KR19980084009A - Smoked composition for meat products, manufacturing method and apparatus thereof - Google Patents

Abstract

The present invention provides a smoked composition for producing a meat product and smoked pork meat, beef, poultry and other meat products without the smoke directly smoke (smoke: 薰 煙) to give the same taste and aroma It relates to a method and an apparatus.

The smoked composition according to the present invention comprises 0.4-1.3 parts by weight of aldehyde-based mixture, 0.1-0.8 parts by weight of terpan series, rosin, carbonaceous material or a mixture of 0.02-0.1 parts by weight and vegetable based on a common distillate having an alcohol component. By adding 0.01-0.03 parts by weight of gasoline. In addition, the production method according to the present invention compresses and transports sawdust prepared from pine or oak to a transfer screw to combust in a combustion chamber to produce a smoke, and the smoke is sequentially in a mixing tank containing distilled liquor having a predetermined alcohol content by a vacuum pump. By dissolving by suction, the distilled liquor was mixed and prepared in dark brown concentration. In addition, the manufacturing apparatus according to the present invention is a hopper for storing sawdust obtained from pine or oak, etc., and is installed to be shaken, the compression screw is installed at the same time as the transfer screw is installed into the transfer chamber for incomplete combustion of the sawdust supplied from the hopper A smoke producing means comprising a conveying tube having a chamber and a combustion chamber, and an ignition coil for igniting the sawdust of the combustion chamber; A mixing tank containing distilled liquor having a predetermined alcohol content and having one end portion communicated therewith, a vacuum pump for forcibly drawing smoke into the mixing tank, and a bubble generator installed in the mixing tank to circulate the smoking and at the same time It consists of a plurality of smoke circulation tube, smoke mixing means consisting of a concentration sensor for detecting the concentration in the mixing tank and the impurity precipitation tank connected to the mixing tank.

Therefore, by simply applying to the surface of the various meat products to be smoked smoked composition prepared in the liquid according to the present invention so as to give the same smoked unique taste and aroma without using smoke directly as conventional It is.

Description

Smoked composition for meat products, manufacturing method and apparatus thereof

The present invention provides a smoked composition for producing a meat product and smoked pork meat, beef, poultry and other meat products without the smoke directly smoke (smoke: 薰 煙) to give the same taste and aroma It relates to a method and an apparatus.

Since ancient times, smoked dishes have spurned the tastes of gourmets with unique flavors and flavors as well as preservation of foods when there was no refrigerator. In recent years, such smoked foods have received much attention as health foods due to their distinctive taste, aroma and color (usually reddish) due to smoke, compared to fried foods using edibles, and to produce better taste and aroma. Various methods of smoking have been proposed.

As one example of such methods, first, according to Korean Patent Publication No. 88-1216 (name: method and device for smoking food), a container containing pellets containing liquid wood or liquid wood, which is a volatile material recovered from wood, in smoking food, It is used in the method and apparatus for heating and smoking at a certain heating temperature while controlling the volatilization rate of the liquid wood by heating the inside and selecting the heating temperature and the total amount of the liquid wood, and also in Korean Patent Publication No. 90-2744 ( According to Korean Patent Publication No. 96-14611 (Manufacturing method of smoked barbecue using bamboo barrel) according to Korean Patent Publication No. 96-14611 (Method of manufacturing smoked ribs). Meat in a bamboo container and smoked with wood or gas fire until the contents are fully cooked. Different similar methods are used to smoke meat individually.

However, in each of the conventional methods of smoking, a separate smoking device for smoking is used because it uses a cooking method that directly uses the smoke required for the cooking characteristics of the smoked food and absorbs the smoke into the food. Not only is it necessary to burn wood for smoking every time it is smoked, and there is a problem that it takes a lot of cooking time by this series of cooking methods, and if the temperature of the smoking room is not properly tasted during smoking, There was a problem such as throwing away.

In addition, in the past, smoked meat products using smoke generated from wood, smoked only in the smoking room that smoked meat products, smoked places are limited and can be directly baked using a gas stove by using wood smoke. It was not there.

The present invention has been invented to solve the above-mentioned general drawbacks, the object of the present invention is to use the fume directly smoked on the surface of the meat product without smoked meat, such as smoked in cooking during cooking It is to provide a smoked composition of the meat product and a method and apparatus for producing the same so as to impart the taste and aroma of.

1 shows a schematic diagram of an apparatus for producing a smoked composition according to the present invention.

* Explanation of symbols for main parts of drawings *

1: means of producing smoke 3: mixture of smoke

10: hopper 11: transfer pipe

12: transfer chamber 13: compression chamber

14: combustion chamber 15: transfer screw

18: ignition heater 19: smoke exhaust pipe

20: cooling member 21: activated carbon filter

22: vibration motor 31, 32: mixing tank

31b, 32b: concentration detection sensor 32d: smoke emission detection sensor

33,34: smoke circulation tube 33a, 34a: bubble generator

36; Vacuum pump 37: settling tank

The present invention is a smoked composition in a form in which a terpan-based mixture, an aldehyde-based mixture, rosin and a carbonized substance are added within a predetermined ratio by dissolving in a distilled liquor generated from a tree in order to achieve the above object.

Distilled liquor used in the present invention is a general liquor, liquor, high-liquor liquor, etc., which is used for drinking, and the higher the frequency of alcohol, the better the solubility of the smoke generated in the tree, and the higher the possible frequency, preferably 10-45% alcohol frequency. Distilled liquor is used.

In addition, the tree for generating smoke containing terpan-based mixtures, aldehyde-based mixtures, rosin and carbonaceous substances, which are characteristic components of the present invention, is not particularly limited, but pine or oak are particularly preferred.

The aldehyde-based mixture, which is a characteristic ingredient of the present invention, is a material contained in wood smoke, and is used as a raw material for non-toxic natural preservatives. When 1.3 wt% or more is reacted with ethanol in the composition, 1.3 wt% or less is preferable. Especially preferably, 0.4-1.2 weight% is preferable in a smoking composition. In addition, the terpene which is a component of the present invention is preferably 0.1-0.6% by weight, and 1-3% by weight of rosin and a carbonaceous material, and about 0.2-3.5% by weight of vegetable gasoline as other components.

The composition of the present invention is weakly acidic by the aldehyde component of the composition, and already has a characteristic smell of wood smoke generated from smoked foods, so that the meat products are only applied to the outside after heating the meat product in a gas range or the like. Even if you have a special advantage, such as cooking wood burned directly.

The method for testing the smell of the smoked composition for the present invention is determined by the sensory test.

Method for producing a smoked composition of the present invention is as follows. The sawdust prepared from pine or oak is compressed into a transfer screw and combusted in a combustion chamber to produce a fume. The fume is sequentially suction-dissolved into a mixing tank containing distilled liquor having a predetermined alcohol content by a vacuum pump, and the distilled liquor is dark brown. It is prepared to have.

In the above description, the conditions for incorporating fume into an alcohol-containing distilled liquor are conditions of room temperature and atmospheric pressure, and the reaction takes place in a mixing tank, so the amount of fume incorporation of smoke is usually detected by color as the color of the smoked composition. It is desirable to control the reaction time and the amount of smoke incorporated by the detector.

In addition, a preferred apparatus for producing a smoked composition according to the present invention is a hopper in which sawdust obtained from pine or oak is stored and installed to be shaken, and transported into a transfer chamber for incomplete combustion of the sawdust supplied from the hopper. A fume production means comprising a conveying tube having a compression chamber and a combustion chamber and a ignition coil for igniting the sawdust of the combustion chamber with a screw installed therein; A mixing tank containing distilled liquor having a predetermined alcohol content and having one end portion communicated therewith, a vacuum pump for forcibly drawing smoke into the mixing tank, and a bubble generator installed in the mixing tank to circulate the smoking and at the same time It is composed of a smoke mixing means consisting of a plurality of smoke circulation pipe, a concentration sensor for detecting the concentration in the mixing tank and an impurity precipitation tank connected to the mixing tank.

Hereinafter, described in detail with reference to the accompanying drawings a preferred embodiment for producing a smoked composition according to the present invention.

Figure 1 schematically shows the configuration of a device for continuously producing a composition for smoking according to the present invention, the composition for smoking according to the present invention directly using the sawdust (T) obtained from pine or oak large directly It can be achieved by the means for producing (1) and the mixing means (3) for mixing and dissolving smoke in the mixing tank in which the distilled spirit is contained.

That is, as shown in Figure 1, the smoke manufacturing means (1) required for producing a smoked composition according to the present invention, the sawdust (T) obtained from non-toxic pine or oak is stored, the upper edge is supported Compressing and sequentially feeding the hopper 10 in the form of a funnel supported by a plurality of springs 10b and the sawdust T supplied from the hopper 10 so as to be able to shake with respect to 10a. Consists of a transfer pipe (11) for.

The transfer pipe 11 includes a transfer chamber 12 in which a drop induction pipe 12a for stably inducing the sawdust T, which is inserted into the lower end of the hopper 10 in a flowable manner, and which is transported, and the transfer chamber 12. Compression chamber 13 and narrowly formed in the form of a fallopian tube with respect to the discharge end of the combustion chamber 14 is in communication with it. In the transfer chamber 12, a transfer screw 15 for transferring the sawdust T is rotatably installed by the drive motor 16, and air for purifying the outside air introduced into the end of the combustion chamber 14 is provided. A filter 17 is provided, and an ignition coil 18 for igniting sawdust T is incorporated therein. At this time, the ignition coil 18 is turned on by contact with the sawdust (T) pushed into the combustion chamber 14 is configured to automatically turn off after igniting it.

In addition, the combustion chamber 14 is branched into the smoke discharge pipe 19 is discharged, the smoke discharge pipe 19, the cooling fin 20a and cooling fan 20b for rapidly cooling the smoke discharged in a heated state. Cooling member 20 is provided, and activated carbon filter 21 for adsorbing and removing harmful components contained in the smoke is sequentially installed.

On the other hand, in the hopper 10 in which the sawdust T is stored and supplied, the supply of the sawdust T is transferred by the detection of the photoelectric element 22a installed as the drop induction pipe 12a of the transfer chamber 11. If it is not made smoothly, it is highly desirable that the sawdust is always supplied quickly and smoothly by further installing a vibration motor 22 for intermittently shaking it. When the vibration motor 22 is operated, the hopper 10 is smoothly discharged without blocking the sawdust because the lower end is freely shaken by the spring 10b of the upper end.

The smoke mixing means 3 comprises first and second mixing tanks 31 and 32 in which a distilled spirit having a predetermined alcohol content is contained. The mixing tanks 31 and 32 are partitioned with a plurality of partitions 31a and 32a in a state in which lower portions thereof communicate with each other, and each mixing tank 31 partitioned into a plurality of partitions 31a and 32a. 32 is provided with a plurality of smoke circulation pipes (33, 34) for forced suction circulation of the smoke by the vacuum pump 33, respectively, the lower end of each smoke circulation pipe (33) (34) The bubble generators 33a and 34a of mercury material are provided, respectively.

At this time, the first and second mixing tanks 31 and 32 are partitioned into partitions 31a and 32a, and the reason why the smoking circulation pipes 33 and 34 are respectively installed is that these circulation pipes are sequentially formed. As it passes, the smoke stays in the distilled liquor for as long as possible to induce the complete mixing.

And the first mixing tank 31 is any one of the smoke circulation pipe 33 is interconnected with the discharge pipe 19 of the combustion chamber 14 is the smoke is sucked in, the first mixing tank 31 is connected to the first In one mixing tank 32, an exhaust pipe 35 through which air is finally drawn out is connected to a vacuum pump 36, and a moisture removal filter 35a is installed in the exhaust pipe 35, and a vacuum pump 36 is provided. Is operated by the motor 36a.

Meanwhile, the first and second mixing tanks 31 and 32 are provided with mixed concentration sensors 31b and 32b, wherein each concentration sensor 31b and 32b has a constant concentration of distilled liquor, for example, dark brown. It is set in advance so that the solenoid valves 31c and 32c of each tank 31 and 32 may be opened when they are mixed with smoke at concentration.

Each of these sensing sensors 31b and 32b is interconnected with the solenoid valves 31c and 32c of the respective mixing tanks 31 and 32 to automatically open when the smoked liquid is mixed to the set concentration. In the case of a valve, it can be displayed by an alarm sound or warning light so that it can be easily recognized from the outside, so that the smoker can artificially discharge the smoked liquid. However, it is preferable that the detection sensor 31b of the first mixing tank 31 automatically open and close the solenoid valve 31c so that the smoked liquid is automatically discharged to the settling tank 37. The settling tank 37 is a manual valve 37a. ) Is installed.

In addition, the second mixing tank (32) by installing a smoke discharge sensor (32d) for detecting the smoke discharge state to detect the radiation of the smoke when discharged bar to stop the operation of the vacuum pump (36), At this time, of course, the warning sign to the outside, and the smoke is discharged residual amount is completed to a certain concentration or more with respect to the distilled liquor, if it is just discharged sticky jeans contained in it will interfere with the operation of the impeller in the vacuum pump 36 Drain the smoked liquid after mixing because it is a concern, and then add a new distilled liquor and proceed with the smoke mixing.

In the present invention, the settling tank 37 connected to the first mixing tank 31 serves as an auxiliary role, but it is not necessary to use it if necessary, but in the fumes and thickening bottles mixed in the first mixing tank 31. Its installation and use is highly desirable given that it is intended to filter out even the smallest impurities that may be generated.

Look at the manufacturing process according to the manufacturing apparatus of the smoked liquid composition according to the present invention configured as described above.

When the sawdust (T) supplied from the hopper 10 is supplied to the transfer chamber 12 of the transfer pipe 11 and then transferred using the transfer screw 15 installed therein, the sawdust T is first compressed in the compression chamber 13 and gradually It is pushed to the combustion chamber 14. Then, at this time, the sawdust (T) pushed by the transfer screw 15 is ignited at the same time as the end contact with the ignition coil (18). And when the ignition of the sawdust (T) is completed, the ignition coil (18) is automatically cut off the power, the sawdust (T) conveyed in a compressed state is smoked while incomplete combustion. The smoke generated by incomplete combustion of the sawdust T in the combustion chamber 14 is introduced through the air filter 17 installed at the end of the combustion chamber 14 by the action of the vacuum pump 36 of the smoke mixing means 3. Along with the purified air is drawn into the first mixing tank 31 containing a predetermined amount of distilled liquor along the discharge pipe 19 and the first smoke circulation pipe 33 connected thereto.

At this time, the smoke sucked into the first mixing tank 31 is quenched by the cooling member 20 installed on the discharge path of the discharge pipe 19 while being sucked, and at the same time, various impurities are adsorbed and removed by the sulphate filter 21. do. Therefore, the smoke sucked into the first mixing tank 31 is mixed with the distilled spirit in a state where various impurities are purified.

Meanwhile, the fumes sucked into the first mixing tank 31 are sequentially moved along the fume circulation tube 33 through the rooms partitioned by the respective partitions 31a, and the gin contained in the fumes is dissolved in the distilled liquor. The mixture is mixed until the concentration is obtained, and the smoked liquid is obtained, and this is made smoother at the same time as the harmful components are decomposed by the bubble action of the bubble generator 33a.

In addition, the mixed concentration of the smoked liquid is sensed by the sensor 31b, and when it is detected by the set concentration value, the solenoid valve 31c is opened and the smoked liquid is discharged to the settling tank 37. Therefore, the smoked liquid discharged to the settling tank 37 is that the remaining impurities are precipitated again, so that the smoked liquid filtered in a clean state can be produced.

On the other hand, the fumes introduced into the second mixing tank 32 from the first mixing tank 31 are similarly moved through the plurality of smoking circulation pipes 34 in turn and at the same time according to the action of each bubble generator 34a. The distilled spirits and the gin in the smoke is dissolved and mixed, this is also the concentration is detected by the smoked liquid mixture concentration sensor 32b.

And when the residual smoke is discharged to the exhaust pipe 35, the radiation heat is sensed by the smoke discharge sensor 32d and the operation of the vacuum pump 36 is stopped, in this case, the second mixing tank 32 The smoked liquid is discharged to the outside by using the discharge valve (32c) and the new distilled spirit is injected again to perform the continuous smoke mixing operation. Of course, even in this case, the first mixing tank 32 may also be installed as an auxiliary precipitation tank to filter out impurities again.

Meanwhile, in the present invention, the second and second mixing tanks 31 and 32 are mixed by the smoke, but the present invention is not necessarily limited thereto. This is because it is to maximize the discharge of the smoke, for example, by increasing the capacity of the first mixing tank (31) or by partitioning by increasing the number of partitions (31a) is configured so that the smoke stays for as long as possible for the distilled spirit mixed. If you use only one mixing tank will be able to sufficiently have the smoke mixing effect using two tanks.

As described above, the present invention manufactures the smoke by the smoke producing means (1) and at the same time forcibly suction the smoke produced in each mixing tank (31) (32) of the smoke mixing means (3) By allowing the gin to dissolve and mix with each other, the production of the smoked liquid is simple and easy and has the effect of achieving continuous production.

Meanwhile, in the present invention, the fumes are forced to be directly inhaled by distilled liquor to be mixed, but in order to simplify the structure, the gel-like gin contained in the fume is extracted from a separate device, and this is put into a mixing tank and dissolved and mixed to obtain a smoked liquid. Of course.

Hereinafter, an embodiment according to the manufacture of the smoked composition of the present invention will be described.

Example 1

A distilled liquor with 10% alcohol content was poured into one smoking mixing tank having a capacity of 10 liters and incomplete combustion of sawdust obtained from pine at room temperature and atmospheric pressure, and the smoke generated therein was obtained by using a vacuum pump of 1 hp. Forced suction for about 30 minutes into the mixing tank to prepare a dark brownish smoked composition according to the present invention by dissolving the gin that the colorless distilled liquor contained in the smoke.

Example 2

Compared to Example 1, except that a distilled liquor having an alcohol content of 25% was prepared in the same manner, the distilled liquor in the mixing tank was dark brown in about 17 minutes to prepare a smoked composition according to the present invention. It became.

Example 3

Compared to Example 1, except that a distilled liquor having an alcohol content of 40% was prepared in the same manner, the distilled liquor in the mixing tank was prepared in about 10 minutes, and the dark brownish smoked composition according to the present invention was prepared. It became.

As described above, the smoked composition prepared according to the present invention contains 0.4-1.3 parts by weight of aldehyde-based mixture, 0.1-0.8 parts by weight of terfan series, rosin, carbonaceous material or mixture thereof with respect to a common distillate having a predetermined alcohol component. Parts by weight and 0.01-0.03 parts by weight of vegetable gasoline. Meanwhile, according to embodiments of the present invention, it can be seen that the gin in the smoke dissolves and mixes more quickly in distilled liquor having a higher alcohol content (frequency). It will be most preferable to prepare a composition for smoking using.

In the present invention, the reason for the distilled liquor having an alcohol component is that the foods composed of protein such as meat or fish constitute the mainstream because of the characteristics of the smoked food, which makes the permeability and quality of the smoked liquid soft during cooking and volatile. It is so strong that only smoking exists after cooking is completed.

Looking at the state of cooking smoked chicken by using the smoked composition prepared as follows.

[Cooking example]

First, cut the meat into several pieces so that you can eat the whole chicken that is smoked. Then spread the smoked composition evenly over the whole piece of chicken, and after some time (preferably about 5-10 minutes), put the chicken in a fryer and fry until the smoked red color is colored. After cooking, the alcoholic ingredients were removed and the smoked whole chicken barbecue was cooked. And if you want to infiltrate the smoked composition in the cooking process more smoothly, if you cut the meat to be smoked can be penetrated very quickly to the inside.

According to the present invention smoked composition and method for manufacturing the same and the manufacturing method of the smoked composition by simply applying to the surface of the meat product to be smoked simply prepared in a liquid state without using the same as smoked conventionally smoked It is to have the effect of giving the smoked unique taste and aroma.

Although the manufacturing apparatus of the present invention has been described with reference to the accompanying drawings, it will be understood that many modifications and changes can be made without departing from the scope of the following claims.

Claims (8)

Adding 0.4-1.3 parts by weight of aldehyde mixture, 0.1-0.8 parts by weight of terpan series, 0.02-0.1 parts by weight of rosin, carbonaceous material or mixtures thereof and 0.01-0.03 parts by weight of vegetable gasoline, based on a common distillate having an alcohol component. Smoked composition The sawdust prepared from pine or oak is compressed into a transfer screw and combusted in a combustion chamber to produce a fume. The fume is sequentially suction-dissolved into a mixing tank containing distilled liquor having a predetermined alcohol content by a vacuum pump, and the distilled liquor is dark brown. Method for producing a composition for smoked meat products, characterized in that the mixture is prepared by. A hopper in which sawdust obtained from pine or oak is stored and installed so as to be shaken, and a conveying tube having a compression chamber and a combustion chamber at the same time as a feed screw is installed in the transfer chamber for incomplete combustion of the sawdust supplied from the hopper; Smoke production means consisting of an ignition coil for igniting the sawdust of the combustion chamber; A mixing tank containing distilled liquor having a predetermined alcohol content and having one end portion communicated therewith, a vacuum pump for forcibly drawing smoke into the mixing tank, and a bubble generator installed in the mixing tank to circulate the smoking and at the same time A device for producing a composition for smoking a meat product, comprising a plurality of smoke circulation tubes, a smoke mixing means comprising a concentration sensor for detecting a concentration in the mixing tank and an impurity precipitation tank connected to the mixing tank. The method of claim 3, wherein the smoke manufacturing means further comprises a vibration motor for shaking the hopper intermittently when the supply of sawdust due to the detection of the optoelectronic device for producing smoked composition for meat products. The method of claim 3, wherein the compression chamber of the conveying pipe is formed narrower in the shape of a fallopian tube with respect to the combustion chamber, so that smoke is not sucked into the conveying chamber by sawdust compressed in the compression chamber. Composition manufacturing apparatus. The method of claim 3, wherein the smoke manufacturing means smoked into the mixing tank through the smoke discharge pipe smoked meat products, characterized in that it further comprises a cooling member for cooling, and an activated carbon filter for adsorption and removal of various impurities Composition manufacturing apparatus for. The method of claim 3, wherein the mixing tank further comprises a smoke discharge sensor for detecting a smoke discharge state of the remaining amount of the completion of mixing with the distilled spirit to stop the vacuum pump, the composition for producing a smoked composition for meat products . According to claim 3, The mixing tank of the smoke-mixing means for producing a composition for smoked meat products, characterized in that one or more connected to the installation.