KR102490134B1 - Processing device of Sargassum species for a ship - Google Patents

Abstract

The present invention relates to a processing device of Sargassum species, wherein Sargassum species including Sargassum horneri floating on the surface of the sea along coast are collected to a vessel and are processed to be appropriate for recycling on the land, and more specifically, to a processing device of Sargassum species for a vessel, comprising: a compressing and dehydrating unit using a pair of compressing and dehydrating rollers, which interlock with each other in a vertical direction to rotate, installed on a deck of a vessel; an inlet tray and a transport table arranged on the front entrance side and the rear exit side of the compressing and dehydrating unit, respectively; and an air-blowing and drying unit arranged around the transport table to blow dry air. The Sargassum species collected on the deck of the vessel through the inlet tray from the surface of the sea are input into the compressing and dehydrating rollers to maximally reduce the excessive moisture and volume of the Sargassum species and to soften the unique tough tissue thereof. In the process of discharging the Sargassum species through the transport table on the rear side of the compressing and dehydrating rollers, the residual moisture can be removed to a certain level using an air-blowing and drying method. Accordingly, Sargassum species having compression (tissue softening and volume reduction) and drying (moisture removal) at an appropriate level performed thereon can be secured as not mixed with foreign materials such as sand but clean at the same time as the collection operation on the vessel, thereby enabling the operation of carrying the Sargassum species to the land and the operation of recycling Sargassum species on the land to be performed more easily, more efficiently and more economically.

Description

{Processing device of Sargassum species for a ship}

The present invention provides an appropriate level of compression (reduction in volume and tissue softening), drying (moisture removal) and cutting treatment for caps and caps immediately after collecting caps and caps floating on the sea surface in coastal waters to the deck of a ship. By doing so, it is possible to secure pre-processed caps and caps at the same time as collection work on ships without excessive salt remaining due to seawater containing seaweed and foreign substances such as sand. it's about

In general, when it is said, it refers to a group of seaweeds (brown algae) classified into the Sargassum Family and Sargassum Genus. A total of 250 species are known worldwide, but in Korea, about 30 species ( Sargassum Species) grows wild in coastal areas across the country.

Most of the seaweeds grow together in rocky areas in the lower intertidal zone along the coastlines of the southern coast and Jeju Island, and some species such as Sargassum fusiforme and Sargassum fulvellum have young stems and leaves because they are relatively rich in calcium among seaweeds. It is used as a food ingredient. In addition, Sargassum horneri and the like can be used as agricultural fertilizers as they are, or dried and used as livestock feed.

Mojaban is useful in this way, but on the other hand, there are cases where it causes damage. In particular, when the hoesaeng hatban, distributed in the southeastern seas of China, leaves the habitat, it forms a floating mass by riding the current, and is introduced in large quantities to the coasts of Jeju Island and Jeollanam-do in Korea, where it is caught on nets or ropes in fish farms. It gets caught and damages the aquaculture facility, and it is also wound up by the propeller of the ship, causing disruption to navigation.

When the floating community of capsular currents is pushed up to the coast in large quantities and piled up, it greatly damages the surrounding natural landscape and becomes a direct obstacle that ruins the livelihood of fishermen, so it is necessary to quickly collect and dispose of them. However, it is not easy to collect and treat caps and caps accumulated on the shore, and since the work takes a lot of manpower and time, it is better to remove caps and caps before they accumulate on the farm or shore.

When a group of capsular fishes that flow into coastal waters from parts of Korea and float on the sea surface is distributed in a certain water area before reaching the fish farm or shore in the inner bay, a large ship equipped with a crane is used to collect them first, In some cases, they are transported to land for final treatment, and caps and caps forming relatively small clusters are collected using small vessels such as pontoons (barges) or boats.

However, since the caps and caps lifted from the sea by crane contain a large amount of seawater and have considerable weight and volume, excessive logistics costs are incurred in the process of moving them from the ship to the land and transporting them to the inland. During transportation, various foreign substances such as sand may be easily mixed. In addition, due to the nature of live seaweed with high moisture content, the risk of deterioration or corruption of inherent components during the transportation process is very high.

Some of the algae accumulated on the shore are used as agricultural fertilizers, but a limited amount is used because there is a risk of salt damage to crops if a large amount is fertilized due to the salt of seawater containing seaweed. In addition, there was also a problem in that if the caps were dried as they were, the stems became very hard, making it difficult to use livestock feed or secondary use.

To improve the above problems, to use as fertilizer or feed by drying the capsicum, or to extract the useful components contained in the algae and use them as raw materials for cosmetics or medicines, remove seawater as much as possible It needs to dry quickly. However, the development of the treatment process has not yet reached a variety of high-level utilization, and therefore, the collection and recycling business of hats and leaves has not been effective.

Republic of Korea Patent Publication No. 10-2018-0031492 Republic of Korea Patent No. 10-1017457

The present invention has been made to solve the above conventional problems, and a compression dehydration unit by a pair of compression dehydration rollers rotating vertically interlocked is installed on the deck of a ship, and the compression dehydration unit Hats collected from the sea surface to the deck of the ship through the inlet tray by arranging an inlet tray and a transfer table at the front entrance side and the rear outlet side, respectively, and a blowing drying unit capable of blowing dry air around the transfer table. By putting the half stream into the compression dehydration roller, the excessive moisture and volume contained in the hat half are reduced as much as possible, while softening its own tough tissue and increasing the surface area to facilitate drying in the subsequent drying process, and the compression dehydration roller In the process of discharging caps and caps through the transfer table on the rear side, the remaining moisture can be removed to a certain level by the blow drying method, and through this, the appropriate level of compression (tissue) is ensured in a clean state without foreign substances such as sand It is possible to secure caps and caps, which have been softened and reduced in volume) and dried (moisture removed) simultaneously with the collection work on the ship, so that the work of transporting caps and caps to land and the work of secondary utilization on land are easier and more efficient. Its main technical task is to provide a cap and return processing device for ships that can be performed economically.

In addition, the transfer table is installed as a conveyor unit to which a perforated plate type conveyor belt is applied, and an electric heater is applied to the blow drying unit to enable hot air drying of the hats and caps, so that the caps and caps pass through the dehydration roller. A smooth transfer operation and excellent drying performance can be realized at the same time, and a discharge tray is placed at the rear exit side of the transfer table or conveyor unit, but an arc that allows the cap and half flow to be rolled in the form of a roll at the rear end of the discharge tray By providing a rolling guide on the top, it is easier to handle, transport, and store the hats and caps that have been subjected to compression dehydration and drying, and a water collection tank for storing dewatering liquid is placed under the compression dehydration roller, By installing a water treatment filter and a drainage pump on the drain pipe of the water collection tank, it is possible to treat the dehydration liquid in an eco-friendly way, and a press-type or cutting-type cutting unit for cutting the cap-and-half flow is applied on the discharge tray. Or, by installing the compression dehydration unit as a compression cutting unit, to provide a cap and cap processing device for ships that can automate all preprocessing processes from collection of caps and caps to compression dehydration, drying and cutting. as a technical challenge.

As a means for solving the above technical problem, the apparatus for processing caps and caps for ships according to the present invention includes a compression dehydration unit that collects caps and caps floating on the sea surface onto the deck of a ship and simultaneously compresses and dehydrates caps and caps. , It is made by including a conveying table for caps and caps disposed at the rear outlet side of the compression dehydration unit, and a blowing drying unit for blowing dry air toward the caps and caps placed on the upper surface of the transfer table, and the front side of the compression and dehydration unit At the inlet side, an inlet tray providing an introduction path for the cap and dehydration unit is disposed, and the compression and dehydration unit includes a pair of compression and dehydration rollers that rotate interlockingly up and down with the cap and spinner flow interposed therebetween, and a drive for the operation of the compression and dehydration rollers. It is composed of a mechanism, and the blow drying unit is characterized in that it comprises a blower duct for blowing dry air to the side of the cap and hat placed on the transfer table, and a blower fan for injecting dry air into the blower duct. .

As a more preferred embodiment, the transfer table is characterized in that it is a conveyor unit comprising a conveyor belt for conveying caps and caps and a drive mechanism for operating the conveyor belt, and the blower duct is located at the top of the conveyor belt. It is disposed on the side or left and right sides, or is inserted and installed between the conveyor belts through a conveyor frame provided on the side part of the conveyor belt, and the blower duct is formed with blowers or blower nozzles at regular intervals toward the hat and half flow side, and the conveyor The belt is characterized in that a flow hole is formed through the entire surface of the body, and an electric heater for generating dry hot air is interposed between the blowing duct and the blowing fan, and the electric heater extends from the blowing fan toward the blowing duct. It is characterized in that it is installed on the blowing pipe to be.

In addition, the inflow tray is a tray with a "["-shaped cross section provided with breakaway bumps of a predetermined height on the left and right sides of the guide plate on which the cap and half flow is placed, and the entry width of the inflow tray narrows toward the rear side. It is characterized in that it is in the form of a hat, and a hat and half discharge tray is disposed at the rear exit side of the transfer table or conveyor unit, and the hat and half flow pushed out through the transfer table or conveyor unit is rolled into a roll at the rear end of the discharge tray It is characterized in that an arc-shaped rolling guide that is curved toward the front upper side is provided so as to be placed, and the discharge tray is a tray with a “[”-shaped cross section provided with breakaway bumps of a predetermined height on the left and right sides of the guide plate on which the hat half flow is placed. And, the rolling guide is characterized in that it is curved in an arc shape by holding only the guide plate portion inward at the rear end of the discharge tray.

As an additional matter, a collecting tank for the dehydration liquid falling from the squeezing and dehydrating roller is installed at the lower part of the squeezing and dehydrating unit, and the driving mechanism of the squeezing and dehydrating roller is installed based on the collecting tank, and the collecting tank is It is a funnel-shaped storage tank with an upper surface forming an opening in the longitudinal direction of the dehydration roller, and a drain pipe for dehydration is connected to the lower end of the collecting tank, and a water treatment filter for dehydration is installed in the drain pipe of the collecting tank. It is characterized in that it is installed together with the drainage pump, and the compression dehydration unit becomes a compression cutting unit capable of compressing dehydration and cutting of hats and half, while the compression dehydration roller is in the longitudinal direction of the upper roller and the lower roller It is characterized in that at least one cutting blade and at least one cutting groove become a compression cutting roller formed in correspondence with each other.

On the other hand, the discharge tray is characterized in that a cutting groove is formed in the width direction of the tray so that manual or automatic cutting of the hat and half can be performed, and a cutting blade is provided for the automatic cutting of the hat and half. A press-type cutting unit based on an upper mold that rises and descends from the top of the discharge tray in a state of being cut and a lower mold that supports the discharge tray from the bottom with a cutting groove as a base is used, or a cutting installed on the driving shaft of a cutting motor. Characterized in that a cutting-type cutting unit based on a linear guide that reciprocates a wheel and the cutting wheel along the cutting groove of the discharge tray in left and right directions along with the cutting motor is used, and the press-type cutting unit is cut The blade and the cutting groove are characterized in that they are provided at positions corresponding to the cutting groove of the discharge tray.

According to the present invention as described above, the caps and caps collected from the sea level through the inflow tray to the deck of the ship are introduced into the compression dehydration roller to minimize the excessive moisture and volume of the caps and caps while softening their own tough tissue. And even in the process of discharging hats and caps through the transfer table on the rear side of the compression and dehydration roller, the remaining moisture can be removed to a certain level by the blow drying method, so that the remaining moisture is maintained at an appropriate level in a clean state without foreign substances such as sand. It provides the effect of securing the caps and caps that have undergone compression (tissue softening, surface area expansion, volume reduction) and drying (moisture removal) simultaneously with the collection work on the ship.

Through this, it is possible to greatly reduce the logistics cost required to transport the caps and caps collected from the sea to the land and transport them inland, as well as appropriate pretreatment in the ship (compression type) that is carried out simultaneously with the collection of caps and caps. Dehydration, softening, and drying) to prevent deterioration or decay of unique components during transportation of caps and caps, so that caps and caps are used as feed or useful ingredients contained in caps are extracted and used as raw materials for cosmetics or medicines. The final recycling operation on land, such as the one used, also provides an effect that can be performed more easily, efficiently, and economically.

On the other hand, the conveyor unit to which the perforated plate type conveyor belt is applied is used as a transfer table, and the drying hot air by the electric heater can be supplied to the side of the hat and hat placed on the conveyor belt, so that the smooth transfer of the hat and hat and the excellent drying performance can be achieved. It provides an effect that can be realized at the same time, and allows the hat and half stream discharged through the transfer table or conveyor unit to be rolled in the form of a roll using the rolling guide of the discharge tray disposed on the rear side thereof, In addition, it provides an effect that can more easily and safely perform the handling and storage of hats and hats according to transport and transportation to the land.

As an additional matter, the dehydration liquid of the mother and child flow dropped from the compression dehydration roller is primarily stored in a water collection tank, and then discharged in a state in which foreign substances are removed through a water treatment filter and a drain pump, thereby environmentally friendly treatment of the mother and child half flow dehydration liquid is possible, and by applying a press-type or cutting-type cutting unit for cutting of hats and caps on the discharge tray, or by installing the press-and-dewatering unit as a press-and-cutting unit, compression-type dehydration and It provides a number of very useful effects in terms of greatly improving the business performance and effectiveness required for the collection and recycling of hats, such as enabling automation of all pretreatment processes from drying to cutting.

1 is a plan view showing an example in which a hat return treatment device according to the present invention is installed in a ship.
Figure 2 is a plan view of a hat and half treatment device according to an embodiment of the present invention.
Figure 3 is a side view of Figure 2;
Figure 4 is a rear view of the inlet tray used in the present invention.
Figure 5 is a partial cut-away rear view of the compression dehydration unit used in the present invention.
6 and 7 are side cross-sectional views showing the driving unit of the squeezing and dewatering unit.
8 is a partially cut-away rear view showing a conveyor unit and a blowing drying unit used in the present invention.
9 and 10 are partial cut-away rear views showing still another disposition of the blowing duct for the blowing drying unit.
11 and 12 are side cross-sectional views showing the operating state of the cutting unit used in the present invention.
13 and 14 are a rear view and a plan view of another cutting unit used in the present invention.
Figure 15 is a schematic side view showing a hat and half flow processing device according to another embodiment of the present invention.

Hereinafter, the present invention for achieving the above object will be described in detail with reference to the accompanying drawings.

As shown in FIGS. 1 to 3 , the cap and cap stream treatment device for ships according to the present invention lifts the cap and cap stream 20 floating on the sea surface onto the deck 32 of the ship 30 and simultaneously caps and caps. A compression dehydration unit (2) for dehydration by compressing (20), and a conveyor unit (4) for conveying the hat and half stream (20) disposed at the rear exit side (right side in the drawing) of the compression and dehydration unit (2); It is configured based on the blowing drying unit 5 which blows drying air toward the hat half 20 placed on the upper surface of the conveyor belt 12 of the conveyor unit 4.

In addition, it is introduced into the front entrance of the squeezing and dewatering unit (2) to safely guide the hat half current (20) floating on the sea surface to the side of the squeezing and dewatering unit (2) installed on the deck (32) of the ship (30). A tray 1 is disposed, and a support leg 15 having a predetermined height is installed on the lower side of the inlet tray 1, so that the inlet 1a side of the inlet tray 1 passes through the handrail of the hull 31 to (30) was directed to the outside, and the outlet (1b) side of the inlet tray (1) was placed at a position facing the front inlet side of the squeezing and dewatering unit (2).

As shown more clearly in FIGS. 2 and 4, the inlet tray 1 has a “[” shape provided with breakaway bumps of a predetermined height on the left and right sides of the guide plate (flat plate) on which the hat half 20 is placed. It becomes a single-sided tray, and reinforcing bars 15b and pedestals 15a are installed on the upper and lower sides of the support leg 15, and the inlet 1a of the inlet tray 1 goes toward the rear side. It is preferable that the entry width narrows, and the outlet 1b of the inlet tray 1 has a discharge width that increases toward the rear side.

By applying the inlet tray 1 having the above structure, the hat half current 20 guided from the sea level to the side of the squeezing and dewatering unit 2 is prevented from escaping to the outside, and at the same time, in FIGS. 2 and 4, the imaginary line ( As shown by the dotted line), the hat half flow 20 introduced into the squeezing and dewatering unit 2 can have an appropriate entry width, and if necessary, the inlet tray 1 is inclined downwards in the front to The inlet 1a side may be placed on the handrail of the hull 31, and from the same point of view, the processing apparatus 10 of the present invention is not limited to the position shown in FIG. 1, but the deck of the ship 30 ( 32) It should be noted that installation is possible in any location.

As shown in FIGS. 2, 3, and 5, the compression dewatering unit 2 constituting the treatment device 10 of the present invention passes the hat half flow 20 introduced through the inlet tray 1 between them. It is configured to include a pair of compression dehydration rollers 11 interlocked and rotated up and down, and a drive mechanism for operating the compression dehydration roller 11, and the drive mechanism is an upper or lower compression dehydration roller. The roller motor 9 installed in connection with the roller shaft 11a of the corresponding roller on one side of (11) (left side in FIG. 5) and the roller shaft 11a on the other side of the upper and lower squeezing and dewatering rollers 11, respectively. It is configured to include a power mechanism (8a) for interlockingly rotating the pair of squeeze and dewatering rollers (11) connected to each other.

In addition, the roller shafts 11a of the upper and lower squeezing and dewatering rollers 11 are installed to pass through the drive unit case 8 disposed on the left and right sides of each roller with the bearing 11b interposed therebetween, , The roller motor 9 is installed in connection with the roller shaft 11a of the upper or lower squeezing and dewatering roller 11 via the reducer 9a, and the electric mechanism 8a is as shown in FIG. The same gear type or friction drum type transmission mechanism or a chain sprocket or belt pulley type transmission mechanism as shown in FIG.

As described above, the upper and lower compression and dehydration rollers 11 and 11 are interlocked and rotated with the hat and half flow 20 interposed therebetween, so that the moisture and After reducing the volume to the maximum and achieving softening of the fiber structure, the cap/cap flow 20 can be pushed toward the conveyor belt 12 side of the conveyor unit 4. If this function can be achieved, the compression The drive mechanism of the dehydration unit 2 is not limited to the method shown in FIGS. 5 to 7, and various other drive mechanisms may be applied.

In addition, in the attached FIGS. 5 to 7, each compression and dehydration roller 11 is shown as having a smooth surface, but more effectively reduces the moisture and volume of the hat half-flow 20 while reducing its own tough fibrous tissue. In order to make it more flexible, if necessary, by applying various types of irregular surfaces such as twisted sawtooth to the surface of each squeezing and dewatering roller (11), the hat half-flow (20) by the squeezing and dehydrating roller (11) ) may be made to double the compression and dehydration performance.

In addition, the length of the squeezing and dewatering roller 11 is preferably the same as the width of the outlet 1b of the inlet tray 1 or longer than the width of the corresponding outlet 1b. As shown in FIG. 3, it is preferable to arrange the outlet (1b) so as to be as close as possible to the engaging part of the upper and lower squeezing and dehydrating rollers (11), and the lower part of the squeezing and dehydrating unit (2) presses the hat half-flow (20). In the process, it is preferable to install a collecting tank (3) of the dehydration liquid falling through the squeezing and dehydrating rollers (11), and the drive mechanism of the squeezing and dehydrating unit (2) is installed based on the collecting tank (3) it is desirable

As more clearly shown in FIG. 5, the water collecting tank 3 is a funnel-shaped storage tank with an upper end forming an opening 3a in the longitudinal direction of the squeezing and dewatering roller 11, and the water collecting tank 3 A drainage pipe 3c for dewatering liquid is connected to the lower side of the funnel-shaped bottom plate 3b of the ), and various foreign substances included in the dehydrating liquid of the cap and half flow 20 are removed from the drain pipe 3c, and the ship 30 A water treatment filter 16 and a drainage pump 16a are connected and installed to enable environmentally friendly treatment by discharging to the outside.

As for the water treatment filter 16, any type of filter device may be used as long as it can remove various foreign substances included in the dehydration liquid of the cap and bottle flow 20, and if necessary, an ultraviolet sterilizer or an ozone sterilizer may be used. By additionally installing on the drain pipe (3c) corresponding to the rear side of the water treatment filter (16), it is possible to further improve the purifying function of the dehydration liquid of the cap counter flow (20), and in some cases the cap counter flow It is also possible to store the dewatered liquid of (20) in the collecting tank 3 or a separate storage tank and then process it on land.

As shown in FIGS. 2, 3, and 8, the conveyor unit 4 constituting the treatment device 10 of the present invention includes a conveyor belt 12 for transporting the hat and half 20, and the corresponding conveyor. It is configured to include a drive mechanism for operating the belt 12, and the drive mechanism includes a conveyor frame 13 with a "c" cross section supporting the conveyor belt 12 from the left and right sides, and the conveyor belt ( Including a belt drum 17 inserted and installed at regular intervals along the length of the conveyor belt 12 on the inside of the left and right sides of 12), and a conveyor motor 18 for driving the belt drum 17 It is constituted by

The left and right belt drums 17 are connected by a drum shaft 17a, and both ends of the drum shaft 17a are installed to pass through the conveyor frame 13 with bearings 17b interposed therebetween. And, the drum shaft 17a of the belt drum 17 selected from one side of the belt drum 17 passes through the transmission mechanism 8a (chain and sprocket in FIG. 8) of the reducer 18a for the conveyor motor 18 It is installed connected to the output shaft, and the conveyor motor 18 and the electric mechanism 8a are inserted and installed into the drive unit case 8 provided on the conveyor frame 13 at the corresponding position.

The conveyor belt 12 is preferably in the form of a perforated plate (perforated belt) in which flow holes 12a are formed through the entire surface for smooth flow of dry air, and a support installed on the lower part of the conveyor frame 13 It will be installed so that the front end is placed on the rear exit side of the squeezing and dehydrating unit 2 by the leg 15, and in addition, the hat half flow 20 pushed out of the squeezing and dehydrating unit 2 can be transported in any direction. If there is one, various types of known conveyor mechanisms can be used, and in some cases, a transfer table similar to the inlet tray 1 described above may be installed instead of the conveyor unit 4.

However, when a transfer table similar to that of the intake tray 1 is applied instead of the conveyor unit 4, the table is used as a perforated plate for the purpose of improving the drying performance of the hat and half flow 20 according to the blowing of drying air. When it is manufactured in the shape, the smooth transfer operation of the cap and half stream 20 is very smooth as the rough surface of the cap and cap half stream 20 pushed out through the compression and dehydration unit 2 causes severe frictional resistance with the surface of the perforated plate of the transfer table. Since it is difficult, since the application range of the transfer table is limited to a flat table with a smooth surface, an undesirable disadvantage occurs in terms of improving the drying performance of the hat/reel 20.

In contrast, when the conveyor unit 4 having the conveyor belt 12 in the form of a perforated plate is applied as a transfer table, the caps and caps 20 pushed out through the squeezing and dewatering unit 2 are transferred to the conveyor belt 12. Not only can it be easily transported by this, but also the drying performance of the hat/half flow 20 can be sufficiently secured by allowing the dry air to circulate smoothly through the flow holes 12a formed across the entire surface of the conveyor belt 12. , The blow drying unit 5 for the drying operation of the hat half 20 includes a blowing duct 14 for blowing drying air toward the hat half 20 placed on the conveyor belt 12, and the corresponding blowing duct 14 ) It is configured to include a blowing fan 19 for injecting dry air into the interior.

2, 3, and 8, the blowing ducts 14 are arranged upright on the left and right sides of the conveyor belt 12 in the shape of a rectangular cylinder having a predetermined thickness, and FIG. 9 Based on , the blowing duct 14 is disposed in the form of a cover on the upper side of the conveyor belt 12, and based on FIG. 10, the blowing duct 14 is on one side (right side in the drawing) of the conveyor frame. It penetrates through (13) and is installed between the conveyor belts 12, and in the case shown in a virtual line in FIG. 10, the blowing duct 12 is disposed on the lower side of the conveyor belt 12.

And, the blowing fan 19 is inserted and installed inside the drive unit case 8 provided to support the blowing duct 14 in a space corresponding to the lower part of the conveyor unit 4, and the blowing fan 19 A blow pipe 19a extending from the discharge port is connected to the inlet side of the blower duct 14, and an air filter 19b is installed on the suction port side of the blower fan 19, and the blower duct 14 blows air. Air outlets 14a are provided at regular intervals so that the compressed air discharged from the fan 19 can be blown into the hat half flow 20 side.

In addition, it is preferable to additionally install an electric heater 21 on the blower pipe 19a so as to improve the drying performance of the hat half flow 20 by the blow drying unit 5, and the electric heater 21 ) is a representative example in which a heating coil is installed on the flow path of the compressed air discharged from the blowing fan 19, and the dry hot air introduced into the blowing duct 14 through the electric heater 21 20) A blowing nozzle may be installed instead of the tuyere 14a so that it can be sprayed more quickly, strongly, widely and uniformly toward the side, and the structure of the blowing duct 14 is also various other than the form shown in the drawings. It goes without saying that the shape can be applied.

Even if the above-described inlet tray 1, compression dehydration unit 2, conveyor unit 4 (or transfer table), and blow drying unit 5 constitute the hat and half-flow treatment device 10, the object of the present invention is to be pursued. Although the basic purpose can be achieved sufficiently, it is most preferable that the present invention includes even the process of finishing the hat and half stream 20 discharged through the conveyor unit 4 (or transfer table) so that it can be easily handled and transported. To this end, as shown in FIGS. 2 and 3, a discharge tray 6 is additionally disposed at the rear end of the conveyor unit 4 (or transfer table).

In the case of the discharge tray 6, as in the inlet tray 1, a tray with a "[" cross section provided with breakaway bumps of a predetermined height on the left and right sides of the guide plate (flat plate) on which the cap and half flow 20 is placed It is preferable to install so as to be supported by the lower support leg 15, and at the rear end of the discharge tray 6, as shown in FIGS. 11 and 12, a hat pushed out through the conveyor unit 4 (or transfer table) An arc-shaped rolling guide 6a is provided that is curved toward the front upper side so that the semi-current 20 can be rolled in a roll form.

As described above, when the caps and caps 20 pushed out through the conveyor unit 4 (or transfer table) are rolled into a roll along the rolling guide 6a at the rear end of the discharge tray 6, the caps and caps 20 Compared to the simple, long-extended form, it can be handled, transported, and stored more easily and safely, and the operator can directly transfer the cap and cap flow 20 discharged through the conveyor unit 4 (or transfer table) to the deck 32 ), it is possible to minimize unnecessary damage to the hat and half stream 20 and mixing of contaminants compared to the manual work of rolling it on the floor.

In addition, the rolling guide 6a is formed curved in an arc shape by inwardly pressing only the guide plate portion excluding the separation prevention bump portion at the rear end side of the discharge tray 6 (see FIG. 2), so that the rolling guide It is desirable to be able to easily pull out the hat half-stream 20 in the left or right direction of the rolling guide 6a, and to perform a manual or automatic cutting operation of the hat half-stream 20 on the discharge tray 6 It is preferable to form the incision groove 6b across the width direction.

If necessary, without forming the incision groove 6b separately, the cap/discharger 20 is removed by using the clearance (arrangement interval) provided between the conveyor unit 4 (or transfer table) and the discharge tray 6. It is also possible to perform a manual cutting operation, and it is also possible to form a rolling guide 6a on the rear end side of the table while using the previously described transfer table as a discharge tray 6, in which case the cutting groove 6b ) is preferably formed at a position in front of the rolling guide 6a.

11 and 12 show an example in which the cutting operation of the cap and half 20 is automatically performed using the press-type cutting unit 7, and the press-type cutting unit 7 cuts as is known. An upper mold 22 that moves up and down from the top of the discharge tray 6 with blades 24a, and a lower mold that supports the discharge tray 6 from the bottom with cutting grooves 23a ( 23) as a base, and the cutting blades 24a and the cutting grooves 23a of the press-type cutting unit 7 are aligned with the cutting grooves 6b of the discharge tray 6 across the width direction of the mold. It will be provided in the corresponding location.

In the drawing, a two-tiered insertion space 22b is formed at the inner center of the upper mold 22, and a cutter 24 manufactured in the same shape as the corresponding space is inside the insertion space 22b. It is inserted and installed to be movable in a downward direction, and the cutting blade (24a) part is on the lower side of the cutter (24) protruding to the bottom surface of the upper mold (22) by a predetermined length through the insertion space (22b) A buffer spring 24b is interposed in the insertion space 22b between the top side of the cutter 24 and the cover plate 22a of the upper mold 22.

Therefore, as the upper mold 22 is lowered in the state shown in FIG. 11, when the bottom surface of the upper mold 22 is engaged with the lower mold 23 with the guide plate of the discharge tray 6 interposed therebetween, As shown in FIG. 12, as the cutting blade 24a at the bottom of the cutter 24 is strongly pressed into the cutting groove 23a of the lower mold 23 via the cutting groove 6b of the discharge tray 6, the hat half-flow 20 ) is performed, and after the cutting of the cap half 20 is completed, the upper mold 22 is restored to the original position shown in FIG. 11, and the buffer spring 24b is It relieves the impact and at the same time provides the pressing force necessary for cutting.

13 and 14 is an example of automatically performing the cutting operation of the hat half 20 using the cutting type cutting unit 7, and the cutting type cutting unit 7 also cuts as is known. A cutting wheel (25a) connected to and installed on the driving shaft of the motor (25), and the cutting wheel (25a) along with the cutting motor (25) are left along the cutting groove (6b) of the discharge tray (6) It is configured based on a linear guide 26 that reciprocates in the right direction, and the cutting wheel 25a has cutting edges formed at close intervals over the outer circumferential surface of the metal disc, and the cutting motor ( 25) is installed together with the support 25b on the upper surface of the transfer table 26a for the linear guide 26.

Even in the case of the linear guide 26 including the transfer table 26a, various known types of guides such as a screw jack method or a hydraulic cylinder or pneumatic cylinder method may be applied, and the linear guide 26 By installing the support leg 15 equipped with the reinforcement bar 15b and the support 15a at both ends of the ), the cutting wheel 25a can be accurately positioned according to the position where the cutting operation of the hat half 20 is possible. It is preferable to do this, and depending on the case, it is also possible to hang the linear guide 26 on the support leg 15 for the discharge tray 6.

In addition, the control box 27 for operating the cutting motor 25 and the linear guide 26 includes the roller motor 9 of the squeezing and dewatering unit 2 and the drainage pump 16a of the water collecting tank 3 and The conveyor motor 18 of the conveyor unit 4 and the blowing fan 19 of the blowing drying unit 5 are connected to the main control unit (not shown) that controls and manages the treatment device 10 of the present invention as a whole. It is preferable, and this will be equally applied to the control box (not shown) of the press-type cutting unit 7 described above, and the main control unit is installed in the wheelhouse 33 of the ship 30 together with a monitor for management. It is desirable to do

15 shows a cap and cap processing device 10 for ships according to another embodiment of the present invention, and separately cuts the cap and cap cap 20, which has been dehydrated and dried by pressing, installed on the discharge tray 6. Instead of cutting using the unit 7, the compression dewatering unit 2 of the previous embodiment is installed as a compression cutting unit 28 capable of compressing dehydration and cutting of the cap and half flow 20, and the compression The roller used in the cutting unit 28 is a compression cutting roller 29 having at least one cutting blade 29b and a cutting groove 29c corresponding to each other along the outer circumferential surface of the upper roller and the lower roller along its length. ) becomes

The cutting blades 29b and the cutting grooves 29c of the compression cutting roller 29 are formed on the surfaces of the upper roller and the lower roller to a size capable of cutting the hat half 20, and the upper roller and It is preferable to apply a toothed cutting blade (29b) and a cutting groove (29c) that are engaged in a twisted manner according to the rotation of each roller rather than a method of engaging in a straight line across the longitudinal direction of the lower roller, and the compression cutting roller ( 29), it is also possible to more easily perform the cutting operation of the hat half-circle 20 by applying a concavo-convex surface as described for the squeezing and dewatering roller 11.

Therefore, the hat half stream 20 introduced from the sea level through the inlet tray 1 into the compression cutting unit 28 is compressed and dehydrated by the compression cutting roller 29 rotating in engagement with the upper and lower sides, and at the same time It is cut to a certain size by the cutting blades 29b and the cutting grooves 29c provided on the compression cutting roller 29, and then supplied to the conveyor unit 4 associated with the blow drying unit 5 and dried. The cutting blades 29b and cutting grooves 29c may be formed as many as required according to the diameter (cylindrical circumference) of the compression cutting roller 29 and the cutting length of the hat half 20, but the cutting blades 29b ) and the number of applications of the cutting grooves 29c is preferably not more than 8.

In another embodiment of the present invention as described above, it is not necessary to install a separate cutting unit 7 on the discharge tray 6 because the cutting operation is possible in the process of performing the compression dehydration of the cap and half stream 20. On the other hand, the compression cutting roller 29 itself must be made of a metal material with excellent strength, durability, and corrosion resistance so that the somewhat tough hat half flow 20 containing a certain amount of moisture can be cut by the roller rotation method. And, in order to secure an appropriate cutting length, the diameter of the compression cutting roller 29 must also be secured to some extent, so the load and volume of the compression cutting unit 28 are somewhat large.

On the other hand, in the case of the compression dewatering roller 11 according to the previous embodiment, since it is sufficient to secure only a level of pressing force (pressing load) capable of performing compression type dehydration of the cap and half flow 20, the roller is made of plastic. Not only can it be made of a material, but even if a roller made of metal is used, the volume and load can be relatively reduced. Considering all the advantages and disadvantages of each of these embodiments, the processing device 10 determined to be more appropriate is a ship It is preferable to install and use the 30, and in FIG. 15, the reference numeral 4a is on the conveyor frame 13 to reduce the gap between the outlet of the compression and cutting unit 28 and the inlet of the conveyor unit 4. It becomes a guide plate connected to and installed, and reference numeral 29a becomes a roller shaft of the compression cutting roller 29.

According to the present invention composed of the above configuration, the cap and cap stream 20 collected from the sea level through the inflow tray 1 to the deck 32 of the ship 30 is put into the compression and dewatering roller 11 to reduce the cap cap stream ( 20) to the maximum while reducing the excessive moisture and volume while softening its own tough tissue, and also in the process of discharging the hat half flow (20) through the transfer table on the rear side of the squeezing and dehydrating roller (11). By allowing the residual moisture to be removed to a certain level by the method, it is possible to obtain an appropriate level of compression (tissue softening and volume reduction) and drying (moisture removal) in a clean state without contamination of foreign substances such as sand (20). It can be secured simultaneously with the collection operation in the vessel 30.

Through this, it is possible to greatly reduce the logistics cost required to transport the caps and caps 20 collected at sea to the land and transport them inland, as well as the ship 30, which proceeds simultaneously with the collection of the caps and caps 20. ) through proper pretreatment (pressing dehydration, softening and drying) to prevent deterioration or decay of the unique components during transportation of the caps and caps (20), so that the caps and caps (20) are used as feed or The final recycling operation on land, such as extracting useful components included in (20) and using them as raw materials for cosmetics or medicines, can also be performed more easily, efficiently, and economically.

On the other hand, the conveyor unit (4) to which the perforated plate conveyor belt (12) is applied is used as a transfer table, and hot air for drying by the electric heater (21) is supplied to the side of the hat and half flow (20) placed on the conveyor belt (12). By enabling this, it is possible to simultaneously implement smooth transfer work and excellent drying performance of the cap and cap 20, and discharge the cap and cap 20 discharged through the transfer table or conveyor unit 4 to the rear side thereof. By using the rolling guide (6a) of the tray (6) to roll it in the form of a roll, the handling and storage of the hats and returns (20) not only in the ship (30) but also along with taking them out and transporting to the land are more efficient. It can be done easily and safely.

As an additional matter, the dehydration liquid of the hat half flow 20 dropped from the squeezing and dehydrating roller 11 is primarily stored in the water collecting tank 3, and then passed through the water treatment filter 16 and the drain pump 16a to remove foreign substances. By discharging it in a removed state, it is possible to eco-friendly treatment of the dehydration liquid of the hat and half stream 20, and a press-type or cutting-type cutting unit (7) for cutting the cap and half stream (20) on the discharge tray (6) ), or by installing the compression dehydration unit 2 as the compression cutting unit 28, it is possible to automate all preprocessing processes from collection of caps and shorts 20 to compression dehydration, drying and cutting. It is possible to greatly improve the business performance and effectiveness required for the collection and recycling of the hat and half stream (20).

1: inlet tray 1a: inlet 1b: outlet
2: compression dewatering unit 3: water collecting tank 3a: opening
3b: bottom plate 3c: drain pipe 4: conveyor unit
4a: guide plate 5: blow drying unit 6: discharge tray
6a: rolling guide 6b: cutting groove 7: cutting unit
8: drive unit case 8a: electric mechanism 9: roller motor
9a, 18a: reducer 10: treatment device 11: compression dewatering roller
11a, 29a: roller shaft 11b, 17b: bearing 12: conveyor belt
12a: flow hole 13: conveyor frame 14: blowing duct
14a: air outlet 15: support legs 15a, 25b: support
15b: reinforcement 16: water treatment filter 16a: drain pump
17: belt drum 17a: drum shaft 18: conveyor motor
19: blowing fan 19a: blowing pipe 19b: air filter
20: cap counter flow 21: electric heater 22: upper mold
22a: cover plate 22b: insertion space 23: lower mold
23a, 29c: cutting groove 24: cutter 24a, 29b: cutting blade
24b: buffer spring 25: cutting motor 25a: cutting wheel
26: linear guide 26a: transfer table 27: control box
28: compression cutting unit 29: compression cutting roller 30: ship
31: hull 32: deck 33: wheelhouse

Claims (13)

In the treatment device for collecting and treating caps and caps floating on the sea surface in coastal waters to the deck of a ship,
The processing device includes a compression dehydration unit that collects the caps and caps floating on the sea surface onto the deck of the ship and simultaneously compresses and dehydrates the caps and caps, and a transfer table for caps and caps disposed at the rear exit side of the compression and dehydration unit. And, a blowing drying unit for blowing dry air toward the hat half flow placed on the upper surface of the transfer table, and an inlet tray providing an introduction path for the hat half flow is disposed at the front entrance of the compression dehydration unit,
The compression and dehydration unit includes a pair of compression and dehydration rollers that rotate interlockingly up and down with a hat half current interposed therebetween, and a driving mechanism for operating the compression and dehydration rollers, and the blow drying unit is on a transfer table. It is made by including a blowing duct for blowing dry air to the side of the placed hat half, and a blowing fan for injecting dry air into the blowing duct,
A discharge tray for caps and caps is disposed at the rear exit side of the transfer table, and an arc-shaped rolling guide curved toward the front upper side is provided at the rear end of the discharge tray to roll the caps and caps pushed out through the transfer table in the form of a roll. becomes,
The discharge tray is a tray with a "["-shaped cross section provided with breakaway bumps of a predetermined height on the left and right sides of the guide plate on which the hat half-flow is placed, and the rolling guide guides only the guide plate portion from the rear end of the discharge tray to the inside. A hat and half current treatment device for ships, characterized in that it is formed curved in an arc shape by making a jar. [Claim 2] The device for treating caps and caps for ships according to claim 1, wherein the transfer table is a conveyor unit comprising a conveyor belt for transporting caps and caps and a drive mechanism for operating the conveyor belt. The method of claim 2, wherein the blowing duct is disposed on the upper side or left and right sides of the conveyor belt, or is inserted and installed between the conveyor belts through a conveyor frame provided on the side part of the conveyor belt,
A hat and hat handling device for ships, characterized in that the blowing duct is formed with tuyere or blowing nozzles at regular intervals toward the hat and hat, and the conveyor belt has a flow hole formed through the entire surface of the body. The method according to any one of claims 1 to 3, wherein an electric heater for generating dry hot air is interposed between the blowing duct and the blowing fan, and the electric heater is installed on a blowing pipe extending from the blowing fan to the blowing duct. Hat return treatment device for ships, characterized in that being. The method of any one of claims 1 to 3, wherein the inlet tray is a tray with a "["-shaped cross section provided with a departure prevention bump of a predetermined height on the left and right sides of the guide plate on which the cap and half flow is placed, and the inlet tray The inlet of the ship capping treatment device, characterized in that the entry width becomes narrower toward the rear side. delete delete The method according to any one of claims 1 to 3, wherein a collecting tank for the dehydration liquid falling from the squeezing and dehydrating roller is installed at the lower part of the squeezing and dehydrating unit, and the drive mechanism of the squeezing and dehydrating roller moves the water collecting tank to the base. It is installed by
The water collecting tank is a funnel-shaped storage tank with an upper surface forming an opening in the longitudinal direction of the squeezing and dewatering roller, and a drain pipe for dehydration is connected to the lower end of the water collecting tank. [Claim 9] The device for treating caps and caps for ships according to claim 8, characterized in that a water treatment filter for dewatering liquid is installed together with a drain pump in the drain pipe of the water collection tank. The method of any one of claims 1 to 3, wherein the compression dehydration unit is a compression cutting unit capable of compressing dehydration and cutting of hats and caps, and the compression dehydration roller is in the longitudinal direction of the upper roller and the lower roller. At least one or more cutting blades and cutting grooves are respectively formed as a compression cutting roller over the cap and hat return processing device for ships, characterized in that. [Claim 4] The cap and cap for ships according to any one of claims 1 to 3, characterized in that cut grooves are formed in the discharge tray in the width direction of the tray so that manual or automatic cutting of the cap and cap can be performed. processing device. 12. The method of claim 11, wherein the automatic cutting operation of the cap and half type includes an upper mold that moves up and down from the upper part of the discharge tray with a cutting blade and a lower mold that supports the discharge tray from the lower portion with a cutting groove provided. A hat and cap return processing device for a ship, characterized in that a press-type cutting unit as a base is used, and the cutting blade and the cutting groove of the cutting unit are provided at a position corresponding to the cutting groove of the discharge tray. 12. The method of claim 11, wherein the automatic cutting operation of the hat half includes a cutting wheel installed on a drive shaft of the cutting motor, and a linear guide that reciprocates the cutting wheel along the cutting groove of the discharge tray in left and right directions together with the cutting motor. A capping treatment device for ships, characterized in that a cutting-type cutting unit based on is used.

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