KR102518969B1 - Currugated cutter automation system and corrugated cutter automation method that is easy to retain work space - Google Patents

Abstract

A corrugated cardboard cutter automation system according to an embodiment of the present invention comprises: a first conveyor module that aligns a cut corrugated cardboard; a second conveyor module that overlaps the aligned corrugated cardboard and moves the same in one direction at a first speed; a third conveyor module that moves the overlapping corrugated cardboard in one direction at a second speed; and a stacker module for loading the moved corrugated cardboard by a predetermined number of times, wherein the stacker module moves the loaded corrugated cardboard in one direction, thereby capable of facilitating securing of work space.

Description

Corrugated cardboard cutter automation system and corrugated cutter automation method for easy securing of work space

The present invention relates to a corrugated cardboard cutter automation system, and more particularly, to a corrugated cardboard cutter automation system and corrugated cutter that secures a working space by loading corrugated cardboard and moving the loaded corrugated cardboard to the side of a working direction when a predetermined number or more are loaded. It's about automation.

Among the corrugated board producers, there are large companies, but there are also many small ones. Small corrugated cardboard producers have many difficulties in establishing an automated system, and because of this, they have no choice but to transport and stack the corrugated cardboard cut by manpower manually.

However, the corrugated board production method, which has been replaced by manpower, is now experiencing great difficulties in manpower supply and demand due to the avoidance of the production industry and wage increases, and the need for many small businesses to build an automated system is emerging.

Chinese Registered Patent No. 109955540 B (2020.12.15.) 'corrugated cardboard forming device' is a mechanism for transporting the cut corrugated cardboard and loading the conveyed corrugated cardboard since there is only a cutting device for cutting the corrugated cardboard into a predetermined size. should be replaced by manual labor through manpower. In addition, a minimum space is required to build a corrugated cardboard work system, but due to the nature of small businesses, difficulties arise in securing a minimum work space.

The problem to be solved by the present invention is to propose a corrugated cardboard cutter automation system that makes it easy to secure a working space by loading the cut corrugated cardboard by overlapping according to the corrugated cardboard cutting speed and moving the stacked corrugated cardboard to the side of the working direction. there is.

In addition, another problem to be solved by the present invention is a corrugated cardboard cutter automation method that facilitates securing a work space by loading the cut corrugated cardboard by overlapping according to the corrugated cardboard cutting speed and moving the stacked corrugated cardboard to the side of the working direction. is on offer

The problems to be solved in the present invention are not limited to the problems mentioned above, and other problems not mentioned can be clearly understood by those skilled in the art from the description below. .

A corrugated cardboard cutter automation system according to an embodiment of the present invention for achieving the above technical problem is a first conveyor module for aligning the cut corrugated cardboard, a second conveyor module for overlapping the aligned corrugated cardboard and moving in one direction at a first speed, A third conveyor module for moving the overlapped corrugated cardboard in one direction at a second speed and a stacker module for loading a predetermined number of the moved corrugated cardboard, wherein the stacker module moves the stacked corrugated cardboard in one direction. move

In addition, the first conveyor module moves the corrugated cardboard in one direction by aligning the corrugated cardboard by forming a nip (nip) by the first roller unit located on top of the cut corrugated cardboard.

In addition, the first roller unit includes a 1-1 roller, a 1-2 roller, and a 1-3 roller, and each roller is connected to a first belt, and the first belt is connected to the 1-1 roller. A 1-1 belt connecting the 1-2 rollers and a 1-2 belt connecting the 1-2 rollers and the 1-3 rollers, wherein the 1-1 belt and the first -2 The belts are staggered with each other.

In addition, the second conveyor module includes a second roller unit for moving the aligned corrugated cardboard in one direction at a first speed and a catching unit for overlapping the corrugated cardboard by holding the corrugated cardboard moving in one direction when a predetermined condition is satisfied .

In addition, the predetermined condition is a condition in which the corrugated cardboard loaded on the stacker module is moved in one direction.

In addition, the third conveyor module has a third roller unit for moving the overlapped corrugated cardboard in one direction at a second speed and a discharge unit located at one end of the third roller unit and discharging the overlapped corrugated cardboard at a third speed. .

Also, the second speed is faster than the first speed, and the third speed is faster than the second speed.

In addition, the stacker module is provided with an end portion for aligning the corrugated cardboard by stopping the movement of the moved corrugated cardboard in one direction, and a moving portion for moving the corrugated cardboard in one direction when the aligned corrugated cardboard is loaded with a predetermined number or more .

In addition, the end portion includes an end plate for stopping the movement of the moved corrugated cardboard in one direction and a belt rotator for aligning the stopped corrugated cardboard through rotation of an alignment belt positioned between the end plates, and the alignment belt is one surface A hole penetrating to the other side is formed.

In addition, when the end portion is loaded by the predetermined number of sheets, it is moved in one direction to be spaced apart from the loaded corrugated cardboard.

In addition, the moving unit moves from top to bottom according to the number of stacked corrugated cardboard sheets.

A method for automating a cardboard cutter according to an embodiment of the present invention for achieving the above another technical problem is a method for automating a cardboard cutter using the cardboard cutter automation system, comprising the steps of aligning the cut corrugated cardboard, the aligned corrugated cardboard overlapping and moving in one direction at a first speed, moving the overlapped corrugated cardboard in one direction at a second speed, loading the moved corrugated cardboard by a predetermined number of sheets, and moving the stacked corrugated cardboard in one direction Include steps.

The corrugated cardboard cutter automation system according to the present invention can reduce troubles such as twisting or curling of the cut corrugated cardboard during movement, and it is easy to secure a work space by moving the stacked corrugated cardboard in the direction of work. .

However, the effects of the present invention are not limited to the above-mentioned effects, and effects not mentioned will be clearly understood by those skilled in the art from this specification and the accompanying drawings.

1 is a plan view schematically showing a corrugated cardboard cutter automation system according to an embodiment of the present invention
Figure 2 is a side view of a corrugated cardboard cutter automation system according to an embodiment of the present invention
Figure 3 is a side view of a first conveyor module according to an embodiment of the present invention
Figure 4 is a side view of a second conveyor module according to an embodiment of the present invention
5 is a side view of a third conveyor module according to an embodiment of the present invention
6 is a side view of a stacker module according to an embodiment of the present invention;
7 is a front view of a stacker module according to an embodiment of the present invention
8 is a diagram showing an interface of a control module according to an embodiment of the present invention

Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings. However, the spirit of the present invention is not limited to the presented embodiments, and those skilled in the art who understand the spirit of the present invention may add, change, delete, etc. other elements within the scope of the same spirit, through other degenerative inventions or the present invention. Other embodiments included within the scope of the inventive idea can be easily proposed, but it will also be said to be included within the scope of the inventive concept.

In addition, components having the same function within the scope of the same idea appearing in the drawings of each embodiment are described using the same reference numerals.

1 is a plan view schematically illustrating a corrugated cardboard cutter automation system 10 according to an embodiment of the present invention, and FIG. 2 is a side view of the corrugated cardboard cutter automation system 10 according to an embodiment of the present invention.

1 to 2, the corrugated cardboard cutter automation system 10 according to an embodiment of the present invention includes a first conveyor module 100, a second conveyor module 200, a third conveyor module 300 and a stacker. (stacker) module 400.

As an example, looking at the operation mechanism by the corrugated cardboard cutter automation system 10, the corrugated cardboard P10 cut by an arbitrary cutting device C10 is aligned by the first conveyor module 100 and the second conveyor module 200 ) is moved to

In this case, one direction in the present invention refers to a moving direction from the first conveyor module 100 to the second conveyor module 200 .

Subsequently, the second conveyor module 200 overlaps the aligned corrugated cardboard (P10) and moves in one direction at a first speed, and the overlapped corrugated cardboard (P10) is moved to the third conveyor module (300).

In addition, the third conveyor module 300 moves the overlapping corrugated cardboard (P10) in one direction at a second speed, and the overlapping corrugated cardboard (P10) is moved to the stacker module (400).

Finally, the stacker module 400 moves the loaded corrugated cardboard (P10) in one direction when the moved corrugated cardboard (P10) is loaded by a predetermined number, and the loaded corrugated cardboard (P10) is more than a predetermined number.

At this time, the stacked corrugated cardboard P10 moved from the stacker module 400 can be safely discharged by further including the non-powered roller 500 in the configuration of the present invention.

Here, the non-powered roller 500 refers to a roller having a rolling property without a power device such as a motor, and the non-powered roller 500 adjusts the height of the support so that the loaded corrugated cardboard P10 can be easily moved laterally by gravity. You can change the slope.

In addition, the configuration of the present invention further includes a control module 600, the control module 600 includes a first conveyor module 100, a second conveyor module 200, a third conveyor module 300 and a stacker module ( 400) to control the operation.

Corrugated cardboard cutter automation system 10 according to the present invention can reduce troubles such as twisting or curling of the cut corrugated cardboard (P10) during movement, and by moving the stacked corrugated cardboard (P10) in the side of the working direction (one direction) , it has the advantage that it is easy to secure a working space.

However, without being limited thereto, effects and advantages according to the corrugated cardboard cutter automation system 10 can be variously modified at a level obvious to those skilled in the art.

Hereinafter, a detailed description of each component of the corrugated cardboard cutter automation system 10 according to the present invention will be described with reference to the drawings.

3 is a side view of the first conveyor module 100 according to an embodiment of the present invention.

1 to 3, the first conveyor module 100 aligns the cut corrugated cardboard (P10).

For example, the first conveyor module 100 moves in one direction by aligning the cut corrugated cardboard (P10) by forming a nip (nip) by the first roller unit 110 located on top of the cut corrugated cardboard (P10) let it

Here, a nip refers to a linear contact surface between rolls.

Specifically, the first conveyor module 100 includes a first conveyor housing part 110 , a first roller part 120 and a first conveyor driving part 130 .

The first conveyor housing part 110 is a frame for installing the first roller part 120 and the first conveyor driving part 130, and the material and shape can be variously modified at a level obvious to those skilled in the art. do.

In addition, the first conveyor housing unit 110 may adjust the height of the support E10 so that the first roller unit 120 positioned parallel to the ground forms a predetermined angle with the ground.

The first roller unit 120 includes a 1-1 roller 121, a 1-2 roller 122 and a 1-3 roller 123 to align the cut corrugated cardboard P10, each roller Is connected to the first belt (B10). (See Fig. 1)

Also, the first roller unit 120 rotates counterclockwise.

In addition, the first belt (B10) is a 1-1 belt (B11) and 1-2 roller 122 connecting the 1-1 roller 121 and 1-2 roller 122 and the first - The first and second belts B12 connecting the three rollers 123 are provided.

In addition, the 1-1st belt (B11) and the 1-2nd belt (B12) are arranged alternately with each other in the form of a thin strip.

For example, the 1-2 belt (B12) is positioned between the 1-1 belt (B11).

For example, the 1-1 belt (B11) is formed longer than the 1-2 belt (B12).

For example, the first and second belts B12 are located at the other end of the first conveyor module 100 .

In addition, each of the rollers is connected to each axis, and a plurality of rollers exist on each axis.

For example, the number of 1-1 rollers 121 is 8, the number of 1-2 rollers 122 is 15, and the number of 1-3 rollers 123 is preferably 7, but is not limited thereto, and each roller The number can be variously modified at a level obvious to a person skilled in the art.

For this reason, when the rotational force of the first conveyor driving unit 130, which will be described later, is transmitted to one shaft, the plurality of 1-1 rollers 121, the plurality of 1-2 rollers 122, and the plurality of 1-1 rollers 122 are provided. 3 rollers 123 can rotate together.

In addition, since the 1-1 roller 121 further includes an auxiliary roller 121-a, and the auxiliary roller 121-a can adjust its vertical position, it corresponds to the thickness of the cut corrugated cardboard P10. A nip can be formed.

In addition, since the 1-3 rollers 123 can also be adjusted up and down, the 1-3 rollers 123 are positioned lower than the 1-2 rollers 122 so that the cut corrugated cardboard P10 is It can be induced so that it can be seated on the second conveyor module 200 .

The first conveyor driving unit 130 is located on the first conveyor housing unit 110 and transmits rotational force to the first roller unit 120, and a motor method is most preferred as a device for transmitting rotational force. , It is not limited thereto, and can be variously modified at a level obvious to those skilled in the art.

In addition, the first conveyor driving unit 130 may be controlled by a control module 600 to be described later.

In the conventional corrugated cardboard cutter system, only the lower conveyor (C11, see FIG. 3) exists in any cutting device (C10), causing sheet trouble in which the cut corrugated cardboard (P10) is twisted or rolled. However, the present invention may align the cut cardboard P10 by forming a nip through the first conveyor module 100 corresponding to the lower conveyor C11.

In addition, the 1-1 belt (B11) and the 1-2 belt (B12) are arranged to cross each other in the form of a thin strip, and the 1-2 belt (B12) is relatively shorter than the 1-1 belt (B11). Since it is disposed at one end of the first conveyor module 100, unlike the wide belt type, a gap occurs between the 1-1 belt (B11) and the cut corrugated cardboard (P10), so that position correction is possible, The cut corrugated cardboard P10 entering the second conveyor module 200 may be aligned.

4 is a side view of the second conveyor module 200 according to an embodiment of the present invention.

1 to 4, the second conveyor module 200 overlaps the aligned corrugated cardboard (P10) and moves in one direction at a first speed.

Specifically, the second conveyor module 200 includes a second conveyor housing part 210 , a second roller part 220 , a catching part 230 and a second conveyor driving part 240 .

In addition, the second conveyor module 200 may further include a first pressing unit 250 for pressing the upper surface of the aligned corrugated cardboard P10 to the first strip D10.

The second conveyor housing part 210 is a frame for installing the second roller part 220, the catching part 230, the second conveyor driving part 240 and the first pressing part 250, and the material and The shape can be variously modified at a level obvious to a person skilled in the art.

In addition, the second conveyor housing unit 210 may adjust the height of the supporter E10 so that the second roller unit 220 positioned parallel to the ground forms a predetermined angle with the ground.

The second roller unit 220 moves the aligned corrugated cardboard (P10) in one direction at a first speed.

For example, the second roller unit 220 rotates clockwise.

For example, the second roller unit 220 is composed of a second roller 221 located at both ends and a second belt 222 surrounding the second roller 221, the aligned corrugated cardboard (P10) to the first move in one direction at speed.

At this time, the second roller 221 is connected to the second conveyor driving unit 240 to be described later, and receives the rotational force of the second conveyor driving unit 240, so that the second roller unit 220 forms the aligned corrugated cardboard P10. may be moved in one direction at a first speed.

However, it is not limited thereto, and the second roller unit 220 can be variously modified at a level obvious to those skilled in the art.

The catching unit 230 overlaps the corrugated cardboard (P10) by holding the corrugated cardboard (P10) moving in one direction when a predetermined condition is satisfied.

At this time, the predetermined condition is a condition in which the corrugated cardboard P10 loaded in the stacker module 400 to be described later is moved in one direction.

Specifically, the catching part 230 is composed of a catching roller 231 and a catching body 232 .

For example, the catching roller 231 rotates clockwise in contact with the corrugated cardboard (P10) moving in one direction, and the catching body 232 is connected to the catching roller 231 to move the catching roller 231 up and down. let it

For example, when the catching part 230 is in the first position, the catching roller 231 does not rotate, and when in the second position, the catching roller 231 rotates clockwise.

Here, the first position is a position spaced upward so as not to come into contact with the corrugated cardboard (P10) moving in one direction to the catching roller 231, the second position is a position lower than the first position, the second position It is a position moved in a downward direction so as to come into contact with the corrugated cardboard (P10) moving in one direction.

At this time, when the catching roller 231 rotates clockwise, the corrugated cardboard (P10) moving in one direction is no longer able to move in one direction, the corrugated cardboard (P10) is the second conveyor module by the catching unit 230 ( 200) overlaps at one end.

Here, the first position and the second position are changed by the catching body 232, and the position control of the catching body 232 is controlled by the control module 600 to be described later.

In addition, rotation control of the catching roller 231 is also controlled by the control module 600 to be described later.

Looking at the operating mechanism of the catching unit 230, if the predetermined condition is not satisfied, the corrugated cardboard (P10) moving in one direction is not caught by the catching unit 230, and thus to the third conveyor module 300 to be described later. It is possible to move.

At this time, when the predetermined condition is satisfied, the catching roller 231 rotates clockwise, and the rotating catching roller 231 is moved downward by the catching body 232 to move in one direction corrugated cardboard ( P10) and prevents the corrugated cardboard (P10) from entering the third conveyor module (300).

Due to this, the corrugated cardboard (P10) is overlapped for a predetermined time at one end of the second conveyor module (200).

At this time, the predetermined time is a time when the predetermined condition is satisfied, and may be a time when the corrugated cardboard P10 located in the stacker module 400 is moved in one direction.

The second conveyor driving unit 240 is located in the second conveyor housing unit 210 and transmits rotational force to the second roller unit 220, and a motor method is most preferred as a device for transmitting rotational force. , It is not limited thereto, and can be variously modified at a level obvious to those skilled in the art.

In addition, the second conveyor driving unit 240 may transmit power to the catching unit 230 to allow the catching body 232 to move up and down, and transmit rotational force of the catching roller 231 .

In addition, the second conveyor driver 240 may be controlled by a control module 600 to be described later.

The first pressing unit 250 presses the upper surface of the aligned corrugated cardboard (P10) to the first strip (D10).

For example, the first band D10 may be formed long in one direction.

For example, there are a plurality of first bands D10, and each first band D10 is spaced apart by a predetermined interval in the width direction.

Here, the width direction refers to a direction perpendicular to the second roller unit 220 formed long in the longitudinal direction (or one direction) in FIG. 4 .

Subsequently, the material of the first strip D10 may be a thin iron plate or a rubber material.

However, it is not limited thereto, and the first band D10 can be variously modified at a level obvious to those skilled in the art.

Subsequently, when the first pressing unit 250 presses the upper surface of the corrugated cardboard (P10) with the first strip (D10), the frictional force in the direction opposite to the moving direction of the corrugated cardboard (P10) is applied to the upper surface of the corrugated cardboard (P10). occurs, and since the movement of the corrugated cardboard P10 is delayed, the corrugated cardboard P10 can be easily overlapped.

In addition, the first pressing unit 250 prevents the lifting of the corrugated cardboard (P10) and aligns the corrugated cardboard (P10).

However, it is not limited thereto, and the first pressing unit 250 can be modified in various ways at a level obvious to those skilled in the art.

5 is a side view of a third conveyor module 300 according to an embodiment of the present invention.

1 to 5, the third conveyor module 300 moves the overlapping corrugated cardboard (P10) in one direction at a second speed.

Specifically, the third conveyor module 300 includes a third conveyor housing part 310 , a third roller part 320 , a discharge part 330 and a third conveyor driving part 340 .

In addition, the third conveyor module 300 may further include a second pressing unit 350 for pressing the upper surface of the aligned corrugated cardboard P10 to the second strip D20.

The third conveyor housing part 310 is a frame for installing the third roller part 320, the discharge part 330, the third conveyor driving part 340 and the second pressing part 350, and the material and The shape can be variously modified at a level obvious to a person skilled in the art.

In addition, the third conveyor housing unit 310 may adjust the height of the support E10 so that the third roller unit 320 positioned parallel to the ground forms a predetermined angle with the ground.

The third roller unit 320 moves the overlapping corrugated cardboard (P10) in one direction at a second speed.

At this time, the second speed is faster than the first speed, and the third speed to be described later is preferably faster than the second speed, but is not limited thereto, and can be variously modified at a level apparent to those skilled in the art.

For example, the third roller unit 320 rotates clockwise.

For example, the third roller unit 320 is composed of a third roller 321 located at both ends and a third belt 322 surrounding the third roller 321, and the overlapping corrugated cardboard P10 at a second speed. move in one direction.

At this time, the third roller 321 is connected to the third conveyor driving unit 340 to be described later, and receives the rotational force of the third conveyor driving unit 340, so that the third roller unit 320 overlaps the corrugated cardboard P10. It can move in one direction at the second speed.

However, it is not limited thereto, and the third roller unit 320 can be variously modified at a level obvious to those skilled in the art.

The discharge unit 330 is located at one end of the third roller unit 320 and discharges the overlapping corrugated cardboard P10 at a third speed.

Specifically, the discharge unit 330 includes a first discharge roller 331 and a second discharge roller 332 .

The first discharge roller 331 is in contact with the lower surface of the overlapping corrugated cardboard (P10).

For example, the first discharge roller 331 may have a cylindrical shape elongated in the width direction.

Here, the width direction refers to a direction perpendicular to the third roller unit 320 formed long in the longitudinal direction (or one direction) in FIG. 5 .

Subsequently, the first discharge roller 331 is located at a predetermined distance from the third roller unit 320 in one direction, and is connected to a third conveyor driving unit 340 to be described later to receive power from the third conveyor driving unit 340. receive and rotate clockwise.

At this time, the first discharge roller 331 is not connected to the third roller unit 320, and can operate at a separate speed.

The second discharge roller 332 comes into contact with the upper surface of the corrugated cardboard P10 moving in one direction.

In addition, the second discharge roller 332 is spaced apart from the first discharge roller 331 by the thickness of the corrugated cardboard P10 overlapped in an upward direction.

In addition, the second discharge roller 332 is not connected to a driving device that transmits separate power, such as a third conveyor driving unit 340 to be described later, and rotates without power.

For example, a plurality of second discharge rollers 332 may be connected to an arbitrary shaft and have a rolling wheel shape.

In addition, the second discharge roller 332 is positioned so as to be in contact with the upper surface of the overlapping corrugated cardboard (P10), the position can be adjusted up and down.

Due to this, the second discharge roller 332 presses the upper surface of the overlapping corrugated cardboard (P10), thereby preventing the lifting and separation of the overlapping corrugated cardboard (P10) to be robust from sheet trouble.

In addition, by forming a nip between the first discharge roller 331 and the second discharge roller 332, the overlapped corrugated cardboard (P10) positioned between the first discharge roller 331 and the second discharge roller 332 It discharges in one direction at 3 speeds.

At this time, the third speed is a speed equal to or higher than the second speed.

However, it is not limited thereto, and the discharge unit 330 can be variously modified at a level obvious to those skilled in the art.

The third conveyor driving unit 340 is located in the third conveyor housing unit 310 and transmits rotational force to the third roller unit 320, and a motor method is most preferred as a device for transmitting rotational force. , It is not limited thereto, and can be variously modified at a level obvious to those skilled in the art.

In addition, the third conveyor driving unit 340 transmits power separately from the third roller unit 320 to the first discharge roller 331 of the discharge unit 330 to transmit the rotational force of the first discharge roller 331. There is, it is possible to create a rotational speed difference between the third roller unit 320 and the discharge unit 330.

In addition, the third conveyor driver 340 may be controlled by a control module 600 to be described later.

The second pressing unit 350 presses the upper surface of the overlapping corrugated cardboard (P10) with the second strip (D20).

For example, the second band D20 may be formed long in one direction.

For example, there are a plurality of second bands D20, and each second band D20 is spaced apart by a predetermined interval in the width direction.

For example, the material of the second strip D20 may be a thin steel plate or a rubber material.

However, it is not limited thereto, and the second band D20 can be variously modified at a level obvious to those skilled in the art.

Subsequently, when the second pressing unit 350 presses the upper surface of the corrugated cardboard (P10) with the second strip (D20), the frictional force in the direction opposite to the moving direction of the corrugated cardboard (P20) is applied to the upper surface of the corrugated cardboard (P20). is generated, so that the movement of the corrugated cardboard (P20) is delayed, the corrugated cardboard (P20) can be easily overlapped.

In addition, the second pressing unit 350 prevents the corrugated cardboard (P10) from lifting, and aligns the corrugated cardboard (P10).

In addition, in order to effectively overlap the corrugated cardboard (P10), prevent lifting, and align the corrugated cardboard (P10) in the third conveyor module (300), which has a higher moving speed in one direction than the second conveyor module (200), the corrugated cardboard (P10) The second strip D10 of the second pressing portion 350 is longer than the first strip D10 of the first pressing portion 350 .

However, it is not limited thereto, and the second pressing unit 350 can be modified in various ways at a level obvious to those skilled in the art.

6 is a side view of the stacker module 400 according to an embodiment of the present invention, and FIG. 7 is a front view of the stacker module 400 according to an embodiment of the present invention.

Referring to Figures 1 to 7, the stacker module 400 loads the moved corrugated cardboard (P10) by a predetermined number. In addition, the stacker module 400 moves the loaded corrugated cardboard (P10) in one direction.

Specifically, the stacker module 400 includes a stacker housing part 410, an end part 420, a moving part 430, and a stacker driving part 440.

In addition, the stacker module 400 may further include a sensor unit 450.

The stacker housing part 410 is a frame for positioning the end part 420, the moving part 430, the stacker driving part 440 and the sensor part 450, and the material and shape are obvious to those skilled in the art. It can be varied in various levels.

The end portion 420 stops the movement of the moved corrugated cardboard (P10) in one direction to align the moved corrugated cardboard (P10).

Specifically, the end portion 420 includes an end body portion 421, an end plate 422, and a belt rotator 423.

The end body portion 421 is a frame on which the end plate 422 and the belt rotator 423 are positioned.

The end body part 421 is fixed to the stacker housing part 410 and positioned.

For example, the end body portion 421 is connected to both sides of the stacker housing portion 410 and extends upward to form a rectangular plate shape 421-a, and both sides formed in the rectangular plate shape 421-a. The upper end is coupled and connected to the bar shape 421-b in the width direction (see FIG. 7).

At this time, the belt rotator 423 is positioned in the width direction of the rectangular plate shape 421-a.

In addition, an end plate 422 extends downward and is positioned on the bar shape 421-b.

Next, the end plate 422 stops the movement of the moved corrugated cardboard (P10) in one direction,

For example, the end plate 422 has a rectangular plate shape, and is connected to and fixed to the end body 421 .

In addition, there are a plurality of end plates 422, and they are spaced apart from each other by a predetermined distance in the width direction (see FIG. 7).

Due to this, the corrugated cardboard P10 moved from the third conveyor module 300 is no longer moved in one direction by the end plate 422, and one end of the corrugated cardboard P10 is loaded while abutting the end plate 422. .

However, it is not limited thereto, and the end plate 422 can be variously modified at a level obvious to those skilled in the art.

In addition, the belt rotator 423 aligns the stopped corrugated cardboard P10 through rotation of the alignment belt 423-a positioned between the end plates 422.

For example, the alignment belt 423-a may have a rectangular plate shape.

For example, the alignment belt 423-a is made of an elastic material and can be bent.

For example, there are a plurality of alignment belts 423-a, and they are spaced apart from each other by a predetermined distance in the width direction.

In addition, the alignment belt 423-a may have a plurality of through-holes formed from one side to the other side.

As an example, the number of holes may be three, but is not limited thereto, and can be variously modified at a level obvious to those skilled in the art.

Due to this, when the alignment belt 423-a rotates, it can be easily seated on the upper surface of the corrugated cardboard P10 stopped by the hole.

Subsequently, the belt rotator 423 has a belt rotator shaft 423-b formed in the width direction, and rotates the alignment belt 423-a through rotation of the belt rotator shaft 423-b.

At this time, the rotation direction of the alignment belt 423-a is counterclockwise.

In addition, when the end portion 420 is loaded by the predetermined number of sheets, it is moved in one direction to be spaced apart from the loaded corrugated cardboard (P10).

For example, the end part 420 places the chain E10 under the end body part 421 so that the end body part 421 can move in one direction and the other direction according to the movement of the chain. see 6)

In addition, when the end part 420 is moved in one direction, rotation of the belt rotator 423 is stopped in order not to waste unnecessary power.

Looking at the entire operating mechanism of the end portion 420, one end of the moved corrugated cardboard (P10) comes into contact with the end plate 422 to stop.

At this time, the corrugated cardboard (P10) may be spaced apart from the end plate 422 by a predetermined distance after colliding with the end plate 422 by the law of inertia.

To this end, the corrugated cardboard (P10) may be aligned while pulling the corrugated cardboard (P10) spaced apart from the end plate (422) by a predetermined distance through the rotation of the belt rotator (423) to the end plate (422).

Next, when detecting that a predetermined number of corrugated cardboard (P10) is loaded on the stacker module 400 by the sensor unit 450 to be described later, the end portion 420 is moved in one direction from the loaded corrugated cardboard (P10) It is separated from the corrugated cardboard (P10), and the rotation of the belt rotator 423 is stopped.

Finally, when the movement of the loaded corrugated cardboard (P10) by the moving unit 430 to be described later is complete, the end portion 420 that has been moved in one direction is moved in the other direction again to perform the above-described mechanism repeatedly.

The moving unit 430 moves the corrugated cardboard (P10) in one direction when the aligned corrugated cardboard (P10) is loaded with more than the predetermined number of sheets.

In addition, the moving unit 430 moves from top to bottom according to the number of stacked corrugated cardboards P10.

Specifically, the moving unit 430 includes a moving body 431 , a first moving unit 432 and a second moving unit 433 .

The moving body part 431 is a frame for positioning the first moving part 432 and the second moving part 433 .

The moving body part 431 is fixed to the stacker housing part 410 and positioned.

The first moving unit 432 moves the corrugated cardboard P10 in one direction when the predetermined number or more are loaded.

Specifically, unlike the first to third conveyor modules 100, 200 and 300 in which rollers are located at both ends in the longitudinal direction, the first moving unit 432 is located at both ends in the width direction W10. It consists of a moving roller 432-a and a first moving belt 432-b surrounding the first moving roller 432-a, and when the predetermined number or more is loaded, the loaded corrugated cardboard P10 is moved in one direction. Move in the lateral direction (width direction, W10). (See Fig. 7)

The second moving unit 433 moves from top to bottom according to the loaded amount of the aligned corrugated cardboard P10.

Specifically, the second moving unit 433 moves from the top to the bottom by a rack gear-pinion gear method that converts rotational motion into linear motion.

For example, the second movable unit 433 is located on the lower surface of the movable body 431 of the first movable unit 423, and four units are provided in consideration of the center of gravity to withstand the load of the movable body 431. It may be located on the lower surface of the movable body 431.

In addition, each second moving unit 433 receives the same power from the stacker driving unit 440 to be described later, and can move up and down horizontally with the ground.

Looking at the entire operation mechanism of the moving unit 430, the corrugated cardboard (P10) aligned and loaded by the end unit 420 is controlled in response to the number of loaded corrugated cardboard (P10) sensed by the sensor unit 450 to be described later. 2 The moving unit 433 moves from the top to the bottom by a rack gear-pinion gear method.

At this time, when the number of stacked corrugated cardboard (P10) is more than a predetermined number of sheets, the first moving unit 432 composed of a roller and a belt rotates to move the stacked corrugated cardboard (P10) in one direction.

When the loaded corrugated cardboard (P10) is moved to the side, the rotation of the first moving unit 432 is stopped, and the second moving unit 433 is raised to its original position.

The stacker driving unit 440 is located in the stacker housing unit 410, transmits power to the end unit 420, rotates the belt rotator 423, and causes the end unit 420 to move in one direction.

In addition, the stacker driving unit 440 transmits power to the moving unit 430, rotates the first moving unit 432, and allows the second moving unit 433 to move up and down.

In addition, the stacker driving unit 440 may be controlled by a control module 600 to be described later.

The sensor unit 450 is located in the stacker housing unit 410 and can detect the number of sheets of corrugated cardboard P10 loaded on the stacker module 400 by an arbitrary sensor.

As an example, the arbitrary sensor may be a load sensor, an infrared sensor, and a camera sensor, but is not limited thereto, and may be variously modified at a level apparent to those skilled in the art.

Due to this, the sensor unit 450 can detect the number of sheets of corrugated cardboard (P10) loaded, and if the number is greater than or equal to the predetermined number, it transmits information to the control module 600 to be described later to drive each driver according to the information. allow you to control

However, it is not limited thereto, and the sensor unit 450 can be modified in various ways at a level obvious to those skilled in the art.

For example, the stacker module 400 may not include the sensor unit 450, and may measure the predetermined number of sheets through sequence control according to time without the sensor unit 450.

In addition, at least one of the first conveyor module 100, the second conveyor module 200, the third conveyor module 300, and the stacker module 400 may include a sensor unit 450.

8 is a diagram illustrating an interface of the control module 600 according to an embodiment of the present invention.

1 to 8, the configuration of the present invention further includes a control module 600, the control module 600 includes a first conveyor module 100, a second conveyor module 200, a third conveyor module 300 and controls the operation of the stacker module 400.

For example, the control module 600 may control operations of the first conveyor driving unit 130 , the second conveyor driving unit 240 , the third conveyor driving unit 340 , and the stacker driving unit 440 .

In addition, the control module 600 may receive information from the sensor unit 450 and control the operation of each module based on the information.

In addition, the control module 600 may calculate a manipulation interface to be implemented by an arbitrary display device so as to easily control each operation.

As an example, any display device may be a touch monitor.

For example, in the interface, the current number of sheets, cut length, stacked number of sheets, actual cut length, operation status, and the like can be checked.

In addition, an alarm may be set, and when a predetermined alarm condition including work failure, failure, required time, and achievement of a target amount of work is satisfied, the user may be notified of the current situation through an alarm sound.

In addition, the interface can adjust the speed for each module.

In addition, the interface can set the automatic mode and manual mode of each module.

In addition, the interface has an emergency stop function, so that when a dangerous situation occurs, a stop signal is transmitted to the control module 600 through an act of pressing the emergency stop button, and the control module 600 immediately stops the operation of each module. Stop.

However, it is not limited thereto, and the control module 600 can be variously modified at a level obvious to those skilled in the art.

Hereinafter, a detailed description of the corrugated cardboard cutter automation method according to an embodiment of the present invention may be omitted to the extent that it overlaps with the above description. In addition, the corrugated cardboard cutter automation method can be most suitably implemented by the corrugated cardboard cutter automation system 10 .

A corrugated cardboard cutter automation method according to an embodiment of the present invention is a method for automating a corrugated cardboard cutter through a corrugated cardboard cutter automation system 10, comprising the steps of arranging cut corrugated cardboard, overlapping the aligned corrugated cardboard in one direction at a first speed moving the overlapped corrugated cardboard in one direction at a second speed, loading the moved corrugated cardboard by a predetermined number of sheets, and moving the stacked corrugated cardboard in one direction.

In addition, the corrugated cardboard cutter automation method performs a step of aligning the corrugated cardboard cut by the first conveyor module 100, overlaps the corrugated cardboard aligned by the second conveyor module 200, and moves in one direction at a first speed. Performing the step of performing the step of moving the corrugated cardboard overlapped by the third conveyor module 300 in one direction at a second speed, and loading the corrugated cardboard moved by the stacker module 400 by a predetermined number Steps and the step of moving the stacked corrugated cardboard in one direction may be performed.

In the accompanying drawings, in order to more clearly express the technical idea of the present invention, components that are not related to or detached from the technical idea of the present invention are briefly expressed or omitted.

In the above, the configuration and characteristics of the present invention have been described based on the embodiments according to the present invention, but the present invention is not limited thereto, and various changes or modifications can be made within the spirit and scope of the present invention. It is apparent to those skilled in the art, and therefore such changes or modifications are intended to fall within the scope of the appended claims.

100: first conveyor module 200: second conveyor module
300: third conveyor module 400: stacker module
500: non-powered roller 600: control module

Claims (12)

A first conveyor module for arranging the cut corrugated cardboard;
A second conveyor module for overlapping the aligned corrugated cardboard and moving it in one direction at a first speed;
A third conveyor module for moving the overlapping corrugated cardboard in one direction at a second speed; and
A stacker module for loading the moved corrugated cardboard by a predetermined number; includes,
The stacker module,
An end portion for aligning the corrugated cardboard by stopping the movement of the moved corrugated cardboard in one direction, and a moving portion for moving the corrugated cardboard in one direction when the aligned corrugated cardboard is loaded with a predetermined number or more,
The end part,
A belt rotator for aligning the stopped corrugated cardboard through rotation of an end plate for stopping the movement of the moved corrugated cardboard in one direction and an alignment belt positioned between the end plates,
The alignment belt,
A hole penetrating from one side to the other side is formed,
Cardboard cutter automation system.
In paragraph 1,
The first conveyor module,
A nip is formed by the first roller unit located on the top of the cut corrugated cardboard to align and move the corrugated cardboard in one direction,
Cardboard cutter automation system.
In paragraph 2,
The first roller part,
A 1-1 roller, a 1-2 roller and a 1-3 roller are provided, and each roller is connected to a first belt,
The first belt,
A 1-1 belt connecting the 1-1 roller and the 1-2 roller and a 1-2 belt connecting the 1-2 roller and the 1-3 roller,
The 1-1 belt and the 1-2 belt,
staggered with each other,
Cardboard cutter automation system.
In paragraph 1,
The second conveyor module,
A second roller unit for moving the aligned corrugated cardboard in one direction at a first speed and a catching unit for overlapping the corrugated cardboard by holding the corrugated cardboard moving in one direction when a predetermined condition is satisfied,
Cardboard cutter automation system.
In paragraph 4,
The predetermined condition is,
A condition in which the corrugated board loaded on the stacker module is moved in one direction,
Cardboard cutter automation system.
In paragraph 1,
The third conveyor module,
A third roller unit for moving the overlapped corrugated cardboard in one direction at a second speed and a discharge unit located at one end of the third roller unit and discharging the overlapped corrugated cardboard at a third speed,
Cardboard cutter automation system.
In paragraph 6,
The second speed is,
faster than the first rate,
The third speed is,
faster than the second speed,
Cardboard cutter automation system.
delete delete In paragraph 1,
The end part,
When loaded by the predetermined number of sheets, which is moved in one direction to be spaced apart from the loaded corrugated cardboard,
Cardboard cutter automation system.
In paragraph 10,
The moving part,
Moving from the top to the bottom according to the stacked sheets of the sorted corrugated cardboard,
Cardboard cutter automation system.
In the method of automating a corrugated cardboard cutter using the corrugated cardboard cutter automation system of claim 1,
Aligning the cut corrugated cardboard;
overlapping the aligned corrugated cardboard and moving it in one direction at a first speed;
moving the overlapping corrugated cardboard in one direction at a second speed;
Loading the moved corrugated cardboard by a predetermined number of sheets; and
Moving the stacked corrugated cardboard in one direction in one direction; including,
How to automate a cardboard cutter.

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