KR102632415B1 - elastic paving material and method for preparing the same - Google Patents

elastic paving material and method for preparing the same Download PDF

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KR102632415B1
KR102632415B1 KR1020210143623A KR20210143623A KR102632415B1 KR 102632415 B1 KR102632415 B1 KR 102632415B1 KR 1020210143623 A KR1020210143623 A KR 1020210143623A KR 20210143623 A KR20210143623 A KR 20210143623A KR 102632415 B1 KR102632415 B1 KR 102632415B1
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isocyanate
weight
packaging material
elastic packaging
polyol
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KR1020210143623A
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KR20230059935A (en
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김정환
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주식회사 펀스케이프
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • C08G18/7621Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/02Polyureas
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/04Pavings made of prefabricated single units
    • E01C13/045Pavings made of prefabricated single units the prefabricated single units consisting of or including bitumen, rubber or plastics
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • E01C13/065Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003 at least one in situ layer consisting of or including bitumen, rubber or plastics
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/10Paving elements having build-in shock absorbing devices

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

본 발명은 탄성포장재 및 이의 제조방법에 관한 것으로서, 본 발명의 일 실시예에 의한 탄성포장재의 제조방법은, 하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol) 60 중량%, 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate) 25 중량%, 용제 10 중량% 및 아민(amine) 5 중량%를 혼합하여, 하이브리드 폴리우레아 바인더를 형성하는 단계; 및 상기 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 탄성포장재를 형성하는 단계를 포함할 수 있다.The present invention relates to an elastic packaging material and a method for manufacturing the same. The method for producing an elastic packaging material according to an embodiment of the present invention includes 60% by weight of polyol containing a hydroxyl group and an isocyanate group. forming a hybrid polyurea binder by mixing 25% by weight of isocyanate, 10% by weight of solvent, and 5% by weight of amine containing a group; And it may include mixing the hybrid polyurea binder and rubber powder to form an elastic packaging material.

Description

탄성포장재 및 이의 제조방법 {elastic paving material and method for preparing the same}Elastic packaging material and method for manufacturing the same {elastic paving material and method for preparing the same}

본 발명은 탄성포장재 및 이의 제조방법에 관한 것으로, 더욱 상세하게는 하이브리드 폴리우레아 바인더를 이용하여, 인장강도 및 신장율을 향상시킬 수 있는 탄성포장재 및 이의 제조방법에 관한 것이다. The present invention relates to an elastic packaging material and a manufacturing method thereof, and more specifically, to an elastic packaging material capable of improving tensile strength and elongation using a hybrid polyurea binder and a manufacturing method thereof.

일반적으로 탄성포장재는, 주행, 보행 또는 착지시 탄성변형과 함께 충격을 조절하여 발이 지면에 착지할 때 충격의 운충 특성을 구비함으로써 신체에 전달되는 부담을 경감하고 안전한 활동이 가능하도록 한다. In general, elastic packaging materials control shock along with elastic deformation during driving, walking, or landing, and have impact characteristics when the foot lands on the ground, thereby reducing the burden transmitted to the body and enabling safe activities.

주로 탄성포장재가 사용되는 스포츠 공간에 있어서는 발이 지면이 밀착 후 반작용으로 일어나는 바닥 반발력 감쇄도를 낮게 하여 주행 및 보행에 필요한 운동 특성을 좋게 하는 특징을 구비한다. 이러한 탄성포장재는 육상트랙, 농구장, 배구장, 테니스장 등의 다목적 구장과 조깅 트랙, 자전거 전용도로, 보행로, 놀이터 등의 충격 흡수용 포장재로 널리 이용되고 있으며, 사용되는 포장재의 재질에 따라 탄성 고무 포장재 및 탄성 PVC(Poly Vinnyl Chloride) 포장재 등 다양한 유형의 포장재가 사용되고 있다. 이러한 탄성포장재 및 제조공법과 관련하여 대한민국 특허공개 제2004-0072148호 등에 공개된 바 있다. In sports spaces where elastic packaging materials are mainly used, it has the feature of improving the exercise characteristics necessary for running and walking by lowering the attenuation of the floor reaction force that occurs as a reaction after the foot comes into contact with the ground. These elastic packaging materials are widely used as shock absorbing packaging materials for multi-purpose stadiums such as athletics tracks, basketball courts, volleyball courts, and tennis courts, as well as jogging tracks, bicycle paths, pedestrian paths, and playgrounds. Depending on the material of the packaging material used, they can be classified into elastic rubber packaging and Various types of packaging materials are used, such as elastic PVC (Poly Vinyl Chloride) packaging. These elastic packaging materials and manufacturing methods have been disclosed in Korean Patent Publication No. 2004-0072148, etc.

다만, 종래의 탄성포장재의 경우 폐타이어칩과 같은 폐수지칩을 사용하였다. 폐수지칩은 시간이 지남에 따라 열화되어 바닥재로서의 강도가 크게 저하되고 탈리되는 등의 문제가 발생할 뿐만 아니라, 악취, 세균증식, 오염 등의 문제가 있었다. However, in the case of conventional elastic packaging materials, waste resin chips such as waste tire chips were used. Waste resin chips not only deteriorate over time, causing problems such as greatly reduced strength as a flooring material and detachment, but also cause problems such as bad odor, bacterial growth, and contamination.

본 발명은 하이브리드 폴리우레아 바인더를 이용하여, 인장강도 및 신장율을 향상시킬 수 있는 탄성포장재 및 이의 제조방법을 제공하고자 한다.The present invention seeks to provide an elastic packaging material capable of improving tensile strength and elongation using a hybrid polyurea binder, and a method for manufacturing the same.

본 발명의 일 실시예에 의한 탄성포장재의 제조방법은, 하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol) 60 중량%, 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate) 25 중량%, 용제 10 중량% 및 아민(amine) 5 중량%를 혼합하여, 하이브리드 폴리우레아 바인더를 형성하는 단계; 및 상기 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 탄성포장재를 형성하는 단계를 포함할 수 있다. The method of manufacturing an elastic packaging material according to an embodiment of the present invention includes 60% by weight of polyol containing a hydroxyl group, 25% by weight of isocyanate containing an isocyanate group, Mixing 10% by weight of solvent and 5% by weight of amine to form a hybrid polyurea binder; And it may include mixing the hybrid polyurea binder and rubber powder to form an elastic packaging material.

여기서 상기 하이브리드 폴리우레아 바인더를 생성하는 단계는, 상기 폴리올에 상기 아민을 첨가하여 혼합물을 생성하는 단계; 및 상기 혼합물에 상기 이소시아네이트를 첨가하여, 상기 폴리올과 이소시아네이트 사이의 우레탄 결합(urethane bond)과, 상기 아민과 이소시아네이트 사이의 우레아 결합(Urea bond)을 유도하여, 상기 하이브리드 폴리우레아 바인더를 생성하는 단계를 포함할 수 있다. Here, the step of producing the hybrid polyurea binder includes adding the amine to the polyol to create a mixture; and adding the isocyanate to the mixture to induce a urethane bond between the polyol and the isocyanate and a urea bond between the amine and the isocyanate, thereby producing the hybrid polyurea binder. It can be included.

여기서 상기 폴리올은, 양 말단에 상기 하이드록시기를 가지는 것으로, 폴리카보네이트 디올(Polycarbonate diol), 폴리카프로락톤 디올(Polycaprolacton diol), 폴리테트라메틸렌 에테르 글리콜(PTMG: Polytetramethylene ether glycol) 및 폴리에스테르 디올(Polyester diol)로 이루어진 군으로부터 선택된 중 하나 이상일 수 있다. Here, the polyol has the hydroxy groups at both ends, and includes polycarbonate diol, polycaprolacton diol, polytetramethylene ether glycol (PTMG), and polyester diol. It may be one or more selected from the group consisting of diol).

여기서 상기 이소시아네이트는, 양 말단에 상기 이소시아네이트기를 가지는 것으로, TDI(Toluene diisocyanate) 및 MDI(Methylene diphenyl diisocyanate)로 이루어진 군으로부터 선택된 하나 이상일 수 있다. Here, the isocyanate has an isocyanate group at both ends, and may be one or more selected from the group consisting of Toluene diisocyanate (TDI) and Methylene diphenyl diisocyanate (MDI).

여기서 상기 탄성포장재를 형성하는 단계는, 상기 고무분말 1 중량부에 상기 하이브리드 폴리우레아 바인더를 0.2 중량부를 혼합하여 형성하는 것일 수 있다. Here, the step of forming the elastic packaging material may be formed by mixing 0.2 parts by weight of the hybrid polyurea binder with 1 part by weight of the rubber powder.

여기서 상기 탄성포장재를 형성하는 단계는, N-할라민(halamine) 조성물을 더 혼합하여 형성하는 것일 수 있다. Here, the step of forming the elastic packaging material may be formed by further mixing an N-halamine composition.

여기서 상기 고무분말은, EPDM(Ethylene Propylene Rubber) 80중량%와 NR(Natural Rubber) 20중량%를 혼합하여 형성한 것일 수 있다.Here, the rubber powder may be formed by mixing 80% by weight of EPDM (Ethylene Propylene Rubber) and 20% by weight of NR (Natural Rubber).

여기서, 본 발명의 일 실시예에 의한 탄성포장재의 제조방법은, 상기 N-할라민 조성물에 할로겐 원자를 공급하여, 상기 N-할라민 조성물을 재생시키는 재생물질을, 상기 탄성포장재의 상부에 코팅하는 단계를 더 포함할 수 있다.Here, the method of manufacturing an elastic packaging material according to an embodiment of the present invention supplies halogen atoms to the N-halamine composition, and coats a regenerated material that regenerates the N-halamine composition on the top of the elastic packaging material. Additional steps may be included.

본 발명의 일 실시예에 의한 탄성포장재는, 하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol) 60 중량%, 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate) 25 중량%, 용제 10 중량% 및 아민(amine) 5 중량%를 혼합하여 형성한 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 형성한 것일 수 있다. The elastic packaging material according to an embodiment of the present invention contains 60% by weight of polyol containing a hydroxyl group, 25% by weight of isocyanate containing an isocyanate group, and 10% by weight of solvent. It may be formed by mixing rubber powder and a hybrid polyurea binder formed by mixing 5% by weight of amine.

덧붙여 상기한 과제의 해결수단은, 본 발명의 특징을 모두 열거한 것이 아니다. 본 발명의 다양한 특징과 그에 따른 장점과 효과는 아래의 구체적인 실시형태를 참조하여 보다 상세하게 이해될 수 있을 것이다.Additionally, the means for solving the above problems do not enumerate all the features of the present invention. The various features of the present invention and the resulting advantages and effects can be understood in more detail by referring to the specific embodiments below.

본 발명의 실시예에 의한 탄성포장재 및 이의 제조방법은 하이브리드 폴리우레아 바인더를 이용하므로, 탄성포장재의 인장강도 및 신장율을 향상시킬 수 있다. 또한, 본 발명의 일 실시예에 의한 탄성포장재는 내수성이 우수하므로, 물놀이용 바닥재로서의 기능성도 향상시킬 수 있다.Since the elastic packaging material and its manufacturing method according to an embodiment of the present invention use a hybrid polyurea binder, the tensile strength and elongation of the elastic packaging material can be improved. In addition, since the elastic packaging material according to an embodiment of the present invention has excellent water resistance, its functionality as a flooring material for water play can also be improved.

본 발명의 실시예에 의한 탄성포장재 및 이의 제조방법에 의하면, 인체에 유해한 병원균 등을 살균하는 항균기능을 가지는 탄성포장재를 제공할 수 있다. 또한, N-할라민에 대한 재생물질의 보충을 통하여 탄성포장재에 대한 항균기능을 획기적으로 연장시키는 것이 가능하다. According to the elastic packaging material and its manufacturing method according to an embodiment of the present invention, it is possible to provide an elastic packaging material that has an antibacterial function to sterilize pathogens harmful to the human body. In addition, it is possible to dramatically extend the antibacterial function of elastic packaging materials by supplementing N-halamine with recycled materials.

다만, 본 발명의 실시예들에 따른 탄성포장재 및 이의 제조방법이 달성할 수 있는 효과는 이상에서 언급한 것들로 제한되지 않으며, 언급하지 않은 또 다른 효과들은 아래의 기재로부터 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 명확하게 이해될 수 있을 것이다.However, the effects that can be achieved by the elastic packaging material and its manufacturing method according to the embodiments of the present invention are not limited to those mentioned above, and other effects not mentioned can be found in the technical field to which the present invention belongs from the description below. It will be clearly understandable to those with ordinary knowledge.

도1은 본 발명의 일 실시예에 의한 탄성포장재의 제조방법을 나타내는 순서도이다.Figure 1 is a flow chart showing a method of manufacturing an elastic packaging material according to an embodiment of the present invention.

이하, 첨부된 도면을 참조하여 본 명세서에 개시된 실시 예를 상세히 설명하되, 도면 부호에 관계없이 동일하거나 유사한 구성요소는 동일한 참조 번호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다. 이하의 설명에서 사용되는 구성요소에 대한 접미사 "모듈" 및 "부"는 명세서 작성의 용이함만이 고려되어 부여되거나 혼용되는 것으로서, 그 자체로 서로 구별되는 의미 또는 역할을 갖는 것은 아니다. Hereinafter, embodiments disclosed in the present specification will be described in detail with reference to the attached drawings. However, identical or similar components will be assigned the same reference numbers regardless of reference numerals, and duplicate descriptions thereof will be omitted. The suffixes “module” and “part” for components used in the following description are given or used interchangeably only for the ease of preparing the specification, and do not have distinct meanings or roles in themselves.

또한, 본 명세서에 개시된 실시 예를 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 명세서에 개시된 실시 예의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다. 또한, 첨부된 도면은 본 명세서에 개시된 실시 예를 쉽게 이해할 수 있도록 하기 위한 것일 뿐, 첨부된 도면에 의해 본 명세서에 개시된 기술적 사상이 제한되지 않으며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Additionally, in describing the embodiments disclosed in this specification, if it is determined that detailed descriptions of related known technologies may obscure the gist of the embodiments disclosed in this specification, the detailed descriptions will be omitted. In addition, the attached drawings are only for easy understanding of the embodiments disclosed in this specification, and the technical idea disclosed in this specification is not limited by the attached drawings, and all changes included in the spirit and technical scope of the present invention are not limited. , should be understood to include equivalents or substitutes.

도1은 본 발명의 일 실시예에 의한 탄성포장재의 제조방법을 나타내는 순서도이다. 여기서, 탄성포장재는 보행로나 산책로, 어린이 놀이터, 물놀이 시설, 학교 운동장, 다목적 체육 시설 등에 충격흡수바닥재로 사용되는 것일 수 있다.Figure 1 is a flow chart showing a method of manufacturing an elastic packaging material according to an embodiment of the present invention. Here, the elastic packaging material may be used as a shock-absorbing flooring material for pedestrian paths, trails, children's playgrounds, water play facilities, school playgrounds, and multi-purpose sports facilities.

도1을 참조하면, 본 발명의 일 실시예에 의한 탄성포장재의 제조방법은, 하이브리드 폴리우레아 바인더 생성단계(S10), 탄성포장재 형성단계(S20) 및 코팅단계(S30)를 포함할 수 있다. Referring to Figure 1, the method of manufacturing an elastic packaging material according to an embodiment of the present invention may include a hybrid polyurea binder generating step (S10), an elastic packaging material forming step (S20), and a coating step (S30).

이하 도1을 참조하여 본 발명의 일 실시예에 의한 탄성포장재의 제조방법을 설명한다. Hereinafter, a method for manufacturing an elastic packaging material according to an embodiment of the present invention will be described with reference to Figure 1.

하이브리드 폴리우레아 바인더 생성단계(S10)에서는, 하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol), 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate), 용제 및 아민(amine)을 혼합하여, 하이브리드 폴리우레아 바인더를 형성할 수 있다. 실시예에 따라서는, 폴리올(polyol) 60 중량%, 이소시아네이트(isocyanate) 20-30 중량%, 용제 10 중량% 및 아민(amine) 5 중량%으로 혼합할 수 있다. In the hybrid polyurea binder production step (S10), polyol containing a hydroxyl group, isocyanate containing an isocyanate group, solvent, and amine are mixed, Hybrid polyurea binders can be formed. Depending on the embodiment, 60% by weight of polyol, 20-30% by weight of isocyanate, 10% by weight of solvent, and 5% by weight of amine may be mixed.

여기서, 폴리올은 양 말단에 하이드록시기를 각각 포함하는 것일 수 있다. 예를들어, 폴리올은 폴리카보네이트 디올(Polycarbonate diol), 폴리카프로락톤 디올(Polycaprolacton diol), 폴리테트라메틸렌 에테르 글리콜(PTMG: Polytetramethylene ether glycol) 및 폴리에스테르 디올(Polyester diol)로 이루어진 군으로부터 선택된 중 하나 이상일 수 있다. Here, the polyol may contain hydroxy groups at both ends. For example, the polyol is one selected from the group consisting of polycarbonate diol, polycaprolacton diol, polytetramethylene ether glycol (PTMG), and polyester diol. It could be more than that.

또한, 이소시아네이트는 양 말단에 이소시아네이트기를 가지는 것일 수 있으며, 이소시아네이트로 TDI(Toluene diisocyanate)나 MDI(Methylene diphenyl diisocyanate) 등을 이용할 수 있다.Additionally, the isocyanate may have isocyanate groups at both ends, and TDI (Toluene diisocyanate) or MDI (Methylene diphenyl diisocyanate) may be used as the isocyanate.

여기서, 하이브리드 폴리우레아 바인더를 생성하기 위하여, 먼저 폴리올에 아민을 첨가하여 혼합물을 생성할 수 있으며, 이후 혼합물에 이소시아네이트를 첨가하여 하이브리드 폴리우레아 바인더를 생성할 수 있다. 이 경우, 혼합물에 포함된 폴리올은 이소시아네이트와 우레탄 결합(urethane bond)을 형성하고, 혼합물에 포함된 아민은 이소시아네이트와 우레아 결합(Urea bond)을 형성할 수 있다. 즉, 혼합물과 이소시아네이트 사이의 반응에 의하여, 우레탄 결합과 우레아 결합이 하이브리드 형태로 형성된 하이브리드 폴리우레아 바인더를 생성하는 것이 가능하다. 본 발명의 일 실시예에 의한 하이브리드 폴리우레아 바인더를 이용하면, 기존의 폴리우레탄 바인더에 비하여 탄성포장재의 인장강도 및 신장율을 향상시킬 수 있으며, 우수한 내수성에 의하여 탄성포장재의 물놀이용 바닥재로서의 기능성도 향상시킬 수 있다. Here, in order to create a hybrid polyurea binder, an amine can first be added to polyol to create a mixture, and then isocyanate can be added to the mixture to create a hybrid polyurea binder. In this case, the polyol contained in the mixture may form a urethane bond with the isocyanate, and the amine contained in the mixture may form a urea bond with the isocyanate. That is, it is possible to produce a hybrid polyurea binder in which a urethane bond and a urea bond are formed in a hybrid form by reaction between the mixture and the isocyanate. By using the hybrid polyurea binder according to an embodiment of the present invention, the tensile strength and elongation of the elastic packaging material can be improved compared to the existing polyurethane binder, and the functionality of the elastic packaging material as a flooring material for water play is also improved due to excellent water resistance. You can do it.

실시예에 따라서는, 폴리올과 MDI의 우레탄 반응으로 MDI를 95% 정도 소모하고, 나머지 5%의 MDI로 아민과 우레아 반응을 수행하여, 하이브리드 폴리우레아 바인더를 생성하는 것도 가능하다.Depending on the embodiment, it is possible to produce a hybrid polyurea binder by consuming about 95% of the MDI through a urethane reaction between polyol and MDI, and then performing an amine and urea reaction with the remaining 5% of MDI.

탄성포장재 형성단계(S20)에서는, 하이브리드 폴리우레아 바인더와 고무분말을 혼합하여 탄성포장재를 형성할 수 있다(S20). 이때, 고무분말 1 중량부에 하이브리드 폴리우레아 바인더는 0.2 중량부로 혼합하여 탄성포장재를 형성할 수 있으며, 생성된 탄성포장재는 이후 콘크리트로 형성된 기층 등에 포설할 수 있다. In the elastic packaging material forming step (S20), the elastic packaging material can be formed by mixing a hybrid polyurea binder and rubber powder (S20). At this time, 0.2 parts by weight of hybrid polyurea binder can be mixed with 1 part by weight of rubber powder to form an elastic packaging material, and the resulting elastic packaging material can then be installed on a base layer formed of concrete.

여기서, 고무분말은 EPDM(Ethylene Propylene diene Monomer rubber)과 천연고무(NR: Natural Rubber)가 혼합된 것일 수 있으며, EPDM과 NR의 혼합비율은 8:2일 수 있다. 즉, EPDM과 NR을 각각 80중량%와 20중량%로 혼합할 수 있으며, 이 경우, EPDM만을 사용하는 경우에 비하여 탄성을 높이는 효과를 얻을 수 있다. Here, the rubber powder may be a mixture of Ethylene Propylene diene Monomer rubber (EPDM) and Natural Rubber (NR), and the mixing ratio of EPDM and NR may be 8:2. That is, EPDM and NR can be mixed at 80% by weight and 20% by weight, respectively, and in this case, the effect of increasing elasticity can be obtained compared to the case of using only EPDM.

EPDM은 에틸렌(Ethylene), 프로필렌(Propylene Rubber), 비공역 디엔(Non-conjugated Diene) 등을 포함하는 합성 고무일 수 있으며, 내오존성과 내한성, 내열성, 내용재성이 뛰어나고 양호한 안전성을 가질 수 있다. 또한, EPDM을 이용하면 탄성포장재의 색상과 패턴을 다양하게 구현하는 것이 가능하다.EPDM may be a synthetic rubber containing ethylene, propylene rubber, non-conjugated diene, etc., and has excellent ozone resistance, cold resistance, heat resistance, and solvent resistance and good safety. In addition, using EPDM, it is possible to implement a variety of colors and patterns of elastic packaging materials.

고무분말은 EPDM과 NR을 상호 간에 가압 또는 가온하여 결합한 것일 수 있으며, 실시예에 따라서는 고무분말의 입경을 2~3mm 등 미리 설정된 범위로 제한하는 것도 가능하다.Rubber powder may be a combination of EPDM and NR by pressing or heating each other, and depending on the embodiment, it is possible to limit the particle size of the rubber powder to a preset range such as 2 to 3 mm.

한편, 실시예에 따라서는, 고무분말에 N-할라민(halamine) 조성물을 더 포함하여 탄성포장재를 형성하는 것도 가능하다. 즉, 미생물에 대한 항균 활성이 우수한 N-할라민 조성물을 고무분말에 배합한 후, 하이브리드 폴리우레아 바인더에 혼합하여 탄성포장재를 생성할 수 있다. 여기서, N-할라민 조성물은 질소와 할로겐 사이에 하나 이상의 공유결합을 갖는 아민, 아마이드 또는 이미드 구조를 갖는 물질로, 할로겐 원소, 예를들어 염소를 유리시키는 경우 항균 능력을 나타낼 수 있다. 일례로 N-할라민은 히단토인(Hydantoin), 옥사졸리돈 (oxazolodinone), 이미다졸리디논 (imldazolidinone), 시아누르산 (cyanuric acid)이 가능하다. 따라서, 고무분말에 N-할라민 조성물을 혼합한 후 성형하거나, 탄성포장재의 표면을 N-할라민으로 코팅하는 등의 방식으로 탄성포장재에 N-할라민 조성물을 포함시킬 수 있다. 이 경우, 탄성포장재 내에는 N-할라민으로부터 유리되는 할로겐(즉 Cl*) 성분이 함유될 수 있으며, 이에 따라 탄성포장재 내의 미생물 증식을 방지할 수 있다. Meanwhile, depending on the embodiment, it is also possible to form an elastic packaging material by further including an N-halamine composition in the rubber powder. That is, an N-halamine composition with excellent antibacterial activity against microorganisms can be mixed with rubber powder and then mixed with a hybrid polyurea binder to produce an elastic packaging material. Here, the N-halamine composition is a material having an amine, amide, or imide structure with one or more covalent bonds between nitrogen and halogen, and can exhibit antibacterial ability when liberating a halogen element, for example, chlorine. For example, N-halamine may include hydantoin, oxazolidinone, imidazolidinone, and cyanuric acid. Therefore, the N-halamine composition can be included in the elastic packaging material by mixing the N-halamine composition with rubber powder and then molding it, or coating the surface of the elastic packaging material with N-halamine. In this case, the elastic packaging material may contain a halogen (i.e. Cl * ) component released from N-halamine, thereby preventing the growth of microorganisms in the elastic packaging material.

코팅단계(S30)에서는, N-할라민 조성물을 재생시키는 재생물질을 탄성포장재의 상부에 코팅할 수 있다. 일반적으로, 탄성포장재에 포함된 N-할라민 조성물은 할로겐 원자(염소 원자)가 소모됨에 따라 그 항균력을 상실하게 된다. 다만, N-할라민이 다시 할로겐 원자(염소 원자)를 보충할 수 있도록 재생물질로 처리하면 항균 능력을 회복할 수 있다. 여기서, 재생물질은 할라민을 염소화할 수 있는 물질이라면 제한없이 사용할 수 있으며, 대표적으로 NaOCl, CaOCl2, CaCl2 또는 이들의 혼합물을 상기 재생물질로 사용할 수 있다. 따라서, 본 발명의 일 실시예에 의한 탄성포장재는, 내부에 N-할라민 조성물을 재생하기 위한 재생물질을 더 포함하여, 탄성포장재의 항균 기능을 연장시킬 수 있다. 구체적으로, 재생물질을 탄성포장재의 상부에 미리 설정한 두께로 코팅할 수 있다. 이 경우, 비가 오거나 물이 뿌려지면, 탄성포장재의 상부에 위치한 재생물질이 물에 녹을 수 있으며, 물에 녹은 재생물질이 N-할라민에게 할로겐 원자를 공급할 수 있다. 이외에도, 재생물질의 블록을 탄성포장재 내부에 일정한 간격으로 위치시키는 등 다양한 방식으로 N-할라민 조성물을 재생시킬 수 있다.In the coating step (S30), the regenerated material that regenerates the N-halamine composition can be coated on the top of the elastic packaging material. In general, the N-halamine composition contained in the elastic packaging material loses its antibacterial activity as the halogen atoms (chlorine atoms) are consumed. However, the antibacterial ability can be restored if N-halamine is treated with a regenerated material so that it can replenish halogen atoms (chlorine atoms). Here, the regenerated material can be used without limitation as long as it is a material that can chlorine halamine. Typically, NaOCl, CaOCl 2 , CaCl 2 or a mixture thereof can be used as the regenerated material. Therefore, the elastic packaging material according to an embodiment of the present invention can further include a recyclable material for regenerating the N-halamine composition therein, thereby extending the antibacterial function of the elastic packaging material. Specifically, the recycled material can be coated on the top of the elastic packaging material at a preset thickness. In this case, if it rains or is sprayed with water, the recycled material located on the top of the elastic packaging material may dissolve in water, and the recycled material dissolved in water may supply halogen atoms to N-halamine. In addition, the N-halamine composition can be recycled in various ways, such as placing blocks of recycled material at regular intervals inside the elastic packaging material.

본 발명의 일 실시예에 의한 탄성포장재는, 상술한 탄성포장재의 제조방법에 의하여 제조될 수 있다. 예를들어, 탄성포장재는 하이드록시기를 포함하는 폴리올 60 중량%, 이소시아네이트기를 포함하는 이소시아네이트 25 중량%, 용제 10 중량% 및 아민 5 중량%를 혼합하여 형성한 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 형성된 것일 수 있다. The elastic packaging material according to an embodiment of the present invention can be manufactured by the above-described elastic packaging material manufacturing method. For example, the elastic packaging material is a hybrid polyurea binder formed by mixing 60% by weight of polyol containing a hydroxy group, 25% by weight of isocyanate containing an isocyanate group, 10% by weight of solvent, and 5% by weight of amine, and rubber powder. It may have been formed.

실시예에 따라서는, 하이브리드 폴리우레아 바인더와 고무분말에, N-할라민 조성물을 더 혼합하여 탄성포장재를 생성하는 것도 가능하다. 이 경우, 탄성포장재를 콘크리트 등의 기층에 포설한 이후, 탄성포장재의 상부에 N-할라민 조성물을 재생시키는 재생물질을 코팅시킬 수 있다.Depending on the embodiment, it is also possible to produce an elastic packaging material by further mixing the N-halamine composition with the hybrid polyurea binder and rubber powder. In this case, after laying the elastic packaging material on a base layer such as concrete, a regenerative material that regenerates the N-halamine composition can be coated on the top of the elastic packaging material.

본 발명은 전술한 실시예 및 첨부된 도면에 의해 한정되는 것이 아니다. 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 본 발명에 따른 구성요소를 치환, 변형 및 변경할 수 있다는 것이 명백할 것이다.The present invention is not limited to the above-described embodiments and attached drawings. For those skilled in the art to which the present invention pertains, it will be clear that components according to the present invention can be replaced, modified, and changed without departing from the technical spirit of the present invention.

S10: 하이브리드 폴리우레아 바인더 생성단계
S20: 탄성포장재 형성단계
S30: 코팅단계
S10: Hybrid polyurea binder production step
S20: Elastic packaging material forming step
S30: Coating step

Claims (9)

하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol) 60 중량%, 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate) 25 중량%, 용제 10 중량% 및 아민(amine) 5 중량%를 혼합하여, 하이브리드 폴리우레아 바인더를 생성하는 단계; 및
상기 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 탄성포장재를 형성하는 단계를 포함하는 것으로,
상기 하이브리드 폴리우레아 바인더를 생성하는 단계는
상기 폴리올에 상기 아민을 첨가하여 혼합물을 생성하는 단계; 및
상기 혼합물에 상기 이소시아네이트를 첨가하여, 상기 폴리올과 이소시아네이트 사이의 우레탄 결합(urethane bond)과, 상기 아민과 이소시아네이트 사이의 우레아 결합(Urea bond)을 유도하여, 상기 하이브리드 폴리우레아 바인더를 생성하는 단계를 더 포함하고,
상기 이소시아네이트의 95중량%는 상기 폴리올과의 상기 우레탄 결합에 소모하고, 상기 이소시아네이트의 5중량%는 상기 아민과의 상기 우레아 결합에 소모하는 것인, 탄성포장재의 제조방법.
Mix 60% by weight of polyol containing a hydroxyl group, 25% by weight of isocyanate containing an isocyanate group, 10% by weight of solvent, and 5% by weight of amine. , creating a hybrid polyurea binder; and
It includes the step of mixing the hybrid polyurea binder and rubber powder to form an elastic packaging material,
The step of producing the hybrid polyurea binder is
Adding the amine to the polyol to create a mixture; and
Adding the isocyanate to the mixture to induce a urethane bond between the polyol and the isocyanate and a urea bond between the amine and the isocyanate to produce the hybrid polyurea binder. Contains,
95% by weight of the isocyanate is consumed in the urethane bond with the polyol, and 5% by weight of the isocyanate is consumed in the urea bond with the amine.
삭제delete 제1항에 있어서, 상기 폴리올은
양 말단에 상기 하이드록시기를 가지는 것으로, 폴리카보네이트 디올(Polycarbonate diol), 폴리카프로락톤 디올(Polycaprolacton diol), 폴리테트라메틸렌 에테르 글리콜(PTMG: Polytetramethylene ether glycol) 및 폴리에스테르 디올(Polyester diol)로 이루어진 군으로부터 선택된 중 하나 이상인 것을 특징으로 하는 탄성포장재의 제조방법.
The method of claim 1, wherein the polyol is
Having the hydroxy groups at both ends, a group consisting of polycarbonate diol, polycaprolacton diol, polytetramethylene ether glycol (PTMG), and polyester diol. A method of manufacturing an elastic packaging material, characterized in that one or more selected from.
제1항에 있어서, 상기 이소시아네이트는
양 말단에 상기 이소시아네이트기를 가지는 것으로, TDI(Toluene diisocyanate) 및 MDI(Methylene diphenyl diisocyanate)로 이루어진 군으로부터 선택된 하나 이상인 것을 특징으로 하는 탄성포장재의 제조방법.
The method of claim 1, wherein the isocyanate is
A method of manufacturing an elastic packaging material, characterized in that it has the isocyanate group at both ends and is at least one selected from the group consisting of TDI (Toluene diisocyanate) and MDI (Methylene diphenyl diisocyanate).
제1항에 있어서, 상기 탄성포장재를 형성하는 단계는
상기 고무분말 1 중량부에 상기 하이브리드 폴리우레아 바인더를 0.2 중량부를 혼합하여 형성하는 것을 특징으로 하는 탄성포장재의 제조방법.
The method of claim 1, wherein forming the elastic packaging material includes
A method of manufacturing an elastic packaging material, characterized in that it is formed by mixing 0.2 parts by weight of the hybrid polyurea binder with 1 part by weight of the rubber powder.
제1항에 있어서, 상기 탄성포장재를 형성하는 단계는
N-할라민(halamine) 조성물을 더 혼합하여 형성하는 것을 특징으로 하는 탄성포장재의 제조방법.
The method of claim 1, wherein forming the elastic packaging material includes
A method of manufacturing an elastic packaging material, characterized in that it is formed by further mixing an N-halamine composition.
제6항에 있어서, 상기 고무분말은
EPDM(Ethylene Propylene Rubber) 80중량%와 NR(Natural Rubber) 20중량%를 혼합하여 형성한 것을 특징으로 하는 탄성포장재의 제조방법.
The method of claim 6, wherein the rubber powder is
A method of manufacturing an elastic packaging material, characterized in that it is formed by mixing 80% by weight of EPDM (Ethylene Propylene Rubber) and 20% by weight of NR (Natural Rubber).
제6항에 있어서,
상기 N-할라민 조성물에 할로겐 원자를 공급하여, 상기 N-할라민 조성물을 재생시키는 재생물질을, 상기 탄성포장재의 상부에 코팅하는 단계를 더 포함하는 것을 특징으로 하는 탄성포장재의 제조방법.
According to clause 6,
A method for producing an elastic packaging material, further comprising the step of supplying halogen atoms to the N-halamine composition and coating a regenerated material that regenerates the N-halamine composition on the top of the elastic packaging material.
하이드록시기(hydroxyl group)를 포함하는 폴리올(polyol) 60 중량%, 이소시아네이트기(isocyanate group)를 포함하는 이소시아네이트(isocyanate) 25 중량%, 용제 10 중량% 및 아민(amine) 5 중량%를 혼합하여 형성한 하이브리드 폴리우레아 바인더와, 고무분말을 혼합하여 형성하는 것으로,
상기 하이브리드 폴리우레아 바인더는
상기 폴리올에 상기 아민을 첨가하여 혼합물을 생성하고, 상기 혼합물에 상기 이소시아네이트를 첨가하여, 상기 폴리올과 이소시아네이트 사이의 우레탄 결합(urethane bond)과, 상기 아민과 이소시아네이트 사이의 우레아 결합(Urea bond)을 유도하여 생성하며, 상기 이소시아네이트의 95%는 상기 폴리올과의 상기 우레탄 결합에 소모하고, 상기 이소시아네이트의 5%는 상기 아민과의 상기 우레아 결합에 소모하는 것인, 탄성포장재.

Mix 60% by weight of polyol containing a hydroxyl group, 25% by weight of isocyanate containing an isocyanate group, 10% by weight of solvent, and 5% by weight of amine. It is formed by mixing the formed hybrid polyurea binder and rubber powder,
The hybrid polyurea binder is
The amine is added to the polyol to create a mixture, and the isocyanate is added to the mixture to induce a urethane bond between the polyol and the isocyanate and a urea bond between the amine and the isocyanate. , wherein 95% of the isocyanate is consumed in the urethane bond with the polyol, and 5% of the isocyanate is consumed in the urea bond with the amine.

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