KR19990001342A - Low Cost ABS and TCS Integrated Modulator - Google Patents

Low Cost ABS and TCS Integrated Modulator Download PDF

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Publication number
KR19990001342A
KR19990001342A KR1019970024628A KR19970024628A KR19990001342A KR 19990001342 A KR19990001342 A KR 19990001342A KR 1019970024628 A KR1019970024628 A KR 1019970024628A KR 19970024628 A KR19970024628 A KR 19970024628A KR 19990001342 A KR19990001342 A KR 19990001342A
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KR
South Korea
Prior art keywords
pressure
flow path
wheels
tcs
hydraulic pressure
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KR1019970024628A
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Korean (ko)
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KR100235334B1 (en
Inventor
김영일
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오상수
만도기계 주식회사
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Priority to KR1019970024628A priority Critical patent/KR100235334B1/en
Priority to JP10167439A priority patent/JPH1143037A/en
Publication of KR19990001342A publication Critical patent/KR19990001342A/en
Application granted granted Critical
Publication of KR100235334B1 publication Critical patent/KR100235334B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/36Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
    • B60T8/3615Electromagnetic valves specially adapted for anti-lock brake and traction control systems
    • B60T8/3675Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/14Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/40Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
    • B60T8/4068Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system the additional fluid circuit comprising means for attenuating pressure pulsations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/30Sensors
    • B60Y2400/303Speed sensors
    • B60Y2400/3032Wheel speed sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/81Braking systems

Abstract

본 발명은 ABS에 간단한 부품의 추가로 TCS 기능이 통합되도록 한 저가형 통합 모듈레이터를 제공함에 있다.The present invention seeks to provide a low cost integrated modulator that allows TCS functionality to be integrated with the addition of simple components to the ABS.

본 발명은 브레이크페달(13)의 작동시 유압을 발생시키는 부스터(14) 및 마스터실린더(15)와, TCS 작동시 오일을 공급 및 회수하는 오일탱크(16)와, 마스터실린더(15)에 연결된 제1유로(a)에 설치되어 ABS와 TCS에 따라 개폐 전환되는 모드전환 솔레노이드(1)와, 제2,3유로(b)(c)에 설치되어 양측 차륜(4a,4b)을 제어하도록 유압의 흐름을 개폐하는 고압차단 솔레노이드 밸브(2a,2b)와, 제동시 차륜(4a,4b)의 슬립을 감지하도록 차륜(4a,4b)에 설치되는 차륜속도센서(5a,5b)와, 제4,5유로(d)(e)상 설치되어 ABS작동시 개방되는 저압차단 솔레노이드(3a,3b)와, 저압차단 솔레노이드(3a,3b)에 의해 안내되는 차륜(4a,4b)의 유압을 축압하는 저압어큐무레이터(6)와, 이 저압어큐무레이터(6)에 일체됨과 더불어 파이롯밸브 기능을 하도록 제6유로(f)에 연결되는 첵크밸브(8)와, 상기 저압어큐무레이터(6)에서 유입되는 유압을 고압으로 토출시키는 고압펌프(7)와, 이 고압펌프(7)에서 토출된 고압력의 맥동을 감소시키도록 제1유로(a)상에 설치되는 버퍼챔버(9) 및 오리피스(10)와, 상기 오리피스(10)를 통과한 유압이 역류되지 않도록 하는 첵크밸브(11)와, 제1유로(a)와 제6유로(f) 사이에 연결되어 TCS작동시 제1유로(a)에 흐르는 유압이 일정하게 유지되도록 하는 릴리프밸브(12)로 구성된다.The present invention is connected to the booster 14 and the master cylinder 15 for generating hydraulic pressure during the operation of the brake pedal 13, the oil tank 16 for supplying and withdrawing oil during the TCS operation, and the master cylinder 15 Mode switching solenoid (1) installed in the first flow path (a) and opened and switched according to ABS and TCS, and installed in the second and third flow paths (b) (c) to control the hydraulic wheels to control both wheels (4a, 4b) High-pressure shut-off solenoid valves 2a and 2b for opening and closing the flow of the vehicle, wheel speed sensors 5a and 5b mounted to the wheels 4a and 4b so as to sense slippage of the wheels 4a and 4b during braking; To accumulate the hydraulic pressure of the low pressure blocking solenoids 3a and 3b installed on the five flow paths d and e and the wheels 4a and 4b guided by the low pressure blocking solenoids 3a and 3b. A low pressure accumulator 6, a check valve 8 connected to the sixth flow path f so as to be integral with the low pressure accumulator 6 and to function as a pilot valve, and the low pressure accumulator High pressure pump (7) for discharging the hydraulic pressure flowing from the data (6) at high pressure, and a buffer chamber (9) provided on the first flow path (a) to reduce the pulsation of the high pressure discharged from the high pressure pump (7) ) And orifice (10), the check valve (11) to prevent the hydraulic pressure passing through the orifice (10) and the first flow path (a) and the sixth flow path (f) is connected between the It consists of a relief valve 12 to maintain a constant hydraulic pressure flowing in one passage (a).

Description

저가형 ABS와 TCS 통합 모듈레이터Low Cost ABS and TCS Integrated Modulator

차량에는 운전자의 필요에 의해 주행중인 차량을 제동하기 위한 제동장치가 구비되어 있는 바, 최근의 차량에는 전자제어장치와 연계하여 보다 안정적인 제동을 할 수 있는 지능형 제동장치가 제안되었다.Since a vehicle is provided with a braking device for braking a vehicle that is driven by a driver's need, an intelligent braking device has recently been proposed in which a vehicle can be braked more stably in connection with an electronic controller.

그중 대표적인 지능형 제동장치가 제동시 차륜의 슬립 현상을 방지하는 미끄럼 방지장치(Anti-lock Brake System ; 이하 ABS라 함)이다.Among them, a representative intelligent braking device is an anti-lock brake system (hereinafter referred to as ABS) that prevents slippage of the wheel during braking.

이 ABS는 통상 도 1과 도 2에 도시한 바와 같이, 마스터실린더(100)와, 솔레노이드(200) 및 유량조절밸브(300)로 되는 모듈레이터와, 피스톤펌프(400)와, 브레이크(500)로 구성되어 있다.As shown in FIG. 1 and FIG. 2, this ABS is generally composed of a master cylinder 100, a solenoid 200 and a flow regulating valve 300, a piston pump 400, and a brake 500. Consists of.

이러한 구성으로 된 종래의 ABS는 정상 상태 즉, 미끄럼이 일어나지 않는 상태에서 플런저(220)가 스프링(210)에 의해서 피스톤펌프(400)로 통하는 유로(240)를 막고 있어, 마스터실린더(100)에서 발생한 유압은 유량조절밸브(300)내의 스풀(320) 및 유로(340)를 통하여 브레이크(500)로 직접 전달되어 제동이 이루어지고, 슬립율이 증가하여 제동압력의 감소가 필요한 경우, 콘트롤러(600)가 솔레노이드(200)에 전류를 공급하여 밸브헤드(230)를 들어 올려서 유량조절밸브(300)와 피스톤펌프(400)사이의 유로(240)를 개방하여 피스톤펌프(400)를 작동하게 된다.In the conventional ABS having such a configuration, the plunger 220 blocks the flow path 240 through the spring 210 to the piston pump 400 in a normal state, that is, no sliding occurs, and thus, in the master cylinder 100, The generated hydraulic pressure is directly transmitted to the brake 500 through the spool 320 and the flow path 340 in the flow regulating valve 300 to perform braking, and when the slip rate is increased to decrease the braking pressure, the controller 600 is required. ) To supply the current to the solenoid 200 to lift the valve head 230 to open the flow path 240 between the flow control valve 300 and the piston pump 400 to operate the piston pump 400.

이때, 피스톤펌프(400)의 작동에 의해서 피스톤펌프(400)로 가는 유로(240)와 연결된 압력실(330)의 압력이 감소하므로 스풀(320)은 도 2와 같이 스프링(310)의 힘을 이기고 좌측으로 이동하여 브레이크(500)와 마스터실린더(100)를 차단시키고, 브레이크(500)와 유로(240)를 연결하게 되어 브레이크(500) 압력은 감소하게 된다.At this time, since the pressure of the pressure chamber 330 connected to the flow path 240 to the piston pump 400 is reduced by the operation of the piston pump 400, the spool 320 is applied to the force of the spring 310 as shown in FIG. Win and move to the left to block the brake 500 and the master cylinder 100, the brake 500 and the flow path 240 is connected to the pressure of the brake 500 is reduced.

압력 감소가 계속되어 차륜(700)의 슬립율이 규정된 값 이하로 떨어지면, 솔레노이드(200)에 전류공급을 중단하여 유량조절밸브(300)가 브레이크(500)에서 피스톤펌프(400)로 연결되는 유로(240)를 차단하여 압력실(330)의 압력을 회복시킴으로써 스풀(320)은 다시 우측으로 이동하기 시작한다.When the pressure decreases continuously and the slip ratio of the wheel 700 falls below a prescribed value, the current supply to the solenoid 200 is stopped so that the flow control valve 300 is connected from the brake 500 to the piston pump 400. The spool 320 starts to move to the right again by blocking the flow path 240 to recover the pressure in the pressure chamber 330.

이때 스풀(320)은 유로(350)가 열리는 순간까지만 이동하여 오리피스(360)양단부의 압력과 스프링(310)의 힘이 평형을 이루는 위치에 위치하게 되고, 또한 오리피스(360)의 크기와 이 오리피스(360)를 사이에 두고 있는 두 개의 챔버에서 일정하게 유지되는 압력차에 의해서 브레이크(500)에 공급되는 유량은 일정하므로 브레이크(500)에서의 증가율이 조절된다.At this time, the spool 320 is moved only to the moment when the flow path 350 is opened, and the pressure of both ends of the orifice 360 and the force of the spring 310 are in a position where the pressure is balanced, and the size of the orifice 360 and the orifice Since the flow rate supplied to the brake 500 is constant due to the pressure difference that is kept constant in the two chambers with the 360 interposed therebetween, the rate of increase in the brake 500 is adjusted.

이 압력 증가가 계속되어 브레이크(500)의 압력이 마스터실린더(100) 압력과 같게 되면, 스풀(320) 양단의 평형은 잃게 됨에 따라 스풀(320)은 다시 우측으로 이동하게 되어 정상 제동상태가 된다.If this pressure increase continues and the pressure of the brake 500 becomes equal to the pressure of the master cylinder 100, as the balance between both ends of the spool 320 is lost, the spool 320 is moved to the right again, thereby becoming a normal braking state. .

압력증가 상태중에도 다시 압력의 감소가 필요한 경우에는 솔레노이드(200)가 작동되어 압력감소 상태로의 복귀가 가능하므로 브레이크(500) 압력을 적절하게 조정할 수 있게 된다.When the pressure needs to be reduced again during the pressure increase state, the solenoid 200 is operated to return to the pressure decrease state so that the pressure of the brake 500 can be properly adjusted.

이와 같이 통상의 ABS는 운전자가 브레이크 페달(800)을 밟아 유압에 의해 제동부를 가압하여 제동력을 주는 것으로, 갑작스런 제동력에 의해 차륜(700)의 잠김현상이 일어나, 차량의 미끄럼현상이 발생하지 않도록 제동부를 가압하는 유압을 조절하여, 차륜(700)에 작용하는 제동력을 연속적으로 풀어주었다 감아주었다 하여 차량이 안전하게 정지할 수 있도록 하는 것이다.As described above, in general ABS, the driver presses the brake pedal 800 to press the brake unit by hydraulic pressure to give a braking force, so that the locking phenomenon of the wheel 700 occurs due to a sudden braking force, so that the sliding of the vehicle does not occur. By adjusting the hydraulic pressure to press the braking unit, by releasing and winding the braking force acting on the wheel 700 continuously so that the vehicle can be stopped safely.

그러나, 상기 ABS는 유압브레이크의 제동압력을 조절하여 제동시 차륜(700)의 슬립현상을 방지하여 제동의 안정성 및 승차감 향상을 목적으로 하는 것으로 구동력제어는 불가하기 때문에, 차량의 선회시나 급가속시 운전자의 페달 조작없이도 브레이크(500)의 구동력을 자동제어하여 과도한 구동력으로 인한 구동차륜의 미끄러짐을 줄이고, 노면과의 적절한 마찰력을 얻어 차량의 직진 안정성과 조향 성능을 보장을 통한 주행안정성을 향상시키기 위해서는 별도의 구동력 제어장치(Traction Control System ; 이하 TCS라 함)를 구비해야만 하였다.However, the ABS is for the purpose of improving the stability of the braking and the riding comfort by controlling the braking pressure of the hydraulic brake to prevent slippage of the wheel 700 during braking. In order to reduce driving wheel slip due to excessive driving force by automatically controlling the driving force of the brake 500 without the driver's pedal operation, and to obtain proper friction force with the road surface, to improve driving stability by ensuring the straight stability and steering performance of the vehicle. A separate driving force control system (hereinafter referred to as TCS) had to be provided.

그러나, 별도의 구동력 제어장치를 장착하게 될 경우 원가가 상승하게 됨은 물론 장착을 위한 차지 공간이 크기 때문에 소형 차량의 경우에는 비용 측면이나 차지 공간측면에서 장착하는데 문제점이 있었다.However, when a separate driving force control device is installed, the cost increases and, as a result, the charge space for mounting is large, there is a problem in the case of a small vehicle in terms of cost or charge space.

본 발명의 목적은 상기한 문제점을 해결하기 위한 것으로, ABS에 간단한 부품의 추가로 TCS 기능이 통합되도록 함으로써 차량의 제동 안정성을 높이면서도 저가의 소형화된 모듈레이터를 제공함에 있다.SUMMARY OF THE INVENTION An object of the present invention is to solve the above problems, and to provide a low-cost miniaturized modulator while increasing braking stability of a vehicle by integrating a TCS function by adding a simple component to the ABS.

상기 목적을 달성하기 위해 본 발명은 브레이크페달의 작동시 유압을 발생시키는 부스터 및 마스터실린더와, 작동유가 충진되어 TCS 작동시 오일을 공급 및 회수하는 오일탱크와, 마스터실린더에 연결된 제1유로에 설치되어 ABS와 TCS에 따라 개폐 전환되는 모드전환 솔레노이드와, 제2,3유로에 설치되어 양측 차륜을 제어하도록 유압의 흐름을 개폐하는 고압차단 솔레노이드와, 제동시 차륜의 슬립을 감지하여 전자제어장치(ECU)에 신호를 보내어 ABS가 작동하도록 차륜에 설치되는 차륜속도센서와, 제2, 3유로에 연결된 제4,5유로상에서 ABS작동시 개방되는 저압차단 솔레노이드와, 저압차단 솔레노이드에 의해 안내되는 차륜의 유압을 축압하는 저압어큐무레이터와, 이 저압어큐무레이터에 일체됨과 더불어 파이롯밸브 기능을 하도록 제6유로에 연결되는 첵크밸브와, 상기 저압어큐무레이터에서 유입되는 유압을 고압으로 토출시켜 차륜을 제동하도록 유압을 공급하는 고압펌프와, 이 고압펌프에서 토출된 고압력의 맥동을 감소시키도록 제1유로상에 설치되는 버퍼챔버 및 오리피스와, 상기 오리피스를 통과한 유압이 역류되지 않도록 하는 첵크밸브와, 제1유로와 제6유로 사이에 연결되어 TCS작동시 제1유로에 흐르는 유압이 일정하게 유지되도록 하는 릴리프밸브로 구성됨을 특징으로 한다.In order to achieve the above object, the present invention provides a booster and a master cylinder for generating hydraulic pressure during operation of the brake pedal, an oil tank filled with hydraulic oil and supplying and recovering oil during TCS operation, and installed in a first flow path connected to the master cylinder. Mode switching solenoid which is opened and closed according to ABS and TCS, high pressure blocking solenoid which is installed in the second and third flow paths to open and close the flow of hydraulic pressure to control the wheels on both sides, and detects the slip of the wheel during braking Wheel speed sensor installed on the wheel to send the signal to the ECU to operate the ABS, low pressure blocking solenoid opened during ABS operation on the fourth and fifth euros connected to the second and third euros, and the wheel guided by the low pressure blocking solenoid A low pressure accumulator for accumulating the hydraulic pressure of the gas and a sixth flow path connected to the sixth flow passage so as to be integrated with the low pressure accumulator and function as a pilot valve. A high pressure pump for supplying hydraulic pressure to brake the wheel by discharging the hydraulic pressure flowing from the low pressure accumulator at high pressure, and a high pressure pump discharged from the high pressure pump to reduce the pulsation of the high pressure. Buffer valve and orifice, check valve to prevent the hydraulic pressure passing through the orifice back flow, and relief valve connected between the first and sixth flow path to maintain a constant hydraulic flow in the first flow path during the TCS operation Characterized in that configured.

이하, 본 발명의 바람직한 실시예를 첨부된 도면에 의하여 그 구성 및 작용 효과를 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention will be described in detail the configuration and operation effects as follows.

도 1, 2는 종래의 차량용 미끄럼 방지장치(ABS)의 동작상태도1 and 2 is an operation state diagram of a conventional vehicle anti-skid device (ABS)

도 3 은 본 발명이 적용된 ABS/TCS 통합 모듈레이터의 구성도이다.3 is a block diagram of an ABS / TCS integrated modulator to which the present invention is applied.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1 ; 모드전환 솔레노이드2a,2b ; 고압차단 솔레노이드One ; Mode switching solenoids 2a, 2b; High pressure solenoid

3a,3b ; 저압차단 솔레노이드4a,4b,700 ; 차륜3a, 3b; Low pressure blocking solenoids 4a, 4b, and 700; Wheel

5a,5b ; 차륜속도센서6 ; 저압어큐무레이터5a, 5b; Wheel speed sensor 6; Low Pressure Accumulator

6a : 피스톤 8 ; 첵크밸브6a: piston 8; Check valve

7 : 고압펌프8a ; 체크볼7: high pressure pump 8a; Checkball

8b ; 핀9 ; 버퍼챔버8b; Pin 9; Buffer chamber

10,360 ; 오리피스11 ; 첵크밸브10,360; Orifice 11; Check valve

12 ; 릴리프밸브13,800 ; 브레이크페달12; Relief valves 13,800; Brake pedal

4 ; 부스터15,100 ; 마스터실린더4 ; Boosters 15,100; Master cylinder

16 ; 오일탱크a ; 제1유로b ; 제2유로16; Oil tank a; First euro b; 2nd euro

c ; 제3유로d ; 제4유로c; Third euro d; Euro 4

e ; 제5유로f ; 제6유로e; The fifth euro f; 6th euro

240,340,350 ; 유로200 ; 솔레노이드240,340,350; Euro 200; Solenoid

220 ; 플런저230 ; 밸브헤드220; Plunger 230; Valve head

300 ; 유량조절밸브320 ; 스풀300; Flow control valve 320; spool

330 ; 압력실400 ; 피스톤펌프330; Pressure chamber 400; Piston pump

500 ; 브레이크600 ; 콘트롤러500; Brake 600; Controller

도 3은 본 발명이 적용된 ABS/TCS가 통합된 제동장치의 구성도로써, 본 발명은 브레이크페달(13)의 작동시 유압을 발생시키는 부스터(14) 및 마스터실린더(15)와, 작동유가 충진되어 TCS 작동시 오일을 공급 및 회수하는 오일탱크(16)와, 마스터실린더(15)에 연결된 제1유로(a)에 설치되어 ABS와 TCS에 따라 개폐 전환되는 모드전환 솔레노이드(1)와, 제2,3유로(b)(c)에 설치되어 양측 차륜(4a,4b)을 제어하도록 유압의 흐름을 개폐하는 고압차단 솔레노이드 밸브(2a,2b)와, 제동시 차륜(4a,4b)의 슬립을 감지하여 전자제어장치(도시안됨)에 신호를 보내어 ABS가 작동하도록 차륜(4a,4b)에 설치되는 차륜속도센서(5a,5b)와, 제2, 3유로(b)(c)에 연결된 제4,5유로(d)(e)상 설치되어 ABS작동시 개방되는 저압차단 솔레노이드(3a,3b)와, 저압차단 솔레노이드(3a,3b)에 의해 안내되는 차륜(4a,4b)의 유압을 축압하는 저압어큐무레이터(6)와, 이 저압어큐무레이터(6)에 일체됨과 더불어 파이롯밸브 기능을 하도록 제6유로(f)에 연결되는 첵크밸브(8)와, 상기 저압어큐무레이터(6)에서 유입되는 유압을 고압으로 토출시키는 고압펌프(7)와, 이 고압펌프(7)에서 토출된 고압력의 맥동을 감소시키도록 제1유로(a)상에 설치되는 버퍼챔버(9) 및 오리피스(10)와, 상기 오리피스(10)를 통과한 고압의 유압이 역류되지 않도록 하는 첵크밸브(11)와, 제1유로(a)와 제6유로(f) 사이에 연결되어 TCS작동시 제1유로(a)에 흐르는 유압이 일정하게 유지되도록 하는 릴리프밸브(12)로 구성되어 있다.3 is a block diagram of a braking device incorporating an ABS / TCS to which the present invention is applied. The present invention provides a booster 14 and a master cylinder 15 for generating hydraulic pressure when the brake pedal 13 is operated, and the hydraulic fluid is filled. And the oil tank 16 for supplying and recovering oil during TCS operation, the first channel a connected to the master cylinder 15, and the mode switching solenoid 1 for opening and closing according to ABS and TCS. Slips of high pressure shut-off solenoid valves 2a and 2b which are installed in the second and third flow paths b and c to open and close the flow of hydraulic pressure to control both wheels 4a and 4b, and the brakes 4a and 4b during braking. Is connected to the wheel speed sensors 5a and 5b installed on the wheels 4a and 4b and the second and third flow paths b and c to send a signal to the electronic control device (not shown). The low pressure blocking solenoids 3a and 3b installed on the fourth and fifth flow paths d and e and opened during ABS operation, and the wheels 4a and 4b guided by the low pressure blocking solenoids 3a and 3b. A low pressure accumulator 6 for accumulating hydraulic pressure, a check valve 8 connected to the sixth flow path f so as to be integral with the low pressure accumulator 6 and to serve as a pilot valve; A high pressure pump 7 for discharging the hydraulic pressure flowing from the cumulator 6 at a high pressure, and a buffer chamber provided on the first flow path a to reduce pulsation of the high pressure discharged from the high pressure pump 7 ( 9) and orifice 10, the check valve 11 to prevent the high pressure hydraulic pressure passing through the orifice 10, and is connected between the first flow path (a) and the sixth flow path (f) TCS It consists of a relief valve 12 to maintain a constant hydraulic pressure flowing in the first flow path (a) during operation.

상기 구성에 있어 모드전환 솔레노이드(1)는 ABS 작동 인지, TCS작동 인지에 따라 밸브개폐 여부를 전자제어장치로부터 제어받게 되어 있다. 즉, ABS 작동일 때는 모드전환 솔레노이드(1)가 개방되어 마스터실린더(15)의 유압이 제1유로(a)와 제3유로(c)를 통해 차륜(4b)에 공급되고, TCS 작동일 때는 모드전환 솔레노이드(1)가 차단되어 제1유로(a)를 통해 유압이 공급되지 않게 된다.In the above configuration, the mode switching solenoid 1 is controlled by the electronic controller whether or not to open or close the valve according to whether ABS or TCS is operated. That is, in ABS operation, the mode switching solenoid 1 is opened so that the hydraulic pressure of the master cylinder 15 is supplied to the wheels 4b through the first flow path a and the third flow path c, and in the TCS operation. The mode switching solenoid 1 is cut off so that the hydraulic pressure is not supplied through the first flow path a.

그리고, 상기 저압어큐무레이터(6)와 첵크밸브(8)를 일체시킴에 있어 첵크밸브(8)의 체크볼(8a)이 저압어큐무레이터(6)의 피스톤(6a)에 핀(8b)으로 연결되므로써, 유압이 축압되어 피스톤(6a)이 내려가면 첵크밸브(8)를 차단하게 되고, 유압이 작동하지 않으면 피스톤(6a)을 지지하는 스프링(6b) 탄성에 의해 첵크밸브(8)가 개방되게 된다. 또한 첵크밸브(8)가 파이롯밸브 기능을 할 수 있도록 저압어큐무레이터(6)와 일체되어 있다.Then, in integrating the low pressure accumulator 6 and the check valve 8, the check ball 8a of the check valve 8 is connected to the piston 6a of the low pressure accumulator 6 by a pin 8b. When the hydraulic pressure is accumulated and the piston 6a is lowered, the check valve 8 is shut off, and when the hydraulic pressure is not operated, the check valve 8 is resiliently driven by the spring 6b supporting the piston 6a. Will be opened. In addition, the check valve 8 is integrated with the low pressure accumulator 6 so as to function as a pilot valve.

이와 같이 구성된 본 발명의 작용 효과를 설명하면 다음과 같다.Referring to the effects of the present invention configured as described above are as follows.

먼저, ABS 작동과정을 설명하면, 운전자가 브레이크페달(13)을 밟으면, 마스터실린더(15)에서 유압이 발생하고 그 유압은 제1유로(a)를 거쳐 일부는 제2유로(b)로 공급되고 나머지는 모드전환 솔레노이드(1)를 통하여 제3유로(c)로 각각 공급되며, 이때 제1유로(a)로 유압의 계속적인 진행은 첵크밸브(11)에 의하여 차단된다. 그리고, 제2,3유로(b)(c)로 공급된 유압은 고압차단 솔레노이드(2a,2b)를 통과하여 차륜(4a,4b)에 공급되므로 차량의 속도를 감속하며 제동하게 된다.First, when describing the ABS operation process, when the driver presses the brake pedal 13, the hydraulic pressure is generated in the master cylinder 15, the hydraulic pressure is supplied to the second passage (b) via the first passage (a) And the remainder is respectively supplied to the third passage (c) through the mode switching solenoid (1), wherein the continuous progress of the hydraulic pressure to the first passage (a) is blocked by the check valve (11). In addition, the hydraulic pressure supplied to the second and third flow paths (b) and (c) is supplied to the wheels 4a and 4b through the high pressure blocking solenoids 2a and 2b, thereby decelerating and braking the vehicle speed.

그런데, 차륜(4a,4b)의 제동이 이루어지면서 차량의 추진력에 의하여 얼음판과 같은 미끄러운 노면에서 차륜(4a,4b)에 슬립현상이 발생하게 되는 경우, 차륜속도센서(5a,5b)가 이를 감지하여 그 신호를 전자제어장치에 보내게 되고, 이에 전자제어장치는 그 신호를 받아 미리 입력된 데이터와 비교하여 차륜(4a,4b)의 미끄러짐을 판단하게 되며, 그 판단에 따라 제동압력을 제어하기 위하여 전자제어장치는 고압차단 솔레노이드(2a,2b)의 마스터실린더(15)쪽으로 유압작용을 차단하는 동시에 저압차단 솔레노이드(3a,3b)를 개방하게 된다.However, when the wheels 4a and 4b are braked and the slip phenomenon occurs on the wheels 4a and 4b on a slippery road surface such as an ice plate by the driving force of the vehicle, the wheel speed sensors 5a and 5b detect this. The signal is sent to the electronic controller, which receives the signal and compares the input data with the pre-input data to determine the slippage of the wheels 4a and 4b. To this end, the electronic control device blocks the hydraulic action toward the master cylinder 15 of the high pressure blocking solenoids 2a and 2b and simultaneously opens the low pressure blocking solenoids 3a and 3b.

그러면 차륜(4a,4b)에 공급되어 작용되던 유압은 저압차단 솔레노이드(3a,3b)를 각각 통과하여 제4,5유로(d)(e)의 안내를 받아 저압어큐무레이터(6)로 이송되어 축압되며,이때 차륜(4a,4b)에 작용하던 제동압력이 감소되어 차륜(4a,4b)의 잠김이 일시 해지되면서 다시 회전하게 되므로 차륜(4a,4b)의 미끄러지는 현상이 사라지게 된다.Then, the hydraulic pressure supplied to and acted on the wheels 4a and 4b passes through the low pressure blocking solenoids 3a and 3b, respectively, and is transferred to the low pressure accumulator 6 under the guidance of the fourth and fifth flow paths d and e. When the pressure of the wheels 4a and 4b is reduced, the braking pressure applied to the wheels 4a and 4b is reduced, so that the locking of the wheels 4a and 4b is temporarily stopped, thereby rotating again.

이후 다시 차륜(4a,4b)에 제동압력을 증가시켜야 차량이 정지되므로 설정된 일정시간이 지난 후에 전자제어장치가 다시 고압차단 솔레노이드(2a,2b)를 개방시키는 동시에 저압차단 솔레노이드(3a,3b)를 차단시켜 원상복귀시키게 되고, 저압어큐무레이터(6)에 축압된 유압은 고압펌프(7)로 흡입되어 펌프작동에 의하여 고압의 유압으로 토출된다. 이렇게 토출된 유압은 제1유로(a)의 안내를 받아 일부는 제3유로(c)로 공급되고, 나머지는 모드전환 솔레노이드(1)를 거쳐 제2유로(b)로 공급되어 상술한 과정을 거쳐서 차륜(4a,4b)에 공급되므로써 차륜(4a,4b)이 다시 제동되게 된다.Since the vehicle stops only when the braking pressure is increased on the wheels 4a and 4b again, the electronic control unit opens the high pressure blocking solenoids 2a and 2b again at the same time and sets the low pressure blocking solenoids 3a and 3b. The hydraulic pressure accumulated in the low pressure accumulator 6 is sucked into the high pressure pump 7 and discharged to the high pressure hydraulic pressure by the pump operation. The discharged hydraulic pressure is guided by the first channel (a) and partly supplied to the third channel (c), and the other part is supplied to the second channel (b) via the mode switching solenoid (1) to perform the above-described process. The wheels 4a and 4b are braked again by being supplied to the wheels 4a and 4b.

다음은 TCS 작동과정을 설명하면, 차량의 급가속, 급출발등으로 구동륜의 미끄러짐이 발생할 경우 차륜(4a,4b)측에 설치된 차륜속도센서(5a,5b)가 이를 감지하여 전자제어장치에 신호를 보내게 되고, 전자제어장치는 그 신호를 받아 미리 입력된 데이터와 비교하여 차륜(4a,4b)의 미끄러짐을 판단하게 되며, 그 판단에 따라 구동력제어를 위하여 마스터실린더(15)와 연결된 모드전환 솔레노이드(1)를 차단함과 동시에 고압펌프(7)를 작동시켜 오일탱크(16)에 충진되어 있는 오일을 흡입하게 된다.Next, the TCS operation process will be described. When the driving wheel slips due to rapid acceleration, rapid start, etc. of the vehicle, the wheel speed sensors 5a and 5b installed on the wheels 4a and 4b detect this and transmit a signal to the electronic controller. The electronic controller receives the signal and compares the input data with the pre-input data to determine the slip of the wheels 4a and 4b, and according to the determination, the mode switching solenoid connected to the master cylinder 15 for the driving force control. At the same time as blocking (1), the high pressure pump (7) is operated to suck the oil filled in the oil tank (16).

즉, 운전자가 브레이크페달(13)을 밟지 않더라도 고압펌프(7)가 작용하게 되면 흡입력에 의해 오일탱크(16)의 오일이 마스터실린더(15) → 제1유로(a) → 제6유로(f)를 거쳐 저압어큐무레이터(6)의 스프링(6b)에 의해 지지 개방된 첵크밸브(8)를 통과하여 고압펌프(7)로 흡입된다.That is, even if the driver does not step on the brake pedal 13, when the high pressure pump 7 is actuated, the oil in the oil tank 16 is drawn from the master cylinder 15 → the first passage a → the sixth passage f by the suction force. The suction valve is sucked into the high pressure pump 7 through the check valve 8 held open by the spring 6b of the low pressure accumulator 6).

이렇게 고압펌프(7)로 이송된 오일은 고압의 압력으로 토출되어 버퍼챔버(9) → 오리피스(10) → 첵크밸브(11) → 제1유로(a)를 거쳐 제3유로(c)로 공급되고(이때 모드전환 솔레노이드(1)는 차단되어 제2유로(b)로 유압이 공급되지 못함), 제3유로(c)로 공급되는 유압은 고압차단 솔레노이드(2a,2b)를 통과하여 차륜(4b)에 공급되므로 차륜(4b)의 구동력을 감소시키게 된다.The oil transferred to the high pressure pump 7 is discharged at a high pressure and is supplied to the third flow path c through the buffer chamber 9 → the orifice 10 → the check valve 11 → the first flow path a. (At this time, the mode switching solenoid 1 is cut off so that no hydraulic pressure is supplied to the second flow path b), and the hydraulic pressure supplied to the third flow path c passes through the high pressure blocking solenoids 2a and 2b and the wheel ( Since it is supplied to 4b), the driving force of the wheel 4b is reduced.

한편, 고압펌프(7) 작동으로 제1유로(a)로 공급되는 고압의 오일중 일부는 릴리프밸브(12)를 통해 제6유로(f)로 빠져나감으로 인해 제3유로(c)로 흐르는 오일의 유압이 설정된 일정한 압력을 유지하면서 공급되게 되어 차륜(4b)에 적절한 제동압을 공급하게 된다.On the other hand, some of the high-pressure oil supplied to the first flow path (a) by the operation of the high pressure pump (7) flows into the third flow path (c) due to the exit to the sixth flow path (f) through the relief valve 12 The hydraulic pressure is supplied while maintaining a predetermined constant pressure to supply an appropriate braking pressure to the wheel (4b).

그리고, 제동압력 해제시에는 모드전환 솔레노이드(1)를 전자제어장치가 개방시켜 원위치하게 되고, 제동을 위한 차륜(4b)에 공급된 오일은 제3유로(c) → 제1유로(a) → 모드전환 솔레노이드(1)를 거쳐 오일탱크(16)로 회수되므로써 작동이 완료된다.When the braking pressure is released, the mode switching solenoid 1 is opened by the electronic control unit, and the oil supplied to the wheel 4b for braking is the third channel (c) → the first channel (a) → Operation is completed by returning to the oil tank 16 via the mode switching solenoid 1.

이와 같이 본 발명은 ABS에 몇가지 부품을 추가하여 TCS기능을 통합하므로써, 차량 제동시 차륜(4a,4b)의 슬립현상을 방지하여 제동의 안정성 및 승차감 향상시키면서도 차량의 선회시나 급가속시 운전자의 페달 조작없이도 브레이크의 구동력을 자동제어하여 과도한 구동력으로 인한 구동차륜의 미끄러짐을 줄이고, 노면과의 적절한 마찰력을 얻어 차량의 직진 안정성과 조향 성능을 보장을 통한 주행안정성을 향상시킬 수 있게 된다.As described above, the present invention integrates the TCS function by adding several parts to the ABS, thereby preventing slippage of the wheels 4a and 4b during braking, thereby improving the stability and riding comfort of the vehicle while the driver's pedaling during turning or rapid acceleration. By controlling the driving force of the brake automatically without manipulation, it is possible to reduce the slippage of the driving wheel due to excessive driving force, and to obtain the appropriate frictional force with the road surface, thereby improving the driving stability by ensuring the linear stability and steering performance of the vehicle.

또한, 상기 ABS와 TCS가 통합된 제동시스템을 차량의 전후 4개의 차륜에 각각 사용하면, 간단하면서도 소형화된 저가격의 CDC(Car Dynamic Control)를 구현할 수 있게 된다.In addition, if the braking system in which the ABS and the TCS are integrated is used for each of the front and rear four wheels of the vehicle, it is possible to implement a simple and compact low-cost CDC (Car Dynamic Control).

이상에서 설명한 바와 같이 본 발명은 미끄럼 방지장치(ABS)에 모드전환 솔레노이드, 저압어큐무레이터에 일체된 체크밸브, 릴리프밸브를 추가하여 구동력 제어장치(TCS)가 통합되도록 함으로써, 차량 제동시 차륜의 슬립현상을 방지하여 제동의 안정성 및 승차감 향상시키게 됨은 물론, 차량의 선회시나 급가속시 운전자의 페달 조작없이도 브레이크의 구동력을 자동제어하여 노면과의 적절한 마찰력을 얻어 차량의 직진 안정성과 조향 성능을 보장을 통한 주행안정성을 향상시킬 수 있게 되고, 구조적인 측면에서도 크기가 현저하게 축소되어 제작이 매우 편리한 동시에 원가가 절감되며, 차지공간도 현저히 감소되므로 소형차량에도 장착하기 용이하다는 효과가 있다.As described above, the present invention adds a mode switching solenoid to the anti-skid device ABS, a check valve integrated in the low pressure accumulator, and a relief valve to integrate the driving force control device TCS. It prevents slippage and improves braking stability and ride comfort, as well as automatically controlling the driving force of the brakes without the driver's pedaling during turning or rapid acceleration, ensuring proper frictional force with the road surface, ensuring the stability and steering performance of the vehicle. It is possible to improve the driving stability through the structure, the size is significantly reduced in the structural aspect is very convenient to manufacture at the same time, the cost is reduced, and the charge space is also significantly reduced, it is easy to install in small vehicles.

본 발명은 차량의 제동시스템에 있어 미끄럼 방지장치(ABS)에 모드전환 솔레노이드 저압어큐무레이터에 일체된 체크밸브, 릴리프밸브를 추가로 장착하여 구동력 제어장치(TCS)의 기능을 다할 수 있게 한 통합 모듈레이터를 제공함에 있는 것이다.The present invention integrates a check valve and a relief valve integrated in a mode switching solenoid low pressure accumulator in an anti-skid device ABS to perform a function of a driving force control device TCS in a vehicle braking system. Is to provide a modulator.

Claims (2)

차량의 제동 안정성을 높이기 위한 미끄럼 방지장치(ABS)와 구동력 제어장치(TCS)에 있어서,In the anti-skid device (ABS) and driving force control device (TCS) for improving the braking stability of the vehicle, 상기 TCS 작동시 오일을 공급 및 회수하는 오일탱크(16)와, 유압을 발생시키는 부스터(14) 및 마스터실린더(15)와, 마스터실린더(15)에 연결된 제1유로(a)에 설치되는 모드전환 솔레노이드(1)와, 제2,3유로(b)(c)에 설치되어 양측 차륜(4a,4b)을 제어하는 고압차단 솔레노이드(2a,2b)와, 제동시 차륜(4a,4b)의 슬립을 감지하여 ABS가 작동하도록 차륜(4a,4b)에 설치되는 차륜속도센서(5a,5b)와, 제2,3유로(b)(c)에 연결된 제4,5유로(d)(e)상 설치되어 ABS작동시 개방되는 저압차단 솔레노이드(3a,3b)에 의해 안내되는 차륜(4a,4b)의 유압을 축압하는 저압어큐무레이터(6) 및 제6유로(f)에 연결되는 첵크밸브(8)와, 상기 저압어큐무레이터(6)에서 유입되는 유압을 고압으로 토출시키는 고압펌프(7)와, 이 고압펌프(7)에서 토출된 고압력의 맥동을 감소시키도록 제1유로(a)상에 설치되는 버퍼챔버(9) 및 오리피스(10)와, 상기 오리피스(10)를 통과한 고압의 유압이 역류되지 않도록 하는 첵크밸브(11)와, 제1유로(a)와 제6유로(f) 사이에 연결되어 TCS작동시 제1유로(a)에 흐르는 유압이 일정하게 유지되도록 하는 릴리프밸브(12)로 구성됨을 특징으로 하는 저가형 ABS와 TCS 통합 모듈레이터.The oil tank 16 for supplying and recovering oil during the TCS operation, the booster 14 and the master cylinder 15 for generating hydraulic pressure, and the mode installed in the first flow path a connected to the master cylinder 15 Of the switching solenoid 1, the second and third flow paths (b) and (c), the high-pressure cut-off solenoids 2a and 2b for controlling both wheels 4a and 4b, and the braking wheels 4a and 4b. Wheel speed sensors 5a and 5b installed on the wheels 4a and 4b to sense the slip and the fourth and fifth flow paths d and e connected to the second and third flow paths b and c. The shank is connected to the low pressure accumulator 6 and the sixth flow path f which accumulate the hydraulic pressure of the wheels 4a and 4b guided by the low pressure blocking solenoids 3a and 3b which are installed in the above and opened during ABS operation. A high pressure pump 7 for discharging the hydraulic pressure flowing from the valve 8, the low pressure accumulator 6 at a high pressure, and a first flow path to reduce the pulsation of the high pressure discharged from the high pressure pump 7 ( buffer installed on a) Burr (9) and orifice (10), check valve (11) for preventing the high pressure hydraulic pressure passing through the orifice (10), and the connection between the first flow path (a) and the sixth flow path (f) Low-pressure ABS and TCS integrated modulator, characterized in that consisting of a relief valve 12 to maintain a constant hydraulic pressure flowing in the first passage (a) during TCS operation. 제1항에 있어서, 상기 저압어큐무레이터(6)와 첵크밸브(8)가 일체화될 때 첵크밸브(8)의 체크볼(8a)이 저압어큐무레이터(6)의 피스톤(6a)에 핀(8b)으로 연결되어 파이롯밸브 기능을 하도록 됨을 특징으로 하는 저가형 ABS와 TCS 통합 모듈레이터.The check ball (8a) of the check valve (8) is pinned to the piston (6a) of the low pressure accumulator (6) when the low pressure accumulator (6) and the check valve (8) are integrated. Low cost ABS and TCS integrated modulator characterized in that it is connected to (8b) to function as a pilot valve.
KR1019970024628A 1997-06-13 1997-06-13 Low price modulator using abs & tcs KR100235334B1 (en)

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Cited By (2)

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KR101274846B1 (en) * 2006-10-23 2013-06-13 현대모비스 주식회사 Braking pressure control method of Brake Traction Control System
KR101413905B1 (en) * 2007-12-26 2014-06-30 주식회사 두산 Hydraulic control system of disk brake apparatus for forklift truck

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DE102010040868A1 (en) * 2010-09-16 2012-03-22 Robert Bosch Gmbh Hydraulic block for a hydraulic multi-circuit vehicle brake system

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US127554A (en) * 1872-06-04 Improvement in building-blocks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101274846B1 (en) * 2006-10-23 2013-06-13 현대모비스 주식회사 Braking pressure control method of Brake Traction Control System
KR101413905B1 (en) * 2007-12-26 2014-06-30 주식회사 두산 Hydraulic control system of disk brake apparatus for forklift truck

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