KR102511921B1 - Aluminum windows with improved insulation and their construction method - Google Patents

Abstract

The present invention relates to an aluminum window with improved insulation and a construction method thereof, which may comprise: a first process of installing upper and lower end frames in a horizontal direction respectively at the upper end and the lower end of a window frame, and installing a side end frame in a vertical direction respectively at the both side end portions of the window frame; a second process of connecting the upper and lower end frames, and installing a plurality of middle longitudinal frames in a vertical direction; a third process of installing middle transverse frames to be connected in a perpendicular direction to the middle longitudinal frames and the both side end frames to form a square-shaped window frame space; and a fourth process of coupling a pair glass to the window frame space. The fourth process comprises: a 4-1 process in which a connector is inserted into the interval space of the upper and lower pair glasses, and a latching member is inserted to come in contact with one side of the connector before a filling material is injected into the interval space, while a sealing material is bonded at the front and rear surfaces into which the filling material is injected such that the connector and the latching member may be integrally fixed.

Description

Aluminum windows with improved insulation and their construction method

The present invention relates to aluminum windows and doors with improved thermal insulation properties and a method for constructing the same, and more particularly, to aluminum windows and doors having a frame formed in a lattice shape, and configured by combining double-glazed glass in a partitioned space, and having excellent heat transfer and noise blocking, and aluminum windows and doors thereof It's about construction methods.

Insulated windows have been developed for the purpose of insulation and soundproofing, and are widely used in residential apartments, houses, or offices. Usually, they consist of a window frame that is partly installed in a wall and fixed, and a window frame that moves within a predetermined range by being coupled to the window frame. It consists of

Insulated windows and doors are made of aluminum or PVC, and an air layer with low thermal conductivity is formed therein to increase insulation efficiency and to form a thermal bridge barrier for insulation on a window frame or window frame.

Korea Patent Registration No. 10-1044628 discloses "Insulated windows with improved heat insulation, airtightness and watertightness".

In the prior patent, the window frame and the frame constituting the window frame are spaced apart, and the spaced points are connected with a thermal bridge barrier to improve insulation, and to improve airtightness by arranging blocking brushes at positions corresponding to each other, and through gaskets. It is possible to protect the blocking sole and improve watertightness.

Insulated windows according to the prior art separates window frame frames, inserts a thermal barrier between the spaced window frames, and inserts and fixes the bottom of the rail into the thermal barrier, so that the rail is damaged by the load caused by the window or, in severe cases, thermal bridge There was a problem of separation from the blocking material.

There was a problem in that heat transfer easily occurs between the outside air and the inside through the frame of the window frame, reducing thermal efficiency.

Republic of Korea Patent No. 10-1044628

The present invention was made to solve the problems of the prior art, and by configuring a frame by connecting lightweight aluminum chassis in a lattice form, lightweight and solid durability can be guaranteed, and a window frame with double-glazed glass attached to each compartment space. The purpose of the present invention is to provide aluminum windows and doors with improved insulation and a construction method thereof, which have excellent thermal insulation performance and improved sound insulation performance by installing.

An object of the present invention described above is to install upper and lower frames in the horizontal direction on the upper and lower ends of the window frame, respectively, and install side end frames in the vertical direction on both ends of the window frame; Step 2 of connecting the upper and lower frames and installing a plurality of intermediate longitudinal frames in a vertical direction; Step 3 of installing an intermediate transverse frame so as to be perpendicularly connected to the intermediate longitudinal frame and both side end frames to form a rectangular window frame space; A fourth step of coupling the pair of glass to the window frame space, wherein the fourth step is to insert a connector into the space between the upper and lower pair of glass, insert a holding member so as to be in close contact with one side of the connector, and Achieved by a construction method of aluminum windows with improved insulation, including a 4-1 step of injecting a filler into the spaced apart space and adhering a sealant to the front and rear surfaces where the filler is injected so that the connector and the locking member are integrally fixed. It can be.

After the 4-1 process, the middle transverse frame is inserted and fixed to the fitting protrusion formed at the end of the connector and the hook of the holding member, and the middle longitudinal frame and the side surface of the middle transverse frame and the upper and lower pair glass It is characterized in that it comprises a; 4-2 step of inserting an airtight packing between the outer surface of the, and attaching a seal to the outer surface of the airtight packing.

After the 4-1 process, a fitting frame is attached to the end of the lower pair glass, the hooking piece is fitted and coupled to the fitting frame, a vertical plate is formed in the vertical direction on the hooking piece, and it is formed horizontally at the bottom of the vertical plate. Combining the supporting part with the heating coil on the bottom, attached to the lower part of the middle transverse frame and having the body with the heating coil inside, and the finishing member having a front plate formed perpendicular to the outer surface of the body and supported on the front surface of the supporting part It is characterized in that it includes; 4-3 step to do.

Each of the upper and lower frames of the first step includes a fitting portion into which the ends of the upper and lower pair glass are fitted to one side of the outer surface; A heat transfer blocking member coupled to the inside; a cover that is detachably coupled to the opening formed on the other side of the outer surface to block heat transfer and is coupled to block the internal space; It is characterized in that it includes.

After the 4th process, a 5th process of assembling a drain pipe connected to the lower frame to discharge internal condensation or rainwater; including, the assembly of the drain pipe in the 5th process is to arrange the main pipe in the transverse direction on the foundation mat 5-1 process, 5-2 process of connecting a plurality of branch pipes to the side of the main pipe, 5-3 process of connecting elbows to each of the plurality of branch pipes and connecting vertical pipes perpendicular to the elbows; , It is characterized in that it comprises a 5-4 step of forming an additional portion on the outside of the vertical pipe to be spaced apart from the floor concrete mortar, and a 5-5 step of mounting a drain trap in the opening of the vertical pipe.

According to the present invention, lightweight aluminum sashes are connected in a lattice form to form a frame, thereby ensuring light weight and strong durability, and by installing double-glazed window frames in each compartment space, excellent insulation performance and sound insulation are achieved. There is an effect that can improve performance.

1 is a flow chart showing a construction method of aluminum windows and doors with improved insulation according to the present invention;
2 is a perspective view of an aluminum window with improved insulation according to the present invention;
3 is a longitudinal cross-sectional view of an aluminum window with improved insulation according to the present invention;
4 is a partially enlarged view of an aluminum window according to another embodiment of the present invention;
Figure 5 is an exploded view of Figure 4;
6 is a cross-sectional view showing a construction example of aluminum windows and doors with improved thermal insulation according to another embodiment of the present invention;
7 is a perspective view of an 'insulation part' of aluminum windows and doors with improved insulation according to another embodiment of the present invention;
8 is a cross-sectional plan view showing an 'insulation part' of an aluminum window with improved insulation according to another embodiment of the present invention;
9 is an enlarged cross-sectional view showing a 'heat transfer attenuator' of an aluminum window or door having improved insulation according to another embodiment of the present invention.

Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. However, since various changes can be made to the embodiments, the scope of the patent application is not limited or limited by these embodiments. It should be understood that all changes, equivalents or substitutes to the embodiments are included within the scope of rights.

Specific structural or functional descriptions of the embodiments are disclosed for illustrative purposes only, and may be modified and implemented in various forms. Therefore, the embodiments are not limited to the specific disclosed form, and the scope of the present specification includes changes, equivalents, or substitutes included in the technical spirit.

Although terms such as first or second may be used to describe various components, such terms should only be construed for the purpose of distinguishing one component from another. For example, a first element may be termed a second element, and similarly, a second element may be termed a first element.

It should be understood that when an element is referred to as being “connected” to another element, it may be directly connected or connected to the other element, but other elements may exist in the middle.

Terms used in the examples are used only for descriptive purposes and should not be construed as limiting. Singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, terms such as "include" or "have" are intended to designate that there is a feature, number, step, operation, component, part, or combination thereof described in the specification, but one or more other features It should be understood that the presence or addition of numbers, steps, operations, components, parts, or combinations thereof is not precluded.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by a person of ordinary skill in the art to which the embodiment belongs. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the related art, and unless explicitly defined in the present application, they should not be interpreted in an ideal or excessively formal meaning. don't

In addition, in the description with reference to the accompanying drawings, the same reference numerals are given to the same components regardless of reference numerals, and overlapping descriptions thereof will be omitted. In describing the embodiment, if it is determined that a detailed description of a related known technology may unnecessarily obscure the gist of the embodiment, the detailed description will be omitted.

Advantages and features of the present invention, and methods of achieving them, will become clear with reference to the detailed description of the following embodiments taken in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in various different forms, only these embodiments make the disclosure of the present invention complete, and common knowledge in the art to which the present invention belongs. It is provided to fully inform the holder of the scope of the invention, and the present invention is only defined by the scope of the claims.

In the embodiments of the present invention, unless otherwise defined, all terms used herein, including technical or scientific terms, are the same as those commonly understood by one of ordinary skill in the art to which the present invention belongs. It has meaning. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the related art, and unless explicitly defined in the embodiments of the present invention, an ideal or excessively formal meaning not be interpreted as

The shapes, sizes, ratios, angles, numbers, etc. disclosed in the drawings for explaining the embodiments of the present invention are illustrative, so the present invention is not limited to the details shown. In addition, in describing the present invention, if it is determined that a detailed description of related known technologies may unnecessarily obscure the subject matter of the present invention, the detailed description will be omitted. When 'includes', 'has', 'consists of', etc. mentioned in this specification is used, other parts may be added unless 'only' is used. In the case where a component is expressed in the singular, the case including the plural is included unless otherwise explicitly stated.

In interpreting the components, even if there is no separate explicit description, it is interpreted as including the error range.

In the case of a description of a positional relationship, for example, 'on top of', 'on top of', 'at the bottom of', 'next to', etc. Or, unless 'directly' is used, one or more other parts may be located between the two parts.

When an element or layer is referred to as “on” another element or layer, it includes all cases where another element or layer is directly on top of another element or another layer or other element intervenes therebetween. Like reference numbers designate like elements throughout the specification.

The size and thickness of each component shown in the drawings are shown for convenience of description, and the present invention is not necessarily limited to the size and thickness of the illustrated components.

Each feature of the various embodiments of the present invention can be partially or entirely combined or combined with each other, and as those skilled in the art can fully understand, various interlocking and driving operations are possible, and each embodiment can be implemented independently of each other. It may be possible to implement together in an association relationship.

Among the accompanying drawings, Figure 1 is a flow chart showing a construction method of aluminum windows and doors with improved insulation according to the present invention, Figure 2 is a perspective view of aluminum windows and doors with improved insulation according to the present invention, Figure 3 is a heat insulating property according to the present invention 4 is a partial enlarged view of an aluminum window and door according to another embodiment of the present invention, Figure 5 is an exploded view of the above FIG. 4, and Figure 6 is a heat insulating property according to another embodiment of the present invention. A cross-sectional view showing a construction example of improved aluminum windows and doors, Figure 7 is a perspective view of the 'insulation part' of aluminum windows and doors with improved insulation according to another embodiment of the present invention, Figure 8 is a perspective view of the insulation according to another embodiment of the present invention 9 is an enlarged cross-sectional view showing a 'heat transfer attenuator' of an aluminum window with improved insulation according to another embodiment of the present invention.

As shown in FIGS. 1 to 5, the construction method of aluminum windows with improved insulation according to the present invention is to install upper and lower frames 100 and 100' in the horizontal direction at the top and bottom of the window frame, respectively, on both sides of the window frame. Step 1 (S1) of installing side end frames 100" in the vertical direction at each end; Step 2 of connecting the upper and lower frames 100 and 100' and installing a plurality of intermediate longitudinal frames 200 in the vertical direction (S2); Step 3 (S3) of forming a rectangular window frame space by installing intermediate transverse frames 200' so as to be perpendicularly connected to the intermediate longitudinal frame 200 and the side end frames 100" on both sides; It is configured to include; 4 steps (S4) of combining the pair glass 300 in the window frame space.

Each process is described below.

[Step 1 (S1)]

Among the upper and lower frames 100 and 100', the upper frame 100 is installed on the ceiling of the window frame, and the lower frame 100' is installed on the floor concrete mortar M of the window frame, so that the upper and lower frames 100 and 100' are connected to each other. are placed in parallel

Side end frames 100" are installed in the vertical direction at both ends of the window frame, and are coupled to the upper and lower frames 100 and 100' and the side end frames 100" at both ends to complete the rectangular frame body.

The upper and lower frames (100, 100') and the side end frame (100") are made of aluminum alloy material, which is lightweight and has strength, and has a substantially rectangular tubular cross section.

Each of the upper and lower frames 100 and 100' includes a fitting portion 110 into which ends of the upper and lower pair glasses 300 and 300' are fitted on one side of the outer surface; A heat transfer blocking member 120 coupled therein; It is configured to include; a cover 130 that is detachably coupled to the opening 140 formed on the other side of the outer surface to block heat transfer and is coupled to block the internal space.

Fitting portion 110 is a slit formed by perforation on one side of the outer surface, and is connected to the edge of the slit, and partition walls 150 are formed on both sides vertically therein, and an opening 140 is formed opposite to the slit.

Fitting slots 152 are formed to face each other inside the partition wall 150 so that the heat transfer blocking member 120 can be coupled thereto.

The heat transfer blocking member 120 has fitting steps 121 formed at both ends so that it can be fitted into the fitting slot 152, and can be bent when inserted or removed, so that the heat transfer blocking member 120 is heat resistant for easy attachment and detachment. It is made of a rubber board or a heat-resistant synthetic resin board.

In addition, after the end of the pair glass 300 is inserted through the fitting part 110, a seal 114 is attached and sealed so as to be in close contact with the outer edge of the fitting part 110 and the glass plate.

Therefore, the heat transfer blocking member 120 can be replaced only through the opening of the cover 130, and after replacement, the cover 130 is closed to block it.

[Step 2 (S2)]

A vertical intermediate longitudinal frame 200 is installed in the middle of the rectangular frame body completed in Step 1 (S1).

Both ends of the intermediate longitudinal frame 200 are connected to upper and lower frames 100 and 100', respectively, and a plurality of intermediate longitudinal frames 200 are installed at equal intervals.

[Step 3 (S3)]

An intermediate transverse frame 200' is installed so as to be perpendicularly connected to the intermediate longitudinal frame 200 and the side end frames 100" on both sides.

By assembling them in a lattice shape, each rectangular window frame space is formed.

[Step 4 (S4)]

Pair glass (300, 300') is coupled to the window frame space formed through the third step (S3). The pair glass (300, 300') has excellent heat insulation and soundproofing performance by placing a plurality of glass plates spaced apart at predetermined intervals, sealing the edges with interlocking bars, and filling the internal space with gas.

Step 4 (S4) includes step 4-1 (S4-1).

Referring to FIG. 3, in step 4-1 (S4-1), upper and lower pair glasses 300 and 300' are coupled to the upper and lower sides of the intermediate transverse frame 200', respectively.

That is, the connector 3 is inserted into the spaced apart space between the upper and lower pair glasses 300 and 300'.

Then, after inserting the locking member 4 so as to be in close contact with one side of the connector 3, the filling material 42 is injected into the spaced apart space. An adhesive synthetic resin may be applied to the filler 42 to have airtightness and adhesiveness.

Then, the sealing material 44 is attached to the front and rear surfaces where the filler 42 is injected so that the connector 3 and the engaging member 4 are integrally fixed. The sealant 44 may be a synthetic resin having airtightness and adhesiveness similar to that of the filler 42 but having durability and preventing deterioration by sunlight.

Meanwhile, step 4-2 (S4-2) may be performed.

In the 4-2 step (S4-2), the intermediate transverse frame 200' is inserted into the fitting protrusion 32 formed at the end of the connector 3 and the hook 41 of the engaging member 4 and fixed, An airtight packing 45 is inserted between the side surfaces of the longitudinal frame 200 and the intermediate transverse frame 200 'and the outer surfaces of the upper and lower pair glasses 300 and 300', and the outer surface of the airtight packing 45 seals ( 46) is attached.

The airtight packing 45 is coupled to fill the gap to stably implement a sealed state.

Meanwhile, step 4-3 (S4-3) may be performed.

4 and 5, in step 4-3 (S3), the fitting frame 51 is attached to the end of the lower pair glass 300', and the engaging piece 521 is fitted to the fitting frame 51. coupled, and a vertical plate 522 is formed in the vertical direction to the locking piece 521, and is formed horizontally at the bottom of the vertical plate 522, and the support part 52 having the heating coil R formed therein is coupled. .

Thereafter, a body 551 attached to the lower portion of the intermediate transverse frame 200' and having a heating coil R formed therein, and formed perpendicular to the outer surface of the body 551 and supported on the front surface of the support portion 52 The closing member 55 having the front plate 552 is coupled.

A lip seal 58 having ribs coupled to the outer surface of the fitting frame 51 and in close contact with the connector 3 is included.

In addition, it includes a packing 555 coupled to one end of the body 551 and the inner surface of the front plate 552 to be in close contact with the vertical plate 522 and the support part 52 to exhibit airtightness and buffering performance.

In this way, by coupling the supporting portion 52 and the finishing member 55 to the lower portion of the intermediate transverse frame 200', the supporting force for preventing the intermediate transverse frame 200' from sagging can be reinforced.

Meanwhile, referring to FIGS. 6 to 9, according to another embodiment of the present invention, a drain pipe 400 is connected to the lower frame 100' after step 4 (S4) to discharge internal condensation or rainwater permeating from the outside. It may include; 5 steps (S5) of assembling.

The assembly of the drainage pipe 400 in the 5th step (S5) is the 5-1 step (S5-1) of arranging the main pipe 420 in the transverse direction on the foundation mat (M-2) and the main pipe 420 5-2 process (S5-2) connecting a plurality of branch pipes 440 to the side, and 5 connecting a plurality of branch pipes 440 with an elbow and connecting a vertical pipe 460 perpendicular to the elbow -3 step (S5-3) and 5-4 step (S5-4) of forming an additional portion 500 on the outside of the vertical pipe 460 to be spaced apart from the concrete mortar, and of the vertical pipe 460 A 5-5 step (S5-5) of mounting the drain trap 470 in the opening is included.

In the step of forming the padding portion 500 in step 5-4 (S5-4), a synthetic resin film is attached to the outer surface of the vertical tube 460 to form the film layer 520, and the outer surface of the film layer 520 Styrofoam is attached to form the heat insulating layer 540, and after coupling the case 560 to the outer surface of the heat insulating layer 540, the filling material 570 is filled between the inside of the case 560 and the outer surface of the heat insulating layer 540. .

The drain trap 470 includes a body 520 having a pipe connector 522 formed on the side, a space formed therein, and an annular locking portion 524 having an opening at the top thereof; a water collecting container 540 inserted into the body 520, having a plurality of outlets 542 formed on the side and lower surfaces, and having an opening formed thereon; It is configured to include; a strainer member 560 coupled to the opening of the water collecting container 540.

Therefore, after being filtered through the strainer member 560 and collected in the water collecting container 540, it is discharged through the outlet 542 on the side and can be drained to the outside through the drain pipe 400.

Although the embodiments of the present invention have been described in more detail with reference to the accompanying drawings, the present invention is not necessarily limited to these embodiments, and may be variously modified and implemented without departing from the technical spirit of the present invention. . Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention, but to explain, and the scope of the technical idea of the present invention is not limited by these embodiments. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive. The protection scope of the present invention should be construed according to the claims below, and all technical ideas within the equivalent range should be construed as being included in the scope of the present invention.

Therefore, other implementations, other embodiments, and equivalents of the claims are within the scope of the following claims.

3: connector 4: locking member
51: fitting frame 52: supporting part
55: finishing member
100, 100': upper and lower frames 100": side frames
110: fitting part 120: heat transfer blocking member
130: cover 140: opening
200: Intermediate longitudinal frame 200': Intermediate transverse frame
300, 300': upper and lower pair glass

Claims (3)

Step 1 of installing upper and lower frames in the horizontal direction at the top and bottom of the window frame, and installing side end frames in the vertical direction at both ends of the window frame;
Step 2 of connecting the upper and lower frames and installing a plurality of intermediate longitudinal frames in a vertical direction;
Step 3 of installing an intermediate transverse frame so as to be perpendicularly connected to the intermediate longitudinal frame and both side end frames to form a rectangular window frame space;
Including; 4 steps of bonding the pair of glass to the window frame space,
The above 4 steps,
After inserting a connector into the spaced space between the upper and lower pair of glass, inserting a locking member so that it adheres to one side of the connector, injects a filler into the spaced space, and adheres a sealing material to the front and rear surfaces where the filler is injected to connect the connector and It includes; 4-1 step so that the engaging member is integrally fixed,
After the 4-1 process, the middle transverse frame is inserted and fixed to the fitting protrusion formed at the end of the connector and the hook of the holding member,
An airtight packing is inserted between the side surfaces of the intermediate longitudinal frame and the intermediate transverse frame and the outer surfaces of the upper and lower pair glasses,
Including; 4-2 step of attaching a seal to the outer surface of the airtight packing;
After step 4-1 above,
Attach the fitting frame to the end of the lower pair glass,
A locking piece is fitted into the fitting frame, a vertical plate is formed in a vertical direction on the locking piece, and a support portion is formed horizontally at a lower portion of the vertical plate and a heating coil is formed therein,
Step 4-3 of combining a body attached to the lower part of the intermediate transverse frame and having a heating coil inside, and a finishing member having a front plate formed perpendicular to the outer surface of the body and supported on the front surface of the support part;
Each of the upper and lower frames of the first step,
Fitting parts into which the ends of the upper and lower pair glass are fitted on one side of the outer surface;
A heat transfer blocking member coupled to the inside;
A cover detachably coupled to the opening formed on the other side of the outer surface to block heat transfer and coupled to block the internal space; includes,
Step 5 of assembling a drainage pipe connected to the lower frame after step 4 to discharge internal condensation or rainwater;
The heat transfer blocking member
It is made of a heat-resistant rubber plate or a heat-resistant synthetic resin plate for easy attachment and detachment by being able to be fitted into the fitting slot with fitting steps formed at both ends and being bent when inserting or removing it.
After the end of the pair glass is inserted through the fitting part, a seal is attached and sealed so as to be in close contact with the outer edge of the fitting part and the glass plate,
The heat transfer blocking member can be replaced only by opening the cover, and after replacement, the cover is closed to block it,
The assembly of the drainage pipe in the 5th step,
5-1 process of arranging the main pipe in the transverse direction on the foundation mat;
5-2 process of connecting a plurality of branch pipes to the side of the main pipe;
A 5-3 process of connecting an elbow to each of a plurality of branch pipes and connecting a vertical pipe perpendicular to the elbow;
Step 5-4 of forming a padding on the outside of the vertical pipe to separate it from the concrete mortar;
Including 5-5 steps of installing a drain trap at the opening of the vertical pipe,
The step of forming the padding part of the 5-4 step,
Attaching a synthetic resin film to the outer surface of the vertical tube to form a film layer,
Styrofoam is attached to the outer surface of the film layer to form a heat insulating layer,
A method of constructing aluminum windows with improved insulation, characterized in that the filling material is filled between the inside of the case and the outer surface of the heat insulation layer after combining the case with the outer surface of the heat insulation layer.
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