KR19990027086A - Plating solution for electro galvanized steel sheet with excellent surface appearance - Google Patents

Plating solution for electro galvanized steel sheet with excellent surface appearance Download PDF

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KR19990027086A
KR19990027086A KR1019970049458A KR19970049458A KR19990027086A KR 19990027086 A KR19990027086 A KR 19990027086A KR 1019970049458 A KR1019970049458 A KR 1019970049458A KR 19970049458 A KR19970049458 A KR 19970049458A KR 19990027086 A KR19990027086 A KR 19990027086A
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steel sheet
iron
plating solution
dissolution
surface appearance
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KR1019970049458A
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KR100322034B1 (en
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정진환
김영근
김중봉
조용균
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이구택
포항종합제철 주식회사
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/22Electroplating: Baths therefor from solutions of zinc

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Electroplating And Plating Baths Therefor (AREA)

Abstract

본 발명은 불용성 양극을 사용하는 황산아연욕에서 도금강판의 표면에 형성되는 얼룩을 방지하기 위한 것으로 그 목적은 도금용액속으로의 철이온 용해를 방지할 수 있는 표면외관이 우수한 전기아연도금강판 제조용 도금용액을 제공함에 있다.Disclosed is a zinc sulfate bath using an insoluble anode, which prevents stains formed on the surface of the coated steel sheet. The object of the present invention is to provide a galvanized steel sheet having excellent surface appearance that can prevent iron- Thereby providing a plating solution.

상기 목적을 달성하기 위한 본 발명은 황산아연욕에서 전기도금시 강판으로부터 철이온이 용해되는 것을 방지하기 위하여 도금용액중에 철의 용해억제제인 헥사메틸렌테트라민을 0.001∼1.0g/ℓ 첨가해주므로서 강판으로부터 철의 용해를 억제하여 도금된 강판에 아연과 철이 동시에 공석되므로서 형성되는 얼룩을 방지할 수 있는 것을 특징으로 하는 표면외관이 우수한 전기아연 도금강판의 제조용 도금용액에 관한 것이다.In order to achieve the above object, 0.001 to 1.0 g / l of hexamethylenetetramine, which is an iron dissolution inhibitor, is added to a plating solution in order to prevent iron ions from dissolving in a steel sheet during electroplating in a zinc sulfate bath. The present invention relates to a plating solution for use in the production of an electrogalvanized steel sheet having excellent surface appearance, characterized in that dissolution of iron from the steel sheet is inhibited and zinc and iron are simultaneously deposited on the galvanized steel sheet.

상기와 같은 본 발명에 의해서 황산아연욕에서 전기도금시 강판으로부터 철이온이 용해되는 것을 억제함으로써 강판 표면의 흑색화 및 부분적인 얼룩의 생성이 방지되어 표면외관이 미려한 전기아연도금 강판을 얻을 수 있다.According to the present invention, it is possible to prevent blackening of the surface of the steel sheet and generation of partial unevenness by suppressing dissolution of iron ions from the steel sheet during electroplating in the zinc sulfate bath, thereby obtaining an electrogalvanized steel sheet having an excellent surface appearance .

Description

표면외관이 우수한 전기아연도금강판 제조용 도금용액Plating solution for electro galvanized steel sheet with excellent surface appearance

본 발명은 표면외관이 우수한 전기아연도금강판 제조용 도금용액에 관한 것으로 보다 상세하게는 전기아연도금강판의 제조중 불용성 양극을 사용하는 황산아연욕에 철의 용해억제제를 0.001∼1.0 g/ℓ첨가해주므로서 강판으로부터 철의 용해를 억제하여 도금된 강판에 아연과 철이 동시에 공석되므로서 형성되는 얼룩을 방지할 수 있는 표면외관이 우수한 전기아연 도금강판 제조용 도금용액에 관한 것이다.The present invention relates to a plating solution for producing an electrogalvanized steel sheet excellent in surface appearance, and more particularly, to a zinc sulfate bath using an insoluble anode during the production of an electrogalvanized steel sheet, which comprises adding 0.001 to 1.0 g / l of iron dissolution inhibitor The present invention relates to a plating solution for use in the production of an electrogalvanized steel sheet, which is excellent in surface appearance which can prevent stains formed by suppressing the dissolution of iron from a steel sheet and simultaneously allowing zinc and iron to be deposited on the galvanized steel sheet.

불용성양극을 채용한 황산욕에서 아연을 도금할 때 용액의 pH를 1정도로 낮게 관리하여 지름이 약 4∼5㎜인 아연금속을 용해하여 아연이온을 공급하는데 그 이유는 금속아연의 용해속도를 증가시켜 석출되어 소모되는 아연량만큼 신속하게 아연이온을 보충해 줄 수 있고 또한 낮은 pH로 인해 용액 과전압이 감소하여 높은 한계전류밀도로 도금할 수 있는 장점이 있기 때문이다.When zinc is plated in a sulfuric acid bath employing an insoluble anode, the pH of the solution is controlled to be as low as 1 to dissolve zinc metal having a diameter of about 4 to 5 mm to supply zinc ions because the dissolution rate of metal zinc is increased Zinc ions can be replenished as quickly as the amount of zinc that is precipitated and precipitated. Also, since the pH is lowered due to the low pH, the electrolytic plating solution can be plated with a high limiting current density.

그러나 낮은 용액의 pH는 침지되는 강판중의 철이온의 용해속도도 증가시키기 때문에 철이온이 용액중에 혼입되는 결과를 초래한다.However, the pH of the low solution increases the dissolution rate of the iron ion in the steel sheet to be immersed, resulting in the iron ion being incorporated into the solution.

따라서 불용성 양극의 황산욕을 채용하고 있는 도금용액에 통상적으로 용해되어 있는 철이온은 최대 ℓ당 3g이 함유되므로서 도금강판상에 석출되어 강판전체의 표면색상을 어둡게하는 등의 표면외관을 해치는 원인이 된다.Therefore, iron ions which are usually dissolved in a plating solution employing an insoluble anodic sulfuric acid bath contain 3 g per ℓ, which causes precipitation on the coated steel sheet to cause surface appearance such as darkening the surface color of the entire steel sheet .

이와 같은 철이온은 아래 식에 나타낸 바와 같이 아연의 석출전위 -0.76V 보다 귀하기 때문에 석출이 용이하고 따라서 아연과 동시에 강판상에 공석을 하게 된다.As shown in the following equation, such iron ions are easier to precipitate because they are deeper than the precipitation potential of zinc of -0.76 V, and therefore, they become vacant on the steel sheet simultaneously with zinc.

Zn2++ 2e-→ Zn, -0.76V ··········· (1)Zn 2+ + 2e - ? Zn, -0.76 V (1)

Fe2++ 2e-→ Fe, -0.44V ··········· (2)Fe 2+ + 2e - ? Fe, -0.44V (2)

상기와 같이 강판상에 석출되므로써 강판 전체의 표면색상을 어둡게 하는 철이온은 유속이 불일정하고 전류밀도가 60A/dm2이상으로 높을 경우에는 용액의 흐름방향으로 얼룩을 형성하게 되고 인산염 처리후에는 그 윤곽이 더욱 뚜렷해져 표면외관을 해치게 된다.Iron ions which darken the surface color of the entire steel sheet due to precipitation on the steel sheet as described above will form stains in the flow direction of the solution when the flow rate is uneven and the current density is as high as 60 A / dm 2 or more. After the phosphate treatment The outline becomes more pronounced and the surface appearance is damaged.

이와같은 문제를 해결하기 위하여 종래에는 용액중 특정이온만을 선택적으로 제거할 수 있는 이온교환수지법을 사용했다.In order to solve such problems, conventionally, an ion exchange resin method capable of selectively removing only specific ions in a solution was used.

상기의 이온교환수지법은 대형의 파이프에 이온교환수지를 다량 채우고 도금용액을 통과시킬 때 수지가 철이온만을 흡착하는 성질을 이용하는 것으로 철이온을 제거시킬 수는 있으나 일정시간이 경과하면 다시 수지에 흡착된 철이온을 회수해야 하는 과정을 거쳐야하기 때문에 그 속도가 대단히 느리고 대용량의 도금용액을 처리하기 위해서는 대형의 고가설비가 필요한 것은 물론 철이온을 500ppm(0.5g/ℓ)이하로 관리하는데에도 무리가 있다.The above-mentioned ion exchange resin process can remove iron ions by using a property that the resin adsorbs iron ions only when a large amount of the ion exchange resin is filled in the large pipe and the plating solution is passed. However, Since the process is required to recover the adsorbed iron ions, the rate is extremely low. In order to treat a plating solution of a large capacity, a large-sized and high-priced facility is required, and the iron ion is controlled to 500 ppm (0.5 g / .

또한 이온교환수지법은 일단 강판에서 철이온이 용해된 후 제거해야 한다는 단점이 있다.In addition, the ion exchange resin method is disadvantageous in that it is required to be removed after the iron ion is dissolved in the steel sheet.

상기와 같은 문제점을 해결하기 위하여 이루어진 본 발명은 불용성 양극을 사용하는 황산아연욕에서 강판으로부터 철이온이 용해되는 것을 방지하기 위한 용해억제제를 용액중에 첨가하여 불순물에 의한 표면흑색화 및 얼룩을 방지할 수 있는 표면외관이 우수한 전기아연도금 강판 제조용 도금용액을 제공하는 것을 그 목적으로 한다.In order to solve the above problems, the present invention provides a zinc sulfate bath using an insoluble anode, wherein a dissolution inhibitor for preventing the dissolution of iron ions from the steel sheet is added to the solution to prevent surface blackening and staining due to impurities And an object of the present invention is to provide a plating solution for manufacturing an electrogalvanized steel sheet excellent in surface appearance.

도 1은 pH는 1.0, 온도는 24℃인 황산아연 도금용액중 헥사메틸렌테트라민의 첨가량 변화가 소지철의 용해에 미치는 영향을 나타내는 그래프 도이다.FIG. 1 is a graph showing the influence of the addition amount of hexamethylenetetramine in the zinc sulfate plating solution having a pH of 1.0 and a temperature of 24 ° C on the dissolution of iron oxide.

상기와 같은 목적을 달성하기 위하여 안출된 본 발명은 불용성양극의 황산아연욕에서 표면외관이 우수한 전기아연도금강판을 제조하기 위하여 도금용액중에 강판의 용해억제제인 헥사메틸렌테트라민 0.001∼1.0g/ℓ첨가하여 강판으로부터 용해되는 철이온의 용해를 방지하는 것을 특징으로 하는 표면외관이 우수한 전기아연도금강판 제조용 도금용액을 제공한다.In order to accomplish the above object, the present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide an electrolytic galvanized steel sheet having excellent surface appearance in an insoluble zinc sulfate bath, To thereby prevent the dissolution of iron ions dissolved from the steel sheet, thereby providing a plating solution for the production of an electrogalvanized steel sheet excellent in surface appearance.

이하, 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.

일반적으로 아연도금강판은 소지금속에 대한 희생방식력이 뛰어나기 때문에 강판의 내식성 향상을 목적으로 주로 사용하고 있으며 또한 가격이 싸고 고속도금이 가능하며 인체에 해롭지 않은 등 여러 가지 장점을 가지고 있고 아연이 가지는 은백색의 미려함 때문에 가전용 등의 소재로도 많이 사용되어 왔다.In general, galvanized steel sheet is used mainly for the purpose of improving the corrosion resistance of steel sheet because it has excellent sacrificial force against the base metal. It also has various advantages such as low cost, high speed gold plating and no harm to human body. Because of its silver-white beauty, it has been widely used as a material for consumer electronics.

이와같은 아연도금강판은 아연을 강판에 도금하는 방법에 따라 크게 용융도금법과 전기도금법으로 구분할 수 있으며 용융도금법은 가열용해된 폿트에 강판을 통과시키면서 도금하는 단순한 방법이고 전기도금법은 생산성이나 경제성 및 품질 등을 고려하여 여러 가지 도금조 및 용액조건이 적용되고 있다.The galvanized steel sheet can be classified into a hot dip galvanizing method and an electroplating method according to a method of plating zinc on a steel sheet. The hot dip galvanizing method is a simple method of plating a steel sheet through a hot molten pot while the electroplating method is used for productivity, Various plating baths and solution conditions have been applied.

전기도금조는 크게 수평형, 수직형, 레디얼형으로 나눌 수 있으며 이들 도금조에 따라 용액조성 및 도금조건이 달라진다.Electroplating baths can be broadly divided into horizontal, vertical, and radial types, and the solution composition and plating conditions vary depending on these baths.

이중 불용성양극을 채용하면서 도금용액으로는 황산을 기본으로 하는 설비는 아연으로부터 불순물의 혼입을 감소시키고 작업성을 향상시키기 위하여 금속아연을 도금용액으로 용해시켜 아연이온을 공급해 주는 시스템을 택하고 있다.A system based on sulfuric acid as a plating solution employs a double insoluble anode, and a system for supplying zinc ions by dissolving metal zinc as a plating solution in order to reduce the incorporation of impurities from zinc and improve workability.

상기와 같이 금속아연을 도금용액 속에서 용해시키기 위하여 용액의 pH를 1.0 정도로 유지하고 있는데 이와 같은 용액의 pH는 소지강판의 용해속도도 증가시켜 철이온이 불순물로 용액중에 혼입되는 결과를 초래하게 되고 이러한 불순물로써의 철이온은 아연과의 동시 석출반응을 일으켜 도금표면을 흑색화하고 유속이 불균일하고 전류밀도가 높으면 철의 석출량이 많아지면서 강판표면에 국부적으로 철의 함량이 불균일하여 얼룩을 형성하게 된다.In order to dissolve the metal zinc in the plating solution as described above, the pH of the solution is maintained at about 1.0. The pH of the solution increases the dissolution rate of the base steel sheet, which results in the iron ion being incorporated into the solution as an impurity As such impurities, iron ions cause simultaneous precipitation reaction with zinc to blacken the surface of the plating, and when the flow velocity is uneven and the current density is high, the amount of iron precipitation increases, and the iron content locally on the surface of the steel sheet is uneven, do.

특히 인산염처리를 하면 이와 같은 얼룩은 더욱 선명하게 나타나기 때문에 표면품질을 크게 하락시켜 제품으로서의 상품가치가 없어진다.In particular, when the phosphate treatment is carried out, such a stain appears more clearly, so that the surface quality is largely lowered and the product value as a product is lost.

상기의 이유로 도 1에 도시된 바와 같이 철에 대해서만 선택적으로 용해억제작용을 하는 헥사메틸렌테트라민과 같은 용해억제제를 0.001∼1.0g/ℓ 첨가하여 표면외관이 우수한 전기아연도금강판을 제조한다.For this reason, as shown in FIG. 1, 0.001 to 1.0 g / L of a dissolution inhibitor such as hexamethylenetetramine, which selectively inhibits the dissolution of iron, is added to produce an electrodeposited steel sheet having excellent surface appearance.

상기와 같은 본 발명에서 수치한정의 이유는 철이온 용해억제제인 헥사메틸렌테트라민을 0.001g/ℓ이하로 첨가하면 강판을 용해 억제시키는 효과가 떨어지고 1.0g/ℓ 이상 첨가하면 용해억제제가 포화되며 도금시 한계전류밀도를 낮추기 때문에 고전류밀도 도금이 어렵기 때문이다.The reason for limiting the numerical value in the present invention is that addition of hexamethylenetetramine, which is an iron ion dissolution inhibitor, at a concentration of 0.001 g / L or less lowers the effect of inhibiting the dissolution of the steel sheet. When the addition amount of 1.0 g / L or more is exceeded, This is because high current density plating is difficult because the time limit current density is lowered.

여기서 용해억제제의 작용에 대해서 간단히 설명하면 강판이 산(Acid)과 같은 부식성 용액에 침지되면 표면의 물리적 혹은 화학적 성질이 국부적으로 다른 불균일성 때문에 강판표면은 양극과 음극을 형성하는 국부전지를 형성하게 된다.When the steel sheet is immersed in a corrosive solution such as an acid, the surface of the steel sheet forms a local cell that forms an anode and a cathode because of physical irregularity of the surface or chemical properties of the surface of the steel sheet .

여기서 강판은 아래 식과 같이 산화반응(양극반응)으로로 작용하여 용해하게 되며 반대로 환원반응(음극반응)으로는 수소가스 발생반응이 일어난다.Here, the steel sheet acts as an oxidation reaction (anodic reaction) and dissolves as shown in the following equation. On the other hand, a hydrogen gas generation reaction occurs in a reduction reaction (cathode reaction).

산화반응(양극반응) Fe → Fe2++ 2e-··········· (3)Oxidation reaction (anodic reaction) Fe → Fe 2+ + 2e - (3)

환원반응(음극반응) 2H++ 2e-→ 2H → H2↑ ········· (4)Reduction reaction (cathode reaction) 2H + + 2e - → 2H → H 2 ↑ ········· (4)

상기와 같은 반응중에 강판의 용해억제제인 헥사메틸렌테트라민[(CH2)6N4]이 첨가되면 억제제는 물리적 혹은 화학적으로 강판표면에 흡착하여 산액이 강판을 용해하는 것을 억제한다.When hexamethylenetetramine [(CH 2 ) 6 N 4 ], which is a dissolution inhibitor of the steel sheet, is added during the above reaction, the inhibitor is adsorbed physically or chemically on the surface of the steel sheet to inhibit the acid solution from dissolving the steel sheet.

이러한 용해억제제는 강판표면과 직접 흡착작용을 갖는 극성기와 강판표면과는 직접 흡착하지 않으나 극성기에 결합되어 강판표면을 보호하므로서 산에 의한 용해작용을 막는 유기원자단으로 구성되어 있다.These dissolution inhibitors consist of polar groups which have a direct adsorption action on the surface of the steel sheet and organic atomic groups which do not adsorb directly to the surface of the steel sheet but which are bonded to polar groups and protect the surface of the steel sheet to prevent dissolution by acid.

따라서 헥사메틸렌테트라민을 구성하는 원소중 극성기는 N 이 되고 유기원자단은 CH2가 되는 것이다.Therefore, among the elements constituting hexamethylenetetramine, the polar group is N and the organic atomic group is CH 2 .

이하, 본 발명을 실시예를 통하여 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to examples.

실시예Example

먼저 소지철이 도금용액에 용해되는 속도를 측정하기 위하여 시편을 4×5Cm로 균일하게 절단한 후 탈지하여 무게를 측정한 다음 아래에 나타낸 도금용액 조성에 용해억제제인 헥사메틸렌테트라민을 0∼2.0g/ℓ까지 첨가량을 변화시켜 100㎖ 비이커에 넣고 상온에서 일정시간 경과후 소지시편의 용해량을 측정하였다.First, to measure the rate at which the substrate iron dissolves in the plating solution, the specimen is uniformly cut at 4 × 5 cm, then degreased and measured for weight. Then, hexamethylenetetramine, a dissolution inhibitor, is added to the plating solution composition shown below at 0 to 2.0 g / ℓ, and the dissolution amount of the substrate was measured after a certain time at room temperature.

또한, 아래의 용액 조성에 헥사메틸렌테트라민의 첨가량을 변화시키면서 아래의 도금조건으로 대형 도금조를 이용하여 100A/dm2으로 일정하게 도금하면서 한계전류밀도를 알아보기 위하여 시편 가장자리에 발생하는 버닝의 폭을 측정하였다.In order to investigate the critical current density while plating the specimen at 100 A / dm 2 using a large plating bath under the following plating conditions while varying the amount of hexamethylenetetramine added to the solution composition below, the width of the burning occurred at the edge of the specimen Were measured.

도금에 사용한 음극시편의 크기는 100×200㎜이었고 도금부착량은 20g/m2으로 하였으며 도금조의 극간거리는 15mm 이었다.The size of the negative electrode specimen used for plating was 100 × 200 mm, the amount of plating was 20 g / m 2 , and the gap between the plating baths was 15 mm.

[아연도금 조건][Zinc plating conditions]

(1) 도금액 조성(1) Plating solution composition

아연 : 63g/ℓZinc: 63 g / l

황산나트륨 : 100g/ℓSodium sulfate: 100 g / l

헥사메틸렌테트라민 : 0∼2.0g/ℓHexamethylenetetramine: 0 to 2.0 g / l

(2) 도금조건(2) Plating conditions

온도 : 60℃Temperature: 60 ° C

pH : 1.0pH: 1.0

전류밀도 : 100A/dm2 Current density: 100 A / dm 2

도금부착량 : 20g/m2 Plating adhesion amount: 20 g / m 2

유속 : 1.5m/secFlow rate: 1.5 m / sec

표 1.Table 1.

구분division 도금용액에헥사메틸렌테트라민첨가량(g/ℓ)The amount of hexamethylenetetramine added to the plating solution (g / l) 소지강판의용해량(g/m2hr)The amount of dissolution (g / m < 2 > hr) 도금후 음극의버닝 발생폭(mm)Burning occurrence width (mm) after plating 순번turn 종래예Conventional example 00 6.816.81 0.150.15 1One 비교예Comparative Example 0.00050.0005 3.523.52 0.130.13 22 2.02.0 0.40.4 2.32.3 33 본발명예Honorary honor 0.0010.001 0.960.96 0.150.15 44 0.050.05 0.710.71 0.240.24 55 0.10.1 0.650.65 0.260.26 66 0.50.5 0.450.45 0.440.44 77 1.01.0 0.410.41 0.510.51 88

상기 표 1에서 종래예는 헥사메틸렌테트라민을 첨가하지 않은 경우로 강판의 용해속도가 한시간에 강판 표면적당(m2) 6.8g 용해되는 것에 반해 본 발명예에서는 헥사메틸렌테트라민을 0.001g/ℓ만 첨가하여도 약 7배 정도 철의 용해속도가 감소하는 것을 알 수 있다.In Table 1, the dissolution rate of the steel sheet was 6.8 g (m 2 ) per one surface hour of the steel sheet in the case of not adding hexamethylenetetramine, whereas in the present example, hexamethylenetetramine was dissolved in an amount of 0.001 g / It can be seen that the dissolution rate of iron is reduced by about 7 times.

그러나, 비교예에서 보여지듯이 용해억제제를 너무 과다하게 사용할 경우 소지철의 용해속도는 억제시킬 수 있으나 도금시 강판의 가장자리에 2mm 이상의 버닝이 발생하여 제품품질을 떨어뜨린다.However, as shown in the comparative example, when the dissolution inhibitor is used in excess, the dissolution rate of the iron oxide can be suppressed, but the quality of the product is deteriorated due to burning of 2 mm or more on the edge of the steel sheet during plating.

상기와 같은 본 발명에 의하면 황산아연욕에서 전기도금시 강판으로부터 철이온이 용해되는 것을 억제함으로써 강판 표면의 흑색화 및 부분적인 얼룩의 생성이 방지되어 표면외관이 미려한 전기아연도금 강판을 얻을 수 있는 효과를 얻는다.According to the present invention, it is possible to prevent the blackening of the surface of the steel sheet and the generation of partial unevenness by suppressing the dissolution of iron ions from the steel sheet during electroplating in the zinc sulfate bath, thereby obtaining an electrogalvanized steel sheet having an excellent surface appearance Effect is obtained.

Claims (1)

황산과 아연으로 구성된 전기아연도금용액에 있어서,In an electrogalvanizing solution composed of sulfuric acid and zinc, 상기 용액에 헥사메틸렌테트라민[(CH2)6N4]을 0.001∼1.0g/ℓ첨가하는 것을 특징으로 하는 표면외관이 우수한 전기아연도금강판 제조용 도금용액.Characterized in that hexamethylenetetramine [(CH 2 ) 6 N 4 ] is added to the solution in an amount of 0.001 to 1.0 g / l.
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