KR100864515B1 - Functional flocking article using bamboo particles and preparing method thereof - Google Patents

Abstract

The present invention relates to a functional hair product using bamboo fine particles and a method for manufacturing the same, and more specifically, in the processing of flocking products, bamboo fine particles instead of conventional wool using a rayon or nylon pile. The present invention relates to a functional food product and a method of manufacturing the same, which can suppress harmful elements to the human body and make use of beneficial functions by planting them into a file. Functional hair product using bamboo fine particles according to the present invention has the advantage of causing a pleasant and healthy environmental factors in terms of environment and functionality with excellent effects such as deodorization, humidity control, antibacterial, mold removal, negative ion generation, antistatic.

Bamboo, Fine Particles, Wool, Functional

Description

Functional flocking article using bamboo particles and preparing method

1 is a process schematic diagram schematically showing a manufacturing process of a functional hair product according to the present invention.

Figure 2a is a cross-sectional view showing a laminated structure of a functional woolen product according to an embodiment of the present invention.

Figure 2b is a cross-sectional view showing a laminated structure of a functional woolen product according to another embodiment of the present invention.

Figure 2c is a cross-sectional view showing a laminated structure of a functional woolen product according to another embodiment of the present invention.

3a to 3d are photographs showing the antimicrobial test results of the hair-growing products according to Example 1 of the present invention.

Figure 4 is a photograph showing the antifungal test results of the food product according to Example 1 of the present invention.

5 is a graph showing the deodorization test results of the food product according to Example 1 of the present invention.

6 is a graph showing the results of the far-infrared emissivity test of the food product according to Example 1 of the present invention.

7 is a graph showing the results of the far-infrared radiation energy test of the food product according to Example 1 of the present invention.

※ Explanation of code about main part of drawing ※

10: fiber accumulator feed roll 20: knife coater

30: floc hopper 40: anode electrode

50 ground electrode 60 suction column

70: drying oven 80: drying cylinder

90: curing oven 100: brushing machine

110: winder

1: fabric layer 2: adhesive layer

3: planting layer 4: top coating layer

5: foamed resin layer 6: printed layer

The present invention relates to a functional hair product using bamboo fine particles and a method for manufacturing the same, and more particularly, to the harmful ingredients to the human body by planting bamboo fine particles into piles instead of conventional rayon or nylon piles during the processing of the wool product The present invention relates to a functional hair product and a method of manufacturing the same, which can suppress and utilize beneficial functions.

In general, conventional hair products are manufactured by planting viscous rayon or nylon piles on the fabric in order to enhance aesthetic effects and improve quality, thereby reproducing a three-dimensional effect on touch, texture, and color.

These conventional hair products are superior to other products because they have excellent three-dimensional effect in terms of visual and tactile sense, but due to chemical raw materials used in the manufacture, harmful ingredients are released to the human body and elution causes environmental problems (dioxin). As a problem arises, it is required to be replaced with a more eco-friendly and functional product.

Therefore, in the present invention, as a result of repeating various studies to solve the above-mentioned problems of the prior art, in the processing and processing of food products, planting using bamboo fine particles as a file instead of using a rayon or a nylon file as a file for planting, comfortable and healthy environment A functional hair product can be obtained which can cause a factor, and the present invention has been completed based on this.

Accordingly, an object of the present invention is to provide a functional hair removal product using bamboo fine particles to suppress harmful elements to the human body with excellent effects such as deodorization, humidity control function, antibacterial, mold removal, negative ion generation, antistatic, etc. .

Another object of the present invention is to provide a method for producing the functional hair product.

Functional hair product using the bamboo fine particles according to the present invention for achieving the above object:

In the wool product consisting of a fabric layer, an adhesive layer and a woolen layer,

The tufted layer is characterized in that made of bamboo fine particles having a particle size of 10 ~ 100mesh.

Method for producing a functional hair product using the bamboo fine particles according to the present invention for achieving the above another object:

(a) applying an adhesive to the fabric surface while withdrawing the fabric at a constant rate;

(b) planting bamboo fine particles by generating static electricity under high voltage while dropping the bamboo fine particles having a particle size of 10 to 100 mesh on the fabric to which the adhesive is applied;

(c) recovering the remaining bamboo fine particles (excess frock) on the planted fabric, and then first drying at a temperature of 50 ~ 80 ℃ within 1 minute;

(d) pressurizing the primary dried woolen fabric under a pressure of 1.5 to 3 kg / m 2; And

(e) secondary drying of the pressed woolen fabric at a temperature of 50 to 80 ° C. within 2 minutes;

Characterized in that it comprises a.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

As described above, the present invention provides a functional food product and a method for manufacturing the same, which can suppress harmful elements to the human body and utilize beneficial functions by planting the bamboo fine particles into a file during processing of the food product (flocking).

Figure 1 schematically shows the manufacturing process of the functional hair product according to the present invention.

Referring to Figure 1, the manufacturing process of the functional hair-growing product according to the present invention is (1) fabric preparation and adhesive coating step, (2) planting step, (3) residual pile recovery and primary drying step, (4) pressing step And (5) a secondary drying step.

More specifically, first of all, with the first process, a fabric accumator feed roll 10 is drawn at a constant rate so that the fabric, for example PVC, fiber or paper, is fed straight without wrinkles. Go through the calibration process. The surface should be smooth so that the fine particles of bamboo are evenly bonded to the surface during adhesive application and planting.

PVC that can be used as a fabric in the present invention is a thermoplastic polymer represented by the formula [-CH ₂ CHCl-] _n is a general-purpose plastic used more than 20 million tons per year worldwide. PVC resin starts to decompose at a temperature below the melting point of 100 ℃, and also decomposes by light, has a softening point (softening point) is relatively low, mechanical properties are not very good. The reason why it is used in many of these drawbacks is that PVC resin can be used to make various products from soft products to hard products due to its properties such as chemical resistance, flame retardancy, and compatibility with various additives. In addition, the fiber and paper that can be used as a fabric in the present invention is used in a variety of familiarity with a variety of products, not particularly limited if known in the art other than PVC, fiber, paper containing functional components such as PVC, bamboo fine particles It can be used as the raw material of the present invention without.

On the other hand, the adhesive is evenly applied using a knife coater 20 on the surface of this smoothly corrected fabric. In this case, it is preferable to use an emulsion-type adhesive, more preferably a two-component urethane soft type adhesive, which is excellent in flexibility, water resistance and workability.

In the second process, the fine particles having a particle diameter of 10 to 100 mesh on the fabric coated with the adhesive are discharged at a uniform density in a flock hopper 30 and at the same time, a static electricity generating device under a high voltage of DC 45,000 V ( Two mechanisms, the ground electrode 50 located at the bottom and the anode electrode 40 located at the top), generate static electricity on the fabric and the bamboo fine particles, so that the emulsion type adhesive and the bamboo fine particles applied on the surface of the fabric are selected. Frocking to bond tightly.

Bamboo used as a pile in the hair-growing process of the present invention, the tertens and polyphenols emanating from the silicic acid or foliar among the components of the present invention exhibits excellent antimicrobial and antioxidant effects and acts as a natural preservative. In addition, the quinone derivative (quinone is a compound widely distributed in animals and plants and microorganisms, which is generally known as a dye, and there is a derivative in which a part of the molecule of benzoquinone is changed in bamboo) is a strong antibacterial agent. It works. In addition, the phenolic component in bamboo has a strong smoking effect, so it turns into a odor-free substance by chemical action called masking and shows deodorizing ability. In addition, far-infrared rays emitted from a large amount of bamboo expands capillaries to help blood circulation and to help circulate substances in the human body. Negative ions also affect the parasympathetic nervous system and relax the body.

In the present invention, the bamboo is processed through the following process so that it can be easily planted on the fabric at the same time to maximize the various excellent functionality of the bamboo.

First, the dried bamboo is cut into 3 to 8 cm in diameter and 10 to 30 cm in length, and then split into 3 to 5 cm in width and 5 to 15 cm in length. Then, after pulverizing largely to a size of 1 × 1 cm, it is pulverized again to a size of 1 to 5 mm, and finally pulverized to fine particles of 10 mesh or less.

In the present invention, as described above, the use of finely divided powder of a bamboo raw material, preferably a natural bamboo raw material to have a particle size of 10 to 100 mesh, if the particle diameter is less than 10 mesh, the surface of the product is too large and the bonding degree There is a problem, and if it exceeds 100 mesh, there is a burden of cost increase.

In a third process, the residual bamboo fines on the planted fabric are collected through a suction column 60 and then at a temperature of about 50 to 80 ° C. in a drying oven 70. Dry first within minutes.

In a fourth process, the primary dried woolen fabric is pressurized with a pressure of about 1.5 to 3 kg / m 2 in a drying cylinder (80) to increase the bonding force between the bamboo fine particles and the adhesive, and evenly spread the woolen surface.

In the last finishing operation, the flocking fabric is secondarily dried in a curing oven (90) at a temperature of about 50 to 80 ° C. for less than 2 minutes, and then in a brushing machine (100). The remaining bamboo fine particles on the secondary dried woolen fabric is shaken off and wound with a winder (winder) 110.

The functional tufted product of the present invention manufactured according to the above is composed of a fabric layer 1, an adhesive layer 2 and a bamboo particulate layer, that is, a tufted layer 3 from below, and the laminated structure thereof is shown in FIG. 2A. .

On the other hand, as described above, the woolen fabric formed by the primary processing is optionally further subjected to the secondary processing steps such as embossing, printing, coating and cutting as follows, the top coating layer, the printing layer and the top of the woolen layer (3) And / or a foamed resin layer can be further formed as necessary.

That is, after applying about 50 to 300 g / m 2 of the water-based foam tona on the basis of the solid content on the seedling layer 3 by a comma coater, the gelling operation (temperature range of 150 to 200 ° C.)-Printing process-top coating is performed. Embossing.

At this time, the reason for recoating the aqueous foam tona on the top of the tuft layer 3 is to form a smoothness to enable printing work and to improve the embossing formability during the embossing work.

In addition, the top coating is carried out for the purpose of preventing contamination of the product and protecting the print film. The top coating agent is an aqueous wax (acrylic paraffin, PE, carnava wax, etc.) in acrylic and urethane resins. And one or two or more of an aqueous melamine resin, an aqueous epoxy resin, and a silicone-based water repellent, are added in an amount of 2 to 15% by weight, and about 10 to 50 g / m 2 is applied in a solid atmosphere.

At this time, the aqueous coating agent may be added to the top coating liquid in an amount of about 2 to 5% by weight to impart embossing moldability. In addition, the following embossing process and drying / printing process may proceed sequentially.

Such secondary processing is not limited to this, and processes known in the art may be selectively applied as necessary.

On the other hand, as an example of the functional woolen product of the present invention manufactured as described above, the laminated structure composed of the fabric layer (1), the adhesive layer (2), the woolen layer (3) and the top coating layer (4) from below 2b And a lamination structure composed of the fabric layer 1, the adhesive layer 2, the seedling layer 3, the foamed resin layer 5, the printed layer 6 and the top coating layer 4 from below, respectively, in FIG. Indicated.

Hairdressing products of the present invention can be used for flooring, wallpaper, mats, bags, chair covers, shoes and various packaging materials.

As described above, according to the present invention, instead of using conventional rayon or nylon pile in the process of processing the food product, planting the bamboo fine particles into a pile to suppress the harmful elements to the human body and to utilize a functional hair product Can provide. Functional hair product using bamboo fine particles according to the present invention has the advantage of causing a pleasant and healthy environmental factors in terms of environment and functionality with excellent effects such as deodorization, humidity control, antibacterial, mold removal, negative ion generation, antistatic.

On the other hand, although an example of the structure of the functional hair-growth product according to the present invention is shown through Figs.

Therefore, the functional hair-fed products of the present invention can satisfy the desire of consumers who require high-quality of the hair-fed products with a specific functionality as well as the appearance by the bamboo fine particles are co-adhesive composition.

In addition, the product contains bamboo ingredients, which have the function of natural antibacterial and antimicrobial agents that closely control the harmful substances generated in the living environment, especially various germs, and have excellent deodorizing ability and various harmful gases (especially formaldehyde). Adsorption and deodorization can produce a food product that does not harm the human body.

In addition, it is possible to prevent moisture in the product as the hair-containing products containing bamboo has a humidity control function. In particular, it can have a natural friendly feeling by far-infrared rays and anions generated from the bamboo component to promote a refreshing indoor environment, and can be beneficial to health by increasing the body's biological rhythm.

In addition, bamboo has a function of deodorizing material not only to maintain a comfortable environment, but also to reduce the cost of food product by using bamboo, which is relatively inexpensive and light in weight, and is light in weight and easy to transport and use.

Hereinafter, the present invention will be described in more detail with reference to Examples, but the scope of the present invention is not limited thereto.                     

Example 1

Adhesive is applied to the surface of the fabric while drawing the PVC fabric at a constant speed, and the bamboo particles are planted by generating static electricity under high voltage while dropping the bamboo particles having a particle size of about 35 mesh on the fabric at a uniform density. The remaining bamboo fines are recovered and firstly dried within 1 minute at a temperature of about 60 ° C. The first dried woolen fabric is pressurized under a pressure of about 2kg / ㎡, and secondary drying at a temperature of about 65 ℃ within 2 minutes to produce a functional hair-grown product.

Take a sample (300 × 300 × 0.5㎜) of the functional hair product, commissioned by Korea Far Infrared Application Evaluation Institute and conducted the antimicrobial, anti-fungal, deodorizing, far-infrared radiation test as follows, the results are shown in Table 1 ~ 4 and FIGS. 3-7 are shown, respectively.

1. Antimicrobial Test (Table 1 and Figures 3A-3D)

1) Test Method: KS K 0693-2000

2) Use strain

Staphylococcus aureus ATCC 6538

Klebsiella pneumoniae ATCC 4352

3) Nonionic Surfactant: 0.05% nonionic surfactant used for inoculating bacteria (Snogen)

4) Using standard cloth: KS K 0905 Dye fastness Attachment: Cotton                     

Test Items Sample classification Initial concentration Concentration after 24 hours Bacteriostatic reduction rate (%) Antimicrobial test by S. aureus Blank (FIG. 3A) 4.2 × 10 ⁵ 2.1 × 10 ⁸ - Example 1 (FIG. 3B) <2.0 × 10 ⁴ 99.9 Antimicrobial test by K. pneumoniae Blank (FIG. 3C) 6.5 × 10 ⁶ 2.7 × 10 ⁷ - Example 1 (FIG. 3D) <2.0 × 10 ³ 99.9

2. Antifungal test (Table 2 and FIG. 4)

1) Test Method: ASTM G-21

2) Use strain

Aspergillus niger ATCC 9642

Penicillium pinophilum ATCC 11797

Chaetomium globosum ATCC 6205

3) reading of results

0: Growth of bacteria is not recognized in the sample

Sample Name Period of culture test Example 1 1 week later after 2 weeks 3 weeks later 4 weeks later (Figure 4) 0 0 0 0

3. Deodorization test (Table 3 and Figure 5)

1) Test Method: KFIA-F1-1004

2) Test gas name: Ammonia

3) Gas concentration measurement: gas detector tube                     

Test Items Elapsed time (minutes) Blank concentration (ppm) Sample concentration (ppm) Deodorization rate (%)  Deodorization test Early 500 500 - 30 490 130 73 60 480 110 77 90 460 95 79 120 450 90 80

(Note) Blank: Measured without the sample.

4. Far Infrared Radiation Experiment (Table 4 and Figs. 6 to 7)

It was carried out at 37 ℃, and measured the emissivity (5 ~ 20㎛) and the radiation energy (w / m 2 · ㎛, 37 ℃) compared to the black body using an FT-IR spectrometer, the results are shown in Figures 6-7 It was.

As shown in Tables 1 to 4 and FIGS. 3 to 7, the hair-growing products according to the present invention have an antimicrobial activity of 99.9%, deodorizing 81% (excellent if 60% or more), and far infrared emissivity 90% (excellent if 60% or more). It was found to have excellent functionality.

As described above, according to the present invention, in the process of processing food products, planting bamboo fine particles into piles instead of conventional rayon or nylon piles, deodorizing, humidity control, antibacterial, mold removal, negative ion generation, static electricity With excellent effects such as prevention, it is possible to provide functional food products that can suppress environmentally harmful elements and make use of beneficial functions for the human body to induce pleasant and healthy environmental factors in terms of environment and functionality.

Claims (4)

delete delete (a) applying an adhesive to the fabric surface while withdrawing the fabric at a constant rate; (b) planting bamboo fine particles by generating static electricity under high voltage while dropping the bamboo fine particles having a particle size of 10 to 100 mesh on the fabric to which the adhesive is applied; (c) recovering the remaining bamboo fine particles (excess frock) on the planted fabric, and then first drying at a temperature of 50 ~ 80 ℃ within 1 minute; (d) pressurizing the primary dried woolen fabric under a pressure of 1.5 to 3 kg / m 2; And (e) secondary drying of the pressed woolen fabric at a temperature of 50 to 80 ° C. within 2 minutes; Method of producing a functional hair product using the bamboo fine particles, characterized in that it comprises a. The method of claim 3, wherein the method is: (f) performing secondary processing on the secondary dried woolen fabric by performing at least one of an embossing process, a printing process, and a coating process; Method for producing a functional hair product using the bamboo fine particles, characterized in that it further comprises.

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