KR19990011445A - Manufacturing method of chemical cotton mixed with ocher and chemical cotton mixed with ocher - Google Patents
Manufacturing method of chemical cotton mixed with ocher and chemical cotton mixed with ocher Download PDFInfo
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- KR19990011445A KR19990011445A KR1019970034546A KR19970034546A KR19990011445A KR 19990011445 A KR19990011445 A KR 19990011445A KR 1019970034546 A KR1019970034546 A KR 1019970034546A KR 19970034546 A KR19970034546 A KR 19970034546A KR 19990011445 A KR19990011445 A KR 19990011445A
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Abstract
본 발명은 황토를 혼합한 화학솜의 제조방법 및 그 황토를 혼합한 화학솜에 관한것으로, 본 발명의 목적은 통상적인 화학솜제조공정에 있어, 제조되는 화학솜내에 황토혼합 공정을 부가시키므로서, 황토를 혼합한 화학솜을 제공하도록 함에 있으며, 또한, 상기와 같은 제조공정으로 형성되는 황토를 혼합한 화학솜을 물품으로서 사용자에게 제공하므로서, 황토 특유의 성질에 의해 발생되는 바이오 원적외선의 작용으로 화학솜을 단순한 신체 보호기능이외에 건강보조기능의 물품으로서 사용자에게 제공하도록 함에 있는 것이다.The present invention relates to a process for producing a chemical cotton with a mixture of ocher and a chemical cotton mixed with the loess, the object of the present invention is to add a loess mixing process in the chemical cotton to be prepared in a conventional chemical cotton production process In order to provide a chemical cotton mixed with ocher, and also provides the user with a chemical cotton mixed with ocher formed by the manufacturing process as an article, by the action of bio-infrared rays generated by the characteristic of ocher The chemical cotton is to be provided to the user as an article of health supplementation function in addition to a simple body protection function.
따라서 상기, 목적을 달성하기 위한 본 발명의 구체적인 수단으로는, 수지원료를 섬유재로 가공하는 제 1과정과, 가공된 섬유재를 1차 풀림되게 하는 제 2과정과, 1차 풀림된 섬유재를 2차 풀림되게 하는 제 3과정과, 2차 풀림된 섬유재를 화학솜으로 물품화 시키는 제 4과정과, 물품화된 화학솜상에 화학본드와 물과 황토를 혼합, 분사 도포하는 제 5과정과, 황토가 도포된 화학솜을 250∼300℃ 온도에서 건조 및 열처리하는 제 6과정과, 열처리된 제품을 절단하여 포장하는 제 7과정의 공겅을 거쳐 황토를 혼합한 화학솜을 제공하므로서 달성된다.Therefore, as a specific means of the present invention for achieving the above object, the first process of processing the water support material into a fiber material, the second process of firstly unwinding the processed fiber material, and the first unwinded fiber material A third process of releasing the secondary sintering process, a fourth process of commodifying the second annealed fibrous material with chemical cotton, and a fifth process of mixing, spraying and spraying a chemical bond, water, and ocher on the productd chemical cotton And, it is achieved by providing a chemical cotton mixed with loess through the sixth process of drying and heat treating the chemical cotton coated with ocher at a temperature of 250 ~ 300 ℃, and the seventh process of cutting and packaging the heat-treated product .
Description
본 발명은 이불 등의 속재료로 사용되는 화학솜에 있어, 화학솜내에 황토를 혼합 조성시키는 방법 및 그 조성된 황토를 혼합한 화학솜에 관한 것으로, 더욱 상세하게는 황토특유의 성질로서 방출되는 바이오 원적외선에 의해, 사용자가 이불 등을 사용할 경우, 바이오 원적외선이 인체내에 흡수되며 열 작용을 하므로서, 각종 세균감염에 의한 질병을 예방되게 하고, 혈액순환 등을 촉진되도록하여 건강보조 기능을 하도록 한 황토와 조성관계를 갖는 화학솜의 제조방법 및 그 화학솜에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of mixing and configuring ocher in chemical cotton and a chemical cotton mixed with the yellow clay in its composition, and more particularly, to a bio cotton released as a characteristic of ocher. When the user uses the futon by far infrared rays, the bio far infrared rays are absorbed into the human body and heat, thereby preventing diseases caused by various bacterial infections and promoting blood circulation, and so on. The present invention relates to a method for producing a chemical cotton having a compositional relationship and to the chemical cotton.
일반적으로 천연솜은 재배에 의한 추출 생산과정이 매우 까다로울 뿐만아니라, 상당한 시간 및 노동력을 필요로 하고, 그에 따른 제품의 양 또한 매우 한정적이며, 생산비용에 따른 제품단가 또한 상당한 것으로, 근래에는 천연솜사용의 대처방안으로 화학솜이 널리 사용되고 있다.In general, natural cotton is not only very difficult to extract and produce by cultivation, but also requires a considerable amount of time and labor, and thus the amount of products is very limited, and the product cost according to the production cost is also considerable. Chemical cotton is widely used as a countermeasure for use.
따라서, 이에 따른 상기 화학솜은 합성수지재를 가공하여 생산되어지는 것으로, 화학솜의 가공 생산방법으로는 도 1의 공정순서도로 도시된 바와 같이, 우선, 소립자를 취하는 합성수지원료를 1차 가공하여 섬유재화 시키는 제 1과정(S'1)과, 섬유재를 모아 풀림기를 통해 풀림되게 하는 제 2과정(S'2)과, 2차 풀림된 합성수지의 섬유재를 성형하여 화학솜으로 형성시키는 제 3과정(S'3)을 통해 제조되는 것이다.Therefore, the chemical cotton according to this process is produced by processing a synthetic resin material, as shown in the process flow diagram of the processing process of the chemical cotton, first, the first processing the synthetic water support material taking the small particles, the fiber The first process (S'1) for recycling, the second process (S'2) for collecting the fiber material to be released through an unwinding machine, and the third process of forming the fiber material of the second unwinded synthetic resin to form a chemical cotton It is manufactured through the process (S'3).
하지만, 상기와 같은 제조공정으로 형성된 화학솜은 별도의 첨가재료 없이, 화학솜 자체로서 구로 이불이나 의류 등의 외피내에 충진되어 쿠션 및 보온재의 기능만으로 신체를 보호하며 사용되는 되는 것으로, 이와 같은 종래의 화학솜은 합성수지재로서만 형성되어지는 것으로 신체의 보호기능외에는 별다른 특징으로서 사용자에게 이로움을 주지 못하는 것이었다.However, the chemical cotton formed by the manufacturing process as described above is to be used to protect the body only by the function of the cushion and the thermal insulation material is filled in the outer cover such as quilt or clothing as a chemical cotton itself, without any additional additive material, such conventional The chemical cotton was formed only as a synthetic resin material, and was not beneficial to the user as a special feature other than the protective function of the body.
따라서, 본 발명은 종래의 화학솜을 제조함에 있어, 성형되는 화학솜내에 황토를 분사하여 화학솜과 혼합 조성시키므로서, 종래 합성수지재로서만 형성되어 사용되는 화학솜에 새로운 기능을 부가하여 사용자의 신체를 보호함과 동시에 인체내에 새로운 효과를 작용되게 하여 이로움을 주도록 창안된 것으로, 본 발명의 목적은 통상적인 화학솜제조공정에 있어, 제조되는 화학솜내에 황토혼합 공정을 부가시키므로서, 황토를 혼합한 화학솜을 제공하도록 함에 있으며, 또한, 상기와 같은 제조공정으로 형성되는 황토를 혼합한 화학솜을 물품으로 사용자에게 제공하므로서, 황토 특유의 성질에 의해 발생되는 바이오 원적외선의 작용으로 화학솜을 단순한 신체보호기능이외에 건강보조기능의 물품으로서 사용자에게 제공하도록 함에 있는 것이다.Therefore, the present invention in the manufacture of the conventional chemical cotton, by spraying the clay in the chemical cotton to be molded and mixed with the chemical cotton, by adding a new function to the chemical cotton that is formed and used only as a conventional synthetic resin material of the user It is designed to protect the body and at the same time give a new effect to the human body to benefit, the object of the present invention in the conventional chemical cotton manufacturing process, by adding the loess mixing process in the chemical cotton produced, It is to provide a mixed chemical cotton, and also provides the user with a chemical cotton mixed with the ocher formed in the manufacturing process as an article, the chemical cotton by the action of bio far infrared generated by the characteristic of the loess. In addition to the simple body protection function is to provide to the user as an article of the health assistance function.
상기, 목적을 달성하기위한 본 발명의 구체적인 수단으로는, 수지원료를 섬유재로 가공하는 제 1과정과, 가공된 섬유재를 1차 풀림되게 하는 제 2과정과, 1차 풀림된 섬유재를 2차 풀림되게 하는 제 3과정과, 2차 풀림된 섬유재를 화학솜으로 물품화 시키는 제 4과정과, 물품화된 화학솜상에 화학본드와 물을 혼합, 황토를 분사 도포하는 제 5과정과, 황토가 도포된 화학솜을 250∼300℃ 고온에서 건조 및 열처리하는 제 6과정과, 열처리된 제품을 절단하여 포장하는 제 7과정의 공정을 거쳐 황토를 혼합한 화학솜을 제공하므로서 달성된다.The above, the specific means of the present invention for achieving the object, the first process of processing the water support material into the fiber material, the second process of the first unwinding the processed fiber material, and the first unwinding fiber material A third process of secondary loosening, a fourth process of commodifying the secondary loosened fiber material with chemical cotton, a fifth process of mixing chemical bonds and water on the producted chemical cotton and spraying and applying ocher It is achieved by providing a chemical cotton mixed with ocher through a sixth process of drying and heat treating the chemical cotton coated with ocher at a high temperature of 250 to 300 ℃, and a seventh process of cutting and packaging the heat treated product.
도 1은 통상적인 화학솜의 제조공정 순서도1 is a flow chart of the manufacturing process of a conventional chemical cotton
도 2는 본 발명에 따른 황토가 혼합된 화학솜 제조방법의 공정순서도Figure 2 is a process flow chart of the manufacturing method of the mixed cotton loess according to the present invention
이하, 본 발명에 따른 황토를 혼합한 화학솜의 제조방법 및 그 황토를 혼합한 화학솜의 바람직한 실시예를 첨부도면에 의거하여 상세히 설명하기로 한다.Hereinafter, a preferred embodiment of the manufacturing method of the chemical cotton mixed with ocher according to the present invention and the chemical cotton mixed with the loess will be described in detail based on the accompanying drawings.
도 2는 본 발명에 따른 황토를 혼합한 화학솜의 제조 방법 및 그 황토를 혼합한 화학솜의 제조공정순서도로서, 도 1을 참고도면으로 하여 공정순서에 따른 제조방법을 살펴보면, 우선, 소립자의 합성수지원료를 섬유재로 가공하는 제 1과정(S1)과, 제 1과정에 의한 섬유재를 풀림기를 통해 1차 풀림되게 하는 제 2과정(S2)과, 풀림기에 의해 1차 풀림된 섬유재를 공급기내로 모아 카드기를 통해 2차 풀림되게 하는 제 3과정(S3)과, 2차 풀림된 섬유재를 성형기를 이용, 물품화된 형상의 화학솜으로 형성하는 제 4과정(S4)과, 물품화된 화학솜상에 화학본드와 물을 혼합하여 황토를 분사, 도포시키는 제 5과정(S5)과, 황토가 도포된 화학솜을 건조기내로 투입 250∼300 ℃의 고온에서 건조 및 열처리 하는 제 6과정(S6)과, 건조 및 열처리된 제품을 절단, 포장하는 제 7과정(S7)의 공정을 통해, 물품으로서의 황토를 혼합한 화학솜을 제조하게 되는 것이다.Figure 2 is a manufacturing process flow chart of the manufacturing process of the chemical cotton mixed with ocher according to the present invention, and the manufacturing method according to the process sequence with reference to Figure 1 as a reference drawing, first of all, The first process (S1) of processing the synthetic water support material into a fiber material, the second process (S2) to make the fiber material according to the first process to be first released through the unwinder, and the first unwinded fiber material by the unwinder A third step (S3) of collecting into the feeder to be secondly unrolled through a carding machine, a fourth step (S4) of forming the second unwound fiber material into a chemically shaped material using a molding machine, and an article The fifth step (S5) of spraying and applying ocher by mixing the chemical bond and water on the chemically chemical cotton (S5), and the sixth step of drying and heat treatment at a high temperature of 250 ~ 300 ℃ into the dryer (S6) and the seventh process of cutting, packaging the dried and heat treated products Through the process of (S7), it is to produce a chemical cotton mixed with ocher as an article.
이때, 황토를 혼합한 화학솜의 제조방법에 있어, 상기 제 1과정(S1)은 통상적인 화학솜 제조공정과 상이함이 없는 것으로, 화학솜의 원료가 되는 합성수지재로서 고형체의 소립자를 가공하므로서 섬유재의 형상변화를 갖게 되는 것이며, 이때, 가공되는 섬유재는 투박한 입자를 갖는 매우 거친형태를 취하게 된다.At this time, in the manufacturing method of the chemical cotton mixed with loess, the first step (S1) is not different from the conventional chemical cotton manufacturing process, and processing the small particles of the solid body as a synthetic resin material that is a raw material of the chemical cotton As a result, the shape of the fiber material is changed, and the fiber material to be processed takes a very rough shape having coarse particles.
또한, 상기 제 2과정(S2)은 전술한 제 1과정(S1)을 통해 형성된 섬유재에 있어, 투박한 입자를 갖는 거친형태를 풀림기를 이용, 1차 풀림되게하여 다소 부드러운 재질을 갖도록하는 공정을 행하도록 하는 것이다.In addition, the second process (S2) is in the fiber material formed through the above-described first process (S1), using a coarse shaper having coarse particles to the first uncoupling process to have a rather soft material To do it.
또한, 상기 제 3과정(S3)은 전술한 제 2과정(S2)을 거쳐 풀림된 섬유재를 완전한 형태로서 재차 풀림과정을 거치도록하여, 섬유재가 일측으로 몰려 형성되거나, 미쳐 풀림되지 못한 섬유재를 풀림하여 일률적인 풀림형태를 취하도록하는 것으로, 공급기내로 1차 풀림된 섬유재를 모아, 카드기로 공급하는 방법으로서 2차 풀림되게 함이 바람직하다.In addition, the third process (S3) is to be subjected to the unwinding process again as a complete form of the fiber material released through the above-described second process (S2), the fiber material is formed by gathering to one side, or crazy fiber material In order to take a uniform loosening form by unwinding, it is preferable to make the second unwinding as a method of collecting the first unfinished fiber material into the feeder and feeding it to the carding machine.
또한, 상기 제 4과정(S4)은 2차 풀림된 섬유재를 성형끼를 이용하므로서 일정량으로 배분하여 제품으로서의 화학솜을 형성하게 되는 것이다.In addition, the fourth step (S4) is to distribute the second unwound fiber material in a predetermined amount by using a molding stool to form a chemical cotton as a product.
한편, 상기 제 5과정(S5)은 본 발명의 요지로서, 황토를 화학솜상에 분사하여 혼합된 조성관계를 갖도록하는 것으로, 황토의 도포 및 접착이 용이하도록 화학본드와 물을 미세한 분말체의 황토와 일정배율로서 혼합하여, 우유정도의 점도로서 분사기를 이용 화학솜상에 분사하게 되는 것이다.On the other hand, the fifth step (S5) is the gist of the present invention, by spraying the loess on the chemical cotton so as to have a mixed composition relationship, the chemical bond and water to the ocher of the fine powder to facilitate the coating and adhesion of the loess And mixed at a constant magnification, and sprayed onto the chemical cotton using an injector with a viscosity of about milk.
이때, 화학본드는 접착재로서 상당한 점도를 갖게 되는 것으로, 분말체의 황토와 혼합을 용이하게 하며, 분사기를 통해 미립자로서 분사가능하도록 물을 적정량 첨가하여 점도를 조절하게 되며, 분사후 접착재는 황토를 화학솜상에 접착상태로 혼합되게 하며, 물은 점도조절후 황토의 분사를 용이하게 한후, 건조과정을 거쳐 대기중으로 증발되어지도록 함이 바람직하다.At this time, the chemical bond is to have a significant viscosity as an adhesive material, to facilitate mixing with the loess of the powder, and to adjust the viscosity by adding an appropriate amount of water so as to be sprayed as fine particles through the injector, the adhesive material after spraying the loess It is preferable to allow the chemicals to be mixed in an adhesive state, and to facilitate evaporation of the yellow soil after viscosity control, and then to be evaporated into the atmosphere through a drying process.
또한, 상기 제 6과정(S6)은 건조기를 이용, 황토가 도포된 화학솜을 250∼300℃의 고온에서 건조 및 열처리과정을 거치도록 하므로서, 화학솜상에 황토도포시 첨가되었던 물의 잔류수분을 완전 증발되도록함과 동시에 열처리에 의해 접착제는 황토를 화학솜상에 코팅되게 하는 형태로서 완전한 조성관계를 갖도록 형성하게 되는 것이다.In addition, the sixth step (S6) is to use a dryer to dry and heat treatment the chemical cotton coated with ocher at a high temperature of 250 ~ 300 ℃, to completely remove the residual moisture of the water was added when applying the ocher on the chemical cotton At the same time as the evaporation and the heat treatment, the adhesive is to form the loess to have a complete composition relationship in the form that is coated on the chemical cotton.
또한, 상기 마지막 단계로서 제 7과정(S7)은, 전술한 황토를 혼합한 화학솜 제조방법의 모든 과정을 통해 형성된 화학솜을 일정크기로 절단, 포장하므로서 본 발명에 의한 황토를 혼합한 화학솜을 제공하게 하며, 이와 같이 형성된 황토를 혼합한 화학솜은 황토와 조성관계를 갖으며, 황토의 특유의 성질인 바이오 원적외선을 외부로 방출하게 되는 것이다.In addition, the seventh process (S7) as the last step, the chemical cotton mixed with the loess according to the present invention by cutting and packaging the chemical cotton formed through all the processes of the method for manufacturing the chemical cotton mixed with the above-mentioned loess to a certain size To provide the, and the chemical cotton mixed with the ocher formed in this way has a compositional relationship with the ocher, it is to emit the bio far infrared, which is a characteristic of the ocher to the outside.
이상, 본 발명에 따른 황토를 혼합한 화학솜의 제조방법 및 그 황토를 혼합한 화학솜은 화학솜을 제조함에 있어, 제조되는 화학솜상에 황토를 도포하는 공정을 부가 하므로서 화학솜을 단순한 쿠션 및 보온효과로서의 이불 및 의류 등의 속재료로서의 기능뿐만 아니라, 황토에 의해 바이오 원적외선을 방출하는 황토를 혼합한 화학솜을 제공하도록 하였을 뿐만 아니라, 상기와 같은 제조방법에 의해, 바이오 원적외선을 방출하는 황토를 혼합한 화학솜을 제공받으로므로서, 황토에서 방출되는 바이오 원적외선은 화학솜사용시 사용자의 인체내에 흡수 되어지며, 그에 따른 열 작용에 의해 인체내의 각종 세균활동을 억제하여 질병 예방에 도움을 주는 동시에, 인체내의 유익한 새로운 세포를 생성시키고, 혈액순환 또한 촉진되도록 하는 등의 다양한 기능을 제공하며, 사용자에게 기대이상으로서 상당한 효과를 주게 되는 것이다.Or more, the manufacturing method of the chemical cotton mixed with ocher according to the present invention and the chemical cotton mixed with the loess in the manufacturing of the chemical cotton, by adding a process of applying the ocher on the chemical cotton to be prepared by the simple cushion and In addition to providing a thermal effect, it is possible to provide not only a function of a material such as a futon and clothing, but also a chemical cotton mixed with loess that emits bio-infrared rays by ocher, and the ocher emitting bio-infrared rays by the above-described manufacturing method. By being provided with mixed chemical cotton, the bio far infrared ray emitted from ocher is absorbed into the user's body when using the chemical cotton, and it helps to prevent diseases by inhibiting various bacterial activities in the human body by the heat action. To produce beneficial new cells in the body and to promote blood circulation. And it provides, to the user that will give a significant effect as a higher than expected.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010069868A (en) * | 2001-05-16 | 2001-07-25 | 박수용 | The non woven fabric to add charcoal or ocher |
| KR100416451B1 (en) * | 2000-07-27 | 2004-01-31 | 이홍기 | Artificial cotton with hemp fibre and making method therefor |
| KR100477148B1 (en) * | 2002-04-29 | 2005-03-17 | 관 모 이 | The process of manufacturing paper, cotton, mineral mixed healthy bioceramic padding |
| KR101538786B1 (en) * | 2015-01-08 | 2015-07-22 | 서순석 | Method and apparatus for manufacturing functional cotton, and manufacturing functional cotton made by this same, and bedding manufacturing functional cotton |
-
1997
- 1997-07-23 KR KR1019970034546A patent/KR19990011445A/en active IP Right Grant
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100416451B1 (en) * | 2000-07-27 | 2004-01-31 | 이홍기 | Artificial cotton with hemp fibre and making method therefor |
| KR20010069868A (en) * | 2001-05-16 | 2001-07-25 | 박수용 | The non woven fabric to add charcoal or ocher |
| KR100477148B1 (en) * | 2002-04-29 | 2005-03-17 | 관 모 이 | The process of manufacturing paper, cotton, mineral mixed healthy bioceramic padding |
| KR101538786B1 (en) * | 2015-01-08 | 2015-07-22 | 서순석 | Method and apparatus for manufacturing functional cotton, and manufacturing functional cotton made by this same, and bedding manufacturing functional cotton |
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