KR102577313B1 - Manufacturing method using a gavion block made of mash gavion - Google Patents

Abstract

The present invention relates to a method of manufacturing a structure using a design gebion block made of mesh gebion. More specifically, it relates to a method of manufacturing a structure using a design gebion block made of mesh gebion that provides a block-type structure using a mesh gebion. .

Description

Concrete design made of mesh gavion Structure manufacturing method using gavion blocks {Manufacturing method using a gavion block made of mash gavion}

The present invention relates to a method of manufacturing a structure using a design gebion block made of mesh gebion, and more specifically, to a method of manufacturing a structure using a gebion block made of mesh gebion, which provides a concrete block-type structure using a mesh gebion. .

Conventional gebion mesh (wire mesh) is used as a pillar wall for fences, flower beds, stockpiles, and other interior designs by stacking stones inside.

Other interior design pillars are used as walls. However, the part that appears as the exterior has a very monotonous pattern due to the inconvenience of having to carefully stack stones and mainly using crushed stone and volcanic stone.

Design gebion eliminates this monotony and the inconvenience of stacking elaborately in exposed areas of the exterior, adds design elements by diversifying the shapes of blocks, and uses concrete blocks that have many changes by making construction monotonous and using various colors. I want to make it into blocks.

The present invention was developed to improve the above-described problems. The present invention provides a method of manufacturing a structure using design gebion blocks to provide a concrete block-type structure to be used as a fence, flower bed, embankment, or other interior design pillar wall. There is a purpose.

In order to achieve the above object, an embodiment of the present invention includes the steps of designing a gebion block suitable for structure and design (S101); Manufacturing a gebion block with the designed structure and design (S102); Producing a gebion mesh that matches the spacing of the gebion blocks (S103); Arranging the manufactured gebion blocks on the front of the previously prepared gebion mesh (S104); Fill the back of the gebion mesh where the gebion blocks are arranged by adding crushed stone, volcanic stone, or porous blocks (S105); Step (S106) of changing the material or shape of the gebion block in one or more spaces inside or outside the gebion mesh to include one or more forms of crushed stone, volcanic stone, or porous block; The width, width, and height are varied depending on the use and height of the gebion block, and the connecting portion of the gebion mesh is connected and fixed with a connection clip or connection line (S107), and includes the step 106 (S106) ), a water permeable block portion including a lower water permeable block portion formed at the bottom, and an upper water permeable block portion formed at the top of the lower water permeable block portion to separate contaminants and water accumulating on the surface; A front permeable block made of high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it; and a water-permeable block in which a mold is formed from a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the mold. one of which is included in one or more spaces within the gebion mesh.
Products filled in the step (S105) of filling the back of the gebion mesh where the gebion blocks are arranged with crushed stone, volcanic stone, or porous blocks include (1) a product in which one side is a block and the back filling is another, (1) 2) Products that have both sides filled with blocks and the center filled with stones, and (3) products that can have different shapes on the inside and outside by putting different designs on both sides.
The gebion blocks can be constructed with different designs between floors, or various types of gebion blocks can be made in a factory and constructed on the foundation at the site, or the gebion blocks can be used as fences, flower beds, walls, pillars, interiors, and sculptures. do.
The present invention includes the steps of designing a gabion block (S201); Manufacturing a mold for the gebion block (S202); Improving raw materials for the gebion block (S203); Step of lower mixing and upper mixing according to the metering of the mold for the gebion block (S204); Injecting the lower mortar of the gebion block into the mold and then applying primary pressure (S205); Forming the upper mortar by adding it onto the pressurized lower mortar (S206); Curing involves curing at 500°C (S207); Step of adding a pattern using spray and stamp painting techniques on the cured block (S208); Applying a water repellent or coating agent suitable for the intended use of the product to the painted surface (S209); Combining the finished product with a customized gabion (S210); It includes a step (S211) of forming various types of gabion blocks using the combined products and fixing them with clips or connection lines, wherein the various types of gebion blocks include a lower permeable block formed at the lower part, and A permeable block portion including an upper permeable block portion formed on the upper portion of the lower permeable block portion to separate water from contaminants accumulating on the surface; A front permeable block made of high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it; and a water-permeable block in which a mold is formed from a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the mold. Contains any one of the blocks.
The raw materials are cement, lower aggregate, surface aggregate, admixture, and inorganic pigment.
In the case of the lower aggregate or surface aggregate, the admixture is used within 0.4% of the total 100 parts by weight of cement, and the inorganic pigment is used in an amount of 2 to 6 parts by weight of the cement depending on the color.
The present invention relates to a method of manufacturing a structure using a gebion block made of mesh gebion by surface treatment of the upper mortar and the lower mortar, comprising: a lower raw material weighing step (S301); Lower mortar mixing step (S302); Upper raw material weighing step (S303); Upper mortar mixing step (S304); The upper mortar and lower mortar primary forming step (S305); Lower mortar forming and upper mortar forming steps (S306); The upper and lower mortar curing step (S307; 500°C or higher); Pattern production step using painting techniques on the surface (S308); Surface treatment step using a water repellent or coating agent (S309); Comprising the surface treated product completion step (S310), wherein the various types of gebion blocks are formed on a lower permeable block portion formed at the bottom and an upper portion of the lower permeable block portion to separate contaminants and water accumulating on the surface. A permeable block unit including an upper permeable block unit; A front permeable block made of high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it; and a water-permeable block in which a mold is formed from a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the mold. Contains any one of the blocks.
The present invention is a structure utilizing the design gebion block described above.

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According to one embodiment of the present invention, the process of installing blocks of different materials/patterns on both sides has various functions such as sagging prevention and water permeability.

In addition, according to one embodiment of the present invention, the effects of using gebion blocks are shortened construction period due to factory processing that is not affected by climatic conditions, easy construction that allows non-experts to construct, and prevention of continuous increase in water pressure, which is a potential risk factor for the structure. It has water permeability, is eco-friendly and economical in that it can be recycled by separating connections when re-construction or installing in other places, quality and safety in terms of strength and durability, and the ability to create various patterns and designs.

Figure 1 is a flowchart schematically showing a method of implementing a structure manufacturing method using a design gebion block made of mesh gebion according to an embodiment of the present invention.
Figure 2 is a flow chart showing a method of manufacturing a structure using a design gebion block made of mesh gebion according to an embodiment of the present invention.
Figure 3 is a flow chart showing a method of manufacturing a structure using a design gebion block made of mesh gebion according to another embodiment of the present invention.
Figure 4 is a flow chart showing a method of manufacturing a structure using a design gebion block made of mesh gebion according to another embodiment of the present invention.
Figure 5 is a view showing ① crushed stone and front design gebion block type, ② crushed stone and double-sided design gebion block type (or ① crushed stone + design type A ② double-sided design + central crushed stone) according to an embodiment of the present invention. am.
Figure 6 is a view showing ③ porous block and front design gebion block type, ④ porous gebion block and double-sided design gebion block type according to an embodiment of the present invention (or ③ porous block + design type A ④ design BCD + design BCD/ Design BCD + porous block + design A type).
Figure 7 is a drawing showing a shape with different heights and patterns (or ⑤ crushed stone + design BCD) according to an embodiment of the present invention.
Figures 8 and 9 are diagrams showing various examples of gebion blocks according to an embodiment of the present invention.

The present invention as described above will be described in detail through the attached drawings and examples.

It should be noted that the technical terms used in the present invention are only used to describe specific embodiments and are not intended to limit the present invention. In addition, the technical terms used in the present invention, unless specifically defined in a different sense in the present invention, should be interpreted as meanings generally understood by those skilled in the art in the technical field to which the present invention pertains, and are not overly comprehensive. It should not be interpreted in a literal or excessively reduced sense. Additionally, if the technical term used in the present invention is an incorrect technical term that does not accurately express the idea of the present invention, it should be replaced with a technical term that can be correctly understood by a person skilled in the art. In addition, general terms used in the present invention should be interpreted according to the definition in the dictionary or according to the context, and should not be interpreted in an excessively reduced sense.

Additionally, as used in the present invention, singular expressions include plural expressions unless the context clearly dictates otherwise. In the present invention, terms such as “consists of” or “comprises” should not be construed as necessarily including all of the various components or steps described in the invention, and some of the components or steps are included. It may not be possible, or it should be interpreted as including additional components or steps.

Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to the attached drawings. However, identical or similar components will be assigned the same reference numbers regardless of the reference numerals, and duplicate descriptions thereof will be omitted.

Additionally, when describing the present invention, if it is determined that a detailed description of related known technologies may obscure the gist of the present invention, the detailed description will be omitted. In addition, it should be noted that the attached drawings are only intended to facilitate easy understanding of the spirit of the present invention, and should not be construed as limiting the spirit of the present invention by the attached drawings.

Figure 1 is a flow chart schematically showing a method of implementing a structure manufacturing method using a design gebion block made of a mesh gebion according to an embodiment of the present invention, and Figure 2 is a flow chart made of a mesh gebion according to an embodiment of the present invention. It is a flowchart showing a method of manufacturing a structure using a design gebion block, and FIG. 3 is a flowchart showing a method of manufacturing a structure using a design gebion block made of mesh gebion according to another embodiment of the present invention, and FIG. 4 is a method of manufacturing a structure using a design gebion block according to another embodiment of the present invention. This is a flowchart showing a method of manufacturing a structure using a design gabion block made of mesh gabion according to another embodiment.

As shown in Figures 1 to 4, in the method of manufacturing a structure using a design gabion block made of mesh gabion according to the present invention, the welded mesh gabion is made using a pressure-welded or combined metal wire mesh. Structure it.

Gabion mesh is largely divided into two types, square mesh gabion and hexagonal mesh gabion, depending on the shape of the mesh.

Gabion Block is a net shape made using square or hexagonal mesh.

The design added to this is called a design gebion block.

It can carry out fencing, soil protection, boundaries, stream protection, etc., while preserving natural and ecological structures.

For example, by producing a gabion mesh that matches the spacing of the design gabion block, the width, width, and height are varied depending on the product's intended use and height, and the connection parts are connected and fixed with connection clips or connection lines. Design gebion blocks are arranged on the front of the gebion mesh, and the back side where the design gebion blocks are arranged is filled with crushed stone, volcanic stone, and porous gebion blocks.

The final products include (1) a product in which one side is made of design gebion blocks and the backfill is different, (2) a product in which both sides are filled with design gebion blocks and the center is filled with stones, (3) a product in which both sides are filled with different backfills. We provide products that can place design gabion blocks of different shapes inside and out by adding designs, (4) products that have different shapes by changing the center of the inside and outside of different materials and shapes, etc.

Figure 5 is a view showing ① crushed stone and front design gebion block type, ② crushed stone and double-sided design gebion block type (or ① crushed stone + design type A ② double-sided design + central crushed stone) according to an embodiment of the present invention. , and Figure 6 is a diagram showing ③ porous block and front design gebion block type, ④ porous gebion block and double-sided design gebion block type according to an embodiment of the present invention (or ③ porous block + design type A ④ design BCD + design BCD/design BCD + porous block + design A type), and Figure 7 is a drawing showing a shape with different ⑤ height and pattern (or ⑤ crushed stone + design BCD) according to an embodiment of the present invention.

Specifically, crushed stone + front design gebion block type (product 1) of Figures 5 to 7, crushed stone + double-sided design gebion block type (product 2), porous gebion block + front design gebion block type (product 3), porous gebion There are block + double-sided design gabion block type (product 4) and a shape with different heights and patterns (product 5).

Manufacturing Example

As shown in Figure 1, design a gebion block that matches the structure and design (S101).

A design gebion block with the above structure and design is manufactured (S102).

Create a gebion mesh that matches the spacing of the design gebion blocks (S103).

The manufactured gebion blocks are arranged in front of the previously prepared gebion mesh (S104).

The back of the gebion mesh where the design gebion blocks are arranged is filled with crushed stone, volcanic stone, and porous blocks (S105).

Products with various shapes are made by changing different materials and shapes in one or more spaces inside, outside, or in the center of the gebion block (S106).

The width, width, and height of the design gebion block product are varied depending on the usage and height of use, and the connecting portion of the gebion mesh is connected and fixed with a connection clip or connection line (S107).

For example, products made in step S105 include:

(1) A product with blocks on one side and a different backfill, (2) A product with both sides filled with blocks and the center filled with stones, (3) A product with different designs on both sides so that the inside and outside are different. There are products that can do this.

In addition, construction can be done with different interlayer designs according to the design configuration of the present invention.

In addition, various types of gebion blocks can be made at the factory and installed on the foundation at the site.

These gebion blocks can be used for fences, flower beds, walls, pillars, interior decoration, and sculptures.

Process Example

As shown in Figure 2, design a gebion block (S201).

A mold for the design gebion block is manufactured (S202).

Improve raw materials (e.g. cement, aggregate, surface aggregate, admixture, inorganic pigment) (S203).

For example, in the case of lower aggregate, the admixture is used in an amount of 0.4% of the amount of cement.

Additionally, inorganic pigments are used in cement amounts ranging from 2% to 6% depending on the color.

Additionally, plastic pipe is added as a tensile strength reinforcement. (0.1~0.4% of cement amount)

Meanwhile, in the case of surface aggregate, cement: (1mm~2mm) + (0.1mm~0.2mm) = 1:5 is mixed.

At this time, the admixture is used within 0.4% of the amount of cement. Inorganic pigments are used in an amount of 2 to 6 parts by weight of cement, depending on the color.

Continuing, lower mixing and upper mixing are performed according to the measurement in the mold for the gebion block (S204).

The lower mortar is put into the mold and first pressurized (S205).

The upper mortar is placed on the pressurized lower aggregate and formed (S206).

Curing is done based on 500℃ (S207).

A pattern is added to the cured block using a painting technique (S208).

On the painted surface, apply water repellent, coating agent, etc. suitable for the intended use of the product (S209).

The finished product is combined with the customized gabion (S210).

The combined products are used to form design gabion blocks of various shapes, and are constructed by fixing them with clips or connecting wires (S211).

Manufacturing Process Example

As shown in Figure 3, in order to maintain constant quality of the product, the lower raw materials (e.g. cement, aggregate, surface aggregate, admixture, inorganic pigment) are weighed (S301); Lower mortar mixing step (S302); Upper raw materials (e.g. cement, aggregate, surface aggregate, admixture, inorganic pigment) weighing step (S303); An upper mortar mixing step (S304) is performed.

After this mixing step, the upper mortar and lower mortar primary forming step (S305); The lower mortar forming and upper mortar forming steps (S306); The mortar curing step (S307; 500°C or higher); Pattern production step using painting techniques on the surface (S308); Surface treatment step using a water repellent or coating agent (S309); The surface treated product completion step (S310) is additionally performed.

Finally, as shown in Figure 4, a gebion manufacturing step according to the shape of the gebion block using the surface treated product (S311); Design gebion block production stage according to product use (S312); Step of forming design gebion blocks of various shapes (S313); etc. are added.

As shown in Figures 8 and 9, for example, when showing the joint filling and joint space in Figure 8(b), although not shown in the drawing, it is multi-colored, with a single color on the base, a stamp type on the top, and a spray type. , is provided in multi-color form, and the lower layer can be made of permeable or non-permeable materials.

Example 1

In one or more of the above manufacturing examples, process examples, and manufacturing process examples, products 1 to 5 are composed of water permeable blocks (gabion blocks) as shown below.

As another example, the Gevion block product provides a permeable block consisting of a lower permeable block and an upper permeable block that separates water from contaminants formed on the surface, and a micro-drain pipe is included inside the lower permeable block to maintain pore continuity. The first raw material of the lower permeable block and the second raw material of the upper permeable block are combined using an absorbent resin to increase bonding strength and toughness. The water-absorbent resin is a mixture of water-soluble emulsion polymer and water-soluble acrylic polymer. Swelling material is used between the lower water permeable block and the upper water permeable block to increase joint strength, and the product features a fine drainage pipe.

Specifically, it includes a lower permeable block formed at the bottom, and an upper permeable block formed at the top of the lower permeable block to separate water from contaminants accumulating on the surface, wherein the inner part of the lower permeable block has fine particles. A permeable pipe is included to maintain the continuity of the voids, and resin is used in the primary aggregate of the lower permeable block and the secondary aggregate of the upper permeable block to increase bonding force and strength, and the resin is a water-soluble resin emulsion system that is a curable polymer. A water permeable block with a fine water permeable pipe is provided, wherein a resin mixed with a water-soluble acrylic resin is used as a filler between the lower permeable block portion and the upper permeable block portion to increase adhesion.

Here, the water-soluble resin emulsion system, etc. has a composition that includes any one selected from epoxy resin, polyurethane resin, acrylic resin, polymer emulsion resin, and mixtures thereof as a reinforcing agent.

As the gebion block, a method of manufacturing a permeable block equipped with a micro permeable pipe includes mixing a first mixture containing re-steel slag cement, primary aggregate, micro permeable pipe, and water; Injecting the mixture into a mold to create a lower permeable block portion; Injecting filler into the upper part of the lower water permeable block; Between the lower permeable block portion and the upper permeable block portion, limestone or silica sand is a filler that can increase adhesion and contains a certain weight portion of resin, and the aggregate of the lower permeable block portion contains steel slag within a certain weight portion. A method of manufacturing a permeable block is provided, wherein the aggregate of the upper permeable block portion includes recycled aggregate within a certain weight portion.

In addition to limestone or silica sand, the durability of fillers such as calcium carbonate or limestone is improved and they can exhibit excellent performance against changes in weather or temperature.

In addition, a method of manufacturing a perforated block provided as another embodiment includes mixing a first mixture including recycled aggregate cement, first-grade aggregate, fine aggregate, and water. The mixture is then poured into a molded form to create the lower perforated block. Next, a refill material is added to the top of the lower perforated block, and the gap between the upper and lower perforated blocks is filled with a refill material such as limestone or gypsum to increase adhesion. The aggregate in the lower perforated block includes a certain amount of recycled aggregate, and the aggregate in the upper perforated block includes a certain amount of recycled aggregate.

The recycled aggregate is used by pulverizing waste construction structures such as waste concrete and steam washing to reduce the salt content. The recycled aggregate is completed by completing steam washing and coating the surface of the recycled aggregate with a fluorine-based water repellent agent. It is desirable to configure the gebion block to increase its permeability.

Regarding the above admixture, it is preferable to use any one of volcanic ash, tuff, diatomaceous earth, fly ash, and silica fume to improve strength, durability, and water density.

Here, when volcanic ash, tuff, and diatomaceous earth are used as admixtures, they can exert the function of neutralizing toxicity.

Therefore, there are eco-friendliness and economic feasibility for recycling rocks generated at construction sites, quality safety in terms of strength and durability, and human safety.

Example 2

In one or more of the manufacturing examples, process examples, and manufacturing process examples, a front permeable block may be used as the gebion block.

In addition, the products 1 to 5 according to Example 2 are composed of the water permeable block (gaebion block) as shown below.

With a gebion block (front permeable block), it is possible to produce high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it.

Alternatively, it consists of a weighing step of aggregate and cement, a mixing step of aggregate and cement, a pressure forming step, a washing step, a curing step, and a block separation step, including the mixing ratio of aggregate, mixing ratio of cement, and mixing ratio of aggregate, cement, and water. The mixing ratio can be kept constant. Additionally, the washing step consists of primary washing and secondary washing, and includes a block surface uniform brushing step between the curing step and the block separation step.

As another example, the process of producing a gebion block composed of aggregate and cement includes a weighing step to control the mixing amount of aggregate and cement, a mixing step to stir the aggregate, cement, and water, and a pressure forming step, washing step, and curing step. , demolding steps, etc. At this time, the washing step is separated into a first washing step and a second washing step, and a brushing step to make the block surface uniform is included between the curing step and the demolding step.

Specifically, an aggregate weighing step of adjusting the mixing amount of aggregate and cement, or aggregate, cement and water; A mixing step of stirring the weighed aggregate and cement, or aggregate, cement and water; A block molding step of putting the mixture into a mold and pressurizing it; A washing step of cleaning the cement on the surface of the aggregate by spraying water at a certain pressure on the molded block; Curing step of curing the washed block; It includes a demolding step of separating the cured block from the mold, wherein the mixing of the aggregate and cement is made of aggregate and cement, the mixing of water of the aggregate and cement is made of aggregate, cement, and water, and the washing step is , It is separated into a first washing step of spraying water for the first time and a second washing step of spraying water again, and includes a brushing step to make the block surface uniform between the curing step and the demolding step.

As the aggregate, waste construction structures such as waste concrete are pulverized and steam washed to reduce the salt content. Gebion blocks are completed by steam washing the recycled aggregate and then coating the surface of the recycled aggregate with a fluorine-based water repellent agent. It is desirable to configure it so as to increase its permeability.

In another embodiment, a first aggregate weighing step of adjusting the mixing amount of aggregate and cement, or aggregate, cement and water; A first mixing step of mixing weighed aggregate and cement, or aggregate, cement, and water; A lower block molding step of putting the first mixture into a mold and pressurizing it; A second aggregate weighing step of adjusting the mixing amount of aggregate and cement, or aggregate, cement and water; A second mixing step of mixing weighed aggregate and cement, or aggregate, cement, and water; An upper block forming step of pressurizing and molding the second mixture into a mold in which the lower block is formed; A washing step of cleaning the cement on the surface of the aggregate by spraying water at a pressure of 3 to 6 bar on the formed block; Curing step of curing the washed block; It includes a demolding step of separating the cured block from the molding mold. The aggregate in the first aggregate measuring step is crushed stone of 5 to 10 mm in size, and the aggregate in the second aggregate measuring step is natural stone of 5 to 10 mm in size. It is an aggregate, and the mix of the aggregate and cement is a mix of aggregate and cement, and the mix of water of the aggregate and cement is aggregate, cement, and water, and the washing step includes a first washing step of spraying water for the first time, and a second washing step. It is separated into a secondary washing step of spraying water, and includes a brushing step to make the block surface uniform between the curing step and the demolding step.

Example 3

In one or more of the above manufacturing examples, process examples, and manufacturing process examples, products 1 to 5 are composed of water permeable blocks (gabion blocks) as shown below.

Includes the design to determine the margin and border thickness for the size of the design that will be on the surface of the gebion block according to the present invention. Next, a template is constructed with a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the processed template. Afterwards, pervasive concrete is injected into the primer-coated formwork, leaving a certain thickness on the upper surface, and compressed well. Next, the determined sample is laser processed on a stainless steel plate, and a primer is applied to the laser processed stainless steel plate. An epoxy paint suitable for the design prototype is applied to the coated stainless steel plate, silica sand is applied to the coated epoxy paint before hardening, and then an epoxy paint is applied a second time. On the formwork, painted stainless steel plates are bonded with cement, and the internal cutouts of the stainless steel plates are filled with a mixture of stone coating and natural stone. Finishing includes painting the surface of the mold and the stainless steel plate again with epoxy color paint. Finally, apply a protective film to the top surface.

As another example, the gebion block determines the design size and border thickness of the design to be placed on the block surface, the determined size and thickness are punched with a punch plate, the edges are formed to form a pattern, and then the pattern is stamped with a primer and then concrete type. After filling and leaving a certain thickness, the design is laser machined onto a stainless steel sheet, primed and painted with epoxy paint.

Then, the painted stainless steel plate is combined with the pattern, filled with a mixture of stone coat and natural stone, and finished by repainting with epoxy color paint. Finally, the surface of the stainless steel sheet is covered with a protective film.

At this time, a design plan for the block surface is established, including determining the size and thickness of the margins and borders, creating a design using punches and metal corners, applying primer to the design, pouring concrete into the primer, laser cutting, applying primer to the plate, and painting the plate. need.

Alternatively, from the stage of determining the design size, margin, and border thickness to be placed on the surface of the gebion block, the block is subjected to formwork, primer, permeable concrete, laser processing of stainless steel plates, paint, jointing, stone coat/natural stone filling, and finishing epoxy paint painting. .

Specifically, the step of determining a design draft that determines the margin and border thickness according to the size of the design to be placed on the block surface;

Manufacturing a form by holding the edges with perforated perforated plates and angle iron of a determined size and thickness;

Painting a primer on the upper side of the manufactured formwork;

Compacting permeable concrete into the formwork coated with the primer, leaving only a certain thickness on the upper side;

Laser processing the cyan crystallized on a stainless steel plate;

Applying a primer to the laser processed stainless steel plate;

Applying epoxy paint that matches the design plan on the coated stainless steel plate, then spraying silica sand before it hardens, and then painting the epoxy paint again;

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Bonding the painted stainless steel plate onto the formwork;

Filling the inner cut portion of the stainless steel plate with a mixture of stone coat and natural stone;

Finishing by painting the surface of the formwork and the stainless steel plate again with epoxy color paint;

It provides a method of manufacturing a water permeable block with a pattern, comprising the step of covering the upper surface of the stainless steel plate with a protective film and finishing it.

Claims (8)

Step of designing a gebion block suitable for structure and design (S101);
Manufacturing a gebion block with the designed structure and design (S102);
Producing a gebion mesh that matches the spacing of the gebion blocks (S103);
Arranging the manufactured gebion blocks on the front of the previously prepared gebion mesh (S104);
Fill the back of the gebion mesh where the gebion blocks are arranged by adding crushed stone, volcanic stone, or porous blocks (S105); Step (S106) of changing the material or shape of the gebion block in one or more spaces inside or outside the gebion mesh to include one or more forms of crushed stone, volcanic stone, or porous block;
The width, width, and height are varied depending on the use and height of the gebion block, and the connecting portion of the gebion mesh is connected and fixed with a connection clip or connection line (S107);
In step S106 (S106),
A water permeable block portion including a lower water permeable block portion formed at the bottom, and an upper water permeable block portion formed at the top of the lower water permeable block portion to separate water from contaminants accumulating on the surface;
A front permeable block made of high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it; and
A water-permeable block in which a mold is formed from a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the mold; A method of manufacturing a structure using a design gebion block made of mesh gebion, characterized in that one of the gebion is included in one or more spaces in the gebion mesh.
In claim 1,
As a product filled in the step (S105) of filling crushed stone, volcanic stone, or porous blocks on the back of the gebion mesh where the gebion blocks are arranged,
(1) A product with a block on one side and a different backfill, (2) A product with blocks on both sides and stones in the center, (3) Different designs on both sides to create an inner and outer surface. A method of manufacturing a structure using a design gabion block made of mesh gabion, characterized in that it includes products that can take different shapes.
In claim 1,
The gebion blocks can be constructed with different designs between floors, or various types of gebion blocks can be made in a factory and constructed on the foundation at the site, or the gebion blocks can be used as fences, flower beds, walls, pillars, interiors, and sculptures. A method of manufacturing a structure using a design gabion block made of mesh gabion.
Step of designing a gebion block (S201);
Manufacturing a mold for the gebion block (S202);
Improving raw materials for the gebion block (S203);
Step of lower mixing and upper mixing according to the metering of the mold for the gebion block (S204);
Injecting the lower mortar of the gebion block into the mold and then applying primary pressure (S205);
Forming the upper mortar by adding it onto the pressurized lower mortar (S206);
Curing involves curing at 500°C (S207);
Step of adding a pattern using spray and stamp painting techniques on the cured block (S208);
Applying a water repellent or coating agent suitable for the intended use of the product to the painted surface (S209);
Combining the finished product with a customized gabion (S210);
It includes a step (S211) of forming gabion blocks of various shapes using the combined products and fixing them with clips or connection lines,
The various types of gebion blocks include a lower permeable block portion formed at the bottom and an upper permeable block portion formed on the upper portion of the lower permeable block portion to separate contaminants and water accumulating on the surface;
A front permeable block made of high-strength, lightweight concrete blocks of various shapes by repeatedly performing the process of filling a predetermined material inside a mold of a certain shape and then heating and hardening it; and
A water-permeable block in which a mold is formed from a perforated plate of a determined size and thickness, corners are formed with angle iron, and a primer is applied to the upper surface of the mold; A method of manufacturing a structure using a design gabion block made of mesh gabion, characterized in that it includes any one of the following.
In claim 4,
The raw materials are cement, lower aggregate, surface aggregate, admixture, and inorganic pigment. A method of manufacturing a structure using a design gebion block made of mesh gebion.
In claim 5,
In the case of the lower aggregate or surface aggregate,
The admixture is used within 0.4% of the total 100 parts by weight of cement, and the inorganic pigment is used in an amount of 2 to 6 parts by weight of cement depending on the color. A method of manufacturing a structure using a gebion block made of mesh gebion. .
delete A structure using design gebion blocks using the method of any one of claims 1 to 6.