KR102584415B1 - Polyurea waterproof agent manufacturing method and waterproof method using polyurea waterproof agend and CRC panel - Google Patents

Polyurea waterproof agent manufacturing method and waterproof method using polyurea waterproof agend and CRC panel Download PDF

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KR102584415B1
KR102584415B1 KR1020230091617A KR20230091617A KR102584415B1 KR 102584415 B1 KR102584415 B1 KR 102584415B1 KR 1020230091617 A KR1020230091617 A KR 1020230091617A KR 20230091617 A KR20230091617 A KR 20230091617A KR 102584415 B1 KR102584415 B1 KR 102584415B1
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parts
diisocyanate
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volume ratio
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김성주
추두교
김현민
최성로
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주식회사 벽산
주식회사 에스티시(Stc)
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/02Polyureas
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48Macromolecular compounds
    • C04B41/488Other macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
    • C04B41/4884Polyurethanes; Polyisocyanates
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
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    • C08G18/324Polyamines aromatic containing only one aromatic ring
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
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  • Polyurethanes Or Polyureas (AREA)

Abstract

According to the present invention, provided is a method for producing a polyurea paint film waterproofing agent, the method comprising the steps of: preparing an A solution in which 100 parts by weight of an isocyanate complex is mixed and reacted with 70 to 90 parts by weight of polybutylene oxide glycol, 60 to 80 parts by weight of cyclohexanedimethanol, 50 to 70 parts by weight of ethyl 2-butyl acetoacetate, and 30-50 parts by weight of 2,4,6-tribromophenol, wherein in the isocyanate complex, tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate, and 4,4-methylenediphenyl diisocyanate are mixed at a volume ratio of 1 : 0.8 : 0.6 : 0.5 : 0.2; and preparing a B solution in which 100 parts by weight of an amine complex is mixed with 70 to 90 parts by weight of triethylphosphine, 60 to 80 parts by weight of dimethylamine, 50 to 70 parts by weight of cyclopentene, and 5 to 7 parts by weight of pigment, wherein in the amine complex, 2,4-diaminotoluene and 2,6-diaminotoluene are mixed at a volume ratio of 1 : 0.5. Accordingly, a polyuria paint film waterproofing agent with excellent durability is prepared, and waterproofing with reinforced insulation is achieved by applying the prepared polyuria paint film waterproofing agent to a CRC composite panel.

Description

폴리우레아 도막 방수제 제조방법 및 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법{Polyurea waterproof agent manufacturing method and waterproof method using polyurea waterproof agend and CRC panel}Polyurea waterproof agent manufacturing method and insulation reinforcement waterproofing method using polyurea waterproof agent and CRC composite panel {Polyurea waterproof agent manufacturing method and waterproof method using polyurea waterproof agend and CRC panel}

본 발명은 폴리우레아 도막 방수제 제조방법 및 단열 보강 방수 공법에 관한 것으로서, 보다 상세하게는, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트를 혼합한 이소시아네이트 복합물에 폴리뷰틸렌옥사이드글리콜, 싸이클로헥산디메탄올, 에틸2-뷰틸아세토아세테이트 및 2,4,6-트리브로모페놀를 혼합한 A액과 2,4-디아미노톨루엔과 2,6-디아미노톨루엔을 혼합한 아민 복합물에 트리에틸포스핀, 디메틸아민, 싸이클로펜텐 및 안료를 혼합한 B액으로 이루어지는 내구성이 우수한 폴리우레아 도막 방수제를 제조한 후 CRC 복합 패널에 도포하여 단열이 보강된 방수를 가능하게 할 수 있는 폴리우레아 도막 방수제 제조방법 및 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법에 관한 것이다. The present invention relates to a method for manufacturing a polyurea coating waterproofing agent and a heat insulation reinforcement waterproofing method. More specifically, the present invention relates to tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, and toluene. Polybutylene oxide glycol, cyclohexanedimethanol, ethyl 2-butylacetoacetate, and 2,4,6-tribromophenol are added to an isocyanate complex of 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate. A highly durable polyurea made of liquid A mixed with liquid A and liquid B mixed with triethylphosphine, dimethylamine, cyclopentene, and pigment in an amine complex mixed with 2,4-diaminotoluene and 2,6-diaminotoluene. It relates to a method of manufacturing a polyurea coating waterproofing agent that can be applied to a CRC composite panel after manufacturing the coating waterproofing agent to enable waterproofing with reinforced insulation, and an insulation reinforced waterproofing method using a polyurea coating waterproofing agent and a CRC composite panel.

일반적으로, 콘크리트는 내구성 및 압축강도가 우수하여 반영구적인 구조재로 인식되어 왔으나, 여러 가지 물리적, 화학적 및 환경적 요인들에 의해 시간이 경과함에 따라 노후화가 촉진되어 그 콘크리트의 표면을 보호하지 않고 그대로 방치하게 되는 경우 골재 노출, 표면 박리, 균열 발생, 철근 노출 및 부식 강도 저하, 연소 이온침투, 공극률 증가, 탄산화, 염해, 누수 등 다양한 열화 현상이 초래되고, 이로 인해 콘크리트 구조물의 성능이 저하됨으로써 내구성이 저하되어 실제 구조물에 심각한 문제를 일으키고 있다. In general, concrete has been recognized as a semi-permanent structural material due to its excellent durability and compressive strength, but aging is accelerated over time due to various physical, chemical and environmental factors, so the surface of the concrete is not protected and is left intact. If left unattended, various deterioration phenomena such as aggregate exposure, surface peeling, cracking, reinforcing bar exposure and corrosion, decrease in strength, combustion ion penetration, increase in porosity, carbonation, salt damage, water leakage, etc. occur, which reduces the performance of the concrete structure and reduces its durability. This deterioration is causing serious problems in actual structures.

이와 같은 문제점들을 해결하기 위해 건축물의 옥상이나 바닥, 내외벽에 방수시공을 하고 있으며, 종래의 일반적인 표면 코팅 또는 방수공법으로서 내구성, 내산성, 내알카리성, 내화학성, 신축성, 방수/방식성 등 기계적,물리적, 화학적 물성이 우수하고 접착력이 뛰어나며 이음새 없는 연속 도막 시공이 가능할 뿐 아니라 복잡한 구조에도 시공이 간편하여 적용성이 우수한 초속경성을 이용한 폴리우레아수지 도막을 콘크리트 구조물에 도장하는 방수공법이 널리 개발 및 시행되고 있다. To solve these problems, waterproofing is being done on the roof, floor, and internal and external walls of buildings. Conventional general surface coating or waterproofing methods are used to improve mechanical and mechanical properties such as durability, acid resistance, alkali resistance, chemical resistance, elasticity, and waterproofing/corrosion resistance. A waterproofing method has been widely developed to apply polyurea resin coating films to concrete structures using ultra-fast hardening polyurea resin coatings, which have excellent physical and chemical properties, excellent adhesion, and enable seamless continuous coating construction, as well as easy construction even in complex structures and excellent applicability. It is being implemented.

한편, 최근에는 단열과 방수를 동시에 행하는 복합 단열 방수 공법에 관한 연구가 활발히 진행되고 있을 뿐 아니라 이에 대한 다양한 시공방법이 공지되어 있는 바, 이와 같은 공지의 복합 단열 시공에 관련된 특허로서, 특허공개 제10-2012-0076904호, 특허공개 제10-2013-0096935호, 특허 제10-0683133호 등이 있다. Meanwhile, recently, not only is research actively underway on composite insulation and waterproofing methods that perform both insulation and waterproofing, but various construction methods for this are known. As a patent related to such known composite insulation construction, it is disclosed under Patent Publication No. These include Patent Publication No. 10-2012-0076904, Patent Publication No. 10-2013-0096935, and Patent No. 10-0683133.

상기 공지된 문헌들 중 특허공개 제10-2012-0076904호는 무용제 우레탄 발포체를 이용한 단열복합방수 구조 및 그 시공 방법에 관한 것으로서, 무용제 우레탄 발포제로 형성되는 단열 기능의 무용제 우레탄 발포층과 상기무용제 우레탄 발포층의 외측면에 형성되는 방수층을 포함하여 구성된다. Among the above known documents, Patent Publication No. 10-2012-0076904 relates to an insulating composite waterproof structure using solvent-free urethane foam and its construction method, which includes a solvent-free urethane foam layer with an insulating function formed from a solvent-free urethane foam and the solvent-free urethane. It is comprised of a waterproof layer formed on the outer surface of the foam layer.

이 같은 기술적 특징에 의해, 무용제 우레탄을 바탕면에 직접 접착 발포형으로 소정의 두께를 도포하여 단열층을 형성함으로써, 이러한 단열층은 연결 부분 없이 연속적으로 이어진 형태이고 이에 따라 기존 방식의 단열시트 간 연결 부부에서 발생되는 보행성 문제나 시트 방수층의 변형 현상이 발생하지 않아 시공 후에도 장기간 우수한 방수기능을 유지할 수 있고, 단열층이 연결 부분 없이 연속적으로 이어진 무용제 우레탄 발포층이므로 외력에 의한 유동, 들뜸, 열팽창 현상을 잘 일으키지 않고, 결과적으로 단열층의 유동, 들뜸, 열팽창 현상에 기인한 시트방수층의 변형 현상을 방지하여 단열복합방수 구조의 전체적인 내구성 향상 및 단열,방수 기능의지속성을제공할 수 있으며, 무용제 우레탄이 바탕면에 일정한 두께의 발포형으로 도포되어 단열층을 형성하므로, 바탕면의 사전 정지 작업을 생략 또는 간략화할 수 있고 결과적으로 전체 공정에 소요되는 시간 및 노력을 줄일 수 있는 효과가 제공된다. Due to this technical feature, an insulating layer is formed by applying solvent-free urethane to the base surface in a direct adhesive foaming manner to a predetermined thickness, so that this insulating layer is continuous without any connection parts, and thus, it is similar to the existing type of connection between insulating sheets. Excellent waterproofing function can be maintained for a long period of time even after construction as there are no walkability problems or deformation of the sheet waterproofing layer that occurs in As a result, it prevents the deformation of the sheet waterproofing layer due to the flow, lifting, and thermal expansion of the insulation layer, improving the overall durability of the insulation composite waterproof structure and providing sustainability of the insulation and waterproofing functions. Solvent-free urethane is the base. Since it is applied to the surface in a foamed form with a certain thickness to form an insulating layer, the pre-grading of the base surface can be omitted or simplified, and as a result, the time and effort required for the entire process can be reduced.

그러나 이러한 무용제 우레탄 발포체를 이용한 복합 단열 방수 공법은 방수층의 내구성이 저조하여 시공후 방수층이 파단되어 우레탄 발포체로 누수가되어 단열 효과가 감소하는 문제점을 가지고 있다.However, this composite insulation waterproofing method using solvent-free urethane foam has a problem in that the durability of the waterproofing layer is low, so the waterproofing layer breaks after construction and water leaks into the urethane foam, reducing the insulation effect.

이에, 내구성이 우수한 새로운 폴리우레아 도막 방수제를 CRC 복합 패널위에 도포하여 단열 보강을 향상시킬 수 있는 방수 공법이 대두되고 있는 실정이다. Accordingly, a waterproofing method that can improve insulation reinforcement by applying a new polyurea coating waterproofing agent with excellent durability on the CRC composite panel is emerging.

따라서 본 발명의 목적은 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트를 혼합한 이소시아네이트 복합물에 폴리뷰틸렌옥사이드글리콜, 싸이클로헥산디메탄올, 에틸2-뷰틸아세토아세테이트 및 2,4,6-트리브로모페놀를 혼합한 A액과 2,4-디아미노톨루엔과 2,6-디아미노톨루엔을 혼합한 아민 복합물에 트리에틸포스핀, 디메틸아민, 싸이클로펜텐 및 안료를 혼합한 B액으로 이루어지는 내구성이 우수한 폴리우레아 도막 방수제를 제조한 후 CRC 복합 패널에 도포하여 단열이 보강된 방수를 가능하게 할 수 있는 폴리우레아 도막 방수제 제조방법 및 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법을 제공하는 것이다. Therefore, the object of the present invention is tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate. Solution A, which is a mixture of polybutylene oxide glycol, cyclohexanedimethanol, ethyl 2-butylacetoacetate, and 2,4,6-tribromophenol, and 2,4-diaminotoluene and 2,6-tribromophenol in the mixed isocyanate complex. A highly durable polyurea coating waterproofing agent consisting of liquid B mixed with triethylphosphine, dimethylamine, cyclopentene, and pigment mixed with an amine complex mixed with diaminotoluene is manufactured and then applied to the CRC composite panel to provide waterproofing with reinforced insulation. To provide a method of manufacturing a polyurea coating waterproofing agent that can make it possible, and an insulation reinforcement waterproofing method using a polyurea coating waterproofing agent and a CRC composite panel.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.Meanwhile, the object of the present invention is not limited to the object mentioned above, and other objects not mentioned can be clearly understood by those skilled in the art from the description below.

이를 위하여, 본 발명에 의하면, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.8:0.6:0.5:0.2의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 70~90중량부, 싸이클로헥산디메탄올 60~80중량부, 에틸2-뷰틸아세토아세테이트 50~70중량부 및 2,4,6-트리브로모페놀 30~50중량부가 혼합 반응되어 A액이 제조되는 단계와; 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.5의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 70~90중량부, 디메틸아민 60~80중량부, 싸이클로펜텐 50~70중량부 및 안료 5~7중량부가 혼합하여 B액이 제조되는 단계를 포함하는 폴리우레아 도막 방수제 제조방법이 제공된다.For this purpose, according to the present invention, tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate. 100 parts by weight of isocyanate complex mixed with isocyanate in a volume ratio of 1:0.8:0.6:0.5:0.2, 70 to 90 parts by weight of polybutylene oxide glycol, 60 to 80 parts by weight of cyclohexanedimethanol, and 50 parts by weight of ethyl 2-butylacetoacetate. A step of preparing solution A by mixing ~70 parts by weight and 30 to 50 parts by weight of 2,4,6-tribromophenol; 70 to 90 parts by weight of triethylphosphine, 60 to 80 parts by weight of dimethylamine, and cyclopentene per 100 parts by weight of an amine complex in which 2,4-diaminotoluene and 2,6-diaminotoluene are mixed at a volume ratio of 1:0.5. A method for producing a polyurea coating waterproofing agent is provided, including the step of mixing 50 to 70 parts by weight and 5 to 7 parts by weight of pigment to prepare solution B.

또한, 본 발명에 의하면, 상기 A액과 B액이 제조되는 단계와; 콘크리트 표면이 바탕정리되는 단계와; 콘크리트 표면에 아이소핑크와 CRC보드로 구성된 CRC 복합 패널이 설치되고 이음 부위가 보강된 후 프라이머가 도포되는 단계와; 프라이머층의 상면에 A액과 B액이 1:0.8 내지 1:1의 부피비로 혼합되면서 분사 및 도포되고 경화되어 도막층이 형성되는 단계를 포함하는 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법이 제공된다.In addition, according to the present invention, the steps of preparing the liquid A and liquid B; A step of preparing the concrete surface; A CRC composite panel composed of isopink and CRC board is installed on the concrete surface, the joint area is reinforced, and then a primer is applied; Insulation reinforcement using a polyurea coating waterproofing agent and CRC composite panel, which includes the step of forming a coating layer by spraying and applying liquid A and liquid B on the upper surface of the primer layer at a volume ratio of 1:0.8 to 1:1 and curing. Waterproofing method is provided.

따라서 본 발명에 의하면, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트를 혼합한 이소시아네이트 복합물에 폴리뷰틸렌옥사이드글리콜, 싸이클로헥산디메탄올, 에틸2-뷰틸아세토아세테이트 및 2,4,6-트리브로모페놀를 혼합한 A액과 2,4-디아미노톨루엔과 2,6-디아미노톨루엔을 혼합한 아민 복합물에 트리에틸포스핀, 디메틸아민, 싸이클로펜텐 및 안료를 혼합한 B액으로 이루어지는 내구성이 우수한 폴리우레아 도막 방수제를 제조한 후 CRC 복합 패널에 도포하여 단열이 보강된 방수를 가능하게 할 수 있다. Therefore, according to the present invention, tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate Solution A, which is a mixture of polybutylene oxide glycol, cyclohexanedimethanol, ethyl 2-butylacetoacetate, and 2,4,6-tribromophenol, and 2,4-diaminotoluene and 2,6-tribromophenol in the mixed isocyanate complex. A highly durable polyurea coating waterproofing agent consisting of liquid B mixed with triethylphosphine, dimethylamine, cyclopentene, and pigment mixed with an amine complex mixed with diaminotoluene is manufactured and then applied to the CRC composite panel to provide waterproofing with reinforced insulation. can make it possible.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.Meanwhile, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned can be clearly understood by those skilled in the art from the description of the claims.

이하, 본 발명의 바람직한 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명의 바람직한 실시예에 따른 폴리우레아 도막 방수제는, 기본적으로, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트를 혼합한 이소시아네이트 복합물에 폴리뷰틸렌옥사이드글리콜, 싸이클로헥산디메탄올, 에틸2-뷰틸아세토아세테이트 및 2,4,6-트리브로모페놀를 혼합한 A액과, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔을 혼합한 아민 복합물에 트리에틸포스핀, 디메틸아민, 싸이클로펜텐 및 안료를 혼합한 B액을 포함하며, A액과 B액이 혼합되면서 아이소핑크와 CRC보드로 구성된 CRC 복합 패널에 소정 두께로 도포되어 경화된다.The polyurea coating film waterproofing agent according to a preferred embodiment of the present invention is basically tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, and toluene 2,6-diisocyanate. and Liquid A, which is a mixture of polybutylene oxide glycol, cyclohexanedimethanol, ethyl 2-butylacetoacetate, and 2,4,6-tribromophenol in an isocyanate complex mixed with 4,4-methylenediphenyl diisocyanate, It contains solution B, which is a mixture of triethylphosphine, dimethylamine, cyclopentene, and pigment in an amine complex mixed with 2,4-diaminotoluene and 2,6-diaminotoluene. As solution A and solution B are mixed, It is applied to a predetermined thickness and cured on a CRC composite panel composed of isopink and CRC board.

보다 구체적으로, 본 발명의 바람직한 실시예에 따른 폴리우레아 도막 방수제 제조방법은, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.8:0.6:0.5:0.2의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 70~90중량부, 싸이클로헥산디메탄올 60~80중량부, 에틸2-뷰틸아세토아세테이트 50~70중량부 및 2,4,6-트리브로모페놀 30~50중량부가 혼합 반응되어 A액이 제조되는 단계와, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.5의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 70~90중량부, 디메틸아민 60~80중량부, 싸이클로펜텐 50~70중량부 및 안료 5~7중량부가 혼합하여 B액이 제조되는 단계를 포함하고, A액과 B액이 1:0.8 내지 1:1의 부피비로 혼합되면서 분사 시공되어 내구성이 우수한 폴리우레아 도막 방수층이 형성되도록 한다.More specifically, the method for producing a polyurea coating waterproofing agent according to a preferred embodiment of the present invention includes tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, and toluene 2,6. -70 to 90 parts by weight of polybutylene oxide glycol and 60 parts by weight of cyclohexanedimethanol per 100 parts by weight of an isocyanate complex in which diisocyanate and 4,4-methylenediphenyl diisocyanate are mixed in a volume ratio of 1:0.8:0.6:0.5:0.2. A step of preparing solution A by mixing ~80 parts by weight, 50 to 70 parts by weight of ethyl 2-butylacetoacetate, and 30 to 50 parts by weight of 2,4,6-tribromophenol, and 2,4-diaminotoluene 70 to 90 parts by weight of triethylphosphine, 60 to 80 parts by weight of dimethylamine, 50 to 70 parts by weight of cyclopentene, and pigment for 100 parts by weight of an amine complex mixed with and 2,6-diaminotoluene in a volume ratio of 1:0.5. It includes the step of preparing liquid B by mixing 5 to 7 parts by weight, and liquid A and liquid B are mixed at a volume ratio of 1:0.8 to 1:1 and sprayed to form a highly durable polyurea coating waterproof layer.

또한, 본 발명의 바람직한 실시예에 따른 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법은, 콘크리트 표면이 바탕정리되는 단계와, 콘크리트 표면에 CRC 복합 패널이 설치되고 이음 부위가 보강된 후 프라이머가 도포되는 단계와, 프라이머층의 상면에 상기와 같이 제조된 폴리우레아 도막 방수제의 A액과 B액이 1:0.8 내지 1:1의 부피비로 혼합되면서 분사되고 경화되어 도막층이 형성되는 단계 등을 포함한다.In addition, the insulation reinforcement waterproofing method using a polyurea coating waterproofing agent and a CRC composite panel according to a preferred embodiment of the present invention includes a step of preparing the concrete surface, and after the CRC composite panel is installed on the concrete surface and the joint area is reinforced. A step of applying a primer, and a step of forming a coating layer by mixing liquid A and liquid B of the polyurea coating waterproofing agent prepared as above on the upper surface of the primer layer at a volume ratio of 1:0.8 to 1:1, spraying and curing. Includes etc.

여기서, CRC 복합 패널은, 친환경 재료로 내화, 고강도, 저열전도성, 차수성, 경량성, 내구성 및 무근 대체성 등을 가지는 공지의 구성일 수 있으며, 단열성의 확보를 위하여 60mm~350mm의 두께를 가지며, 아이소핑크와 CRC보드로 구성될 수 있다. Here, the CRC composite panel is an eco-friendly material and may be of a known composition having fire resistance, high strength, low thermal conductivity, water resistance, lightness, durability, and rootless replacement, and has a thickness of 60 mm to 350 mm to ensure insulation properties. , can be composed of isopink and CRC board.

상기 이소시아네이트 복합물은, 구조물의 표면과 흡착 및 접착 기능을 제공하는 물질로서, 주제인 A액과 경화제인 B액의 조성물들의 반응속도를 빠르게 하여 단시간 내에 상기 분사된 조성물들이 프리폴리머로 전환되도록 하고 반응을 종결시키는 기능을 수행한다.The isocyanate complex is a material that provides adsorption and adhesion functions to the surface of the structure. It speeds up the reaction rate of the compositions of liquid A, the main substance, and liquid B, the hardener, so that the sprayed compositions are converted into prepolymers in a short period of time, and the reaction occurs. It performs a terminating function.

테트라메틸자일렌디이소시아네이트는, 이소시아네이트 복합물의 제조시 가속화제로 사용되고 상기 조성물들의 가공성을 향상시키고 높은 안정성을 통하여 도막층의 내구성을 결정하는 물질로서, 1의 부피비를 초과하는 경우에는 피부 자극이나 알레르기 반응 등의 안전 문제로 인하여 작업자의 건강을 위협하게 되고, 1의 부피비를 미만하는 경우에는 안정성이 저하되어 도막층을 구성하는 조성물들의 결합이 약해지게 되는 문제점이 있다.Tetramethylxylene diisocyanate is used as an accelerator in the production of isocyanate complexes and is a substance that improves the processability of the compositions and determines the durability of the coating layer through high stability. If the volume ratio exceeds 1, it may cause skin irritation or allergic reactions, etc. Due to safety issues, the health of workers is threatened, and if the volume ratio is less than 1, stability is reduced and the bond of the compositions that make up the coating layer becomes weak.

4,4-디싸이클로헥실메탄디이소시아네이트는, 이소시아네이트 복합물의 부패를 방지하고 변질을 억제하는 물질로서, 0.8의 부피비를 초과하는 경우에는 살균 기능이 너무 강하게 작용되어 도막층이 수영장이나 저수조 등에 형성되는 경우 생물 다양성을 해치게 되고, 0.8의 부피비를 미만하는 경우에는 이소시아네이트 복합물이 변질되어 이소시아네이트 복합물의 기능이 발휘되지 못하는 문제점이 있다. 4,4-Dicyclohexylmethane diisocyanate is a substance that prevents the decay of isocyanate complexes and suppresses deterioration. If the volume ratio exceeds 0.8, the sterilizing function is too strong, causing a coating layer to form in swimming pools or water tanks. In this case, biodiversity is harmed, and if the volume ratio is less than 0.8, the isocyanate complex deteriorates and the function of the isocyanate complex cannot be exercised.

1,4-싸이클로헥산디이소시아네이트는, 이소시아네이트 복합물의 조성물들과 반응하여 우레탄 결합을 형성하는 물질로서, 0.6의 부피비를 초과하는 경우에는 점성이 너무 커지게 되어 A액 조성물들과 교반 작업이 불편해지고, 0.6의 부피비를 미만하는 경우에는 A액 혼합물들의 저장 안정성이 저조하게 되어 도막층의 접착 강도가 저하되는 문제점이 있다.1,4-Cyclohexane diisocyanate is a substance that reacts with isocyanate complex compositions to form a urethane bond. If the volume ratio exceeds 0.6, the viscosity becomes too large, making mixing with liquid A compositions inconvenient. If the volume ratio is less than 0.6, there is a problem in that the storage stability of the liquid A mixtures is poor and the adhesive strength of the coating layer is reduced.

톨루엔 2,6-디이소시아네이트는, 이소시아네이트 복합물의 강도와 탄성을 제공하는 물질로서, 0.5의 부피비를 초과하는 경우에는 도막층의 강도와 탄성이 너무 커지게 되어 도막층의 접착 강도가 오히려 저하되고, 0.5의 부피비에 미만하는 경우에는 도막층의 강도와 탄성이 너무 작아지게 되어 도막층의 내구성과 충격 흡수성이 저하되는 문제점이 있다.Toluene 2,6-diisocyanate is a substance that provides the strength and elasticity of the isocyanate complex. If the volume ratio exceeds 0.5, the strength and elasticity of the coating layer become too large, and the adhesive strength of the coating layer decreases. If the volume ratio is less than 0.5, the strength and elasticity of the coating layer become too small, which causes a problem in that the durability and shock absorbency of the coating layer deteriorate.

4,4-메틸렌디페닐디이소시아네이트는, 이소시아네이트 복합물의 단열성과 내열성을 제공하는 물질로서, 0.2의 부피비를 초과하는 경우에는 이소시아네이트 복합물의 반응속도가 너무 빨라지게 되어 교반성과 시공성이 저하되고, 0.2의 부피비에 미만하는 경우에는 이소시아네이트 복합물의 내열성과 단열성이 저하되는 문제점이 있다.4,4-Methylene diphenyl diisocyanate is a material that provides insulation and heat resistance of the isocyanate complex. If the volume ratio of 0.2 is exceeded, the reaction rate of the isocyanate complex becomes too fast, causing a decrease in agitation and constructability, and the volume ratio of 0.2 is reduced. If it is less than the volume ratio, there is a problem that the heat resistance and insulation properties of the isocyanate complex are reduced.

이에, 상기 이소시아네이트 복합물은, 테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.8:0.6:0.5:0.2의 부피비로 혼합되어, 향상된 단열성, 내구성, 교반성, 안정성, 시공성 및 작업성 등의 효과가 제공되도록 하는 것이 바람직하다.Accordingly, the isocyanate complex includes tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate, and 4,4-methylenediphenyl diisocyanate. It is desirable to mix at a volume ratio of 1:0.8:0.6:0.5:0.2 to provide effects such as improved insulation, durability, agitation, stability, constructability, and workability.

폴리뷰틸렌옥사이드글리콜은, 우수한 점성과 윤활성을 가지며 도막 방수제의 분사시 도막층의 내구성을 향상시키고 높은 인화점을 통하여 고온에서도 도막층의 박리를 억제하는 것으로서, 이소시아네이트 복합물 100중량부를 기준으로 70~90중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 A액의 점도가 높아져 분사 작업성이 저하되고, 상기 중량부에 미만하는 경우에는 윤활성이 저하되어 조성물들의 교반성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Polybutylene oxide glycol has excellent viscosity and lubricity, improves the durability of the coating layer when spraying a coating waterproofing agent, and suppresses peeling of the coating layer even at high temperatures through its high flash point. It contains 70 to 90 parts by weight based on 100 parts by weight of the isocyanate complex. Parts by weight are mixed, and if it exceeds the above weight part, the viscosity of liquid A increases and the spraying workability decreases, and if it exceeds the above weight part, there is a problem in that the lubricity decreases and the agitation of the compositions decreases. It is good to have the same limited weight.

싸이클로헥산디메탄올은, 높은 열 안정성을 가지며 도막층의 단열성을 제공하는 것으로서, 이소시아네이트 복합물 100중량부를 기준으로 60~80중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 도막층의 인화점이 낮아지게 되어 화재에 취약하고, 상기 중량부에 미만하는 경우에는 도막층의 단열성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Cyclohexanedimethanol has high thermal stability and provides thermal insulation of the coating layer, and is mixed in an amount of 60 to 80 parts by weight based on 100 parts by weight of the isocyanate complex. If the above weight parts are exceeded, the flash point of the coating layer is lowered. It is vulnerable to fire, and if it is less than the above weight part, there is a problem that the insulation of the coating layer deteriorates, so it is better to have the weight part limited as above.

에틸2-뷰틸아세토아세테이트는, 상기 조성물들과 혼합되어 도포시 도막층의 기계적, 물리적, 화학적 안정성을 제공하여 코팅 기능이 제공되도록 하는 것으로서, 이소시아네이트 복합물 100중량부를 기준으로 50~70중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 높은 내구성과 노화 저항성으로 인하여 도막층의 강도와 탄성이 오히려 저하되고, 상기 중량부에 미만하는 경우에는 코팅 기능이 확보되지 못하여 방수성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Ethyl 2-butylacetoacetate is mixed with the above compositions to provide a coating function by providing mechanical, physical, and chemical stability of the coating layer when applied, and is mixed in an amount of 50 to 70 parts by weight based on 100 parts by weight of the isocyanate complex. , if it exceeds the above weight part, the strength and elasticity of the coating layer decreases due to high durability and aging resistance, and if it is less than the above weight part, there is a problem in that the coating function is not secured and waterproofness is reduced. It is good to have the same limited weight.

2,4,6-트리브로모페놀은, 방부성을 통하여 아이소핑크와 CRC보드로 구성된 CRC 복합 패널의 수명을 향상시키는 기능을 제공하는 것으로서, 이소시아네이트 복합물 100중량부를 기준으로 30~50중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 살균 기능이 너무 강하게 작용되어 도막층이 수영장이나 저수조 등에 형성되는 경우 생물 다양성을 해치게 되고, 상기 중량부에 미만하는 경우에는 CRC 복합 패널의 부식으로 인하여 도막층의 방수성과 함께 단열성도 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.2,4,6-tribromophenol provides the function of improving the lifespan of CRC composite panels composed of isopink and CRC board through preservative properties, and is mixed in 30 to 50 parts by weight based on 100 parts by weight of isocyanate composite. , if it exceeds the above weight parts, the sterilization function will be too strong and biodiversity will be harmed if the coating layer is formed in a swimming pool or water tank, etc., and if it is less than the above weight parts, the waterproofing of the coating layer will be impaired due to corrosion of the CRC composite panel. Since there is a problem that the thermal insulation property is also reduced, it is better to have a limited weight portion as described above.

상기 아민 복합물은, 도막층 시공시 도막층의 부착력 증대와 보관시 층분리 현상을 방지하여 방수성을 제공하는 물질로서, 주제인 A액과 경화제인 B액의 조성물들의 결합력을 빠르게 하여 단시간 내에 상기 분사된 조성물들이 도막층으로 경화되도록 하는 기능을 수행한다.The amine complex is a material that provides waterproofing by increasing the adhesion of the coating layer during construction and preventing layer separation during storage. It speeds up the bonding strength of the compositions of liquid A, the main agent, and liquid B, the hardener, so that the spray can be carried out in a short time. It performs the function of hardening the composition into a coating layer.

2,4-디아미노톨루엔은, 도막층의 압축강도를 높이기 위한 물질로서, 1의 부피비를 초과하는 경우에는 구조물 표면과의 접착력이 저하되고, 1의 부피비에 미만하는 경우에는 도막층의 발수성이 저하되는 문제점이 있다.2,4-Diaminotoluene is a substance to increase the compressive strength of the coating layer. If the volume ratio is greater than 1, the adhesion to the surface of the structure decreases, and if the volume ratio is less than 1, the water repellency of the coating layer decreases. There is a problem of deterioration.

2,6-디아미노톨루엔은, 도막층의 접착력을 향상시키는 물질로서, 0.5의 부피비를 초과하는 경우에는 구조물의 표면에 분사시 도막층의 접착도가 과도하게 증가되어 국부적으로 집중 도포되어 평탄화 작업성이 저하되고, 0.5의 부피비에 미만하는 경우에는 도막층의 접착도가 저하되어 평탄화 작업이 불가능해지는 문제점이 있다.2,6-Diaminotoluene is a substance that improves the adhesion of the coating layer. If the volume ratio exceeds 0.5, the adhesion of the coating layer increases excessively when sprayed on the surface of the structure and is applied locally and intensively, resulting in flattening. There is a problem in that the adhesion of the coating layer decreases and planarization becomes impossible when the volume ratio is less than 0.5.

이에, 상기 아민 복합물은, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.5의 부피비로 혼합되어, 향상된 내구성, 교반성, 안정성, 시공성 및 작업성 등의 효과가 제공되도록 하는 것이 바람직하다.Accordingly, the amine complex is a mixture of 2,4-diaminotoluene and 2,6-diaminotoluene at a volume ratio of 1:0.5 to provide improved durability, agitation, stability, constructability, and workability. It is desirable to do so.

트리에틸포스핀은, 구조물 표면에 분사된 후 A액의 혼합물들과 반응시 도막층의 겔화를 조절하기 위한 것으로서, 아민 복합물 100중량부를 기준으로 70~90중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 도막층의 경도가 과도해지고 신장률이 저하되며, 상기 중량부에 미만하는 경우에는 사슬 연장 효과가 부족하여 도막층의 기게적 강도가 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Triethylphosphine is used to control the gelation of the coating layer when reacted with the mixture of solution A after being sprayed on the surface of the structure, and is mixed in 70 to 90 parts by weight based on 100 parts by weight of the amine complex. In this case, the hardness of the coating layer becomes excessive and the elongation rate decreases, and if it is less than the above weight part, there is a problem in that the chain extension effect is insufficient and the mechanical strength of the coating layer decreases. Therefore, it is better to have a limited weight portion as described above. .

디메틸아민은, 도막층의 겔화 이전에 고분자 성질을 가지는 A액의 혼합물들이 침강되어 안정성이 저하되는 것을 방지하는 것으로서, 아민 복합물 100중량부를 기준으로 60~80중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 고분자량 혼합물들의 부유성이 커지게 되어 오히려 교반성과 접착성이 저하되어 내구성이 약해지고, 상기 중량부에 미만하는 경우에는 고분자량 혼합물들의 부유성이 저하되어 분사후 혼합물들의 침강에 따라 도막층의 표면이 고르지 못하여 방수성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Dimethylamine is used to prevent the mixture of Liquid A, which has polymer properties, from settling and reducing stability before gelation of the coating layer. 60 to 80 parts by weight are mixed based on 100 parts by weight of the amine complex. In this case, the floatability of the high molecular weight mixture increases, and the agitation and adhesion decreases, thereby weakening durability. If the weight is less than the above weight part, the floatability of the high molecular weight mixture decreases, causing the coating layer to settle as the mixture settles after spraying. Since the surface is uneven and there is a problem in that waterproofness is reduced, it is better to have a limited weight portion as described above.

싸이클로펜텐은, A액과 B액의 분사시 조성물들의 혼합 및 교반 과정에서 결합강도가 적합하게 유지되도록 하는 계면 활성 물질로서, 아민 복합물 100중량부를 기준으로 50~70중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 고분자량 혼합물들의 결합력이 작아지게 되어 부유성이 오히려 커지게 되고, 상기 중량부에 미만하는 경우에는 고분자량 혼합물들의 결합력이 커지게 되어 부유성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Cyclopentene is a surface active material that ensures that the bonding strength is appropriately maintained during the mixing and stirring of the compositions when spraying Liquid A and Liquid B. 50 to 70 parts by weight are mixed based on 100 parts by weight of the amine complex, and the weight parts are If it exceeds this weight, the bonding force of the high molecular weight mixtures becomes smaller and the floatability rather increases, and if it is less than the above weight part, the bonding force of the high molecular weight mixtures increases and there is a problem in that the floatability decreases. It is good to have a limited weight portion.

안료는, 도막층의 색상을 제공하는 물질로서, 아민 복합물 100중량부를 기준으로 5~7중량부가 혼합되는데, 상기 중량부를 초과하는 경우에는 도막층의 점도가 낮아져 물리적 특성이 저히되고, 상기 중량부에 미만하는 경우에는 도막의 색상이 투명 또는 반투명해지게 되어 구조물의 표면이 투시되어 미관이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.The pigment is a material that provides the color of the coating layer, and is mixed in an amount of 5 to 7 parts by weight based on 100 parts by weight of the amine complex. If the above weight part is exceeded, the viscosity of the coating layer is lowered and the physical properties are deteriorated. If it is less than , the color of the coating film becomes transparent or translucent, causing the surface of the structure to be transparent, which reduces aesthetics. Therefore, it is better to have a limited weight portion as described above.

한편, 주제인 A액과 경화제인 B액은 분사장비에 각각 주입된 후 서로 다른 노즐을 통해 분사 직전에 1:0.8 내지 1:1의 부피비로 혼합되면서 구조물의 표면에 동시에 분사되도록 하고 있는데, 상기 A액과 B액의 분사시 부피비가 상기 범위를 벗어나는 경우 경화시간 조절 및 무게평균분자량의 조절에 어려움이 발생되어 경화불량, 들뜸 및 물성 저하로 인하여 균열이 많이 발생하고 난연 성능이 저하되며, 또한, 작업성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 범위의 중량비율로 분사되는 것이 바람직하다.Meanwhile, Liquid A, the main agent, and Liquid B, the hardener, are each injected into the spraying equipment and then mixed at a volume ratio of 1:0.8 to 1:1 just before spraying through different nozzles and simultaneously sprayed on the surface of the structure. If the volume ratio when spraying liquid A and liquid B is outside the above range, it will be difficult to control the curing time and the weight average molecular weight, resulting in poor curing, lifting, and deterioration of physical properties, resulting in many cracks and reduced flame retardant performance. Since there is a problem that workability is reduced, it is preferable to spray at a weight ratio within the limited range as described above.

이하, 본 발명의 바람직한 실시예에 따른 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법의 효과를 구체적인 실시예를 통해 설명하기로 한다. Hereinafter, the effect of the insulation reinforcement waterproofing method using a polyurea coating waterproofing agent and a CRC composite panel according to a preferred embodiment of the present invention will be explained through specific examples.

테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.7:0.5:0.3:0.1의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 95중량부, 싸이클로헥산디메탄올 85중량부, 에틸2-뷰틸아세토아세테이트 75중량부 및 2,4,6-트리브로모페놀 55중량부가 혼합 반응되어 A액이 제조되고, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.3의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 65중량부, 디메틸아민 55중량부, 싸이클로펜텐 45중량부 및 안료 3중량부가 혼합하여 B액이 제조된다.Tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate in 1:0.7:0.5: 100 parts by weight of isocyanate complex mixed at a volume ratio of 0.3:0.1, 95 parts by weight of polybutylene oxide glycol, 85 parts by weight of cyclohexanedimethanol, 75 parts by weight of ethyl 2-butylacetoacetate, and 2,4,6-tribromo Solution A is prepared by mixing 55 parts by weight of phenol, and 65 parts by weight of triethylphosphine is added to 100 parts by weight of an amine complex in which 2,4-diaminotoluene and 2,6-diaminotoluene are mixed in a volume ratio of 1:0.3. Liquid B is prepared by mixing 55 parts by weight of dimethylamine, 45 parts by weight of cyclopentene, and 3 parts by weight of pigment.

이후, 콘크리트 표면이 바탕정리되고, 콘크리트 표면에 아이소핑크와 CRC보드로 구성된 CRC 복합 패널이 설치되고 이음 부위가 보강되며 프라이머가 도포된 후, 프라이머층의 상면에 상기 A액과 B액이 1:0.75의 부피비로 혼합되면서 분사 및 도포되고 경화되어 도막층이 형성된다.Afterwards, the concrete surface is prepared, a CRC composite panel composed of isopink and CRC board is installed on the concrete surface, the joint area is reinforced, and a primer is applied, and the above liquid A and liquid B are mixed in 1:1 on the upper surface of the primer layer. It is mixed at a volume ratio of 0.75, sprayed, applied, and cured to form a coating layer.

테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.8:0.6:0.5:0.2의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 80중량부, 싸이클로헥산디메탄올 70중량부, 에틸2-뷰틸아세토아세테이트 60중량부 및 2,4,6-트리브로모페놀 40중량부가 혼합 반응되어 A액이 제조되고, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.5의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 80중량부, 디메틸아민 70중량부, 싸이클로펜텐 60중량부 및 안료 6중량부가 혼합하여 B액이 제조된다.Tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate in 1:0.8:0.6: 100 parts by weight of isocyanate complex mixed in a volume ratio of 0.5:0.2, 80 parts by weight of polybutylene oxide glycol, 70 parts by weight of cyclohexanedimethanol, 60 parts by weight of ethyl 2-butylacetoacetate, and 2,4,6-tribromo Solution A is prepared by mixing 40 parts by weight of phenol, and 80 parts by weight of triethylphosphine is added to 100 parts by weight of an amine complex in which 2,4-diaminotoluene and 2,6-diaminotoluene are mixed in a volume ratio of 1:0.5. Liquid B is prepared by mixing 70 parts by weight of dimethylamine, 60 parts by weight of cyclopentene, and 6 parts by weight of pigment.

이후, 콘크리트 표면이 바탕정리되고, 콘크리트 표면에 아이소핑크와 CRC보드로 구성된 CRC 복합 패널이 설치되고 이음 부위가 보강되며 프라이머가 도포된 후, 프라이머층의 상면에 상기 A액과 B액이 1:1의 부피비로 혼합되면서 분사 및 도포되고 경화되어 도막층이 형성된다. Afterwards, the concrete surface is prepared, a CRC composite panel composed of isopink and CRC board is installed on the concrete surface, the joint area is reinforced, and a primer is applied, and the above liquid A and liquid B are mixed in 1:1 on the upper surface of the primer layer. It is mixed at a volume ratio of 1, sprayed, applied, and cured to form a coating layer.

테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:1:0.8:0.6:0.5의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 65중량부, 싸이클로헥산디메탄올 55중량부, 에틸2-뷰틸아세토아세테이트 45중량부 및 2,4,6-트리브로모페놀 25중량부가 혼합 반응되어 A액이 제조되고, 2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.8의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 95중량부, 디메틸아민 85중량부, 싸이클로펜텐 75중량부 및 안료 10중량부가 혼합하여 B액이 제조된다.Tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate are 1:1:0.8: 100 parts by weight of isocyanate complex mixed in a volume ratio of 0.6:0.5, 65 parts by weight of polybutylene oxide glycol, 55 parts by weight of cyclohexanedimethanol, 45 parts by weight of ethyl 2-butylacetoacetate, and 2,4,6-tribromo Solution A is prepared by mixing 25 parts by weight of phenol, and 95 parts by weight of triethylphosphine in 100 parts by weight of an amine complex in which 2,4-diaminotoluene and 2,6-diaminotoluene are mixed in a volume ratio of 1:0.8. Liquid B is prepared by mixing 85 parts by weight of dimethylamine, 75 parts by weight of cyclopentene, and 10 parts by weight of pigment.

이후, 콘크리트 표면이 바탕정리되고, 콘크리트 표면에 아이소핑크와 CRC보드로 구성된 CRC 복합 패널이 설치되고 이음 부위가 보강되며 프라이머가 도포된 후, 프라이머층의 상면에 상기 A액과 B액이 1:1.5의 부피비로 혼합되면서 분사 및 도포되고 경화되어 도막층이 형성된다. Afterwards, the concrete surface is prepared, a CRC composite panel composed of isopink and CRC board is installed on the concrete surface, the joint area is reinforced, and a primer is applied, and the above liquid A and liquid B are mixed in 1:1 on the upper surface of the primer layer. It is mixed at a volume ratio of 1.5, sprayed, applied, and cured to form a coating layer.

한편, 상기 각각의 실시예의 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법의 성능을 평가하기 위하여, KSF 4922 등에 의거하여, 시험편을 상기와 같이 제조한 다음 시제품 A사 및 B사와 비교하여 물성을 측정하였으며, 그 결과를 하기 표 1에 나타내었다. Meanwhile, in order to evaluate the performance of the insulation reinforced waterproofing method using the polyurea coating waterproofing agent and CRC composite panel of each of the above examples, test specimens were manufactured as above in accordance with KSF 4922, etc. and then compared with the prototypes of Company A and Company B. Physical properties were measured, and the results are shown in Table 1 below.

따라서 본 발명의 바람직한 실시예에 따른 폴리우레아 도막 방수제 및 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법은, 상기 표 1에 나타낸 바와 같이, 열전달계수, 인장강도, 신장율, 부착강도 등의 다양한 물성에서 A사나 B사의 제품 보다 우수한 특성을 가지는 것을 확인할 수 있었고, 이를 통하여 향상된 단열성과 내구성을 제공하는 것을 확인할 수 있었다.Therefore, the insulation reinforced waterproofing method using a polyurea coating waterproofing agent and a polyurea coating waterproofing agent and a CRC composite panel according to a preferred embodiment of the present invention has heat transfer coefficient, tensile strength, elongation, adhesion strength, etc., as shown in Table 1 above. It was confirmed that it had superior properties to those of Company A or Company B in various physical properties, and through this, it was confirmed that it provides improved insulation and durability.

이상 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 변경이 가능하므로 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. Although preferred embodiments of the present invention have been described above with reference to the attached drawings, those skilled in the art may make various substitutions and modifications without departing from the technical spirit or essential features of the present invention. and changes are possible, so it can be understood that it can be implemented in other specific forms. Therefore, the embodiments described above should be understood in all respects as illustrative and not restrictive.

Claims (2)

테트라메틸자일렌디이소시아네이트, 4,4-디싸이클로헥실메탄디이소시아네이트, 1,4-싸이클로헥산디이소시아네이트, 톨루엔 2,6-디이소시아네이트 및 4,4-메틸렌디페닐디이소시아네이트가 1:0.8:0.6:0.5:0.2의 부피비로 혼합된 이소시아네이트 복합물 100중량부에 폴리뷰틸렌옥사이드글리콜 70~90중량부, 싸이클로헥산디메탄올 60~80중량부, 에틸2-뷰틸아세토아세테이트 50~70중량부 및 2,4,6-트리브로모페놀 30~50중량부가 혼합 반응되어 A액이 제조되는 단계와;
2,4-디아미노톨루엔과 2,6-디아미노톨루엔이 1:0.5의 부피비로 혼합된 아민 복합물 100중량부에 트리에틸포스핀 70~90중량부, 디메틸아민 60~80중량부, 싸이클로펜텐 50~70중량부 및 안료 5~7중량부가 혼합하여 B액이 제조되는 단계를 포함하는 것을 특징으로 하는 폴리우레아 도막 방수제 제조방법.
Tetramethylxylene diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,4-cyclohexane diisocyanate, toluene 2,6-diisocyanate and 4,4-methylenediphenyl diisocyanate in 1:0.8:0.6: For 100 parts by weight of the isocyanate complex mixed at a volume ratio of 0.5:0.2, 70 to 90 parts by weight of polybutylene oxide glycol, 60 to 80 parts by weight of cyclohexanedimethanol, 50 to 70 parts by weight of ethyl 2-butylacetoacetate, and 2,4 , 30 to 50 parts by weight of 6-tribromophenol are mixed and reacted to prepare solution A;
70 to 90 parts by weight of triethylphosphine, 60 to 80 parts by weight of dimethylamine, and cyclopentene per 100 parts by weight of an amine complex in which 2,4-diaminotoluene and 2,6-diaminotoluene are mixed at a volume ratio of 1:0.5. A method for producing a polyurea coating waterproofing agent, comprising the step of preparing liquid B by mixing 50 to 70 parts by weight and 5 to 7 parts by weight of pigment.
제1항에 따른 A액과 B액이 제조되는 단계와;
콘크리트 표면이 바탕정리되는 단계와;
콘크리트 표면에 아이소핑크와 CRC보드로 구성된 CRC 복합 패널이 설치되고 이음 부위가 보강된 후 프라이머가 도포되는 단계와;
프라이머층의 상면에 A액과 B액이 1:0.8 내지 1:1의 부피비로 혼합되면서 분사 및 도포되고 경화되어 도막층이 형성되는 단계를 포함하는 것을 특징으로 하는 폴리우레아 도막 방수제와 CRC 복합 패널을 이용한 단열 보강 방수 공법.
A step of preparing solution A and solution B according to paragraph 1;
A step of preparing the concrete surface;
A CRC composite panel composed of isopink and CRC board is installed on the concrete surface, the joint area is reinforced, and then a primer is applied;
A polyurea coating waterproofing agent and CRC composite panel comprising the step of forming a coating layer by spraying and applying liquid A and liquid B on the upper surface of the primer layer at a volume ratio of 1:0.8 to 1:1 and curing. Insulation reinforcement waterproofing method using.
KR1020230091617A 2023-07-14 2023-07-14 Polyurea waterproof agent manufacturing method and waterproof method using polyurea waterproof agend and CRC panel KR102584415B1 (en)

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CN117486632A (en) * 2023-11-01 2024-02-02 西南科技大学 Polyurea foam concrete and preparation method thereof

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KR101924187B1 (en) * 2018-07-11 2018-11-30 강병준 Polyurea waterproof agent with noflame property and manufacturing method thereof and waterproof method using thereof
KR102147990B1 (en) * 2020-02-24 2020-08-25 유진건설 주식회사 Polyurea waterproof agent and manufacturing method thereof and excellent thermo shield function waterproof method using thereof
KR102228694B1 (en) * 2020-10-21 2021-03-16 중앙방수기업 주식회사 Polyurethane waterproof agent and waterproof method using thereof

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KR101924187B1 (en) * 2018-07-11 2018-11-30 강병준 Polyurea waterproof agent with noflame property and manufacturing method thereof and waterproof method using thereof
KR102147990B1 (en) * 2020-02-24 2020-08-25 유진건설 주식회사 Polyurea waterproof agent and manufacturing method thereof and excellent thermo shield function waterproof method using thereof
KR102228694B1 (en) * 2020-10-21 2021-03-16 중앙방수기업 주식회사 Polyurethane waterproof agent and waterproof method using thereof

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