시간정도 교반하여 일라이트분말이 폴리에스테르칩에 골고루 부착된 마스터베치(Master batch)를 얻고 이를 섬유용 폴리에스테르칩과 5 : 5의 비율로 혼합하여 회전건조기에 투입하여 25~30분간 회전시키면서 150℃로 가열 거조시켜서 수분을 제거시키고 이를 방사용 호-퍼에 투입하고 스크류방사기의 온도가 260℃~270℃정도되는 상태에서 6-15데니어 정도의 굵기로 용융방사하여 일라이트 함량이 0.9~2.3중량% 범위가 되는 모노필라멘트를 얻고 이를 공지된 방법에 따라 연신하면서 크림프 가공하고 2~15cm크기로 절단하여 솜을 제조하는 것이다.Heated agitator is mixed with fine powder obtained by processing into fine powder of 1500 ~ 3000 mesh (processing method injecting illite powder into the air and sifting it with dust collector) in the ratio of 2 to 5% by weight to polyester chip for textile manufacturing. After stirring for about 1 hour at about 150 ℃, get a master batch in which the illite powder is evenly attached to the polyester chip, and mix it with the fiber polyester chip at a ratio of 5: 5 and put it in a rotary dryer. Rotate to 150 ℃ while rotating for 25 ~ 30 minutes to remove moisture, and put it into spinning hopper and melt spinning with a thickness of 6-15 denier while the temperature of screw spinning machine is about 260 ℃ ~ 270 ℃. To obtain a monofilament in the range of the illite content in the range of 0.9 to 2.3% by weight, crimped while stretching it according to a known method, and cut to 2-15 cm in size to prepare a cotton. Will.
이와 같이된 본 발명은 일라이트를 1500~3000멧쉬정도로 미세분말하여 일정량을 함성섬유제조용 폴리에스테르칩에 부착시켜 마스터베치를 만들어 이를 함성섬유제조용 폴리에스테르칩과 5 : 5의 비율로 혼합하여 열풍으로 건조시키고 이것을 용융방사기로 6-15데니어 정도의 굵기로 방사하기 때문에 방사과정에서 절사 염려를 하지 않아도 되는 최적량의 일라이트를 섬유에 혼합하여 일라이트 혼합섬유를 제고할 수 있는 효과를 낼수 있으며 이로인해 원적외선의 방출량이 만족한 일라이트 합성섬유를 제조할 수 있고 크림프 가공을 하여 2~15cm정도로 절단하여 솜을 제조하기 때문에 탄성과 촉감 그리고 보온성이 양호하면서 항균성과 항곰팡이성 그리고 유해가스 흡착성능이 높은 효과를 낼수가 있고 일라이트를 미세분말체(1500~3000멧쉬정도)로 가공하여 합성섬유제조용칩에 묻혀 마스터베치를 제조하고 이를 합성섬유와 일정비율로 혼합하여 방사하기 때문에 일라이트 함량이 정확하게 되고 방사 및 가공이 용이하여 양질의 솜을 만들 수 있다.The present invention as described above is finely powdered to about 1500 ~ 3000 mesh to attach a certain amount to the polyester chip for producing a synthetic fiber to make a master beech mixed with a polyester chip for producing a textile fiber in a ratio of 5: 5 to hot air It is dried and spun at a thickness of about 6-15 deniers using a melt spinning machine, so that the optimal amount of illite that does not have to worry about cutting off can be mixed with the fiber to improve the illite mixed fiber. Due to this, it is possible to manufacture an illite synthetic fiber that satisfies the emission of far-infrared rays, and to produce cotton by cutting it to about 2 ~ 15cm by crimping process, it has good elasticity, touch and warmth, and has good antibacterial, antifungal and harmful gas adsorption performance. It can produce high effect, and it is processed into fine powder (about 1500 ~ 3000 mesh) It is embedded in the chip for synthetic fiber manufacturing and manufactures a master beet and mixes it with synthetic fiber in a certain ratio so that the illite content is precise and spinning and processing is easy to make high-quality cotton.
따라서 이 합성솜을 보온재로 사용하게 되면 보온성은 물론 원적외선의 작용효과에 따라 인체의 신진대사를 촉진시켜주고 피부를 통해 인체에 작용하는 유해가스까지 흡착제거하여 인체를 보호 할뿐 아니라 피로회복 및 성인병 예방에 기여할 수 있는 획기적인 효과를 낼 수가 있어서 지금까지 알려진 다른 종류의 바이오세라믹 혼합섬유 솜보다 이용가치가 높은 장점을 발휘하게 된다.Therefore, when using this synthetic cotton as a heat insulating material, it promotes the metabolism of the human body according to the effect of warmth and far-infrared rays, adsorbs and removes harmful gases acting on the human body through the skin, and protects the human body, preventing fatigue and preventing adult diseases. It can have a significant effect that can contribute to the high value of use than other types of bioceramic mixed fiber cotton known so far.
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KR1019980006034A KR100267350B1 (en) | 1998-02-20 | 1998-02-20 | Process for preparing illite synthetic cotton |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010020071A (en) * | 1999-08-31 | 2001-03-15 | 조민호 | Manufacturing method of far infrared radiation polyester fiber containing loess. |
KR20010074214A (en) * | 2001-04-10 | 2001-08-04 | 김동주 | Anfibacterial cotton manafacturing and antibscterial which is manufactuved by |
KR100438382B1 (en) * | 2002-02-06 | 2004-07-02 | 정형식 | Method for making synthetic cotton |
KR100467101B1 (en) * | 2001-08-13 | 2005-01-24 | 김희삼 | A manufacturing method of man made fiber and nonwoven fabric to use illite |
KR102026086B1 (en) | 2018-10-26 | 2019-09-27 | 전병민 | Composition for preparing febrific synthetic cotton and preparation of the febrific synthetic cotton by using it |
KR102229914B1 (en) * | 2020-09-03 | 2021-03-19 | 바이오신텍스 주식회사 | A manufacturing method of man made fiber using clay mineral |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100407220B1 (en) * | 2000-03-20 | 2003-11-28 | (주)성신텍스타일 | method for manufacturing of functional fiber clay and mica as base material |
KR20170000307A (en) | 2015-06-23 | 2017-01-02 | 김민재 | Multi function pp filament and Products of mixture of polypropylene resin with illite |
KR101907688B1 (en) | 2017-11-30 | 2018-10-15 | 주식회사 큐링 | Latent potential crimped filament yarn with far-infrared radiation function and preparation method thereof |
KR101960457B1 (en) | 2018-07-30 | 2019-03-21 | 주식회사 파텍스 | Production method of high-functionality filament yarn containing illite |
-
1998
- 1998-02-20 KR KR1019980006034A patent/KR100267350B1/en not_active IP Right Cessation
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010020071A (en) * | 1999-08-31 | 2001-03-15 | 조민호 | Manufacturing method of far infrared radiation polyester fiber containing loess. |
KR20010074214A (en) * | 2001-04-10 | 2001-08-04 | 김동주 | Anfibacterial cotton manafacturing and antibscterial which is manufactuved by |
KR100467101B1 (en) * | 2001-08-13 | 2005-01-24 | 김희삼 | A manufacturing method of man made fiber and nonwoven fabric to use illite |
KR100438382B1 (en) * | 2002-02-06 | 2004-07-02 | 정형식 | Method for making synthetic cotton |
KR102026086B1 (en) | 2018-10-26 | 2019-09-27 | 전병민 | Composition for preparing febrific synthetic cotton and preparation of the febrific synthetic cotton by using it |
KR102229914B1 (en) * | 2020-09-03 | 2021-03-19 | 바이오신텍스 주식회사 | A manufacturing method of man made fiber using clay mineral |
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KR100267350B1 (en) | 2000-10-16 |
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