KR102595443B1 - Appratus for installing system ceiling module - Google Patents

Abstract

The present invention was created to solve the above-mentioned problems. The present invention is to manufacture the system sealing module on a module manufacturing table, immediately transfer the system sealing module to the module lifter, and immediately install the system sealing module on the ceiling in one place. We provide a system sealing module installation device that reduces constructability, time, quality, and cost by enabling production, transportation, and installation of the system sealing module.

Description

System ceiling module installation device {APPRATUS FOR INSTALLING SYSTEM CEILING MODULE}

The present invention relates to a system sealing module installation device, and particularly to a system sealing module installation device that reduces constructability, time, quality, and cost by applying modularization to the existing system sealing method.

Generally, ceiling panels are installed on the interior ceilings of various architectural structures to conceal upper structures, air conditioning pipes, communication lines, and electrical wiring, and to improve design aesthetics.

Ceiling panels are fixed to the building ceiling through fixing means called system ceilings. According to this system sealing means, hanger bolts are mounted on a hanger frame fixed to the ceiling, a plurality of mold bars are repeatedly installed in a cross pattern at the bottom of the hanger bolts, and then a ceiling panel is assembled on the mold bars.

According to this conventional manual system sealing process, a worker lifts materials to the ceiling while riding an elevating device and installs a hanger frame from the ceiling, and then sequentially installs trays/ducks, lights, fire extinguishing pipes, gas pipes, etc. As the work progresses by installing it on the ceiling, the speed of work progress is significantly delayed, and as workers must directly perform the work in a location adjacent to the ceiling, there is a high possibility of safety accidents such as falls.

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The present invention was created to solve the above-mentioned problems. The present invention is to manufacture the system sealing module on a module manufacturing table, immediately transfer the system sealing module to the module lifter, and immediately install the system sealing module on the ceiling in one place. We provide a system sealing module installation device that reduces constructability, time, quality, and cost by enabling production, transportation, and installation of the system sealing module.

In the system sealing module installation device including a mobile assembly platform, a module manufacturing platform, and a module lifter according to the present invention, the mobile assembly station loads a system sealing module and moves the upper part of the module manufacturing platform and the module lifter, The module production table provides a space in which the system sealing module is assembled, and when assembly of the system sealing module is completed at the top of the mobile assembly site, the folding stand is horizontally spread out so that the mobile assembly site can be transferred to the module lifter. Connected to the upper part of the module lifter, the module lifter is moved to the installation location of the system sealing module when the mobile assembly site loaded with the system sealing module arrives through the horizontally unfolded upper part of the folding stand, and then moves the system sealing module to the installation location of the system sealing module. It is characterized in that it is raised to reach the installation position of the ceiling.

The module production table may further include a conveyor belt type module transfer unit at the top thereof for transfer to the mobile assembly site.

The mobile assembly site may further include wheels at a lower portion thereof, and a rail or groove may be formed on an upper portion of the module production table and the module lifter to allow the mobile assembly site to move in only one direction.

The module lifter may further include a sliding footrest that slides in and out on the upper side.

The module lifter may further include a leveling unit that ensures that its upper plane is horizontal.

The module lifter may further include a ceiling position indicator at the top that displays the position of a ceiling point corresponding to the vertical position of a specific point.

According to an embodiment of the present invention, for system ceiling modules installed on the ceiling of a building, etc., constructability and quality can be improved, and time and cost can be reduced by manufacturing and immediately installing the system ceiling module at the same location.

1 is an exemplary diagram showing a system sealing module installation device in plan view according to an embodiment of the present invention.
Figure 2 is a diagram showing a system sealing module installation device according to an embodiment of the present invention.
Figure 3 is a diagram illustrating a module lifter according to the present invention.
Figure 4 is a diagram illustrating the system sealing module being transferred from the module manufacturing table to the module lifter.
Figure 5 is a diagram illustrating the appearance of a system sealing module installation device according to an embodiment of the present invention.
Figure 6 is a diagram illustrating the installation sequence of the system sealing module according to the system sealing module installation device according to an embodiment of the present invention.
Figures 7 and 8 are diagrams showing a standardization method for the modular assembly type (Type) of the system sealing module installation device according to the present invention.

It should be noted that the technical terms used in the present invention are only used to describe specific embodiments and are not intended to limit the present invention. In addition, the technical terms used in the present invention, unless specifically defined in a different sense in the present invention, should be interpreted as meanings generally understood by those skilled in the art in the technical field to which the present invention pertains, and are not overly comprehensive. It should not be interpreted in a literal or excessively reduced sense. Additionally, if the technical term used in the present invention is an incorrect technical term that does not accurately express the idea of the present invention, it should be replaced with a technical term that can be correctly understood by a person skilled in the art. In addition, general terms used in the present invention should be interpreted according to the definition in the dictionary or according to the context, and should not be interpreted in an excessively reduced sense.

In the present invention, a system ceiling module is a module that is fixedly installed on the ceiling inside a building, and includes a fixing means fixed to the ceiling to support the hanger frame and mold bar, and the hanger frame and mold bar are formed in a cross pattern. It means connected repeatedly. This system ceiling module can be combined with a ceiling panel to cover the exterior wall of the ceiling, and various structures such as air conditioners, air conditioning piping, communication lines, electrical wiring, and lighting systems can be combined between or behind the ceiling panels.

Hereinafter, a system sealing module installation device according to an embodiment of the present invention will be described with reference to the drawings.

1 is an exemplary diagram showing a system sealing module installation device in plan view according to an embodiment of the present invention.

Referring to FIG. 1, the system sealing module installation device according to an embodiment of the present invention includes a module manufacturing table that provides a space for assembling and manufacturing the system sealing module, and the manufactured system sealing module is transferred and then lifted toward the ceiling for workers. It includes a module lifter that allows the system sealing module to be installed on the ceiling, and a mobile assembly station that transfers the system sealing module from the module manufacturing table to the module lifter.

In the system sealing process, assembly work on the system sealing module may first be performed on the ground at a module manufacturing station that manufactures the system sealing module. In this module assembly work, the manufacturing time of the SQ pipe, fire piping, FFU/tray/duck, M8, mold bar, and light ring bind panel may each take approximately 30 minutes, and thus a total of 120 minutes may be required to fabricate the module. When one system sealing module is manufactured through these work procedures, the manufactured module is transferred to the module lifter. When the module lifter lifts the system ceiling module, the worker fixes the system ceiling module in the installation position on the ceiling, completing one work cycle. System sealing work can be performed by repeating this work cycle.

The entire process using the system sealing module installation device of the above-mentioned structure consists of assembling the system sealing module on a mobile assembly site located on the module manufacturing table, and moving the mobile assembly site on which the assembled system sealing module is placed on the module manufacturing table to the module lifter. It includes the steps of transferring to the ceiling, lifting the system ceiling module to the ceiling with a module lifter, and installing the system ceiling module on the ceiling by workers. When the above steps are completed, the above steps are repeated to install a new system seal. The step of installing the module next to a system ceiling module already installed on the ceiling and connecting the system ceiling modules to each other may be further included.

The module production table and/or module lifter included in the system ceiling module installation device according to the present invention may include a moving means including a motor and wheels at the bottom to enable movement within the building.

Figure 2 is a diagram showing a system sealing module installation device according to an embodiment of the present invention.

Referring to FIG. 2, the system sealing module installation device 10 according to an embodiment of the present invention includes a module lifter 100, a module manufacturing table 200, and a mobile assembly site 300.

First, the mobile assembly station 300 serves to load the system sealing module 20 and transport it between the module production table 200 and the upper part of the module lifter 100.

The module production table 200 provides a space for the system sealing module 20 to be assembled, and when the assembly of the system sealing module 20 is completed at the top of the mobile assembly site 300, the mobile assembly site 300 is installed on the module. The foldable stand 210 is spread horizontally and connected to the upper part of the module lifter 100 so that it can be transferred to the lifter 100.

The module lifter 100 is moved to the installation location of the system sealing module 20 when the mobile assembly site 300 loaded with the system sealing module 20 arrives through the upper part of the horizontally unfolded folding stand 210. , raise the lifter so that the system ceiling module touches the installation location on the ceiling.

Let us describe the above components in more detail.

The module lifter 100 is a device that lifts the system ceiling module 20 placed on the upper part. It raises the placed system ceiling module toward the ceiling so that a worker can fix the system ceiling module to the ceiling in the work space of the module lifter 100. Allows you to perform tasks. Since the structure related to the lifting and lowering of the module lifter 100 is general, the detailed operation process and corresponding structure will be omitted. There are safety bars and safety plates on the sides of the module lifter for the safety of workers, but such structures and components are also common. Please omit it.

This module lifter 100 includes a moving unit 110 and may further include at least one of a leveling unit 120, a sliding footrest 130, and a laser pointer 140.

The module lifter 100 must be moved to the bottom of the installation location in order to install the system sealing module 20 at the installation location. Accordingly, the moving unit 110 moves the module lifter 100 to a desired location inside the building using wheels and/or a motor.

The leveling unit 120 adjusts the level of the module lifter 100. The module lifter 100 plays the role of raising the system ceiling module 20 placed on the top to near the ceiling. The module lifter 100 must be level when the system ceiling module lifter 100 rises near the ceiling. Since it is possible to predict where the module 20 will reach on the ceiling, the installation location of the system ceiling module can be adjusted.

As will be described later, the sliding step 130 is a step that can be slid in and out of the upper part of the module lifter 100, and can provide additional space for the worker to stand on and work.

The module manufacturing table 200 is a large workbench that provides space for workers to assemble and manufacture system sealing modules. A mobile assembly station 300 may be placed on the module manufacturing table 200. This module production table 200 includes a foldable stand 210 and may further include at least one of a module transfer unit 220 and a moving unit 230.

Workers assemble and place the system sealing module on the mobile assembly stand (300) located at the top of the module production table (200). When the assembly of the system sealing module 20 is completed by a worker, the assembled system sealing module 20 must be transferred to the module lifter 100.

After the module lifter 100 is moved to the front of the module production table 200 by an appropriate distance, the foldable stand 210 is horizontal so that the end of the foldable stand 210 of the module production stand 200 rests on the module lifter. It unfolds as

Since the mobile assembly site 300 is equipped with wheels for movement at the bottom, the mobile assembly site 300 on which the system sealing module is mounted can be moved from the module production table 200 to the module lifter 100 via a folding stand. there is.

A conveyor belt type module transfer unit 220 may be applied to some areas of the upper part of the module production table 200 to smoothly move the heavy mobile assembly unit 300 carrying the system sealing module. The conveyor belt type module transfer unit 220 may be formed with protrusions or grooves for engaging the wheels of the mobile assembly unit 300.

In addition, the module production table 200 may be equipped with a moving unit 230 implemented with wheels and/or a motor to move the module production table 200 at its lower portion.

Meanwhile, although not shown in the drawing, in order to accurately and smoothly move the mobile assembly site 300 from the module production table 200 to the module lifter 100, the upper part of the module lifter 100 and the module production table 200 Of course, rails or grooves for the movement path of the lower wheels of the mobile assembly site 300 may be formed on the surface.

Figure 3 is a diagram illustrating a module lifter according to the present invention.

As described above, the module lifter 100 has wheels 110 for movement, and a sliding footrest 130 that slides in and out as shown in the drawing may be implemented on the upper side of the module lifter 100. Depending on the work environment or the internal structure of the building, additional work space may be required for workers to install the system ceiling module on the ceiling. In particular, a sliding scaffold 130 may be added to secure the work area between pillars. there is. This sliding footrest unit 130 may be divided into a plurality of pieces, each of which can be individually expanded.

Additionally, a specific point on the upper part of the module lifter 100 may further include a ceiling position display unit 140 that displays the position of a ceiling point corresponding to the vertical position of the point. The worker can accurately move the module lifter 100 to the lower part of the ceiling point where the corresponding system ceiling module is to be installed by referring to the point indicated by the ceiling position display unit 140. A laser pointer may be used as the ceiling position display unit 140.

Figure 4 is a diagram illustrating the system sealing module being transferred from the module manufacturing table to the module lifter.

Referring to FIG. 4, first, a mobile assembly station 300 is placed on the upper part of the module production table 200, and workers assemble and manufacture the system sealing module 20 on the upper part of the mobile assembly station 300.

When the assembly and manufacturing of the system sealing module 20 is completed, the module lifter 100 is moved to the front of the mobile assembly yard 300 where the completed system sealing module 20 is loaded. Thereafter, the foldable stand 210 of the module production table 200 is horizontally unfolded and connected to the module lifter 100, and then the mobile assembly stand 300 is transferred to the module lifter 100. As described above, a conveyor belt type module transfer unit 220 may be applied to the upper part of the module production table 200 for convenience of transfer.

Figure 5 is a diagram illustrating the appearance of a system sealing module installation device according to an embodiment of the present invention.

Referring to Figure 5, the system sealing module installation device of the present invention can be viewed as a combination of a module lifter 100, a module production table 200, and a mobile assembly site 300.

As described above, the module lifter 100 provides a work space for workers to board and install the system sealing module 20 on the ceiling, and multiple workers can board at the same time.

Figure 6 is a diagram illustrating the installation sequence of the system sealing module according to the system sealing module installation device according to an embodiment of the present invention.

Referring to Figure 6, according to the construction method according to the present invention, a detailed construction flow can be provided and the work process at height can be reduced. In detail, when the assembly and manufacturing of the system sealing module 20 is completed, the system sealing module is transferred to the module lifter 100, the module lifter 100 is moved to the lower part of the installation position, and then the module lifter ( 100) and proceed with the ceiling connection installation process of the system ceiling module. Next, the module lifter 100 can be lowered and moved to the module production table 200 to take over the next system sealing module.

Figures 7 and 8 are diagrams showing a standardization method for the modular assembly type (Type) of the system sealing module installation device according to the present invention.

Referring to Figures 7 and 8, the system sealing module installation device according to the present invention can set the modular size to A type to D type, and can perform construction after assembling it.

In addition, since there is an interference section in the bar railing, it can be installed when lowering after the first SQ-Pipe hanging, and a blind panel clip can also be worked inside the ceiling.

In addition, in the modular assembly form, type A can be installed and then moved to install type B, and after proceeding with type B construction, the module lifter 100 can be lowered to install the unbuilt area and then finish construction can be performed. You can.

20 system sealing modules 100 module lifters
110 moving part 120 horizontal adjusting part
130 Sliding footrest 140 Ceiling position indicator
200 modular building table 210 folding stand
220 Module transfer unit 230 Moving part
300 mobile assembly yard

Claims (6)

A system sealing module installation device comprising a mobile assembly station, a module fabrication platform, and a module lifter,
The mobile assembly site loads the system sealing module and moves the upper part of the module production table and module lift,
The module production table provides a space for the system sealing module to be assembled, and when the assembly of the system sealing module is completed at the top of the mobile assembly site, the folding stand is horizontally unfolded so that the mobile assembly site can be transferred to the module lifter. Connected to the upper part of the module lifter,
The module lifter is moved to the installation location of the system ceiling module when the mobile assembly site loaded with the system ceiling module arrives through the horizontally unfolded upper part of the folding stand, and then moves the system ceiling module to the installation location on the ceiling. raise it up,
A system sealing module installation device, characterized in that the module production table further includes a conveyor belt type module transfer unit for transport to the mobile assembly site at the top of the module production table.
delete The method of claim 1, wherein the mobile assembly site further includes wheels at its lower portion,
A system sealing module installation device, characterized in that rails or grooves are formed on the upper part of the module production table and the module lifter to allow the mobile assembly site to move in only one direction.
A system sealing module installation device comprising a mobile assembly station, a module fabrication platform, and a module lifter,
The mobile assembly site loads the system sealing module and moves the upper part of the module production table and module lift,
The module production table provides a space for the system sealing module to be assembled, and when the assembly of the system sealing module is completed at the top of the mobile assembly site, the folding stand is horizontally unfolded so that the mobile assembly site can be transferred to the module lifter. Connected to the upper part of the module lifter,
The module lifter is moved to the installation location of the system ceiling module when the mobile assembly site loaded with the system ceiling module arrives through the horizontally unfolded upper part of the folding stand, and then moves the system ceiling module to the installation location on the ceiling. raise it up,
The module lifter is a system sealing module installation device, characterized in that it further includes a sliding footrest that is slidably entered and withdrawn from the upper side.
A system sealing module installation device comprising a mobile assembly station, a module fabrication platform, and a module lifter,
The mobile assembly site loads the system sealing module and moves the upper part of the module production table and module lift,
The module production table provides a space for the system sealing module to be assembled, and when the assembly of the system sealing module is completed at the top of the mobile assembly site, the folding stand is horizontally unfolded so that the mobile assembly site can be transferred to the module lifter. Connected to the upper part of the module lifter,
The module lifter is moved to the installation location of the system ceiling module when the mobile assembly site loaded with the system ceiling module arrives through the horizontally unfolded upper part of the folding stand, and then moves the system ceiling module to the installation location on the ceiling. raise it up,
The module lifter is a system ceiling module installation device, characterized in that it further includes a leveling portion that makes the upper plane horizontal.
A system sealing module installation device comprising a mobile assembly station, a module fabrication platform, and a module lifter,
The mobile assembly site loads the system sealing module and moves the upper part of the module production table and module lift,
The module production table provides a space for the system sealing module to be assembled, and when the assembly of the system sealing module is completed at the top of the mobile assembly site, the folding stand is horizontally unfolded so that the mobile assembly site can be transferred to the module lifter. Connected to the upper part of the module lifter,
The module lifter is moved to the installation location of the system ceiling module when the mobile assembly site loaded with the system ceiling module arrives through the horizontally unfolded upper part of the folding stand, and then moves the system ceiling module to the installation location on the ceiling. raise it up,
The module lifter further includes a ceiling position indicator at the top that displays the position of a ceiling point corresponding to the vertical position of a specific point.

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