KR102622702B1 - Manufacturing method of water soluble coating composition having complex functionality - Google Patents

Manufacturing method of water soluble coating composition having complex functionality Download PDF

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KR102622702B1
KR102622702B1 KR1020230050585A KR20230050585A KR102622702B1 KR 102622702 B1 KR102622702 B1 KR 102622702B1 KR 1020230050585 A KR1020230050585 A KR 1020230050585A KR 20230050585 A KR20230050585 A KR 20230050585A KR 102622702 B1 KR102622702 B1 KR 102622702B1
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mixing
weight
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coating composition
color mixture
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서무창
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서무창
유한회사 코리아건설
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08K3/22Oxides; Hydroxides of metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/004Reflecting paints; Signal paints
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/45Anti-settling agents
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/80Processes for incorporating ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium

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Abstract

본 발명은 노면에 도막을 형성하여 시각적 표지 기능을 하는 조성물의 이화학, 생물학적 저항성을 향상시켜 고착력, 충격, 부식, 마모 등의 기능성 특성이 모두 배합되어 우수한 복합 기능성을 갖는 수용성 도료 조성물의 제조방법에 관한 것으로서, 경화제로 골격이 형성되는 아크릴 수지에 광학적 성질 및 기계적 성질 특성을 보강하는 보강안료를 혼합하여 기초물질을 생성하는 기초물질생성단계(S100); 기초물질생성단계(S100)의 기초물질에 유색안료를 혼합하여 색조혼합물을 생성하는 색조혼합물생성단계(S200); 육방밀집구조로 된 산화물계 세라믹스와 안료의 침강 방지를 위해 고온에서 물이 없는 상태에서 제조된 조암광물을 혼합하여 코팅조성물을 형성하는 코팅조성물생성단계(S300); 색조혼합물과 코팅조성물을 혼합하여 색조혼합물과 코팅조성물이 교반된 복합조성물을 형성하는 복합조성물형성단계(S400); 복합조성물형성단계(S400)의 복합조성물에 은이 포함된 용액을 혼합하여 시간경과에 따라 내부적 오염발생의 방지 및 환경오염을 최소화하는 도료조성물을 형성하는 도료조성물형성단계(S500);로 구성되어 외부적인 요인으로 인한 마모에 대한 저항력과 내부적 오염에 대한 저항력을 갖으면서 친환경적인 도료조성물을 형성되는 것에 특징이 있는 복합 기능성을 갖는 수용성 도료 조성물의 제조방법에 관한 것이다.The present invention is a method for producing a water-soluble paint composition that has excellent complex functionality by improving the physicochemical and biological resistance of the composition that forms a coating film on the road surface and functions as a visual marker, and combines all functional properties such as adhesion, impact, corrosion, and abrasion. It relates to a basic material generation step (S100) of generating a basic material by mixing a reinforcing pigment that reinforces optical and mechanical properties with an acrylic resin whose skeleton is formed by a curing agent; A color mixture generation step (S200) of mixing colored pigments with the basic materials of the basic material generation step (S100) to create a color mixture; A coating composition creation step (S300) of forming a coating composition by mixing oxide-based ceramics with a hexagonal close-packed structure and coarse rock minerals prepared in the absence of water at high temperature to prevent sedimentation of the pigment; A composite composition forming step (S400) of mixing the color mixture and the coating composition to form a composite composition in which the color mixture and the coating composition are stirred; It consists of a paint composition forming step (S500) of mixing a solution containing silver with the composite composition of the composite composition forming step (S400) to form a paint composition that prevents internal contamination and minimizes environmental pollution over time. It relates to a method of manufacturing a water-soluble coating composition with complex functionality, which is characterized by forming an eco-friendly coating composition while having resistance to wear and internal contamination due to environmental factors.

Description

복합 기능성을 갖는 수용성 도료 조성물의 제조방법{Manufacturing method of water soluble coating composition having complex functionality}{Manufacturing method of water soluble coating composition having complex functionality}

본 발명은 복합 기능성을 갖는 수용성 도료 조성물의 제조방법에 관한 것으로서, 노면에 도막을 형성하여 시각적 표지 기능을 하는 조성물의 이화학, 생물학적 저항성을 향상시켜 고착력, 충격, 부식, 마모 등의 기능성 특성이 우수한 복합 기능성을 갖는 수용성 도료 조성물의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a water-soluble coating composition with complex functionality. The present invention relates to a method for producing a water-soluble coating composition with complex functionality. It improves the physicochemical and biological resistance of the composition that forms a coating film on the road surface and functions as a visual indicator, thereby improving functional properties such as adhesion, impact, corrosion, and abrasion. It relates to a method for producing a water-soluble coating composition with excellent complex functionality.

도로의 노면에는 주행방향이나 차로와 차로 등을 구분하기 위한 목적으로 차선이 표시된다. 차선 표지용 도료 조성물은 가열형, 상온성, 수용성, 융착식, 이액형 등으로 분류할 수 있다.Lanes are marked on the road surface for the purpose of distinguishing between driving directions and lanes. Paint compositions for lane markings can be classified into heating type, room temperature type, water-soluble type, fusion type, two-component type, etc.

근래에 들어 휘발성 유기화합물질(VOC)의 배출에 대한 환경규제가 강화됨에 따라 유기용매를 많이 사용하는 도료 산업은 큰 난관에 봉착하였다. 이에 따라서 용제형 도료에서 환경친화적인 도료의 대체가 시급한 시점에 놓이게 되는 계기가 되었다.In recent years, as environmental regulations on the emission of volatile organic compounds (VOC) have been strengthened, the paint industry, which uses a lot of organic solvents, has faced great difficulties. Accordingly, it became an opportunity to urgently replace solvent-based paints with environmentally friendly paints.

구체적으로 지금까지 사용되고 있는 노면 표지용 도료는 도장 후 완전하게 건조되기까지의 시간이 짧아서 도장 작업시 도로의 통행제한 시간이 짧다는 장점이 있다. 그러나 이러한 노면 표지용 도료는 시간이 경과함에 따라 열적 안정성이 부족하게 되어 도료가 깨지거나 균열이 발생하는 문제점이 있었다.Specifically, the paint for road markings that has been used so far has the advantage of shortening the time required for complete drying after painting, thus shortening the traffic restrictions on the road during painting work. However, these road marking paints had a problem in that they lacked thermal stability over time, causing the paint to break or crack.

특히, 상기 수용성 도료는 도막의 주요소인 합성수지계와 부요소인 건조제 등에 안료, 체질제를 첨가한 도료로서, 물적 접착에 의해 도막이 형성되며, 상온이나 가열상태로 노면에 도포하며, 야간 반사성능 및 시공의 신속성 등에서 매우 큰 장점을 갖고 있으나 환경오염과 표시 종별 적용성이 적은 단점을 가지고 있다.In particular, the water-soluble paint is a paint in which pigments and extenders are added to the synthetic resin, which is the main element of the paint film, and the desiccant, which is the minor element. The paint film is formed by physical adhesion, and is applied to the road surface at room temperature or in a heated state, and has night reflective performance and It has great advantages in terms of speed of construction, but it has disadvantages such as environmental pollution and low applicability to each type of labeling.

한국등록특허 제10-0429552호에는 아크릴 에멀젼 수지의 제조방법에 관한 기술사상이 게재되어 있는바, 해당 기술사상은 내수성을 향상시키기 위한 반응성 유화제와 아크릴레이트계 또는 메타크릴레이트계 모노머가 공중합된 중합체 바인더 및 비드부착력 향상을 위한 무기가교제를 포함시켜 도로노면 표지의 내구성을 보강하는 장점이 있다.Korean Patent No. 10-0429552 discloses technical ideas regarding the manufacturing method of acrylic emulsion resin. The technical idea is to produce a polymer copolymerized with a reactive emulsifier to improve water resistance and an acrylate-based or methacrylate-based monomer. It has the advantage of reinforcing the durability of road markings by including an inorganic cross-linking agent to improve binder and bead adhesion.

허나, 선행문헌을 포함하는 종래기술에도 불구하고 내마모성, 내구성 등의 물성 향상 및 글래스 비드와의 부착성 및 고착성을 향상하여 줄 수 있는 노면 표지용 도료의 개발 수요는 지속적으로 증가하고 있다.However, despite the prior art, including prior literature, the demand for the development of road marking paints that can improve physical properties such as abrasion resistance and durability and improve adhesion and fixation with glass beads is continuously increasing.

등록특허 제10-0429552호 (2004. 04. 29.)Registered Patent No. 10-0429552 (2004. 04. 29.)

본 발명은 위의 제반 문제점을 보다 적극적으로 해소하기 위하여 창출된 것으로, 노면에 도막을 형성하여 시각적 표지 기능을 하는 조성물의 이화학, 생물학적 저항성을 향상시켜 고착력, 충격, 부식, 마모 등의 기능성 특성이 우수한 복합 기능성을 갖는 수용성 도료 조성물의 제조방법을 제공함에 그 목적이 있다.The present invention was created to more actively solve the above problems. It improves the physicochemical and biological resistance of the composition that forms a coating film on the road surface and functions as a visual marker, thereby improving functional properties such as adhesion, impact, corrosion, and abrasion. The purpose is to provide a method for manufacturing a water-soluble coating composition with excellent complex functionality.

위의 해결 과제를 달성하기 위하여 본 발명에서 제안하는 복합 기능성을 갖는 수용성 도료 조성물의 제조방법은 다음과 같다.In order to achieve the above problems, the manufacturing method of the water-soluble coating composition with complex functionality proposed in the present invention is as follows.

본 발명은 경화제로 골격이 형성되는 아크릴수지에 광학적 성질 및 기계적 성질 특성을 보강하는 보강안료를 혼합하여 기초물질을 생성하는 기초물질생성단계(S100); 기초물질생성단계(S100)의 기초물질에 유색안료를 혼합하여 색조혼합물을 생성하는 색조혼합물생성단계(S200); 육방밀집구조로 된 산화물계 세라믹스와 안료의 침강 방지를 위해 고온에서 물이 없는 상태에서 제조된 조암광물을 혼합하여 코팅조성물을 형성하는 코팅조성물생성단계(S300); 색조혼합물과 코팅조성물을 혼합하여 색조혼합물과 코팅조성물이 교반된 복합조성물을 형성하는 복합조성물형성단계(S400); 복합조성물형성단계(S400)의 복합조성물에 은이 포함된 용액을 혼합하여 시간경과에 따라 내부적 오염발생의 방지 및 환경오염을 최소화하는 도료조성물을 형성하는 도료조성물형성단계(S500);로 구성되어 외부적인 요인으로 인한 마모에 대한 저항력과 내부적 오염에 대한 저항력을 갖으면서 저항력을 갖으면서 친환경적인 도료조성물을 형성되는 것에 특징이 있다.The present invention includes a basic material generation step (S100) of generating a basic material by mixing a reinforcing pigment that reinforces optical and mechanical properties with an acrylic resin whose skeleton is formed by a curing agent; A color mixture generation step (S200) of mixing colored pigments with the basic materials of the basic material generation step (S100) to create a color mixture; A coating composition creation step (S300) of forming a coating composition by mixing oxide-based ceramics with a hexagonal close-packed structure and coarse rock minerals prepared in the absence of water at high temperature to prevent sedimentation of the pigment; A composite composition forming step (S400) of mixing the color mixture and the coating composition to form a composite composition in which the color mixture and the coating composition are stirred; It consists of a paint composition forming step (S500) of mixing a solution containing silver with the composite composition of the composite composition forming step (S400) to form a paint composition that prevents internal contamination and minimizes environmental pollution over time. It is characterized by forming an environmentally friendly paint composition that is resistant to wear and internal contamination due to environmental factors.

상기 기초물질생성단계(S100)는, 아크릴계 모노머, 아지리딘 경화제를 혼합으로 아크릴계 모노머 수지의 가교화를 유도하여 기초수지를 생성하는 기초수지생성단계(S110); 기초수지생성단계(S110)의 기초수지에 보강안료로 수용성 대전방지제, 동결방지제, 수용성 왁스, 가소제, 분산제, 소포제를 혼합하여 기초물질을 생성하는 보강안료첨가단계(S120);를 더 포함하는 것에 특징이 있다.The basic material generating step (S100) includes a basic resin generating step (S110) of generating a basic resin by inducing crosslinking of the acrylic monomer resin by mixing an acrylic monomer and an aziridine curing agent; Further comprising a reinforcing pigment addition step (S120) of mixing a water-soluble antistatic agent, anti-freeze agent, water-soluble wax, plasticizer, dispersant, and anti-foaming agent with the basic resin of the basic resin generation step (S110) to create a basic material. There is a characteristic.

상기 기초수지생성단계(S110)는 아크릴계 모노머 70~80 중량%, 아지리딘 경화제 20~30 중량%를 혼합하여 기초수지를 생성하는 것에 특징이 있다.The basic resin creation step (S110) is characterized in that a basic resin is created by mixing 70 to 80% by weight of an acrylic monomer and 20 to 30% by weight of an aziridine curing agent.

상기 보강안료첨가단계(S120)는, 기초수지 70~75 중량%, 4가 암모늄을 사용한 수용성 대전방지제 15~20% 중량%, 동결방지제 1~2% 중량%, 수용성 왁스 1~2% 중량%, 가소제 1~2%, 분산제 1~2%, 소포제 1~2%를 혼합하여 기초물질을 생성하는 것에 특징이 있다.The reinforcing pigment addition step (S120) includes 70-75% by weight of base resin, 15-20% by weight of water-soluble antistatic agent using quaternary ammonium, 1-2% by weight of anti-freezing agent, and 1-2% by weight of water-soluble wax. It is characterized by producing a basic material by mixing 1-2% of plasticizer, 1-2% of dispersant, and 1-2% of anti-foaming agent.

상기 색조혼합물생성단계(S200)는, 기초물질 50~75 중량%에 유색안료 25~50 중량%를 혼합하여 색조혼합물을 생성하는 것에 특징이 있다.The color mixture generation step (S200) is characterized in that a color mixture is created by mixing 25 to 50% by weight of a colored pigment with 50 to 75% by weight of the base material.

상기 코팅조성물생성단계(S300);는 마모에 대한 저항력을 갖도록 하는 육방밀집구조의 알루미나(Alumina)를 마이크로미터의 크기로 준비하는 알루미나준비단계(S310); 절단 강도 및 인장 강도를 보완하기 위하여 흄드 실리카(Fumed Silica)를 마이크로미터의 크기로 준비하는 실리카준비단계(S320); 알루미나(Alumina) 및 흄드 실리카(Fumed Silica)를 균일 혼합하여 코팅조성물을 형성하는 균일혼합단계(S330);를 더 포함하는 것에 특징이 있다.The coating composition creation step (S300) includes an alumina preparation step (S310) of preparing alumina with a hexagonal close-packed structure in a micrometer size to have resistance to abrasion; Silica preparation step (S320) of preparing fumed silica in a micrometer size to supplement cutting strength and tensile strength; It is characterized in that it further includes a uniform mixing step (S330) of uniformly mixing alumina and fumed silica to form a coating composition.

상기 코팅조성물생성단계(S300)의 알루미나준비단계(S310)에서는 산화 알루미늄(anluminum oxide)를 마이크로미터의 크기로 준비하고, 실리카준비단계(S320)에서는 이산화규소(silicon dioxide)를 마이크로미터의 크기로 준비하여 코팅조성물혼합단계(S330)에서 균일 혼합하는 것을 포함한다.In the alumina preparation step (S310) of the coating composition creation step (S300), aluminum oxide is prepared to the size of a micrometer, and in the silica preparation step (S320), silicon dioxide is prepared to the size of a micrometer. It includes preparing and uniformly mixing in the coating composition mixing step (S330).

상기 코팅조성물혼합단계(S330)는 산화 알루미늄 중량 50%와 이산화규소 중량 50%를 균일 혼합 교반하는 것을 포함한다.The coating composition mixing step (S330) includes uniformly mixing and stirring 50% by weight of aluminum oxide and 50% by weight of silicon dioxide.

상기 복합조성물형성단계(S400)는, 색조혼합물 70 중량%와 산화 알루미늄(anluminum oxide) 및 이산화규소(silicon dioxide)가 균일 혼합된 코팅조성물 30 중량%를 고속 배합하여 복합조성물을 형성하는 복합조성물고속배합단계(S410)를 더 포함하여 마모에 대한 저항력 확보 및 절단 강도 및 인장 강도가 우수한 복합조성물이 생성되는 것에 특징이 있다.The composite composition forming step (S400) involves forming a composite composition by mixing 70% by weight of the color mixture and 30% by weight of a coating composition in which aluminum oxide and silicon dioxide are uniformly mixed at high speed. By further including the mixing step (S410), a composite composition is created that secures resistance to wear and has excellent cutting strength and tensile strength.

상기 복합조성물고속배합단계(S410) 및 은나노고속배합단계(S510)는 1700rpm 으로 고속 배합하는 것을 포함한다.The composite composition high-speed mixing step (S410) and the silver nano high-speed mixing step (S510) include high-speed mixing at 1700 rpm.

상기 도료조성물형성단계(S500)는, 복합조성물의 99 중량%에 나노 크기의 은 용액 1 중량%를 고속 배합하여 도료조성물을 형성하는 은나노고속배합단계(S510)를 더 포함하여 도료조성물이 자체적으로 오염에 대한 저항력을 갖도록 하는 것에 특징이 있다.The paint composition forming step (S500) further includes a silver nano high-speed mixing step (S510) of forming a paint composition by mixing 1% by weight of a nano-sized silver solution with 99% by weight of the composite composition at high speed (S510), so that the paint composition is formed on its own. It has the characteristic of being resistant to contamination.

상술한 구성으로 이루어지는 본 발명에 의하면, 노면에 도막을 형성하여 시각적 표지 기능을 하는 조성물의 이화학, 생물학적 저항성을 향상시킴에 따라 고착력, 충격, 부식, 마모 등의 복합적으로 기능성이 보완되어 노해 분야의 산업 전반에 이바지할 수 있다.According to the present invention, which consists of the above-described structure, the physicochemical and biological resistance of the composition that forms a coating film on the road surface and functions as a visual indicator is improved, and the complex functionality such as adhesion, impact, corrosion, and abrasion is complemented, thereby improving the field of road damage. can contribute to the overall industry.

차량 등이 통행하는 도로 상에 사용되는 도료 조성물의 특성상 취약한 마모, 부식, 오염 저항력이 크게 증가되어 보수작업에 소요되는 기간을 늘려 사회적 비용 감소의 효과를 추가적으로 얻을 수 있다.Due to the characteristics of the paint composition used on roads where vehicles pass, the vulnerability to wear, corrosion, and contamination resistance is greatly increased, which can additionally achieve the effect of reducing social costs by increasing the period required for repair work.

도 1은 본 발명인 복합 기능성을 갖는 수용성 도료 조성물 제조방법의 블럭도.
도 2는 본 발명인 복합 기능성을 갖는 수용성 도료 조성물 제조방법의 또 다른 실시예의 블럭도.
Figure 1 is a block diagram of the present invention's method for producing a water-soluble coating composition having multiple functions.
Figure 2 is a block diagram of another embodiment of the present invention's method for producing a water-soluble coating composition with multiple functions.

이하, 첨부도면을 참고하여 본 발명의 구성 및 이로 인한 작용, 효과에 대해 일괄적으로 기술하기로 한다.Hereinafter, the configuration of the present invention and its operations and effects will be described collectively with reference to the accompanying drawings.

본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시 예를 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시 예에 한정되는 것이 아니라, 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시 예는 본 발명의 개시가 완전하도록 하고, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. 그리고 명세서 전문에 걸쳐 동일 참조 부호는 동일 구성요소를 지칭한다.The advantages and features of the present invention and methods for achieving them will become clear by referring to the embodiments described in detail below along with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, and may be implemented in various different forms. The present embodiments are merely provided to ensure that the disclosure of the present invention is complete, and are provided by those skilled in the art in the technical field to which the present invention pertains. It is provided to fully inform those who have the scope of the invention, and the present invention is only defined by the scope of the claims. In addition, the same reference numerals refer to the same elements throughout the specification.

도로에 표지 기능을 하는 도료를 통하여 도막을 형성하는 도료 조성물을 제조하는 하기의 방법을 제안함에 앞서, 본 발명의 당해 업계에서 자명하고 통상적으로 첨가되는 안료, 용액 등의 설명이 생략되어 있을 수 있으며, 당연 본 발명만의 특징만이 서술되어 있을 수 있음을 주지하여야 한다.Before proposing the following method of manufacturing a paint composition that forms a coating film through a paint that functions as a road marking, the description of pigments, solutions, etc. that are obvious and commonly added in the field of the present invention may be omitted. , it should be noted that, of course, only the features unique to the present invention may be described.

본 발명은 수용성 조성물을 제조하기 위하여 불소 단량체 화합물, 아크릴레이트 또는 메티아크릴레이트 반복 단위를 포함하는 단량체 화합물을 공단량체로 중합하여 얻어지는 아크릴계 수지를 활용할 수 있으며, 상기 아크릴레이트 또는 메타아크릴레이트 반복단위는 메틸아크릴레이트, 아크릴산, 메틸메타아크릴레이트, 메타아크릴산, 부틸메타아크릴레이트, 하이드록시프로필 메타크릴레이트, 에틸렌 글리콜 디메타아크릴레이트, 에톡시레이티이드 비스페놀-A 디아크릴레이트에스테르, 테트라 에틸렌 글리콜 디메타아크릴레이트, 디에틸렌 글리콜 디메타아크릴레이트, 디에틸렌 글리콜 디아크릴레이트, 하이드록실에틸 디이소아누레이트 트리아크릴레이트, 알킬에스테르 아크릴산, 하이드록시알킬에스테르 아크릴산, 하이드록시 알킬 에스테르 메타아크릴 산, 부틸렌글리콜 디메타아크릴레이트 테크라에틸렌글리콜 디메타아크릴레이크, 폴리프로필렌 글리콜 디메카아크릴레이트, 비스페놀-A 디메타아크릴레이트, 에톡시레이티이드 비스페놀-A 디메타아크릴레이트, 펜타에리디올 디메타아크릴레이트, 부칠렌글리콜 트리 메타아크릴레이트, 폴리에틸렌 글리콜 트리 메타아크릴레이트, 비스페놀-A 트리 메타아크릴레이트, 에톡시레이티이드 비스페놀-A 트리 메타아크릴레이트, 펜타아크릴디올 트리메타아크릴레이트, 알킬 메타아크릴레이트, 사이클로알킬 메타아크릴레이트, 에틸메타아크릴레이트, 이소부틸메타아크릴레이트, t-부틸 메타아크릴레이트, n-옥틸 메타아크릴레이트, 벤질 메타아크릴레이트, 이소옥틸 메타아크릴레이트, 3-비닐사이클로헥실 메타아크릴레이트, 3.3.5-트리메틸사이클로헥실 메타아크릴레이트, 보닐 메타아크릴레이트, 이소보닐 메타아크릴레이트, 1-메틸사이클로헥실 메타아크릴레이트, 프로판디올디 메틸아크릴레이트, 부탄디올디 메틸 아크릴레이트, 헥산디올디 메틸아크릴레이트, 옥산디올디메틸아크릴레이트, 노나네디올디 메틸아크릴레이트, 데칸디올디 메틸아크릴레이트, 트리에틸프로판트리 메타아크레이트, 트리메틸올프로판트리 메타아크레이트, 2-히드록시에틸메타크릴에이트, 2-히드록시프로필메타아크릴레이트, 4-히드록시부틸아크릴레이트, 2-히드록시에틸아크릴레이트, 2-히드록시프로필아크릴레이트, 4-히드록시부틸 메타크릴레이트, 카두라아크릴레이트, 카두라메타크릴레이트, 카프로락톤아크릴레이트, 카프로락톤메타크릴레이트, 2,3-디하이드록시프로필아크릴, 2,3-디하이드록시프로필메타크릴레이트, 폴리프로필렌변성 아크릴레이트, 폴리프로필렌 변성메타크릴레이트, 및 에틸렌 글리콜 디글리시딜 에테르, 노말부틸메타크릴레이트, 노말헥실메타크릴에이트, 2-에틸헥실메타크릴레이트, 시클로헥실메타크릴레이트, 메틸아크릴레이트, 에틸아크릴레이트, 프로필아크릴레이트, 이소부틸아크릴레이트, 노말부틸아크릴레이트, 터셔리부틸아크릴레이트, 2-에틸헥실아크릴레이트, 노말옥틸아크릴에이트, 이소보닐아크리레이트, 및 시클로헥실아크릴레이트로 이루어진 군에서 선택된 1종 이상의 모노머를 중합함으로써 얻어지는 결과물을 활용할 수 있다.The present invention can utilize an acrylic resin obtained by polymerizing a fluorine monomer compound and a monomer compound containing an acrylate or methacrylate repeating unit with a comonomer to prepare a water-soluble composition, wherein the acrylate or methacrylate repeating unit is Methyl acrylate, acrylic acid, methyl methacrylate, methacrylic acid, butyl methacrylate, hydroxypropyl methacrylate, ethylene glycol dimethacrylate, ethoxylate bisphenol-A diacrylate ester, tetraethylene glycol diacrylate. Methacrylate, diethylene glycol dimethacrylate, diethylene glycol diacrylate, hydroxylethyl diisoanurate triacrylate, alkyl ester acrylic acid, hydroxyalkyl ester acrylic acid, hydroxyalkyl ester methacrylic acid, butylene Glycol Dimethacrylate, Tecraethylene Glycol Dimethacrylate, Polypropylene Glycol Dimethacrylate, Bisphenol-A Dimethacrylate, Ethoxylated Bisphenol-A Dimethacrylate, Pentaerydiol Dimethacrylate , butylene glycol trimethacrylate, polyethylene glycol trimethacrylate, bisphenol-A trimethacrylate, ethoxylated bisphenol-A trimethacrylate, pentaacryldiol trimethacrylate, alkyl methacrylate, Cycloalkyl methacrylate, ethyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, n-octyl methacrylate, benzyl methacrylate, isooctyl methacrylate, 3-vinylcyclohexyl methacrylate , 3.3.5-trimethylcyclohexyl methacrylate, bornyl methacrylate, isobornyl methacrylate, 1-methylcyclohexyl methacrylate, propanediol dimethyl acrylate, butanediol dimethyl acrylate, hexanediol dimethyl acrylate. Rate, oxanediol dimethyl acrylate, nonanediol dimethyl acrylate, decanediol dimethyl acrylate, triethylpropane trimethacrylate, trimethylolpropane trimethacrylate, 2-hydroxyethyl methacrylate, 2- Hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 4-hydroxybutyl methacrylate, Cardura acrylate, Cardura methacrylate, Capro Lactone acrylate, caprolactone methacrylate, 2,3-dihydroxypropyl acrylate, 2,3-dihydroxypropyl methacrylate, polypropylene-modified acrylate, polypropylene-modified methacrylate, and ethylene glycol digly. Cydyl ether, normal butyl methacrylate, normal hexyl methacrylate, 2-ethylhexyl methacrylate, cyclohexyl methacrylate, methyl acrylate, ethyl acrylate, propyl acrylate, isobutyl acrylate, normal butyl acrylate. The result obtained by polymerizing one or more monomers selected from the group consisting of cyclohexyl acrylate, tertiary butyl acrylate, 2-ethylhexyl acrylate, n-octylacrylate, isobornyl acrylate, and cyclohexyl acrylate can be used.

이하, 본 발명의 구체적 제조방법을 서술하면서 그 효과 및 작용을 함께 설명하기로 하며, 단계별 제조 후 조성물의 구체적 설명은 실시예를 통하여 재차 설명하기로 한다.Hereinafter, the specific production method of the present invention will be described while its effects and actions will be explained, and the detailed description of the composition after step-by-step production will be described again through examples.

본 발명은 경화제로 골격이 형성되는 아크릴수지에 광학적 성질 및 기계적 성질 특성을 보강하는 보강안료를 혼합하여 기초물질을 생성하는 기초물질생성단계(S100); 기초물질생성단계(S100)의 기초물질에 유색안료를 혼합하여 색조혼합물을 생성하는 색조혼합물생성단계(S200); 육방밀집구조로 된 산화물계 세라믹스와 안료의 침강 방지를 위해 고온에서 물이 없는 상태에서 제조된 조암광물을 혼합하여 코팅조성물을 형성하는 코팅조성물생성단계(S300); 색조혼합물과 코팅조성물을 혼합하여 색조혼합물과 코팅조성물이 결합된 복합조성물을 형성하는 복합조성물형성단계(S400); 복합조성물형성단계(S400)의 복합조성물에 은이 포함된 용액을 혼합하여 시간경과에 따라 내부적 오염발생의 방지 및 환경오염을 최소화하는 도료조성물을 형성하는 도료조성물형성단계(S500);로 구성되어 외부적인 요인으로 인한 마모에 대한 저항력과 내부적 오염에 대한 저항력을 갖으면서 저항력을 갖으면서 친환경적인 도료조성물이 형성되는 것에 특징이 있다.The present invention includes a basic material generation step (S100) of generating a basic material by mixing a reinforcing pigment that reinforces optical and mechanical properties with an acrylic resin whose skeleton is formed by a curing agent; A color mixture generation step (S200) of mixing colored pigments with the basic materials of the basic material generation step (S100) to create a color mixture; A coating composition creation step (S300) of forming a coating composition by mixing oxide-based ceramics with a hexagonal close-packed structure and coarse rock minerals prepared in the absence of water at high temperature to prevent sedimentation of the pigment; A composite composition forming step (S400) of mixing the color mixture and the coating composition to form a composite composition in which the color mixture and the coating composition are combined; It consists of a paint composition forming step (S500) of mixing a solution containing silver with the composite composition of the composite composition forming step (S400) to form a paint composition that prevents internal contamination and minimizes environmental pollution over time. It is characterized by the formation of an environmentally friendly paint composition that is resistant to wear and internal contamination due to environmental factors.

본 발명은 최후 결과물인 도료조성물의 안정성을 위해 대전방지제, 동결방지제, 수용성 왁스, 가소제, 분산제, 소포제를 추가로 혼합한다.In the present invention, an antistatic agent, an antifreeze agent, a water-soluble wax, a plasticizer, a dispersant, and an antifoaming agent are additionally mixed to ensure the stability of the final resulting paint composition.

보다 상세하게 상기 기초물질생성단계(S100)는, 아크릴계 모노머, 아지리딘 경화제의 혼합으로 아크릴계 모노머 수지의 가교화를 유도하여 기초수지를 생성하는 기초수지생성단계(S110); 기초수지생성단계(S110)의 기초수지에 보강안료로 수용성 대전방지제, 동결방지제, 수용성 왁스, 가소제, 분산제, 소포제를 혼합하여 기초물질을 생성하는 보강안료첨가단계(S120);를 더 포함하는 것에 특징이 있다.In more detail, the basic material generation step (S100) includes a basic resin generation step (S110) of generating a basic resin by inducing crosslinking of the acrylic monomer resin by mixing an acrylic monomer and an aziridine curing agent; Further comprising a reinforcing pigment addition step (S120) of mixing a water-soluble antistatic agent, anti-freeze agent, water-soluble wax, plasticizer, dispersant, and anti-foaming agent with the basic resin of the basic resin generation step (S110) to create a basic material. There is a characteristic.

상기 기초수지생성단계(S110)에서는 가교제 성분인 아지리딘 경화제를 활용하여 수지의 아크릴산 성분과 반응하여 가교반응을 촉진시킬 수 있다. 이를 위해 아크릴계 모노머 70~80 중량%, 아지리딘 경화제 20~30 중량%를 혼합하는 것이 바람직하다. 20 중량% 미만인 경우 경화제 효과로서 반응성이 떨어질 수 있으며, 30중량%를 초과할 경우 경화제의 과다한 함량으로 인한 비용 상승 및 강도, 내구성, 내수성, 내후성에 영향을 미칠 수 있다.In the basic resin creation step (S110), an aziridine curing agent, a crosslinking agent, can be used to promote the crosslinking reaction by reacting with the acrylic acid component of the resin. For this purpose, it is preferable to mix 70 to 80% by weight of acrylic monomer and 20 to 30% by weight of aziridine curing agent. If it is less than 20% by weight, reactivity may decrease due to the effect of the hardener, and if it exceeds 30% by weight, the excessive content of the hardener may increase the cost and affect strength, durability, water resistance, and weather resistance.

상기 보강안료첨가단계(S120)는, 기초수지 70~75 중량%, 4가 암모늄을 사용한 수용성 대전방지제 15~20% 중량%, 동결방지제 1~2% 중량%, 수용성 왁스 1~2% 중량%, 가소제 1~2%, 분산제 1~2%, 소포제 1~2%를 혼합하여 기초물질을 생성한다.The reinforcing pigment addition step (S120) includes 70-75% by weight of base resin, 15-20% by weight of water-soluble antistatic agent using quaternary ammonium, 1-2% by weight of anti-freezing agent, and 1-2% by weight of water-soluble wax. , 1-2% of plasticizer, 1-2% of dispersant, and 1-2% of anti-foaming agent are mixed to create the basic material.

도로에 도포되는 도료의 특성, 수지 자체의 특성상 대전방지제를 첨가함에 따라 도막 형성 후에도 먼지의 흡착을 막을 수 있다. 이는 결과적으로 시간경과에 따라 표지 기능이 감소되는 것을 방지하는 효과를 얻을 수 있다는 것이다. 이외 동결방지제는 수성 도료의 수분함량에 따라 동결현상을 방지하고, 수용성 왁스는 공기 중의 산소가 아크릴 수지에 사용되는 아크릴계 모노머와 반응하여 건조 불량과 내구성이 저하되는 현상을 방지하기 위하여 사용된다.Due to the characteristics of the paint applied to the road and the characteristics of the resin itself, the addition of an antistatic agent can prevent the adsorption of dust even after the coating film is formed. This ultimately has the effect of preventing the labeling function from decreasing over time. In addition, anti-freeze agents prevent freezing depending on the moisture content of water-based paints, and water-soluble waxes are used to prevent poor drying and decreased durability when oxygen in the air reacts with the acrylic monomer used in acrylic resin.

또한, 가소제는 동절기에 도막의 깨짐을 방지하고, 분산제는 조성물 내에서 안료 등의 분산을 향상시켜줌으로써 도막이 형성된 후 시각적 효과 및 은폐력, 저장안정성을 향상시키고, 소포제는 혼합 교반 공정이나 도료 도장시에 기포가 발생하여 물성이 저감될 수 있어 이러한 기포를 제거하여 최종적으로 도막 외관의 미려함을 가져다준다.In addition, the plasticizer prevents cracking of the paint film during the winter, the dispersant improves the visual effect, hiding power, and storage stability after the paint film is formed by improving the dispersion of pigments, etc. within the composition, and the antifoam agent is used during the mixing and stirring process or during paint application. Bubbles can occur and reduce physical properties, so removing these bubbles ultimately improves the appearance of the coating film.

상기 동결방지제, 수용성 왁스, 가소제, 분산제, 소포제는 최소한 1 중량%를 사용하여 기초물질에서부터 첨가하여 향후 진행될 공정에 수차 교반 혼합시 각 안료들이 균일 혼합될 수 있도록 하면서 최종 도료조성물에 첨가된 모든 안료들이 교반되어 안정성을 극대화할 수 있다.The anti-freezing agent, water-soluble wax, plasticizer, dispersant, and anti-foaming agent are added from the basic material using at least 1% by weight to ensure that each pigment is uniformly mixed when mixed with agitation several times in the future process, and all pigments added to the final paint composition. Stability can be maximized by stirring.

상기 색조혼합물생성단계(S200)는 유색안료를 기초물질과 교반하는 단계로서, 유색안료는 물, 기름, 용제에 녹지 않고 색조를 띄는 분말로서 도료의 색상을 구현하면서 착색과 은폐력을 부여한다. The color mixture generation step (S200) is a step of mixing a colored pigment with a basic material. The colored pigment is a colored powder that is insoluble in water, oil, and solvents, and provides coloring and hiding power while embodying the color of the paint.

본 발명은 기초물질 50~75 중량%에 유색안료 25~50 중량%를 혼합하여 색조혼합물을 생성하는 것에 특징이 있다. The present invention is characterized by producing a color mixture by mixing 25 to 50 wt% of colored pigment with 50 to 75 wt% of the basic material.

이러한 유색안료가 전체적으로 25 중량% 미만일 경우 도료의 착색과 은폐력이 저하될 수 있으며 50 중량%를 초과하는 경우 습윤성 및 부착성이 저조해짐과 동시에 점도가 높아져 생산성 및 작업성을 크게 떨어뜨리는 문제를 야기할 수 있다.If the total amount of these colored pigments is less than 25% by weight, the coloring and hiding power of the paint may be reduced, and if it exceeds 50% by weight, wettability and adhesion become low and viscosity increases, causing problems that greatly reduce productivity and workability. can do.

상기 코팅조성물생성단계(S300);는 알루미나(Alumina)와 실리카(Silica)를 마련하여 추후 색조혼합물과 교반하여 도료조성물의 도막의 강도, 내구성을 조절할 수 있다.In the coating composition creation step (S300), alumina and silica are prepared and later stirred with the color mixture to control the strength and durability of the coating film of the coating composition.

알루미나(Alumina)는 고융점, 열안정성과 다이아몬드, 탄화규소, 탄화붕소 다음의 경도를 가지며, 전기 절연성이 우수하고 산·알칼리에 대해 안정적인 특징이 있고, 실리카(Silica)는 내산, 내알칼리, 내열성 및 경도가 매우 높고 모든 분체원료와 화학적 반응 없이 안전하게 혼용할 수 있으며 화학적 안정성이 높은 기능성 안료로서 경고성이 뛰어나 다양한 도료에 활용된다.Alumina has a high melting point, thermal stability, and hardness next to diamond, silicon carbide, and boron carbide, and has excellent electrical insulation and stability against acids and alkalis. Silica has acid resistance, alkali resistance, and heat resistance. It has very high hardness and can be safely mixed with all powder raw materials without chemical reaction. As a functional pigment with high chemical stability, it has excellent warning properties and is used in various paints.

구체적으로 알루미나와 실리카는 입자 크기가 다른 물질로 도막의 두께 안정성과 외관을 위해 균일하게 형성할 필요가 있다.Specifically, alumina and silica are materials with different particle sizes and need to be formed uniformly for the thickness stability and appearance of the coating film.

이에 본 발명은 알루미나(Alumina)를 마이크로미터의 크기로 준비하는 알루미나준비단계(S310); 마이크로미터의 크기로 준비하는 실리카준비단계(S320); 알루미나(Alumina) 및 흄드 실리카(Fumed Silica)를 균일 혼합하여 코팅조성물을 형성하는 균일혼합단계(S330);를 더 포함하는 것에 특징이 있다.Accordingly, the present invention includes an alumina preparation step (S310) of preparing alumina in a micrometer size; Silica preparation step of preparing micrometer size (S320); It is characterized in that it further includes a uniform mixing step (S330) of uniformly mixing alumina and fumed silica to form a coating composition.

더 나아가, 도료조성물에 대하여 보다 우수한 물성을 얻기 위하여 상기 알루미나준비단계(S310)에서는 산화 알루미늄(anluminum oxide)를 마이크로미터의 크기로 준비하고, 실리카준비단계(S320)에서는 이산화규소(silicon dioxide)를 마이크로미터의 크기로 준비하여 코팅조성물혼합단계(S330)에서 균일 혼합하는 것을 포함한다.Furthermore, in order to obtain better physical properties for the paint composition, aluminum oxide is prepared in a micrometer size in the alumina preparation step (S310), and silicon dioxide is prepared in the silica preparation step (S320). It includes preparing it in a micrometer size and mixing it uniformly in the coating composition mixing step (S330).

상기 복합조성물형성단계(S400)는, 색조혼합물과 코팅조성물을 혼합하여 색조혼합물과 코팅조성물이 교반된 복합조성물을 형성하는 단계로서,The composite composition forming step (S400) is a step of mixing the color mixture and the coating composition to form a composite composition in which the color mixture and the coating composition are stirred,

색조혼합물 70 중량%와 산화 알루미늄(anluminum oxide) 및 이산화규소(silicon dioxide)가 균일 혼합된 코팅조성물 30 중량%를 고속 배합하여 복합조성물을 형성하는 복합조성물고속배합단계(S410)를 더 포함하여 강화된 물성 즉, 마모에 대한 저항력 확보 및 절단 강도 및 인장 강도가 우수한 복합조성물을 생성할 수 있다.Reinforced by further including a composite composition high-speed mixing step (S410) in which 70% by weight of the color mixture and 30% by weight of a coating composition in which aluminum oxide and silicon dioxide are uniformly mixed are mixed at high speed to form a composite composition. It is possible to create a composite composition with excellent physical properties, that is, resistance to wear and excellent cutting strength and tensile strength.

이때, 산화 알루미늄 및 이산화규소의 균일 혼합이라 함은 각 1:1 비율로 혼합하는 것을 지칭한다.At this time, uniform mixing of aluminum oxide and silicon dioxide refers to mixing them in a 1:1 ratio.

상기 도료조성물형성단계(S500)는, 현재 대두되고 있는 환경규제에 대응하기 위한 친환경적인 도막을 형성하기 위하여 향균력이 우수한 나노 크기의 은(Ag) 용액을 첨가 및 교반시키는 단계로서,The paint composition forming step (S500) is a step of adding and stirring a nano-sized silver (Ag) solution with excellent antibacterial activity to form an eco-friendly coating film to respond to environmental regulations that are currently emerging,

은(Ag)은 우수한 향균력을 가지고 있기에 미생물 작용에 의해 도막의 붕괴를 막아주는 효과를 얻을 수 있으며 저장 안정성 즉, 도료의 장기적 보존을 가능하게 하고, 방부제와 달리 환경 오염이 적어 은(Ag)을 포함하면서 친환경적인 도료조성물을 생성할 수 있다.Silver (Ag) has excellent antibacterial properties, so it has the effect of preventing the collapse of the paint film due to the action of microorganisms. It also enables storage stability, that is, long-term preservation of the paint, and unlike preservatives, silver (Ag) has little environmental pollution. It is possible to produce an eco-friendly paint composition.

이에 본 발명은 복합조성물의 99 중량%에 나노 크기의 은 용액 1 중량%를 고속 배합하여 도료조성물을 형성하는 은나노고속배합단계(S510)를 더 포함하여 은나노 용액이 복합조성물의 표면에 코팅되는 도료조성물을 생성하고 이러한 도료조성물이 자체적으로 오염에 대한 저항력을 갖도록 하는 것에 특징이 있다.Accordingly, the present invention further includes a silver nano high-speed mixing step (S510) in which 1% by weight of nano-sized silver solution is mixed with 99% by weight of the composite composition at high speed to form a paint composition, and the silver nano solution is coated on the surface of the composite composition. It is characterized by creating a composition and allowing this paint composition to have its own resistance to contamination.

상기 복합조성물고속배합단계(S410) 및 은나노고속배합단계(S510)는 1700rpm 이상의 고속 배합기로 배합함이 바람직하고, 그 이하일 경우 각 안료 간 배합이 충분치 못하여 추후 결과물인 도료 조성물의 물성 저하가 야기될 수 있다. 물론 제조과정에 제조시간이 길어지면 시간 제조단가가 떨어지기 마련이다.The composite composition high-speed mixing step (S410) and the silver nano high-speed mixing step (S510) are preferably mixed using a high-speed mixing machine of 1700 rpm or more. If it is lower than this, the mixing between each pigment is not sufficient, which may cause a decrease in the physical properties of the resulting paint composition later. You can. Of course, if the manufacturing time increases during the manufacturing process, the manufacturing cost per time will drop.

이하, 본 발명의 도료조성물 물성 실험에 대한 실시예를 통하여 본 발명의 이점과 특징을 보다 상세하게 설명하기로 한다.Hereinafter, the advantages and features of the present invention will be explained in more detail through examples of physical property tests of the coating composition of the present invention.

본 발명에 따른 아크릴계 모노머 80 중량%, 아지리딘 경화제 20 중량%를 혼합한 기초수지 70 중량%, 4가 암모늄을 사용한 수용성 대전방지제 20% 중량%, 동결방지제 2 중량%, 수용성 왁스 2 중량%, 가소제 2 중량%, 분산제 2 중량%, 소포제 2중량%를 혼합하여 기초물질을 혼합 후, 기초물질 75 중량%에 유색안료 25 중량%를 혼합하여 색조혼합물을 생성한 다음, 색조혼합물 70 중량%와 산화 알루미늄(anluminum oxide) 및 이산화규소(silicon dioxide)가 균일 혼합된 코팅조성물 30 중량%를 고속 배합하여 생성된 복합조성물 99 중량%에 은 나노 용액 1 중량%의 교반으로 생성된 도료조성물을 폴리에틸렌 판에 약 1mm의 두께로 도막을 만들어 물성(전기저항, 내오염, 내마모, 경도, 부착력, 향균력)을 실험하였다.80% by weight of acrylic monomer according to the present invention, 70% by weight of base resin mixed with 20% by weight of aziridine curing agent, 20% by weight of water-soluble antistatic agent using quaternary ammonium, 2% by weight of antifreeze agent, 2% by weight of water-soluble wax, After mixing 2% by weight of plasticizer, 2% by weight of dispersant, and 2% by weight of antifoamer to create a color mixture, 75% by weight of the base material is mixed with 25% by weight of colored pigment to create a color mixture, and then mixed with 70% by weight of color mixture. A coating composition produced by stirring 1% by weight of silver nano solution with 99% by weight of a composite composition produced by high-speed mixing of 30% by weight of a coating composition in which aluminum oxide and silicon dioxide are uniformly mixed was applied to a polyethylene plate. A coating film was made with a thickness of approximately 1 mm and the physical properties (electrical resistance, contamination resistance, abrasion resistance, hardness, adhesion, and antibacterial power) were tested.

아크릴계 모노머 70 중량%, 아지리딘 경화제 30 중량%를 혼합한 기초수지 75 중량%, 4가 암모늄을 사용한 수용성 대전방지제 20% 중량%, 동결방지제 1 중량%, 수용성 왁스 1 중량%, 가소제 1 중량%, 분산제 1 중량%, 소포제 1 중량%를 혼합하여 기초물질을 혼합 후, 기초물질 50 중량%에 유색안료 50 중량%를 혼합하여 색조혼합물을 생성한 다음, 색조혼합물 70 중량%와 산화 알루미늄(anluminum oxide) 및 이산화규소(silicon dioxide)를 균일 혼합한 코팅조성물 30 중량%를 고속 배합함으로써 생성된 복합조성물 99 중량%에 은 나노 용액 1 중량%의 교반으로 생성된 도료조성물을 폴리에틸렌 판에 약 1mm의 두께로 도막을 만들어 물성(전기저항, 내오염, 내마모, 경도, 부착력, 향균력)을 실험하였다.70% by weight of acrylic monomer, 75% by weight of base resin mixed with 30% by weight of aziridine hardener, 20% by weight of water-soluble antistatic agent using quaternary ammonium, 1% by weight of anti-freeze agent, 1% by weight of water-soluble wax, 1% by weight of plasticizer. After mixing the basic materials by mixing 1% by weight of dispersant and 1% by weight of defoaming agent, 50% by weight of the basic material is mixed with 50% by weight of colored pigment to create a color mixture, and then 70% by weight of the color mixture and aluminum oxide (aluminum oxide) are mixed. A coating composition produced by stirring 99 wt% of a composite composition produced by high-speed mixing of 30 wt% of a coating composition obtained by uniformly mixing oxide and silicon dioxide and 1 wt% of a silver nano solution was spread on a polyethylene plate with a thickness of about 1 mm. A coating film was made of different thicknesses and the physical properties (electrical resistance, contamination resistance, abrasion resistance, hardness, adhesion, and antibacterial power) were tested.

아크릴계 모노머 70 중량%, 아지리딘 경화제 30 중량%를 혼합한 기초수지 75 중량%, 4가 암모늄을 사용한 수용성 대전방지제 20% 중량%, 동결방지제 1 중량%, 수용성 왁스 1 중량%, 가소제 1 중량%, 분산제 1 중량%, 소포제 1 중량%를 혼합하여 기초물질을 혼합 후, 기초물질 50 중량%에 유색안료 50 중량%를 혼합하여 색조혼합물을 생성한 다음, 색조혼합물 70 중량%와 산화 알루미늄(anluminum oxide) 40중량 %, 이산화규소(silicon dioxide) 60 중량%를 혼합한 코팅조성물 30 중량%를 고속 배합함으로써 생성된 복합조성물 98 중량%에 은 나노 용액 2 중량%의 교반으로 생성된 도료조성물을 폴리에틸렌 판에 약 1mm의 두께로 도막을 만들어 물성(전기저항, 내오염, 내마모, 경도, 부착력, 항균력)을 실험하였다.70% by weight of acrylic monomer, 75% by weight of base resin mixed with 30% by weight of aziridine hardener, 20% by weight of water-soluble antistatic agent using quaternary ammonium, 1% by weight of anti-freeze agent, 1% by weight of water-soluble wax, 1% by weight of plasticizer. After mixing the basic materials by mixing 1% by weight of dispersant and 1% by weight of defoaming agent, 50% by weight of the basic material is mixed with 50% by weight of colored pigment to create a color mixture, and then 70% by weight of the color mixture and aluminum oxide (aluminum oxide) are mixed. oxide) and 60 wt% of silicon dioxide. The coating composition produced by mixing 98 wt% of the composite composition produced by high-speed mixing of 30 wt% of the coating composition mixed with 40 wt% of silicon dioxide and 2 wt% of the silver nano solution was mixed with polyethylene. A coating film with a thickness of approximately 1 mm was made on the plate and the physical properties (electrical resistance, contamination resistance, abrasion resistance, hardness, adhesion, and antibacterial activity) were tested.

실시예 3의 제조방법을 따르되 그중 대전방지제만을 아크릴용 대전방지제 15 중량%로 변경하여 기초물질을 제조하여 도료조성물을 폴리에틸렌 판에 약 1mm의 두께로 도막을 만들고 물성(전기저항, 내오염, 내마모, 경도, 부착력, 향균력)을 실험하였다.The manufacturing method of Example 3 was followed, but only the antistatic agent was changed to 15% by weight of an antistatic agent for acrylic to prepare a base material. The coating composition was applied to a polyethylene plate to form a film with a thickness of about 1 mm and the physical properties (electrical resistance, contamination resistance, resistance to contamination) were prepared. Abrasion, hardness, adhesion, antibacterial power) were tested.

실시예 1의 제조방법을 따르되, 산화 알루미늄 대신 수산화알루미늄 Al(OH)3(aluminum hydroxide)과 이산화규소를 균일 혼합한 코팅조성물 30 중량%를 고속 배합함으로써 생성된 복합조성물 98 중량%에 은 나노 용액 2 중량%의 교반으로 생성된 도료조성물을 폴리에틸렌 판에 약 1mm의 두께로 도막을 만들고 물성(전기저항, 내오염, 내마모, 경도, 부착력, 향균력)을 실험하였다.The manufacturing method of Example 1 was followed, but 98% by weight of the composite composition produced by high-speed mixing 30% by weight of a coating composition of uniformly mixed aluminum hydroxide (Al(OH) 3 (aluminum hydroxide) 3 (aluminum hydroxide) and silicon dioxide instead of aluminum oxide) and a silver nano solution were added. The paint composition produced by stirring 2% by weight was applied to a polyethylene plate to form a film with a thickness of approximately 1 mm, and the physical properties (electrical resistance, contamination resistance, abrasion resistance, hardness, adhesion, and antibacterial power) were tested.

위와 같이 제조된 실시예의 물성 평가방법을 설명하면 아래와 같다.The method for evaluating the physical properties of the examples prepared as above is explained as follows.

전기저항은 습도 35%~45% 환경에서 전기저항기를 사용하여 측정하였으며, 내오염도 측정은 입자 밀도가 낮은 담뱃재를 이용하여 표면에 정전기를 발생시킨 후 표면층에 남아 있는 담뱃재의 유무로 Fail/Pass로 평가 및 표기하였다. Electrical resistance was measured using an electric resistor in an environment of 35% to 45% humidity. Pollution resistance was measured by generating static electricity on the surface using tobacco ash with a low particle density, and then determining the presence or absence of cigarette ash remaining on the surface layer as Fail/Pass. Evaluated and marked.

내마모성 측정방법은 1kg 하중으로 Steel wool을 20회 왕복 운동 후 육안 관찰로 1~3등급으로 평가하고 3등급 기준에 미치지 못하는 경우 등급미달로 표기하였다. 구체적으로 표면층에 긁힘이나 흠이 없다면 1등급, 작은 홈이 있다면 2등급, 다수의 홈이 형성되고 긁힘이 과하여 표면이 미려하지 않은 경우 3등급, 3등급 기준 이하인 경우 등급미달로 표기하였다.The abrasion resistance measurement method was to reciprocate the steel wool 20 times with a load of 1 kg and evaluate it as grade 1 to 3 through visual observation. If it did not meet the grade 3 standard, it was marked as unsatisfactory. Specifically, if there were no scratches or blemishes on the surface layer, it was marked as grade 1, if there were small grooves, it was grade 2, if multiple grooves were formed and the surface was not beautiful due to excessive scratches, it was graded as grade 3, and if it was below the grade 3 standard, it was marked as unsatisfactory.

부착력 측정방법은 폴리에틸렌 판과 도료조성물로 생성된 도막 사이에 박리현상 유무에 따라 Fail/Pass로 평가 및 표기하였다.The adhesion measurement method was evaluated and marked as Fail/Pass depending on the presence or absence of peeling between the polyethylene plate and the coating film created with the paint composition.

향균성 평가는 JIS Z 2801에 준용하여 황색포도상구균과 대장균을 이용하여 35±℃, RH 905±℃에서 24시간 정치 배양 후 균수 측정방법으로 향균성을 평가하였다.The antibacterial properties were evaluated in accordance with JIS Z 2801 using Staphylococcus aureus and Escherichia coli, which were cultured for 24 hours at 35 ± ℃ and RH 905 ± ℃, followed by measuring the number of bacteria.

구분division 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 전기저항electrical resistance 7.1x1010 7.1x10 10 7.1x1010 7.1x10 10 7.1x1010 7.1x10 10 4.4x109 4.4x10 9 4.1x1010 4.1x10 10 내오염성Staining resistance PP PP PP FF FF 내마모성wear resistance 1등급1st grade 1등급1st grade 3등급level 3 3등급level 3 등급이하Below grade 부착력Adhesion PP PP PP PP FF 향균력
(감소율%)
Antibacterial power
(decrease rate%)
99.999.9 9898 9898 9898 9898

위 표 1 결과와 같이, 전기저항은 4가 암모늄을 사용한 수용성 대전방지제에서 아크릴용 대전방지제로 변경한 경우 매우 낮은 전기저항력을 가지고 내오염성도 기준에 미치지 못하여 Fail 등급으로 나타났다.As shown in Table 1 above, when changing from a water-soluble antistatic agent using quaternary ammonium to an acrylic antistatic agent, the electrical resistance was very low and the contamination resistance did not meet the standard, resulting in a Fail grade.

또한, 산화 알루미늄(anluminum oxide) 40중량 % 이산화규소(silicon dioxide) 60 중량%로 이산화규소가 더 많이 혼합되는 경우 내마모성이 떨어지는 결과를 보였다. 특히, 산화 알루미늄(anluminum oxide)를 수산화알루미늄Al(OH)3(aluminum hydroxide)으로 변경하여 도료조성물을 형성한 경우 박리현상이 보였으며 내오염성, 내마모성 모두 등급기준 이하로 판정되는 결과를 보였다.In addition, when more silicon dioxide was mixed with 40% by weight of aluminum oxide and 60% by weight of silicon dioxide, the wear resistance was lowered. In particular, when the paint composition was formed by changing aluminum oxide to aluminum hydroxide (Al(OH) 3 ), peeling phenomenon was observed, and both contamination resistance and wear resistance were judged below the grade standards.

아울러, 은 나노 용액의 향균력은 그 용액의 증가로 유의미한 결과를 도출하지 못하므로 본 발명에 따라 1 중량%를 첨가함이 바람직하다 할 것이다.In addition, since the antibacterial effect of the silver nano solution does not lead to significant results as the amount of the solution increases, it is preferable to add 1% by weight according to the present invention.

이상과 같이, 본 발명은 노면에 도막을 형성하여 시각적 표지 기능을 하는 조성물의 이화학, 생물학적 저항성을 향상시킴에 따라 고착력, 충격, 부식, 마모 등의 복합적으로 기능성이 보완되어 도로 상에 사용되는 도료 조성물의 특성상 취약한 마모, 부식, 오염 저항력이 크게 증가되어 보수작업에 소요되는 기간을 늘려 사회적 비용 감소의 효과를 얻을 수 있다.As described above, the present invention improves the physicochemical and biological resistance of the composition that forms a coating film on the road surface and functions as a visual marker, thereby complementing the complex functionality of adhesion, impact, corrosion, and abrasion, etc. to be used on the road. Due to the characteristics of the paint composition, its resistance to wear, corrosion, and contamination is greatly increased, which can reduce social costs by increasing the time required for repair work.

위 작용 및 효과, 구성, 동작을 설명하기 위해 도면에 도시된 일실시 예를 참고하였으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시 예가 가능하다는 점을 명확히 하여야 할 것이다. 따라서, 본 발명의 진정한 기술적보호 범위는 첨부된 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술적 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.In order to explain the above operation, effect, configuration, and operation, reference is made to an embodiment shown in the drawings, but this is merely illustrative, and those skilled in the art will be able to make various modifications and other equivalent embodiments from this. It should be made clear that it is possible. Therefore, the true scope of technical protection of the present invention should be interpreted in accordance with the appended claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of rights of the present invention.

S100 : 기초물질생성단계 S110 : 기초수지생성단계
S120 : 보강안료첨가단계 S200 : 색조혼합물생성단계
S300 : 코팅조성물생성단계 S310 : 알루미나준비단계
S320 : 실리카준비단계 S330 : 균일혼합단계
S400 : 복합조성물형성단계 S500 : 도료조성물형성단계
S100: Basic material generation step S110: Basic resin generation step
S120: Reinforcing pigment addition step S200: Color mixture creation step
S300: Coating composition production step S310: Alumina preparation step
S320: Silica preparation step S330: Uniform mixing step
S400: Composite composition formation step S500: Paint composition formation step

Claims (3)

경화제로 골격이 형성되는 아크릴 수지에 광학적 성질 및 기계적 성질 특성을 보강하는 보강안료를 혼합하여 기초물질을 생성하는 기초물질생성단계(S100);와, 기초물질생성단계(S100)의 기초물질에 유색안료를 혼합하여 색조혼합물을 생성하는 색조혼합물생성단계(S200);와, 육방밀집구조로 된 산화물계 세라믹스와 안료의 침강 방지를 위해 고온에서 물이 없는 상태에서 제조된 조암광물을 혼합하여 코팅조성물을 형성하는 코팅조성물생성단계(S300);와, 색조혼합물과 코팅조성물을 혼합하여 색조혼합물과 코팅조성물이 교반된 복합조성물을 형성하는 복합조성물형성단계(S400);와, 복합조성물형성단계(S400)의 복합조성물에 은이 포함된 용액을 혼합하여 시간경과에 따라 내부적 오염발생의 방지 및 환경오염을 최소화하는 도료조성물을 형성하는 도료조성물형성단계(S500);로 구성되어 외부적인 요인으로 인한 마모에 대한 저항력과 내부적 오염에 대한 저항력을 갖으면서 친환경적인 도료조성물이 형성되는 수용성 도료 조성물의 제조방법에 있어서,
상기 기초물질생성단계(S100)는 아크릴계 모노머, 아지리딘 경화제의 혼합으로 아크릴계 모노머 수지의 가교화를 유도하여 기초수지를 생성하는 기초수지생성단계(S110);와, 기초수지생성단계의 기초수지에 보강안료로 수용성 대전방지제, 동결방지제, 수용성 왁스, 가소제, 분산제, 소포제를 혼합하여 기초물질을 생성하는 보강안료첨가단계(S120);로 이루어지되, 상기 기초수지생성단계(S110)는 아크릴계 모노머 70~80 중량%, 아지리딘 경화제 20~30 중량%를 혼합하여 기초수지를 생성하는 것을 더 포함하고, 상기 보강안료첨가단계(S120)는 기초수지 70~75 중량%, 4가 암모늄을 사용한 수용성 대전방지제 15~20% 중량%, 동결방지제 1~2% 중량%, 수용성 왁스 1~2% 중량%, 가소제 1~2%, 분산제 1~2%, 소포제 1~2%를 혼합하여 기초물질을 생성하는 것을 더 포함하고,
상기 색조혼합물생성단계(S200)는 기초물질 50~75 중량%에 유색안료 25~50 중량%를 혼합하여 색조혼합물을 생성하는 것을 더 포함하고,
상기 코팅조성물생성단계(S300)는 마모에 대한 저항력을 갖도록 하는 육방밀집구조의 알루미나(Alumina)를 마이크로미터의 크기로 준비하는 알루미나준비단계(S310);와, 절단 강도 및 인장 강도를 보완하기 위하여 흄드 실리카(Fumed Silica)를 마이크로미터의 크기로 준비하는 실리카준비단계(S320);와, 알루미나(Alumina) 및 흄드 실리카(Fumed Silica)를 균일 혼합하여 코팅조성물을 형성하는 균일혼합단계(S330);로 이루어지되, 상기 알루미나준비단계(S310)에서는 산화 알루미늄(anluminum oxide)를 마이크로미터 크기로 준비하고, 실리카준비단계(S320)에서는 이산화규소(silicon dioxide)를 마이크로미터 크기로 준비하여 코팅조성물혼합단계(S330)에서 균일 혼합하는 것을 더 포함하고, 상기 코팅조성물혼합단계(S330)는 산화알루미늄 중량 50%와 이산화규소 중량 50%를 균일 혼합 교반하는 것을 더 포함하고,
상기 복합조성물형성단계(S400)는 색조혼합물 70 중량%와 산화알루미늄(anluminum oxide) 및 이산화규소(silicon dioxide)가 균일 혼합된 코팅조성물 30 중량%를 1700rpm으로 고속 배합하여 복합조성물을 형성하는 복합조성물고속배합단계(S410);를 더 포함하고,
상기 도료조성물형성단계(S500)는 복합조성물의 99 중량%에 나노 크기의 은 용액 1 중량%를 1700rpm으로 고속 배합하여 도료조성물을 형성하는 은나노고속배합단계(S510);를 더 포함하는 복합 기능성을 갖는 수용성 도료 조성물의 제조방법.
A basic material generation step (S100) of generating a basic material by mixing a reinforcing pigment that reinforces optical and mechanical properties with an acrylic resin whose skeleton is formed by a hardener; and coloring the basic material in the basic material generating step (S100) A color mixture generation step (S200) of mixing pigments to create a color mixture; and a coating composition by mixing oxide-based ceramics with a hexagonal close-packed structure and coarse rock minerals prepared in the absence of water at high temperature to prevent sedimentation of the pigment. A coating composition forming step (S300) of forming a composite composition forming step (S400) of mixing the color mixture and the coating composition to form a composite composition in which the color mixture and the coating composition are stirred (S400). ), a paint composition forming step (S500) of mixing a solution containing silver with a composite composition to form a paint composition that prevents internal contamination and minimizes environmental pollution over time, preventing wear and tear due to external factors. In the method of manufacturing a water-soluble paint composition that forms an environmentally friendly paint composition while having resistance to heat and internal contamination,
The basic material generation step (S100) is a basic resin generation step (S110) of generating a base resin by inducing crosslinking of the acrylic monomer resin by mixing an acrylic monomer and an aziridine curing agent; and, the basic resin of the basic resin generation step. It consists of a reinforcing pigment addition step (S120) of mixing a water-soluble antistatic agent, an anti-freezing agent, a water-soluble wax, a plasticizer, a dispersant, and an antifoaming agent with a reinforcing pigment to create a base material, wherein the basic resin creation step (S110) is performed using acrylic monomer 70. It further includes producing a base resin by mixing ~80% by weight and 20-30% by weight of an aziridine curing agent, and the reinforcing pigment addition step (S120) is performed by mixing 70-75% by weight of the base resin and water-soluble charging using quaternary ammonium. Create a basic material by mixing 15-20% by weight of anti-freezing agent, 1-2% by weight of anti-freezing agent, 1-2% by weight of water-soluble wax, 1-2% of plasticizer, 1-2% of dispersant, and 1-2% of anti-foaming agent. It further includes doing,
The color mixture generating step (S200) further includes generating a color mixture by mixing 25 to 50% by weight of a colored pigment with 50 to 75% by weight of the base material,
The coating composition creation step (S300) is an alumina preparation step (S310) of preparing alumina with a hexagonal close-packed structure in a micrometer size to have resistance to abrasion; and to supplement the cutting strength and tensile strength. A silica preparation step (S320) of preparing fumed silica in a micrometer size; and a uniform mixing step (S330) of uniformly mixing alumina and fumed silica to form a coating composition; In the alumina preparation step (S310), aluminum oxide is prepared in a micrometer size, and in the silica preparation step (S320), silicon dioxide is prepared in a micrometer size and a coating composition mixing step. It further includes uniform mixing in (S330), and the coating composition mixing step (S330) further includes uniformly mixing and stirring 50% by weight of aluminum oxide and 50% by weight of silicon dioxide,
In the composite composition forming step (S400), 70% by weight of the color mixture and 30% by weight of a coating composition in which aluminum oxide and silicon dioxide are uniformly mixed are mixed at high speed at 1700 rpm to form a composite composition. It further includes a high-speed mixing step (S410),
The paint composition forming step (S500) includes a silver nano high-speed mixing step (S510) of forming a paint composition by mixing 1% by weight of a nano-sized silver solution with 99% by weight of the composite composition at high speed at 1700 rpm. A method for producing a water-soluble paint composition having.
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Publication number Priority date Publication date Assignee Title
KR100429552B1 (en) 2000-12-30 2004-04-29 주식회사 디피아이 Method of Preparing Acryl Emulsion Resin
KR101558876B1 (en) * 2015-04-02 2015-10-15 주식회사 정석케미칼 Water soluble paint composition for a road marking with improved wear resistance
KR101998192B1 (en) * 2019-03-29 2019-07-09 대화페인트공업주식회사 Water soluble paint for surface sign of paved road with high adhenson of glass beads
KR102450179B1 (en) * 2021-11-02 2022-10-05 좌운선 Flooring materials for concrete floor having superior adhesion and non-slippery properties and abrasion resistance, comprising eco-friendly acrylic resin, and constructing process by using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100429552B1 (en) 2000-12-30 2004-04-29 주식회사 디피아이 Method of Preparing Acryl Emulsion Resin
KR101558876B1 (en) * 2015-04-02 2015-10-15 주식회사 정석케미칼 Water soluble paint composition for a road marking with improved wear resistance
KR101998192B1 (en) * 2019-03-29 2019-07-09 대화페인트공업주식회사 Water soluble paint for surface sign of paved road with high adhenson of glass beads
KR102450179B1 (en) * 2021-11-02 2022-10-05 좌운선 Flooring materials for concrete floor having superior adhesion and non-slippery properties and abrasion resistance, comprising eco-friendly acrylic resin, and constructing process by using the same

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