KR20170070612A - Manufacture method of yarn including nano silver - Google Patents
Manufacture method of yarn including nano silver Download PDFInfo
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- KR20170070612A KR20170070612A KR1020150178337A KR20150178337A KR20170070612A KR 20170070612 A KR20170070612 A KR 20170070612A KR 1020150178337 A KR1020150178337 A KR 1020150178337A KR 20150178337 A KR20150178337 A KR 20150178337A KR 20170070612 A KR20170070612 A KR 20170070612A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System
- D06M11/42—Oxides or hydroxides of copper, silver or gold
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The present invention relates to a method for producing a yarn containing silver nano, comprising: a dehydrating step of removing water from a dyed yarn; Contacting the dehydrated yarn with a silver nanoparticle dispersion; A softener contacting step of contacting a softener after the in-out pumping of the yarn in contact with the silver nanoparticle dispersion; And drying the yarn with which the dispersion is contacted, wherein the silver nanodispersion liquid in the dispersion contacting step includes 0.1 to 10 parts by weight of silver nanoparticles per 100 parts by weight of water.
Description
The present invention relates to a method for producing a yarn containing silver nano.
In general, Nano Silver is a compound word of nanotechnology and silver that is a technology for handling materials and devices at a nanometer (1 nm = 1 billionth of a meter) level. The silver component is converted into a very fine state, and the silver (silver) is changed into a state of excellent sterilization and antimicrobial activity in the nano state, so that the silver (silver) exhibits a very strong sterilization, antibacterial and deodorizing action.
Particularly, since the sterilization and antimicrobial effect of the silver nano is mixed with a certain amount of water, the sterilization and antimicrobial effect of the silver nano is inhibited and the propagation of bacteria and toxicity is suppressed. It can be used as an antibiotic in a very wide range of fields such as far infrared ray and anion emission.
On the other hand, yarns used for various purposes including weaving and knitting of fibers are made of a wide variety of materials. In recent years, yarns having superior functionality have been produced by performing predetermined processing on various yarns.
Accordingly, in recent years, silver in the nano state as described above is often applied to yarns such as polyester, nylon, PVC, etc. In the case where silver nano is integrally contained in the manufacturing process of the yarn When the silver nano is applied to the above-mentioned yarn, a method of coating nano-state silver on the outer surface of the produced yarn is widely used.
Korean Patent Registration No. 10-0620440 relates to a method of manufacturing a flesh containing silver nano, comprising the steps of: preparing a chip-state polypropylene (PP) having 70 to 90 wt% and a chip-state polyethylene (PE) having 10 to 30 wt% Polypropylene (PP) and polyethylene (PE), which are injected into an extruder, are liquefied by heating at a temperature of about 160 ° C to 220 ° C and stirred, and then a chip composed of the polypropylene (PP) Mixing step; A large amount of chips discharged in the polypropylene (PP) and polyethylene (PE) mixing stages are put into an extruder, and then heat is applied to the extruder while agitating the nano-state silver having 0.02 to 0.1 wt% So as to be mixed together; And a yarn manufacturing step of replacing the mold on the outlet side of the extruder with a yarn manufacturing mold after the silver nano is injected so that the yarn containing the silver nano is discharged to the outside, After the step of mixing propylene (PP) and polyethylene (PE), a large amount of chips discharged in the mixing step of polypropylene (PP) and polyethylene (PE) are put into the extruder again and heat is repeatedly stirred The repeating mixing step is repeated seven to twelve times, while the silver nano-inputting step is performed in a state where the repeating mixing step is repeated five times in the repeating mixing step, and the silver nano- The silver nano having a higher weight than the mixed chips of polypropylene (PP) and polyethylene (PE) easily And the paraffin type stabilizer is first added so that it can be agitated.
Korean Patent No. 10-1264986 relates to a silver nano-containing multifunctional polyester yarn and a process for producing the same. In the process for producing an antimicrobial polyester yarn, 100 to 140 kg of a polyester chip are mixed at an initial pressure of 10 -1 to 10 Loading into a vacuum chamber of -6 torr; Mounting silver and titanium dioxide having a particle size of 0.3 mu m to 0.4 mu m as a target for sputtering; Injecting argon gas with a sputtering gas until the pressure of the vacuum chamber reaches 100 < RTI ID = 0.0 > Forming a negative electrode by applying a high negative voltage of -500 to -5000 V to the silver and titanium dioxide targets; A step in which the target ions released by inclining the ion beam are adhered to the polyester chip; And 0.5 to 1.0 wt% of the silver and the titanium dioxide on the polyester chip are deposited to prepare a master batch chip; And mixing the polyester yarn and the master batch chip to produce a polyester yarn at a speed of 3,000 m / min to 3,500 m / min.
Korean Patent Laid-Open No. 10-2008-0018053 relates to an antibacterial sock and a method for producing the same, wherein a yarn is produced from antibacterial fiber containing silver nanoparticles having an average diameter of 2 to 50 nm without aggregation and the resulting antibacterial yarn In some cases, it is made such that the content of the silver nanoparticles becomes 10 to 400 ppm by being in a state of being directly knitted with other yarn and / or knitted.
The Korean Registered Utility Model No. 20-0432990 relates to a micro-nano hosiery sock, which is a sock having a toe insertion part and an ankle rest part manufactured by weaving, knitting, and spinning the yarn 110, A micro-fiber having a thickness of 0.5 Td or less and a micro-space of a three-dimensional structure produced upon division; And an antibacterial yarn containing nano particles having antimicrobial, sterilizing, deodorizing and dehumidifying action mixed together with the yarn 110.
Korean Patent No. 10-1451320 relates to a method for producing a functional yarn, which comprises kneading an inorganic antibacterial powder into polybutylene terephthalate (PBT) to prepare an inorganic antibacterial masterbatch, Preparing a far infrared ray master batch by kneading a phthalate with a far infrared ray radial powder; mixing and melting the inorganic antimicrobial master batch and a far infrared ray master batch with polyethylene terephthalate (PET) and melting the melted melt; Further comprising the step of supplying a spinning filament to the spinning filaments, and further comprising the step of infiltrating the spinning filaments with a protein organic antimicrobial agent before feeding the spinning filament to the spinning filaments, The inorganic antibacterial powder is a zeolite powder, a silver nano powder Are both, the far-infrared radiation powder is characterized in that mica powder and germanium powder, tourmaline powder and Guiyang stone powder.
Korean Patent Registration No. 10-0535916 relates to a process for producing an antibacterial fiber using silver nano powder, comprising the steps of: dissolving a precursor of silver in a solvent; Spraying the prepared precursor solution into fine droplets by any one of ultrasonic spraying, air-assist spray nozzle spraying and pressure nozzle spraying; Transferring the atomized fine droplet precursor into a thermal reactor or a flame reactor by a carrier gas; Generating silver nanoparticles by decomposing the transferred precursor by heating at a temperature of 400 to 2,000 DEG C; Collecting the generated silver nanoparticles in a collecting apparatus while cooling the collected silver nanoparticles to a cooling fluid of 200 DEG C or less; Preparing a master batch chip using the silver nano powder manufactured; And mixing the raw material of the yarn and the master batch chip to produce a fiber yarn.
According to the above-mentioned prior arts, silver nano is contained and can exhibit antibacterial and sterilizing effects. However, it is not recognized that semi-permanent functionality is maintained by injecting a silver nano dispersion at the same time as dyeing.
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of manufacturing a yarn containing silver nano having a silver nano- The purpose is to provide.
According to another aspect of the present invention, there is provided a method of manufacturing a nano-containing yarn, including: dewatering step of removing moisture from a dyed yarn; Contacting the dehydrated yarn with a silver nanoparticle dispersion; A softener contacting step of contacting a softener after the in-out pumping of the yarn in contact with the silver nanoparticle dispersion; And drying the yarn in contact with the dispersion. In the dispersion contacting step, the silver nano dispersion contains 0.11 to 10 parts by weight of silver nanoparticles per 100 parts by weight of water.
As described above, the method of manufacturing a nano-containing yarn according to the present invention is capable of simplifying a silver nano processing process by dyeing a yarn with a desired color and simultaneously processing the silver nano, and has an effect of semi-permanently maintaining the functionality.
Fig. 1 shows the state of the sample after incubation for 18 hours, wherein a represents Staphylococcus aureus and b represents Pneumococcus.
Fig. 2 shows the results after washing the sample for 15 hours after 18 hours of incubation, wherein a represents Staphylococcus aureus and b represents Pneumococcus.
Fig. 3 shows a sample after 30 hours of washing after 18 hours of incubation, wherein a represents Staphylococcus aureus and b represents Pneumococcus.
The method for producing a nano-containing yarn according to the present invention includes a dehydration step, a silver nanodispersion contacting step, a softening agent contacting step and a drying step, which will be described in detail later.
Dehydration step
The dehydrating step is a step of removing moisture from the dyed yarn.
More specifically, the dehydration step may remove the water from the dyed cheese (cheese dyeing) and a high pressure of a pressure of 0.5 to 2 kg / cm 2 at the same time the yarn.
At this time, it is preferable to remove 30 to 80% by weight of water, more preferably 50 to 70% by weight. When the moisture is removed within the above range, the absorption capacity of the silver nano dispersion can be improved.
Silver nano Dispersion contact step
The silver nano dispersion contacting step is a step of bringing the silver nano dispersion into contact with the dehydrated yarn.
At this time, the silver nanoparticles inhibit the proliferation of various microorganisms harmful to human body such as yellow staphylococci, pneumococcus, E. coli, and MRSA (Methicillin Resistant Staphylococcus Aureus), and it is possible to prevent sweat odor and odor generated therefrom. The function of silver nanoparticles is not deteriorated by washing or the like because the silver nanoparticles are injected into the yarn. In other words, by incorporating nano-sized natural silver, 99% of the yarn itself is semi-permanently antimicrobial, which is harmless to the human body and 99.9% of various bacteria including pneumococcus, E. coli, This enhances the smoothness of the processed yarn, making it possible to knit all the difficult tissue. That is, it is possible to prevent illness and odor caused by bacteria, and radiate far-infrared rays so that blood circulation and metabolism of the body can be smoothly performed.
The silver nanoparticles in the silver nanodispersion may be one or more of metal nanoparticles, nanoparticles of an alloy of silver and another metal, inorganic or metal nanoparticles doped or contained silver, inorganic particles containing silver ions, or organic particles .
At this time, the diameter of the silver nanoparticles in the silver nanoparticle dispersion is preferably 0.5 to 10 nm, more preferably 1 to 3 nm. And the antimicrobial effect is excellent when the diameter of the silver nanoparticles is within the above range.
In the present invention, the silver nanocrystal dispersion may further contain silicate (Si), for example, high purity silver nanoparticles having an average diameter of 1 nm and silicate particles having an average diameter of 10 nm. The silver nanoparticles and the silicate may be present separately or in the form of a composite. At this time, when the silver nano and the silicate are out of the average diameter, the antibacterial property may be lowered or the inherent color of the fabric (fabric) may be damaged.
In the present invention, since the silver nanoparticle dispersion further contains silicate (Si), the silver nanoparticles are not easily detached from the fabric, thereby maximizing the effect of silver (Ag), preventing discoloration of the fabric and maintaining antimicrobial activity.
At this time, the silver nanoparticles in the silver nanoparticle dispersion are preferably contained in an amount of 0.1 to 10 parts by weight, more preferably 0.5 to 3 parts by weight, based on 100 parts by weight of water. When the silver nanoparticles and water are included in the above range, the effect of silver (Ag) can be maximized.
Softener Contact step
The softener contacting step is a step of contacting the softened material after the in-out pumping of the yarn in contact with the silver nano dispersion.
At this time, the softening agent contacting step is preferably performed at a high pressure of 1 to 3 kg / cm 2 at 40 to 60 ° C for 10 to 30 minutes, and when the temperature and the time are within the above range, the softening agent absorption may be good.
Drying step
The drying step is a step of drying the yarn in contact with the dispersion.
The drying step is preferably performed at 3 to 3.5 kg / cm 2 , and if the pressure in the drying step is out of the above range, damage such as mechanical explosion may occur. Also, the drying step is preferably performed at 110 to 130 ° C for 90 to 120 minutes,
When the temperature and time of the drying step are within the above range, the silver nanoparticles can be absorbed well by the atoms.
The yarn produced by the method of producing a yarn containing silver nano can have the characteristics of the original yarn irrespective of the coloring color, has antibacterial property of 99% and is semi-permanent, and is excellent in color development, gloss and comfort.
More specifically, the yarn is applicable to clothes, socks, underwear, pillow covers, gloves, bed mats, hospital mats, patient clothes, and doctor gowns.
Hereinafter, the present invention will be described in more detail by way of examples. However, the following examples are intended to further illustrate the present invention, and the scope of the present invention is not limited by the following examples. The following examples can be appropriately modified and changed by those skilled in the art within the scope of the present invention. Unless otherwise stated, "%" and "part" are by weight.
Example
Silver nano Manufacture of yarns containing
The yarn containing the silver nano was subjected to cheese dyeing and dehydrated at a pressure of 1 kg / cm 2 to dehydrate so that the moisture remained at 40%. Thereafter, a 1% silver nanodispersion prepared by mixing high purity silver nano (Ag) grains having an average diameter of 1 nm and silicate (Si) grains having an average diameter of 10 nm and water was added to the dehydrated yarn. Next, after in-out pumping at a pressure of 2 kg / cm 2 at 50 ° C. for 20 minutes, 40% silicone softener was mixed and dried at 120 ° C. for 100 minutes to produce a yarn.
Antimicrobial activity Experiment
Antimicrobial activity tests were performed on the yarn (100% cotton, white color) prepared as described above using the following washing method and nonionic surfactant.
- Washing method: KS K ISO 6330: 2011 9B
- Nonionic surfactant: TWEEN 80 (0.05%)
The bacterium reduction value and the bacteriostatic reduction rate in Table 1 are shown in the following formula.
- Bacteriostatic reduction value (S): logMb-logMc (Difference in the number of live bacteria in the processed sample relative to the unprocessed sample)
- Bacterial reduction rate (%): (Mb-Mc) * 100 / Mb
Fungi
Decrease value
Reduction rate
(%)
Pneumococcus: Klebsiella pneumonia (ATCC 4352)
Ma: Number of living bacteria immediately after inoculation of control flap
Mb: Number of viable cells after 18 hours incubation of control pieces
Mc: Number of viable cells after 18 hours of sample culture
Referring to Table 1 and FIGS. 1 to 3, the silver nano-containing raw yarn produced according to the present invention exhibited a reduction rate of 99.9% of Staphylococcus aureus and pneumoniae in the present state, after 15 times of washing and 30 times of washing, .
Claims (9)
Contacting the dehydrated yarn with a silver nanoparticle dispersion;
A softener contacting step of contacting a softener after the in-out pumping of the yarn in contact with the silver nanoparticle dispersion; And
And drying the yarn in contact with the softening agent,
Wherein the silver nanoparticle dispersion comprises 0.1 to 10 parts by weight of silver nanoparticles per 100 parts by weight of water.
Wherein the dewatering step removes 30 to 80% by weight of water.
The dehydration step is the manufacture of the silver-containing fibers, characterized in that performing at 0.5 to 2 kg / cm 2 pressure.
Wherein the dispersion liquid further contains a silicate in the silver nanodispersion contacting step.
Wherein the diameter of the silver nanoparticles in the silver nanodispersion is 0.5 to 10 nm in the silver nanodispersion contacting step.
In the silver nanodispersion-contacting step, the silver nanoparticles in the silver nanodispersion may be nanoparticles of metal, nanoparticles of an alloy of silver and another metal, inorganic or metallic nanoparticles doped or contained silver, inorganic particles containing silver ions, Wherein the silver nanoparticles are at least one of silver nanoparticles and silver nanoparticles.
Wherein the softener contacting step is performed at 40 to 60 DEG C for 10 to 30 minutes.
Wherein the drying step is performed at 110 to 130 DEG C for 90 to 120 minutes.
The drying step is from 3 to 3.5 kg / cm 2 Wherein the method comprises the steps of:
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KR102496044B1 (en) * | 2022-05-19 | 2023-02-06 | 주식회사 한신타올공업 | Manufacturing method of towel emitting far-infrared rays |
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