KR19980019464A - MAT FORMATION - Google Patents
MAT FORMATION Download PDFInfo
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- KR19980019464A KR19980019464A KR1019980009464A KR19980009464A KR19980019464A KR 19980019464 A KR19980019464 A KR 19980019464A KR 1019980009464 A KR1019980009464 A KR 1019980009464A KR 19980009464 A KR19980009464 A KR 19980009464A KR 19980019464 A KR19980019464 A KR 19980019464A
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- South Korea
- Prior art keywords
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- composition
- mat
- acupressure
- ocher
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H39/00—Devices for locating or stimulating specific reflex points of the body for physical therapy, e.g. acupuncture
- A61H39/04—Devices for pressing such points, e.g. Shiatsu or Acupressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H2201/00—Characteristics of apparatus not provided for in the preceding codes
- A61H2201/01—Constructive details
- A61H2201/0119—Support for the device
- A61H2201/0138—Support for the device incorporated in furniture
- A61H2201/0142—Beds
- A61H2201/0146—Mattresses
Abstract
본 발명은 지압매트용 조성물에 관한 것으로서,The present invention relates to a composition for acupressure mats,
황토의 작용효과와 표피층의 경도 및 인장강도를 상승시켜 수명이 길고 탈색되지 않으며 통기성이 좋고 제작원가가 저렴하여 다용도의 매트로 사용됨은 물론 원적외선과 음이온을 방출하여 혈액순환을 원활하게 할 수 있는 지압매트를 얻기 위한 것인 바,Long life, no discoloration, high breathability, low manufacturing cost by increasing the effect of ocher, hardness and tensile strength of epidermis, and being used as a multi-purpose mat. Bar to get the mat,
엠보싱(凹凸모양) 처리된 발포 우레탄재 표면에 지압매트조성물로서 P.P.G(Poly Propylene Glycol)30중량%, T.D.I(Toluene Diisocyanate)15중량%, 솔벤트 54중량% 및 T-9(촉매)1중량%를 혼합한 혼합물 80%와, 황토분말 10%와, 세라믹분말 10%로 구성된 함침층을 형성함으로써,On the surface of the embossed foamed urethane material, 30% by weight of polypropylene glycol glycol (PPG), 15% by weight of toluene diisocyanate (TDI), 54% by weight of solvent and 1% by weight of T-9 (catalyst) as a pressure-sensitive mat composition By forming an impregnation layer composed of 80% of the mixed mixture, 10% of ocher powder and 10% of ceramic powder,
지압효과가 뛰어나며 황토 및 세라믹이 직접 몸에 닿기 때문에 효능이 뛰어나다.It is excellent in acupressure effect and excellent in effect because it directly touches ocher and ceramics.
Description
본 발명은 지압매트용 조성물에 관한 것으로서, 더욱 상세하게는, 황토의 작용효과와 표피층의 경도 및 인장강도를 상승시켜 수명이 길고 탈색되지 않으며 통기성이 좋고 제작원가가 저렴하여 다용도의 매트로 사용됨은 물론 원적외선과 음이온을 방출하여 혈액순환을 원활하게 할 수 있는 지압매트용 조성물에 관한 것이다.The present invention relates to a composition for acupressure mat, and more specifically, to increase the working effect of the ocher and the hardness and tensile strength of the epidermal layer, which has a long service life, does not discolor, breathability is good, and the manufacturing cost is low, so it is used as a versatile mat. Of course, the present invention relates to a composition for acupressure mats that can smoothly circulate blood by releasing far infrared rays and anions.
종래 가정집이나 병원 요양소 등에서 사용하는 매트는 단지, 스펀지, 우레탄 등으로 요철이 형성된 러버탄 매트로 사용되었다. 그러나, 최근 황토의 건강보조효과에 대한 인식이 높아지면서 이를 매트 재료로 사용하게 되었다.Conventionally, mats used in homes, hospitals, and nursing homes have been used as rubbertan mats having irregularities formed by sponges, urethanes, and the like. However, as the awareness of the health-supporting effects of loess has recently increased, it has been used as a mat material.
또한, 생활이 점차 복잡해짐에 따라 인간생활에 밀접한 관계있는 매트는 건강한 생활을 위해 다양한 방법 또는 물품이 제안되어 왔다. 그 중의 하나로서, 상기 매트의 형상 또는 재질 등을 여러가지로 변경된 것이 공지 공용된 바 있다.In addition, as life becomes more complicated, mats, which are closely related to human life, have been proposed in various ways or articles for a healthy life. As one of them, various changes in the shape, material, etc. of the mat have been commonly known.
그러나, 상기 종래의 황토방 또는 황토매트는 제작원가가 높고, 충격에 의한 균열 또는 큰 부피로 인한 보관상 어려운 점이 많았고, 다양한 용도로 사용의 폭이 적다는 문제점이 있었다.However, the conventional ocher or ocher mat has a high manufacturing cost, a lot of difficulties in storage due to impact cracks or a large volume, there is a problem that the width of the use for a variety of uses is small.
본 발명은 상기와 같은 문제점을 해소하기 위해서 안출된 것으로서, 본 발명의 목적은, 황토의 작용효과와 표피층의 경도 및 인장강도를 상승시켜 수명이 길고 탈색되지 않으며 통기성이 좋고 제작원가가 저렴하여 다용도의 매트로 사용됨은 물론 원적외선과 음이온을 방출하여 혈액순환을 원활하게 할 수 있는 지압매트용 조성물을 제공하는 데 있다.The present invention has been made to solve the above problems, the object of the present invention is to increase the working effect of the loess and the hardness and tensile strength of the skin layer, long life, no discoloration, good breathability, low production cost, versatile It is used as a mat, as well as to provide a composition for acupressure mats that can smoothly circulate blood by releasing far infrared rays and anions.
이러한 목적을 달성하기 위한 본 발명의 지압매트용 조성물은, 엠보싱(凹凸모양) 처리된 발포 우레탄재 표면에 P.P.G(Poly Propylene Glycol) 30중량%, T.D.I(Toluene Diisocyanate) 15중량%, 솔벤트 54중량% 및 T-9(촉매) 1중량%를 혼합한 혼합물 80%와, 황토분말 10%와, 세라믹분말 10% 로 구성된 함층층을 형성한 특징이 있다.The composition for acupressure mat of the present invention for achieving the above object is 30% by weight PPG (Poly Propylene Glycol), 15% by weight TDI (Toluene Diisocyanate), solvent 54% by weight on the surface of the embossed foamed urethane material And 80% of a mixture of 1% by weight of T-9 (catalyst), 10% of ocher powder, and 10% of ceramic powder.
도 1 은 본 발명 지압매트 제조방법을 나타낸 하나의 실시예인 공정도,1 is a process chart showing one embodiment showing a method of manufacturing acupressure mat of the present invention;
도 2 는 상기 제조방법의 일부를 구성하는 함침공정을 나타낸 개략도,2 is a schematic view showing an impregnation process constituting part of the manufacturing method;
도 3 은 상기 지압매트에 커버를 쒸운 상태를 나타낸 일부절개 사시도이다.3 is a partially cutaway perspective view showing a state in which the cover is placed on the acupressure mat.
도 4 는 상기 지압매트를 압축기로 성형하는 공정을 나타낸 부분 단면도.4 is a partial cross-sectional view showing a process of molding the acupressure mat with a compressor.
도 5 는 상기 성형압축기를 거친 지압매트의 사시도5 is a perspective view of the acupressure mat through the molding compressor
도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings
S1 : 발포 우레탄재 수평재단공정 S'1 : 원료 혼합·교반공정S1: Horizontal cutting process of urethane foam S'1: Raw material mixing and stirring process
S2 : 발포 우레탄재 파형가공공정 S3 : 원료함침공정S2: Corrugated urethane foam process S3: Raw material impregnation process
S4 : 건조공정 50 : 조성물함침층S4: drying process 50: composition impregnation layer
47 : 성형압축기47: molding compressor
이하, 본 발명 지압매트용 조성물을 사용하여 지압매트 제조방법을 첨부도면에 의거하여 상세히 설명한다.Hereinafter, the method for producing acupressure mat using the composition for acupressure mat of the present invention will be described in detail with reference to the accompanying drawings.
도 1 은 본 발명 지압매트 제조방법을 나타낸 하나의 실시예인 공정도이고, 도 2 는 상기 제조방법의 일부를 구성하는 함침공정을 나타낸 개략도이고, 도 3 은 상기 지압매트에 커버를 쒸운 상태를 나타낸 일부절개 사시도, 도 4 는 상기 지압매트를 압축기로 성형하는 공정을 나타낸 부분 단면도이고, 도 5 는 상기 성형압축기를 거친 지압매트의 사시도 이다.1 is a process diagram showing an embodiment of the acupressure mat manufacturing method of the present invention, Figure 2 is a schematic diagram showing an impregnation process constituting a part of the manufacturing method, Figure 3 is a part showing a cover state on the acupressure mat 4 is a partial cross-sectional view showing a process of molding the acupressure mat with a compressor, and FIG. 5 is a perspective view of the acupressure mat passing through the molding compressor.
도 1 및 도 2 에 나타낸 바와 같이, 본 발명의 지압매트를 제조하는 공정을 설명하면, 발포 우레탄 수평재단재(10)를 재단하는 공정(S1)과, P.P.G와 T.D.I와 솔벤트와 T-9와 황토 및 세라믹분말을 혼합·교반하는 원료 혼합·교반공정(S'1)과, 상기 수평재단재(10)를 2개의 로울러 사이에 삽입·통과시켜 불규칙적인 파상돌기(10a)를 성형하는 발포 우레탄 파형가공공정(S2)과, 상하 2개의 롤러로 구성되며 그 하단측로울러(22) 하단부는 원료(30)가 담긴 원료통(31)에 잠긴 상태의 원료함침기(20)에 상기 엠보싱 처리된 발포 우레탄재(10)를 통과시키는 원료함침공정(S3)과, 상기 원료함침한 엠보싱(凹凸모양) 처리된 발포 우레탄 수평재단재(10)를 30∼40℃의 열이나 자연풍에 의해 건조시키는 건조공정(S4)을 거쳐 상기 황토함침층(50)이 형성된다.As shown in Fig. 1 and Fig. 2, the process for producing the acupressure mat of the present invention will be described. The step (S1) of cutting the foamed urethane horizontal cutting material 10, PPG, TDI, solvent, T-9 and loess And urethane foam processing for forming irregular wavy protrusions 10a by inserting and passing the raw material mixing and stirring process (S'1) for mixing and stirring ceramic powder and the horizontal cutting material 10 between two rollers. Process (S2) and the upper and lower rollers and the lower side roller 22, the lower end of the urethane foamed embossed in the raw material impregnator 20 in the state of the raw material container 31 containing the raw material 30 Raw material impregnation step (S3) for passing the ash (10) and the drying step of drying the raw material impregnated embossed foamed urethane horizontal cutting material (10) by heat or natural wind at 30 to 40 ℃ (S4) The ocher impregnation layer 50 is formed through the.
이때, 본 발명에 의한 지압매트용 조성물에 첨가하는 원료의 조성비는 다음 표 1 에 나타낸 바와 같다.At this time, the composition ratio of the raw material added to the composition for acupressure mat according to the present invention is as shown in Table 1 below.
본 발명의 지압매트용 조성물은 P.P.G(Poly Propylene Glycol)와 T.D.I(Toluene Diisocyanate)와 솔벤트와 T-9(촉매) 그리고, 황토분말과 바이오 세라믹분말을 혼합하여 크림상태가 될 때까지 교반한다.The composition for acupressure mat of the present invention is a mixture of P.P.G (Poly Propylene Glycol), T.D.I (Toluene Diisocyanate), a solvent, T-9 (catalyst), and a mixture of ocher powder and bio-ceramic powder and stirred until it becomes creamy.
이어서, 상기 발포 우레탄 수평재단재(10)를 2개의 로울러 사이에 삽입·통과시켜 불규칙적인 파상돌기(11a)를 성형한다.Subsequently, the foamed urethane horizontal cutting material 10 is inserted and passed between two rollers to form an irregular wavy protrusion 11a.
그리고, 일단의 고무패드가 외감된 형상으로 회전하는 하단로울러(22)와 상기 하단로울러(22)와 반대방향으로 회전하는 상단로울러(21)를 구비한 원료함침기(20)에 상기 발포 우레탄 수평재단재(10)를 통과시킨다.And, the urethane foam member in the raw material impregnator 20 having a lower end roller 22 and a lower end roller 22 rotating in an opposite direction to the lower end roller 22 in one end of the rubber pad rotated in the outer shape. Pass the cutting material (10).
이 때, 상기 원료함침기(20)의 하단로울러(22)에 외감된 고무패드는 원료통(31)에 일부가 잠긴 상태이므로 하단로울러(22)가 회전되면서 상기 발포 우레탄(10)의 표피층에 원료(30)를 함침시키므로 조성물함침층(50)이 형성된다.At this time, the outer rubber pad is wound around the lower roller 22 of the raw material impregnator 20 is partially locked to the raw material container 31, so that the lower roller 22 is rotated to the outer skin layer of the foamed urethane 10. Since the raw material 30 is impregnated, the composition impregnation layer 50 is formed.
따라서 상기의 공정에서 형성된 조성물함침층(50)은 도3에 나타낸 바와 같이, 본 발명의 지압매트 조성물 원료혼합, 교반공정에서 배합된 P.P.G(Poly Propylene Glycol) 30중량%, T.D.I(Toluene Diisocyanate) 15중량%, 솔벤트 54중량% 및 T-9(촉매) 1중량% 를 혼합한 혼합물 80% 와, 황토분말 10% 와, 세라믹분말 10% 로 배합하여 함침된 층(50)의 파상돌기(11a)의 사이사이 오목부에 자력선을 방사하는 자석(15)이나 음이온과 원적외선을 방사하는 옥(16) 또는 세라믹을 볼(Ball)형상으로 가공하여 부착 사용 가능하다.Therefore, the composition impregnated layer 50 formed in the above process is 30% by weight of PPG (Poly Propylene Glycol), TDI (Toluene Diisocyanate) 15, which is mixed in the acupressure mat composition raw material mixing and stirring process of the present invention, as shown in FIG. Wax protrusion 11a of the layer 50 impregnated by blending 80% of a mixture of% by weight, 54% by weight of solvent, and 1% by weight of T-9 (catalyst), 10% of ocher powder, and 10% of ceramic powder. The magnets 15 emitting magnetic lines of force or jade 16 or ceramics emitting anions and far-infrared rays can be processed into a ball shape in the shape of a ball, and can be used.
도 4 내지 도 5 에 나타낸 바와 같이, 발포 우레탄재(11) 양면에 함침된 조성물함침층(50) 상하부면에 스판택스천(40)이나 부직포를 깐 후 엠보싱(凹凸모양) 주물금형판 압축기(47)로 압축성형한다. 이때 성형판(45, 46)의 온도는 80℃-100℃이다.As shown in Figures 4 to 5, the upper and lower surfaces of the composition impregnation layer 50 impregnated on both sides of the foamed urethane material 11 is covered with a spun cloth (40) or a non-woven fabric embossed casting mold compressor ( 47). At this time, the temperature of the molded plates 45 and 46 is 80 degreeC-100 degreeC.
상기 압축기로 성형된 상하부면이 엠보싱 처리된 매트는 돌출된 상태로 사용가능한 조성물함침층(50) 상부면에 스판택스천(40)이나 부직포가 돌출된 상태로 성형되어 진다.The upper and lower surfaces formed by the compressor are embossed, and the mat is formed in a state in which a spandex cloth 40 or a nonwoven fabric is protruded on the upper surface of the composition-impregnated layer 50 usable in a protruding state.
본 발명인 지압매트 조성물은 용도에 따라 모양과 색상이 변경가능하며, 상기 지압매트의 커버(14) 또는 바닥재(13)는 다양한 재료와 색상으로 변경하여 사용될 수 있다.The acupressure mat composition of the present invention can be changed in shape and color according to the use, and the cover 14 or the bottom material 13 of the acupressure mat may be used in various materials and colors.
본 발명은 상기에서 설명한 바와 같이, 황토의 작용효과와 표피층의 경도 및 인장강도를 상승시켜 수명이 길고 탈색되지 않으며 통기성이 좋고 제작원가가 저렴하여 다용도의 매트로 사용됨은 물론 원적외선과 음이온을 방출하여 혈액순환을 원활하게 하는 효과가 있으므로 건강의학 산업상 매우 유용한 발명이다.The present invention, as described above, by increasing the working effect of the ocher and the hardness and tensile strength of the epidermal layer is long life, does not discolor, breathability and low production cost is used as a versatile mat, as well as to release far infrared rays and anions Since the effect of smoothing the blood circulation is a very useful invention in the health medicine industry.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019980009464A KR100247124B1 (en) | 1998-03-19 | 1998-03-19 | Mat composition for finger-pressure therapy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019980009464A KR100247124B1 (en) | 1998-03-19 | 1998-03-19 | Mat composition for finger-pressure therapy |
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| Publication Number | Publication Date |
|---|---|
| KR19980019464A true KR19980019464A (en) | 1998-06-05 |
| KR100247124B1 KR100247124B1 (en) | 2000-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1019980009464A KR100247124B1 (en) | 1998-03-19 | 1998-03-19 | Mat composition for finger-pressure therapy |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100368992B1 (en) * | 2000-09-16 | 2003-01-24 | 이동원 | The method and apparatus for manufacturing of mat |
| KR20030024327A (en) * | 2001-09-18 | 2003-03-26 | 김홍범 | Functional urethane foam using mica ore of porous and ceramic mineral |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020037312A (en) * | 2002-04-13 | 2002-05-18 | 이용길 | Shiatsu mat composition and preparation method thereof |
| KR20230057742A (en) | 2021-10-22 | 2023-05-02 | 주식회사 넬라켐 | Composite material for mats and mats including the same |
-
1998
- 1998-03-19 KR KR1019980009464A patent/KR100247124B1/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100368992B1 (en) * | 2000-09-16 | 2003-01-24 | 이동원 | The method and apparatus for manufacturing of mat |
| KR20030024327A (en) * | 2001-09-18 | 2003-03-26 | 김홍범 | Functional urethane foam using mica ore of porous and ceramic mineral |
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| Publication number | Publication date |
|---|---|
| KR100247124B1 (en) | 2000-05-01 |
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