KR19990058309A - Butt laser welding plate overlap prevention device - Google Patents
Butt laser welding plate overlap prevention device Download PDFInfo
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- KR19990058309A KR19990058309A KR1019970078408A KR19970078408A KR19990058309A KR 19990058309 A KR19990058309 A KR 19990058309A KR 1019970078408 A KR1019970078408 A KR 1019970078408A KR 19970078408 A KR19970078408 A KR 19970078408A KR 19990058309 A KR19990058309 A KR 19990058309A
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Abstract
본 발명은 맞대기레이저용접을 하기 위하여 용접용 판재들을 정렬할 때 양 판재의 용접부사이가 오버랩(overlap)되는 것을 방지하는 맞대기레이저용접용 판재오버랩방지장치에 관한 것으로서, 본 발명의 일실시예에 따른 맞대기레이저용접용 판재오버랩방지장치는 고정구와, 상기 하부고정구에 제1 용접용 판재를 압박지지하는 제1 상부고정구와, 상기 하부고정구에 제2 용접용 판재를 압박지지하는 제2 상부고정구와, 상기 제1 용접용 판재쪽으로 제2 용접용 판재를 밀어서 양쪽 판재의 용접부를 밀착시키는 판재푸쉬장치를 구비하고 있는 판재정렬장치에 있어서, 상기 제2 상부고정구는 제2 용접용 판재가 판재푸쉬장치에 의해 이동되는 도중 제1 용접용 판재위로 오버랩(overlap)되지 않도록 제2 용접용 판재를 가압하는 가압수단을 구비하며, 상기 판재푸쉬장치는 제2 용접용 판재를 하부에서 부착하여 이동시키는 전자석과 공압실린더를 구비하고 있는 것을 특징으로 하므로, 맞대기레이저용접을 하기 위하여 용접용 판재들을 맞대기정렬할 때 양 판재의 용접부가 상호 오버랩(overlap)됨으로서 발생하는 불필요한 작업중단을 방지하여 연속적인 용접작업을 가능하게 하는 뛰어난 효과가 있다.The present invention relates to a butt laser welding sheet overlap prevention device for preventing overlap between the welded portions of both plates when aligning the welding plate for the butt laser welding, according to an embodiment of the present invention The butt laser welding plate overlap prevention device includes a fixture, a first upper fixture for pressing and supporting the first welding plate on the lower fixture, a second upper fixture for pressing and supporting the second welding plate on the lower fixture; A plate alignment device comprising a plate push device for pushing a second welding plate toward the first welding plate to bring the welding portions of both plates into close contact with each other, wherein the second upper fixing tool includes a second welding plate attached to the plate pushing device. And pressing means for pressurizing the second welding plate such that the second welding plate is not overlapped on the first welding plate while being moved by the plate. The sheath device is characterized in that it comprises an electromagnet and a pneumatic cylinder for attaching and moving the second welding plate from the bottom, so that the welds of the two plates overlap each other when the plates are welded for butt laser welding. There is an excellent effect that enables continuous welding work by preventing unnecessary work interruption caused by overlap.
Description
본 발명은 맞대기레이저용접을 하기 위하여 용접용 판재들을 정렬할 때 양 판재의 용접부사이가 오버랩(overlap)되는 것을 방지하는 맞대기레이저용접용 판재오버랩방지장치에 관한 것이다.The present invention relates to a butt laser welding sheet overlap prevention device which prevents overlap between welded portions of both plates when aligning the welding sheet for butt laser welding.
레이저용접기로 용접을 하기 위해서는 두 판재가 이루는 용접선이 레이저빔의 궤적과 일치하고 단차나 틈새가 없도록 용접고정구상에서 양 판재의 용접부가 맞닿도록 정렬하여 고정시킨 후 용접작업을 한다.To weld with a laser welding machine, the welding line formed by the two plates coincides with the trajectory of the laser beam, and the welding parts of both plates are aligned and fixed on the welding fixture so that there is no step or gap.
종래의 판재정렬장치는 도1(a)와 도1(b)에 도시된 바와 같이 제1 용접용 판재(5)를 제1 상부고정구(1)와 제1 하부고정구(3)로 고정시킨 상태에서, 제2 용접용 판재(6)를 제1 용접용 판재(5)와 맞닿도록 제2 하부고정구(3')상에서 공압실린더(7)로 작동되는 푸셔(8)로 밀어서 접촉시킨 다음, 제2 상부고정구(2)로 고정시킨다. 이렇게 고정된 상태에서 레이저용접기로 상기 정렬된 용접부(9)를 따라 용접을 수행한다.In the conventional sheet aligning apparatus, as shown in FIGS. 1A and 1B, the first welding plate 5 is fixed to the first upper fixture 1 and the first lower fixture 3. In which the second welding plate 6 is brought into contact with the pusher 8 actuated by the pneumatic cylinder 7 on the second lower fixture 3 ′ so as to abut against the first welding plate 5. 2 Fix it with the upper fixture (2). In this fixed state, welding is performed along the aligned welded portion 9 with a laser welder.
그러나, 상기와 같은 판재정렬장치에 의하면, 제2 용접용 판재(6)를 미는 푸셔(8)의 힘이 너무 강하거나 판재가 다소 변형되어 있는 경우 양 판재(6,8)가 맞닿는 용접부(9)가 상호 오버랩(overlap)되어 용접이 불가능하게 되는 문제점이 있었다.However, according to the above-described sheet aligning device, the welding part 9 which the two plates 6 and 8 abut when the force of the pusher 8 pushing the second welding plate 6 is too strong or the plate is somewhat deformed. ) Overlap with each other (overlap) there was a problem that the welding is impossible.
따라서, 본 발명은 상기 문제점을 해결하기 위하여 이루어진 것으로서, 본 발명의 목적은 맞대기레이저용접을 하기 위하여 용접용 판재들을 정렬할 때 양 판재의 용접부가 상호 오버랩(overlap)됨으로서 발생하는 불필요한 작업중단을 방지하여 연속적인 용접작업을 가능하게 하는 맞대기레이저용접용 판재오버랩방지장치를 제공하는데 있다.Accordingly, the present invention has been made to solve the above problems, and an object of the present invention is to prevent unnecessary work interruption caused by overlapping welding parts of both plates when aligning welding plates for butt laser welding. To provide a sheet overlap protection device for butt laser welding that enables continuous welding operation.
도1은 종래의 맞대기용접용 판재정렬장치로서,1 is a conventional butt welding sheet material sorting device,
도1(a)는 제1 판재를 고정시킨 상태에서 제2 판재를 푸셔로 밀기전의 상태를 도시한 개략측면도,Fig. 1 (a) is a schematic side view showing a state before pushing the second plate with the pusher while the first plate is fixed;
도1(b)는 제2 판재를 고정된 제1 판재쪽으로 민 후 양 판재의 용접부가 상호 오버랩(overlap)된 상태를 도시한 개략측면도,Figure 1 (b) is a schematic side view showing a state in which the welded portions of both plates overlap with each other after pushing the second plate toward the fixed first plate;
도2는 본 발명의 일실시예인 맞대기레이저용접용 판재오버랩방지장치를 도시한 개략측단면도.Figure 2 is a schematic side cross-sectional view showing a sheet overlap prevention device for butt laser welding of one embodiment of the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
1,2:제1 및 제2 상부고정구 3,3':하부고정구1,2: 1st and 2nd upper fixture 3,3 ': Lower fixture
4:판재푸쉬장치 5,6:제1 및 제2 용접용 판재4: plate pushing device 5, 6: plate for first and second welding
7:공압실린더 8:푸셔7: Pneumatic cylinder 8: Pusher
9:용접부 10:가압수단9: weld 10: pressure
11:본체 12:압축스프링11: body 12: compression spring
13:볼베어링 14:하부면13: Ball bearing 14: Bottom view
15,16:제1 및 제2 조정나사 20:전자석15,16: 1st and 2nd adjusting screw 20: electromagnet
상기 목적을 달성하기 위하여 본 발명의 맞대기레이저용접용 판재오버랩방지장치는 하부고정구와, 상기 하부고정구에 제1 용접용 판재를 압박지지하는 제1 상부고정구와, 상기 하부고정구에 제2 용접용 판재를 압박지지하는 제2 상부고정구와, 상기 제1 용접용 판재쪽으로 제2 용접용 판재를 밀어서 양쪽 판재의 용접부를 밀착시키는 판재푸쉬장치를 구비하고 있는 판재정렬장치에 있어서, 상기 제2 상부고정구는 제2 용접용 판재가 판재푸쉬장치에 의해 이동되는 도중 제1 용접용 판재위로 오버랩(overlap)되지 않도록 제2 용접용 판재를 가압하는 가압수단을 구비하며, 상기 판재푸쉬장치는 제2 용접용 판재를 하부에서 부착하여 이동시키는 전자석과 공압실린더를 구비하고 있는 것을 특징으로 한다.In order to achieve the above object, the butt laser welding plate overlap prevention apparatus of the present invention includes a lower fixing tool, a first upper fixing tool for pressing and supporting a first welding plate on the lower fixing tool, and a second welding sheet material on the lower fixing tool. A plate alignment device comprising: a second upper fixture for pressing and supporting a plate; and a plate pushing device for pushing a second welding plate toward the first welding plate to bring the welding portions of both plates into close contact with each other. And a pressurizing means for pressurizing the second welding plate such that the second welding plate is not overlapped on the first welding plate while the second welding plate is moved by the plate pushing device, and the plate pushing device includes the second welding plate. It characterized in that it is provided with an electromagnet and a pneumatic cylinder to attach and move from the bottom.
이하, 본 발명의 실시예에 대하여 첨부도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도2는 본 발명의 일실시예인 맞대기레이저용접용 판재오버랩방지장치를 도시한 개략측단면도이다.Figure 2 is a schematic side cross-sectional view showing a butt laser welding plate overlap prevention apparatus of an embodiment of the present invention.
도2에 도시한 바와 같이, 본 발명의 일실시예에 의한 맞대기레이저용접용 판재오버랩방지장치는 하부고정구(3)에 제1 용접용 판재(5)를 압박지지하는 제1 상부고정구(1)와, 하부고정구(3')에 제2 용접용 판재(6)를 압박지지하는 제2 상부고정구(2)와, 상기 제1 용접용 판재(5)쪽으로 제2 용접용 판재(6)를 밀어서 양쪽 판재(5,6)의 용접부(9)를 밀착시키는 판재푸쉬장치(4)를 구비하고 있다.As shown in FIG. 2, the butt laser welding plate overlap prevention apparatus according to an embodiment of the present invention includes a first upper fixture 1 for pressing and supporting the first welding plate 5 on the lower fixture 3. And a second upper fixture 2 which press-supports the second welding plate 6 to the lower fixture 3 ', and pushes the second welding plate 6 toward the first welding plate 5. The board | plate material pushing apparatus 4 which closely contacts the welding part 9 of both board | plate materials 5 and 6 is provided.
상기 제2 상부고정구(2)에는 제2 용접용 판재(6)가 판재푸쉬장치(4)에 의해 이동되는 도중 제1 용접용 판재(5)위로 오버랩(overlap)되지 않도록 제2 용접용 판재(6)를 하방으로 가압하는 가압수단(10)이 설치되어 있다.The second upper plate 2 has a second welding plate (6) so that the second welding plate (6) is not overlapped on the first welding plate (5) during the movement by the plate push device (4) ( The pressurizing means 10 which presses 6) downward is provided.
상기 가압수단(10)은 원통형의 본체(11)와, 압축스프링(12)으로 가압된 채 상기 본체(11)에 내장되어 상기 제2 상부고정구(2)하부면(14)에 돌출되도록 설치된 볼베어링(13)과, 제2 용접용 판재(6)의 두께에 따라 상기 본체(11)의 높이를 조정하는 제1 조정나사(15)와, 상기 제1 조정나사(15)로 높이가 조정된 본체(11)를 고정시키는 제2 조정나사(16)를 구비하고 있다.The pressing means 10 is a ball bearing installed to protrude to the lower surface 14 of the second upper fixture 2 is built in the main body 11 while being pressed by the cylindrical body 11, the compression spring 12. (13) and a main body whose height is adjusted by the first adjusting screw 15 and the first adjusting screw 15 to adjust the height of the main body 11 according to the thickness of the second welding plate 6. The 2nd adjustment screw 16 which fixes (11) is provided.
상기 판재푸쉬장치(4)는 제2 용접용 판재(6)를 부착시키는 전자석(17)과, 상기 제2 용접용 판재(6)를 하부고정구(3')상에서 이동시키는 공압실린더(7)를 구비하고 있다.The plate pushing device 4 includes an electromagnet 17 for attaching the second welding plate 6 and a pneumatic cylinder 7 for moving the second welding plate 6 on the lower fixture 3 '. Equipped.
이와 같이 구성되어 있는 본 발명의 일실시예에 의한 맞대기레이저용접용 판재오버랩방지장치의 작용에 대하여 설명한다.The operation of the butt laser welding plate overlap prevention apparatus according to an embodiment of the present invention configured as described above will be described.
먼저, 제1 용접용 판재(5)를 하부고정구(3)상의 기준되는 위치에 정렬시킨 후 제1 상부고정구(1)로 압박하여 고정시킨 다음, 제2 용접용 판재(6)를 하부고정구(3')위에 올려놓고, 제2 상부고정구(2)에 설치된 가압수단(10)이 상기 제2 용접용 판재(6)를 가압할 수 있도록 제1 조정나사(15)로 높이를 적절히 조정한 후 제2 조정나사(16)로 고정시킨다.First, after aligning the first welding plate (5) to the reference position on the lower fixture (3) by pressing the first upper fixture (1) and then fixing the second welding plate (6) lower fixture ( 3 ') and adjust the height with the first adjusting screw 15 so that the pressing means 10 installed on the second upper fixing tool 2 can press the second welding plate 6. Secure with the second adjusting screw (16).
다음에, 상기 제2 용접용 판재(6)를 전자석(20)으로 부착시켜 공압실린더(7)에 의해 제1 용접용 판재(5)와 맞닿을 때 까지 민다.Next, the second welding plate 6 is attached with an electromagnet 20 and pushed until it comes into contact with the first welding plate 5 by the pneumatic cylinder 7.
이 때, 이동되는 제2 용접용 판재(6)는 가압수단(10)의 스프링(12)과 볼베어링(13)에 의해 압박되므로 제1 용접용 판재(5)와 오버랩(overlap)되지 않고 맞닿게 된다.At this time, the second welding plate 6 to be moved is pressed by the spring 12 and the ball bearing 13 of the pressing means 10 to be in contact with the first welding plate 5 without overlapping (overlap). do.
또한, 제2 용접용 판재(6)를 미는 푸셔를 전자석(20)으로 함으로써, 제2 용접용 판재(6)가 강한 힘으로 이동되더라도 제1 용접용 판재(5)와 맞닿으면 제2 용접용 판재(6)와 전자석(20)사이가 미끄러짐으로써 더 이상 판재에 무리한 힘을 주지 않게 되어 양 판재(5,6)의 오버랩(overlap)을 방지한다.Moreover, when the pusher which pushes the 2nd welding board 6 is made into the electromagnet 20, even if the 2nd welding board 6 moves with a strong force, when it contacts with the 1st welding board 5, 2nd welding The slip between the plate 6 and the electromagnet 20 prevents the plate from further exerting force, thereby preventing the overlap of the plates 5 and 6.
상기와 같이 제2 용접용 판재(6)가 제1 용접용 판재(5)와 맞닿도록 정렬되면, 제2 상부고정구(2)가 제2 용접용 판재(6)를 압박고정하게 된다. 상기 제2 상부고정구(2)의 하부면(14)에 돌출된 볼베어링(13)은 스프링(12)의 작용으로 본체(11)내로 함입된다. 따라서, 상기 고정구(2)가 움직여 판재(6)를 압박할 때에도 가압수단(10)의 높이는 변하지 않는다.When the second welding plate 6 is aligned with the first welding plate 5 as described above, the second upper fixing tool 2 press-fixes the second welding plate 6. The ball bearing 13 protruding from the lower surface 14 of the second upper fixture 2 is recessed into the body 11 by the action of the spring 12. Therefore, the height of the pressurizing means 10 does not change even when the fastener 2 moves to press the plate 6.
이와 같이 양 판재(5,6)를 정렬 및 고정시키고 난 후에는 레이저용접기로 양 판재(5,6)사이의 용접선을 따라 용접하는 작업을 수행하게 된다.After aligning and fixing the two plates 5 and 6 as described above, a welding process is performed along the welding line between the two plates 5 and 6 with a laser welding machine.
앞에서 설명한 바와 같이 본 발명의 일실시예인 맞대기레이저용접용 판재오버랩방지장치에 의하면, 맞대기레이저용접을 하기 위하여 용접용 판재들을 정렬할 때 양 판재의 용접부가 상호 오버랩(overlap)됨으로서 발생하는 불필요한 작업중단을 방지하여 연속적인 용접작업을 가능하게 하는 뛰어난 효과가 있다.As described above, according to the butt-laser welding plate overlap prevention apparatus of the present invention, unnecessary work interruption caused by overlapping welding parts of both plates when aligning the welding plates for butt laser welding. There is an excellent effect to enable continuous welding work by preventing the.
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KR1019970078408A KR19990058309A (en) | 1997-12-30 | 1997-12-30 | Butt laser welding plate overlap prevention device |
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KR1019970078408A KR19990058309A (en) | 1997-12-30 | 1997-12-30 | Butt laser welding plate overlap prevention device |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR19990058309A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100461861B1 (en) * | 2003-01-23 | 2004-12-18 | 주식회사 로템 | Appratus for pressing keystone plate of railway car |
-
1997
- 1997-12-30 KR KR1019970078408A patent/KR19990058309A/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100461861B1 (en) * | 2003-01-23 | 2004-12-18 | 주식회사 로템 | Appratus for pressing keystone plate of railway car |
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Legal Events
Date | Code | Title | Description |
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A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E601 | Decision to refuse application |