KR102489778B1 - Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching - Google Patents
Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching Download PDFInfo
- Publication number
- KR102489778B1 KR102489778B1 KR1020210026679A KR20210026679A KR102489778B1 KR 102489778 B1 KR102489778 B1 KR 102489778B1 KR 1020210026679 A KR1020210026679 A KR 1020210026679A KR 20210026679 A KR20210026679 A KR 20210026679A KR 102489778 B1 KR102489778 B1 KR 102489778B1
- Authority
- KR
- South Korea
- Prior art keywords
- double
- adhesive tape
- composition
- sided adhesive
- flexible
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/281—Applying non-metallic protective coatings by means of a preformed insulating foil
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Manufacturing Of Printed Circuit Boards (AREA)
- Insulated Conductors (AREA)
Abstract
본 발명은 양면 동시 에칭이 가능한 연성평판케이블(Flexible Flat Cable, FFC) 또는 연성인쇄회로(Flexible Printed Circuit, FPC)의 제조방법과 이를 실현하기 위한 양면에칭용 양면점착테이프 조성물에 관한 것으로, 보다 상세하게는 양면점착테이프 양면에 연성구리적층체를 합지하는 단계; 상기 연성구리적층체를 이용하여 통상의 제조공정을 거쳐 연성평판케이블 또는 연성인쇄회로를 제조하는 단계; 및 상기 양면점착테이프를 박리하는 단계;를 포함하며, 상기 연성평판케이블 또는 연성인쇄회로 복수개를 동시에 제조할 수 있는 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법과 이를 위한 양면점착테이프 조성물을 제공한다.The present invention relates to a method for manufacturing a flexible flat cable (FFC) or a flexible printed circuit (FPC) capable of simultaneous etching on both sides, and a double-sided adhesive tape composition for etching both sides for realizing the same. laminating the flexible copper laminate on both sides of the double-sided adhesive tape; manufacturing a flexible flat cable or a flexible printed circuit through a normal manufacturing process using the flexible copper laminate; and peeling off the double-sided adhesive tape; a method for manufacturing a flexible flat cable or a flexible printed circuit and a double-sided adhesive tape composition for the same, characterized in that a plurality of flexible flat cables or flexible printed circuits can be manufactured at the same time provides
Description
본 발명은 양면 동시 에칭이 가능한 연성평판케이블(Flexible Flat Cable, FFC) 또는 연성인쇄회로(Flexible Printed Circuit, FPC)의 제조방법과 이를 실현하기 위한 양면에칭용 양면점착테이프 조성물에 관한 것으로서, 생산성 향상을 목적으로 양면에칭용 양면점착테이프를 동박사이에 개재시켜 양면을 동시에 에칭할 수 있도록 한 것이다. The present invention relates to a method for manufacturing a flexible flat cable (FFC) or a flexible printed circuit (FPC) capable of simultaneous etching on both sides, and a double-sided adhesive tape composition for etching both sides for realizing the same, which improves productivity For the purpose, double-sided adhesive tape for double-sided etching is interposed between copper foil so that both sides can be etched simultaneously.
최근의 전자산업은 회로의 집적도, 부품의 초소형화(칩 부품) 및 이를 탑재하는 표면실장 기술의 발달에 따라서, 협소한 공간에도 내장이 용이한 연성인쇄회로와 이러한 표면실장된 연성인쇄회로들을 서로 연결하는 연성평판케이블이 개발되어 휴대단말기, 각종 디스플레이 등 전자산업 전반에 걸쳐 광범위하게 활용되고 있다. 일반적으로 연성인쇄회로와 연성평판케이블을 제조하는 과정은 다음과 같다.In recent years, the electronics industry has developed flexible printed circuits that can be easily embedded in a small space and these surface-mounted flexible printed circuits according to the development of circuit integration, miniaturization of parts (chip parts), and surface mount technology to mount them. A flexible flat cable for connection has been developed and is widely used throughout the electronic industry, such as portable terminals and various displays. In general, the process of manufacturing a flexible printed circuit and a flexible flat cable is as follows.
기초재료인 연성구리적층체(Flexible Copper Clad Laminate, FCCL)와, 절연층으로 사용되는 Polyimide (PI), Polycyclohexylenedimethylene terephthalate (PCT), Polyethylene naphthalate (PEN) 등의 필름을 합지한 후 연성구리적층체 상부에 구리박막층을 도금하여 형성시킨다. 이는 전처리 공정으로서 도 1에서 나타낸 바와 같이, 합지 공정이 율속 공정이다.After bonding the flexible copper clad laminate (FCCL), which is the basic material, and films such as polyimide (PI), polycyclohexylenedimethylene terephthalate (PCT), and polyethylene naphthalate (PEN) used as the insulation layer, the upper part of the flexible copper clad laminate It is formed by plating a copper thin film layer on it. As shown in FIG. 1 as a pretreatment process, the laminating process is a rate-limiting process.
여기에 감광체인 드라이필름을 부착하고 회로가 인쇄된 마스크를 덮어 노광시킨 후 에칭액(etchant)을 분사하여 불필요한 부분을 부식, 제거함으로써 회로를 형성시킨 후, 드라이필름을 제거하고 세척 및 건조함으로써 에칭공정을 마무리한다.Here, dry film, which is a photoreceptor, is attached, the circuit printed mask is covered and exposed, and etchant is sprayed to corrode and remove unnecessary parts to form a circuit, and then the dry film is removed, washed, and dried to perform an etching process. to finish
이후, 전술한 바와 같은 Polyimide (PI), Polycyclohexylenedimethylene terephthalate (PCT), Polyethylene naphthalate (PEN) 등의 재질을 갖는 절연 필름을 합지함으로써 연성인쇄회로 또는 연성평판케이블을 제조할 수 있다. 이는 마무리 공정으로서 도 1에서 나타낸 바와 같이 합지 공정이 율속공정이다.Then, a flexible printed circuit or a flexible flat cable can be manufactured by laminating insulating films having materials such as polyimide (PI), polycyclohexylenedimethylene terephthalate (PCT), polyethylene naphthalate (PEN), etc. as described above. This is a finishing process, and as shown in FIG. 1, the laminating process is a rate-limiting process.
그러나, 상기 제조공정을 통해서 알 수 있는 바와 같이, 실제 회로를 인쇄하여 제조하는 공정보다 전처리 및 마무리 단계에서 수행하는 합지 공정에 제조시간의 대부분을 소비함으로써 생산성 저하가 야기되며, 이와 같은 합지 공정에 따른 공정의 병목현상을 줄이기 위한 설비의 과투자가 발생하는 문제점이 있다.However, as can be seen through the above manufacturing process, productivity decline is caused by consuming most of the manufacturing time in the laminating process performed in the pretreatment and finishing steps rather than in the process of manufacturing by printing the actual circuit, and such a laminating process There is a problem in that over-investment in facilities to reduce bottlenecks in the following process occurs.
본 발명은 전술한 바와 같은 종래 기술의 문제점을 해결하기 위하여 안출된 것으로서, 본 발명은 에칭액에 내성이 있으며 제조 후 물리적 처리로 쉽게 박리될 수 있는 양면점착테이프를 연성구리적층체 사이에 개재시킴으로써 종래의 전처리 공정(절연 필름 합지 공정)을 생략할 수 있고, 에칭공정 시 양면 에칭이 가능하여 연성인쇄회로 또는 연성평판케이블 두 매를 동시에 제조할 수 있으며, 양면 에칭이 이루어졌으므로 마무리 단계에서 상하부 절연필름을 동시에 합지시킴으로써 율속공정 시간을 반분할 수 있는 연성인쇄회로 또는 연성평판케이블을 제조할 수 있는 공정을 제공함을 목적으로 한다.The present invention has been made to solve the problems of the prior art as described above, and the present invention is resistant to etching liquid and can be easily peeled off by physical treatment after manufacture by interposing a double-sided adhesive tape between soft copper laminates, The pretreatment process (insulation film laminating process) can be omitted, and double-sided etching is possible during the etching process, so that flexible printed circuits or flexible flat-panel cables can be manufactured simultaneously. It is an object of the present invention to provide a process for manufacturing a flexible printed circuit or a flexible flat cable capable of halving the rate-limiting process time by simultaneously laminating.
또한, 본 발명은 상기 에칭액에 내성이 있으며 물리적 처리로 쉽게 박리될 수 있는 양면테이프의 조성물을 제공하는 것을 다른 목적으로 한다.In addition, another object of the present invention is to provide a double-sided tape composition that is resistant to the etchant and can be easily peeled off by physical treatment.
본 발명은 전술한 목적을 달성하기 위하여, 양면점착테이프 양면에 연성구리적층체를 합지하는 단계; 상기 연성구리적층체를 이용하여 통상의 제조공정을 거쳐 연성평판케이블 또는 연성인쇄회로를 제조하는 단계; 및 상기 양면점착테이프를 박리하는 단계;를 포함하며, 상기 연성평판케이블 또는 연성인쇄회로 복수개를 동시에 제조할 수 있는 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법을 제공한다.In order to achieve the above object, the present invention comprises the steps of laminating a flexible copper laminate on both sides of a double-sided adhesive tape; manufacturing a flexible flat cable or a flexible printed circuit through a normal manufacturing process using the flexible copper laminate; and peeling off the double-sided adhesive tape, wherein a plurality of flexible flat cables or flexible printed circuits can be simultaneously manufactured.
상기 양면점착테이프를 박리하는 단계;는 양면점착테이프를 발포시킴으로써 수행되는 것이 바람직하다.The step of peeling the double-sided adhesive tape; is preferably performed by foaming the double-sided adhesive tape.
상기 발포시에는 가온을 수행하며, 가온에 의한 발포온도는 80~180℃의 범위인 것이 바람직하다. During the foaming, heating is performed, and the foaming temperature by heating is preferably in the range of 80 to 180°C.
상기 발포시에는 가온을 수행하며, 가온에 의한 발포시간은 20초~30분의 범위인 것이 바람직하다.During the foaming, heating is performed, and the foaming time by warming is preferably in the range of 20 seconds to 30 minutes.
또한 본 발명은 연성평판케이블 또는 연성인쇄회로를 제조하기 위한 양면점착테이프용 조성물로서, 적어도 1종의 아크릴 단량체와 적어도 1종의 포화 또는 불포화 탄화수소 단량체 또는 올리고머를 혼합하여 중합한 중합물; 및 적어도 1종의 물리, 유기 또는 무기발포제;를 포함하는 것을 특징으로 하는 양면점착테이프용 조성물을 제공한다.In addition, the present invention is a composition for a double-sided adhesive tape for producing a flexible flat cable or a flexible printed circuit, comprising a polymer obtained by mixing and polymerizing at least one acrylic monomer and at least one saturated or unsaturated hydrocarbon monomer or oligomer; and at least one physical, organic or inorganic foaming agent.
상기 아크릴 단량체는, 하기 화학식 1의 구조를 갖는 것이 바람직하다.The acrylic monomer preferably has a structure represented by the following formula (1).
[화학식 1][Formula 1]
여기서, R1은 수소(H) 혹은 메틸기(-CH3), R2와 R3는 각각 수소(H) 혹은 탄소수 1에서 12까지의 탄화수소이고 R4는 탄소수 1에서 18까지의 탄화수소Here, R 1 is hydrogen (H) or a methyl group (-CH 3 ), R 2 and R 3 are each hydrogen (H) or a hydrocarbon having 1 to 12 carbon atoms, and R 4 is a hydrocarbon having 1 to 18 carbon atoms
상기 아크릴 단량체의 함량은 조성물 전체 중량 대비 1~40중량%인 것이 바람직하다.The content of the acrylic monomer is preferably 1 to 40% by weight based on the total weight of the composition.
상기 불포화 탄화수소는 부타디엔 및 이소프렌 중에서 선택되는 적어도 1종인 것이 바람직하다.The unsaturated hydrocarbon is preferably at least one selected from butadiene and isoprene.
상기 불포화 탄화수소의 함량은 조성물 전체 중량 대비 0 초과 30중량% 이하인 것이 바람직하다.The content of the unsaturated hydrocarbon is preferably more than 0 and 30% by weight or less based on the total weight of the composition.
상기 포화 또는 불포화 탄화수소 올리고머는 방향족 또는 지방족 석유수지 중에서 선택되는 적어도 1종인 것이 바람직하다.The saturated or unsaturated hydrocarbon oligomer is preferably at least one selected from aromatic or aliphatic petroleum resins.
상기 포화 또는 불포화 탄화수소 올리고머는 조성물 전체 중량 대비 0 초과 10중량% 이하인 것이 바람직하다.The saturated or unsaturated hydrocarbon oligomer is preferably greater than 0 and less than 10% by weight based on the total weight of the composition.
상기 물리발포제는 고분자 벽재(Shell)와 휘발성 발포제로 충전된 내부(Core)로 이루어지는 구상의 코아-쉘(Core-Shell) 구조를 가지며, 입경 또는 발포온도가 상이한 적어도 1종 포함하는 것이 바람직하다.The physical foaming agent preferably has a spherical core-shell structure consisting of a polymer shell and a core filled with a volatile foaming agent, and includes at least one type having different particle diameters or foaming temperatures.
상기 유기발포제는 벤젠설포닐히드라지드(Benenesulfonylhydrazide), 파라톨루엔설포닐히드라지드(p-Toluenesufonylhydrazide) 또는 파라,파라-옥시비스(벤젠설포닐히드라지드)(p,p'-oxybis(benzenesulfonylhydrazide)) 중에서 선택되는 적어도 1종인 것이 바람직하다.The organic blowing agent is selected from among benzenesulfonylhydrazide, p-Toluenesulfonylhydrazide, or p,p'-oxybis(benzenesulfonylhydrazide). It is preferable that it is at least 1 sort(s) selected.
상기 무기발포제는 중탄산나트륨(Sodium bicarbonate: NaHCO3) 또는 탄산수소칼륨(Potassium bicarbonate: KHCO3) 중에서 선택되는 적어도 1종인 것이 바람직하다.The inorganic foaming agent is preferably at least one selected from sodium bicarbonate (NaHCO 3 ) and potassium bicarbonate (KHCO 3 ).
상기 물리, 유기 및 무기발포제 중 적어도 1종은 단독 또는 합산 중량이 조성물 전체 중량 대비 5~30중량%인 것이 바람직하다.It is preferable that the weight of at least one of the physical, organic and inorganic foaming agents is 5 to 30% by weight based on the total weight of the composition alone or in combination.
이상과 같은 본 발명에 따르면, 2매의 연성구리적층체 사이에 발포성 양면점착테이프를 개재시킨 후 양면 에칭을 실시함으로써 인쇄회로를 양면으로 제조하고, 양면점착테이프를 발포에 의해 박리시킴으로써 동시에 인쇄회로 2 매를 생산할 수 있으며, 절연층으로 사용하는 필름의 합지공정을 양면으로 동시에 진행함으로써 생산시간을 반분할 수 있어 생산성을 약 4배정도 향상시킬 수 있는 효과가 있다. According to the present invention as described above, a double-sided printed circuit is manufactured by interposing a foamable double-sided adhesive tape between two flexible copper laminates and then subjected to double-sided etching, and the double-sided adhesive tape is peeled off by foaming. It is possible to produce 2 sheets, and by carrying out the laminating process of the film used as the insulating layer simultaneously on both sides, the production time can be divided in half, which has the effect of improving productivity by about 4 times.
도 1은 기존의 연성인쇄회로 또는 연성평판케이블 제조를 위한 합지공정과 본 발명에 의한 합지공정의 비교도이다.
도 2는 본 발명의 실시예1에 대한 내에칭성 테스트 후의 표면 확대 사진이다.
도 3은 비교예에 대한 내에칭성 테스트 후의 표면 확대 사진이다.
도 4는 본 발명의 실시예1에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 5는 본 발명의 실시예2에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 6은 본 발명의 실시예3에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 7은 비교예3에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 8은 본 발명의 실시예4에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 9는 본 발명의 실시예5에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.
도 10은 본 발명의 실시예6에 대한 내에칭성 테스트를 10초, 30초, 60초에 대해서 각각 실시한 사진이다.1 is a comparison diagram of a laminating process for manufacturing a conventional flexible printed circuit or flexible flat cable and a laminating process according to the present invention.
2 is an enlarged picture of the surface after the etching resistance test for Example 1 of the present invention.
3 is an enlarged photograph of the surface after an etching resistance test for a comparative example.
4 is a photograph of the etching resistance test for Example 1 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
5 is a photograph of the etching resistance test for Example 2 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
6 is a photograph of the etching resistance test for Example 3 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
7 is a photograph of Comparative Example 3 in which an etching resistance test was performed for 10 seconds, 30 seconds, and 60 seconds, respectively.
8 is a photograph of the etching resistance test for Example 4 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
9 is a photograph of the etching resistance test for Example 5 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
10 is a photograph of the etching resistance test for Example 6 of the present invention for 10 seconds, 30 seconds, and 60 seconds, respectively.
이하에서는 본 발명을 첨부되는 도면과 바람직할 실시예를 기초로 보다 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail based on the accompanying drawings and preferred embodiments.
본 발명은 양면점착테이프 양면에 연성구리적층체를 합지하는 단계, 통상적인 일련의 제조공정을 거쳐 인쇄회로를 제조하는 단계, 및 박리공정에서 양면점착테이프 양면에 형성된 인쇄회로를 물리적 방법으로 박리하는 단계를 포함하는 인쇄회로를 복수매, 예를 들어서 2매를 동시에 제조할 수 있는 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로를 제조하는 방법을 제공한다. 이는 도 1의 하부에 나타낸 바와 같다. The present invention comprises the steps of laminating a flexible copper laminate on both sides of a double-sided adhesive tape, manufacturing a printed circuit through a series of conventional manufacturing processes, and physically peeling the printed circuit formed on both sides of the double-sided adhesive tape in a peeling process. It provides a method for manufacturing a flexible flat cable or flexible printed circuit, characterized in that a plurality of printed circuits comprising the step, for example, two sheets can be simultaneously manufactured. This is as shown in the lower part of FIG. 1 .
또한, 상기 양면점착테이프는 적어도 1종의 아크릴 단량체와, 적어도 1종의 포화 또는 불포화 탄화수소 단량체 또는 올리고머를 포함하고 있는 혼합물로부터 중합된 중합물과 적어도 1종의 물리, 유기 또는 무기발포제가 첨가되어 구성되는 것을 특징으로 하는 양면점착테이프 조성물을 제공한다.In addition, the double-sided adhesive tape is composed of a polymer polymerized from a mixture containing at least one acrylic monomer and at least one saturated or unsaturated hydrocarbon monomer or oligomer and at least one physical, organic or inorganic foaming agent added thereto It provides a double-sided adhesive tape composition characterized in that.
상기한 일련의 제조공정이란 배경기술에서 언급한 바와 같이 현재 양산되고 있는 연성평판케이블 또는 연성인쇄회로의 공정을 말하며, 박리공정에서 물리적 방법이라 함은 일정온도에서 발포에 의해 접촉면적을 줄임으로써 제조된 인쇄회로를 변형이나 손상 없이 박리시키는 방법을 말한다. As mentioned in the background art, the above-mentioned series of manufacturing processes refers to the process of flexible flat cable or flexible printed circuit currently being mass-produced, and the physical method in the peeling process refers to manufacturing by reducing the contact area by foaming at a certain temperature. It refers to a method of peeling off a printed circuit without deformation or damage.
상기 발포공정은 가온환경에서 수행되는데, 가온시 온도는 80℃ 이상 180℃ 이하인 것이 좋으며, 여기서 발포온도가 80℃ 이하이면 에칭공정에서 발포제가 선 발포되어 상기의 목적을 달성할 수 없으며, 180℃ 이상 고온에서 발포하면 구리의 산화에 의해 형성된 회로의 성능이 저하되므로 발포온도는 위 범위에서 임계적 의의가 있다.The foaming process is performed in a warming environment, and the temperature during heating is preferably 80° C. or more and 180° C. or less. If the foaming temperature is 80° C. or less, the foaming agent is pre-foamed in the etching process and the above purpose cannot be achieved, and 180° C. When foaming at a higher temperature than above, the performance of the circuit formed by oxidation of copper deteriorates, so the foaming temperature has critical significance in the above range.
또한, 발포시간은 20초 이상, 30분 이하인 것이 좋으며 20초 이하인 경우 불충분한 발포로 접촉면적이 충분히 작아지지 않아 접착력 저하가 적으므로 양면에 형성된 인쇄회로를 제거 시 변형될 우려가 있으며, 30분 이상인 경우 발포된 양면테이프가 고온에서 시간이 흐름에 따라 리플로우(Reflow)되어 접촉면적 증가에 의해 접착력이 다시 증가하므로 이 또한 양면에 형성된 인쇄회로를 제거 시 변형될 우려가 있는 바, 발포시간은 위 범위에서 임계적 의의가 있다.In addition, the foaming time is preferably 20 seconds or more and 30 minutes or less. If the foaming time is less than 20 seconds, the contact area is not sufficiently reduced due to insufficient foaming, so there is a risk of deformation when removing the printed circuit formed on both sides because the adhesive strength is reduced. In the above case, the foamed double-sided tape is reflowed over time at high temperature, and the adhesive strength increases again by increasing the contact area, so there is a possibility that the printed circuit formed on both sides may be deformed when removing the foaming time. There is critical significance in the above range.
한편 상기 제조공정으로 연성평판케이블 또는 연성인쇄회로를 제조하려면 양면으로 점착되어 있는 테이프와 연성구리적층체의 계면을 통하여 에칭액의 유입이 없어야 한다. 만약 상기 계면으로 에칭액이 유입되면 배면이 산화될 뿐만 아니라 측면이 과에칭되어 제품 불량을 야기할 수 있다.On the other hand, in order to manufacture a flexible flat cable or a flexible printed circuit through the above manufacturing process, there must be no inflow of etching liquid through the interface between the tape and the flexible copper laminate that are adhered on both sides. If the etchant flows into the interface, not only the back surface is oxidized, but also the side surface is over-etched, which may cause product defects.
따라서, 전술한 문제점을 해결하기 위해 점착제의 2차전이온도(유리전이온도, Tg)를 낮추어 계면의 젖음성을 증가시키거나 연성구리적층체와의 점착력을 향상시키는 방법을 생각할 수 있으나 두 방법 모두 과도한 초기 점착력으로 발포 후에도 점착력 저하가 적어 박리 시 양면에 형성된 인쇄회로의 변형을 피할 수 없게 되므로, 문제점은 여전히 존재하게 된다.Therefore, in order to solve the above-mentioned problem, it is possible to think of a method of lowering the secondary transition temperature (glass transition temperature, Tg) of the adhesive to increase the wettability of the interface or to improve the adhesive strength with the ductile copper laminate, but both methods are excessive. Since the decrease in adhesiveness is small even after foaming due to the initial adhesiveness, deformation of the printed circuit formed on both sides cannot be avoided during peeling, so the problem still exists.
이에 본 발명자들은 염기성물질이 산성인 에칭액을 효과적으로 막을 수 있음에 착안하여 상기 중합물에 적어도 1종의 하기 화학식 1의 구조를 갖는 아크릴 단량체를 포함시켜 중합함으로써 상기 목적을 달성하였다. Accordingly, the inventors of the present invention have achieved the above object by adding at least one acrylic monomer having a structure of Formula 1 to the polymerized product, focusing on the fact that the basic material can effectively block the acidic etchant.
[화학식 1][Formula 1]
여기서, R1은 수소(H) 또는 메틸기(-CH3), R2와 R3는 각각 수소(H) 또는 탄소수 1에서 12까지의 탄화수소이고 R4는 탄소수 1에서 18까지의 탄화수소이다. Here, R 1 is hydrogen (H) or a methyl group (-CH 3 ), R 2 and R 3 are each hydrogen (H) or a hydrocarbon having 1 to 12 carbon atoms, and R 4 is a hydrocarbon having 1 to 18 carbon atoms.
상기 화학식 1의 구조를 갖는 아크릴 단량체의 함량은 조성물 전체 중량 대비 1중량% 이상 40중량% 이하인 것이 바람직하며, 1중량% 미만인 경우, 첨가한 효과가 미미하고 40중량%를 초과하는 경우 분자의 극성차이로 서로 응집하여 점착제로 사용할 수 없으므로 위 중량% 범위는 임계적 의의가 있다.The content of the acrylic monomer having the structure of Formula 1 is preferably 1% by weight or more and 40% by weight or less based on the total weight of the composition. The above weight % range has critical significance because it cannot be used as an adhesive because it aggregates with each other due to the difference.
상기 중합물에 포함된 불포화 탄화수소는 부타디엔 또는 이소프렌을 각각 또는 혼합하여 사용할 수 있으며, 상기 불포화 탄화수소는 2차 전이 온도를 조절하기 위해 조성물 전체 중량 대비 30중량% 이하로 사용하는 것이 바람직하고, 그 이상 사용 시 상기 화학식 1의 화합물과의 극성차이로 인해 상분리를 야기하므로 위 수치는 임계적 의의가 있다.Unsaturated hydrocarbons included in the polymer may be used individually or in combination with butadiene or isoprene, and the unsaturated hydrocarbons are preferably used in an amount of 30% by weight or less based on the total weight of the composition to control the secondary transition temperature, and use more than that. Since phase separation is caused due to a polarity difference with the compound of Formula 1, the above numerical value has critical significance.
또한, 상기 조성물에 있어서 점착제의 점착력을 조절하기 위해 사용하는 포화 또는 불포화 탄화수소 올리고머는 방향족 또는 지방족 석유수지 중에서 선택되는 적어도 1종 선택하여 첨가할 수 있으며 함량은 10중량% 이하가 바람직하고 그 이상일 경우 과다한 점착력으로 상기의 목적을 달성할 수 없게 된다. 그러므로, 위 수치는 임계적 의의가 있다.In addition, in the above composition, the saturated or unsaturated hydrocarbon oligomer used to control the adhesive strength of the pressure-sensitive adhesive may be selected and added at least one selected from aromatic or aliphatic petroleum resins, and the content is preferably 10% by weight or less, and when it is greater than or equal to 10% by weight Excessive adhesive force makes it impossible to achieve the above purpose. Therefore, the above figures have critical significance.
상기 조성물에 있어서 물리발포제는 고분자 벽재(Shell)와 휘발성 발포제로 채워진 내부(Core)로 이루어지는 구상의 코아-쉘(Core-Shell) 구조를 갖고, 입경 또는 발포온도가 서로 상이한 적어도 1종의 물리발포제를 포함한다. 상기 조성물에 있어서 유기발포제로는 벤젠설포닐히드라지드(Benenesulfonylhydrazide), 파라톨루엔설포닐히드라지드(p-Toluenesufonylhydrazide) 또는 파라,파라-옥시비스(벤젠설포닐히드라지드)(p,p'-oxybis(benzenesulfonylhydrazide)) 중에서 입경 또는 발포온도가 상이한 적어도 1종의 유기발포제가 포함될 수 있다. 상기 조성물에 있어서 무기발포제로는 중탄산나트륨(Sodium bicarbonate: NaHCO3) 또는 탄산수소칼륨(Potassium bicarbonate: KHCO3) 중에서 입경 또는 발포온도가 상이한 적어도 1종의 무기발포제가 포함될 수 있다.In the composition, the physical foaming agent has a spherical core-shell structure consisting of a polymer shell and a core filled with a volatile foaming agent, and has a different particle size or foaming temperature. At least one physical foaming agent includes In the composition, the organic foaming agent is benzenesulfonylhydrazide, p-Toluenesulfonylhydrazide or para, para-oxybis (benzenesulfonylhydrazide) (p, p'-oxybis ( Among benzenesulfonylhydrazide)), at least one organic foaming agent having a different particle size or foaming temperature may be included. In the composition, the inorganic foaming agent may include at least one inorganic foaming agent having different particle diameters or foaming temperatures from sodium bicarbonate (NaHCO 3 ) or potassium bicarbonate (KHCO 3 ).
상기의 발포제들은 적어도 1종의 물리, 유기 및 무기발포제를 단독 또는 혼합하여 조성물 전체 중량 대비 5중량% 이상 30중량% 이하로 사용할 수 있으며, 5중량% 미만으로 사용 시에는 발포가 미미하여 점착력 저하가 적으며 30중량%를 초과하여 사용하는 경우에는 과 발포로 인쇄회로의 변형과 점착제의 리플로우를 야기하여 목적하는 바의 점착력 저하를 기대할 수 없으므로 그 임계적 의의가 있다.The above foaming agents may be used alone or in combination with at least one physical, organic and inorganic foaming agent in an amount of 5% by weight or more and 30% by weight or less based on the total weight of the composition. When used in excess of 30% by weight, over-foaming causes deformation of the printed circuit and reflow of the adhesive, so that the desired decrease in adhesive strength cannot be expected, which is of critical significance.
이하에서는 본 발명에 첨부되는 도면과 실시예를 기초로 상세하게 설명하기로 한다. 본 발명은 여러 가지 상이한 형태로 구현할 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, it will be described in detail based on the accompanying drawings and embodiments of the present invention. The invention may be embodied in many different forms and is not limited to the embodiments set forth herein.
실시예 1.Example 1.
(1) 500㎖ 플라스크에 2-EHA (2-ethylhexyl acrylate) 90g, 2-HEA (2-hydroxyethyl acrylate) 6g, DMA (N,N'-dimethyl acrylamide) 24g과 용매로 EA (Ethylacetate) 180g을 넣고 질소로 배기하면서 30분간 교반한 후 AIBN (Azobisisobutyronitrile) 0.01g과 1-dodecanethiol 0.1g을 첨가하고, 60℃에서 8시간 반응시켰다(고형분 43%, 전환율 97%).(1) Put 90g of 2-EHA (2-ethylhexyl acrylate), 6g of 2-HEA (2-hydroxyethyl acrylate), 24g of DMA (N,N'-dimethyl acrylamide) and 180g of EA (Ethylacetate) as a solvent in a 500㎖ flask. After stirring for 30 minutes while evacuating with nitrogen, 0.01 g of AIBN (Azobisisobutyronitrile) and 0.1 g of 1-dodecanethiol were added, and reacted at 60 ° C. for 8 hours (solid content 43%, conversion rate 97%).
(2) 상기 중합액 100g에 물리발포제 (평균입경 : 16㎛, 발포온도 : 100~140℃) 6.45g (고형분 대비 15%) 및 경화제 (HDI, Hexamethylene Diisocyanate) 0.622g (HEA 대비 40몰%)를 넣고 교반하여 양면점착테이프 제조용 용액을 제조하였다.(2) 6.45 g (15% of solid content) of physical foaming agent (average particle diameter: 16㎛, foaming temperature: 100 to 140 ° C) and 0.622 g of curing agent (HDI, Hexamethylene Diisocyanate) (40 mol% compared to HEA) in 100 g of the polymerization solution was added and stirred to prepare a solution for preparing a double-sided adhesive tape.
(3) 상기 액을 50㎛ PET film에 50㎛ 두께로 양면코팅한 후 50℃에서 72시간 숙성시켜 양면점착테이프를 제조하였다.(3) The solution was coated on both sides to a thickness of 50 μm on a 50 μm PET film and then aged at 50° C. for 72 hours to prepare a double-sided adhesive tape.
(4) 상기 (3)에서 제조된 양면점착테이프 양면에 35㎛ 두께의 연성구리적층체를 합지하여 양면에칭용 연성구리적층체 시료를 제작하였다.(4) A flexible copper laminate sample for double-sided etching was prepared by laminating a flexible copper laminate having a thickness of 35 μm on both sides of the double-sided adhesive tape prepared in (3) above.
(5) 이후 생산성을 비교하기 위하여 아래와 같이 공정을 수행하였다.(5) Then, in order to compare productivity, the process was performed as follows.
1) 통상의 에칭공정을 수행하여 총 제조시간을 비교하였다. 1) The total manufacturing time was compared by performing a conventional etching process.
2) 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. 2) The flexible copper laminate was immersed in an etchant for 10 seconds, 30 seconds, and 60 seconds, then washed and dried to compare etching resistance.
이후 합성물의 고형분은 40~43중량%, 전환율은 95~99% 범위에 있었으며 정량적 첨가제는 상기 고형분과 전환율을 기준으로 산출하였다.Thereafter, the solid content of the composite was 40 to 43% by weight and the conversion rate was in the range of 95 to 99%, and the quantitative additive was calculated based on the solid content and conversion rate.
비교예 1. Comparative Example 1.
(1) 연성구리적층체에 절연층으로 PEN 필름을 합지하고 150℃ 에서 1.5시간 열압착하여 에칭용 시료를 제작하였다.(1) A PEN film was laminated to the flexible copper laminate as an insulating layer and thermally compressed at 150° C. for 1.5 hours to prepare an etching sample.
(2) 상기 제조된 시료를 통상의 에칭공정을 수행하여 총 제조시간을 비교함으로서 본 발명의 효과와 비교하였다. (2) The prepared sample was compared with the effect of the present invention by performing a conventional etching process and comparing the total manufacturing time.
비교예 2.Comparative Example 2.
(1) 500㎖ 플라스크에 2-EHA (2-ethylhexyl acrylate) 90g, 2-HEA (2-hydroxyethyl acrylate) 6g, MA (Methyl acrylate) 24g 과 용매로 EA (Ethylacetate) 180g을 넣고 질소로 배기하면서 30분간 교반한 후 AIBN (Azobisisobutyronitrile) 0.01g과 1-dodecanethiol 0.1g을 첨가한 후 60℃에서 8시간 반응시켰다. (고형분 42%, 전환율 98%)(1) Put 90g of 2-EHA (2-ethylhexyl acrylate), 6g of 2-HEA (2-hydroxyethyl acrylate), 24g of MA (Methyl acrylate), and 180g of EA (Ethylacetate) as a solvent into a 500㎖ flask and evacuate with nitrogen for 30 g. After stirring for a minute, 0.01 g of AIBN (Azobisisobutyronitrile) and 0.1 g of 1-dodecanethiol were added, followed by reaction at 60° C. for 8 hours. (solid content 42%, conversion rate 98%)
(2) 상기 중합액 100g에 물리발포제 (평균입경 : 16㎛, 발포온도 : 100~160℃) 6.3g (고형분 대비 15%) 및 경화제 (HDI, Hexamethylene Diisocyanate) 0.608g (HEA 대비 40몰%)를 넣고 교반하여 양면점착테이프 용액을 제조하였다.(2) 6.3 g (15% of solid content) of physical foaming agent (average particle diameter: 16㎛, foaming temperature: 100-160 ° C) and 0.608 g of curing agent (HDI, Hexamethylene Diisocyanate) (40 mol% compared to HEA) in 100 g of the polymerization solution was added and stirred to prepare a double-sided adhesive tape solution.
(3) 상기 액을 50㎛ PET film에 50㎛ 두께로 양면코팅한 후 50℃에서 72시간 숙성시켜 양면점착테이프를 제조하였다.(3) The solution was coated on both sides to a thickness of 50 μm on a 50 μm PET film and then aged at 50° C. for 72 hours to prepare a double-sided adhesive tape.
(4) 상기 (3)에서 제조된 양면점착테이프 양면에 35㎛ 두께의 연성구리적층체를 합지하여 양면에칭용 연성구리적층체 시료를 제작하였다.(4) A flexible copper laminate sample for double-sided etching was prepared by laminating a flexible copper laminate having a thickness of 35 μm on both sides of the double-sided adhesive tape prepared in (3) above.
(5) 이후 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. (5) Thereafter, the flexible copper laminate was immersed in an etchant for 10 seconds, 30 seconds, and 60 seconds, washed, and dried to compare etching resistance to the degree of immersion.
실시예 2 Example 2
실시예 1과 대부분 동일하나, 다만, DMA 대신 AN (Acrylonitrile)을 사용하여 중합하였다는 점에 차이가 있으며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Almost the same as Example 1, except that polymerization was performed using AN (Acrylonitrile) instead of DMA, and the soft copper laminate was immersed in an etchant for 10 seconds, 30 seconds, and 60 seconds, then washed and dried. The etch resistance was compared to the degree of deposition.
실시예 3 Example 3
실시예 1과 대부분 동일하나, 다만, DMA 대신 DAEA (N,N-dimethylaminoethyl acrylate)를 사용하여 중합하였으며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Most of the same as Example 1, but polymerization was performed using DAEA (N, N-dimethylaminoethyl acrylate) instead of DMA, and the soft copper laminate was immersed in an etching solution for 10 seconds, 30 seconds, and 60 seconds, then washed, dried, and deposited The etch resistance was compared to the extent that it was.
비교예 3.Comparative Example 3.
실시예 1과 대부분 동일하나, 다만, DMA를 1중량% 사용하고 나머지를 MA (Methyl acrylate)를 사용하여 중합하였으며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Most of the same as Example 1, except that DMA was used at 1% by weight and the rest was polymerized using MA (Methyl acrylate), and the soft copper laminate was immersed in an etching solution for 10 seconds, 30 seconds, and 60 seconds, followed by washing, The etching resistance was compared to the degree of drying and deposition.
실시예 4Example 4
실시예 1과 대부분 동일하나, 다만, DMA를 10중량% 사용하고 나머지를 MA (Methyl acrylate)를 사용하여 중합하였으며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Most of the same as Example 1, but 10% by weight of DMA was used and the rest was polymerized using MA (Methyl acrylate), and the soft copper laminate was immersed in an etchant for 10 seconds, 30 seconds, and 60 seconds, then washed, The etching resistance was compared to the degree of drying and deposition.
실시예 5.Example 5.
실시예 1과 대부분 동일하나, DMA를 30중량% 사용하고 증량된 양(10중량%)을 2-HEA에서 차감하여 중합하였으며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Most of the same as in Example 1, but polymerization was performed by using 30% by weight of DMA and subtracting the increased amount (10% by weight) from 2-HEA, and immersing the flexible copper laminate in the etchant for 10 seconds, 30 seconds, and 60 seconds After washing and drying, etching resistance was compared to the degree of deposition.
실시예 6.Example 6.
실시예 1과 대부분 동일하나, DMA를 40중량% 사용하고 증량된 양(20중량%)을 2-HEA에서 차감하여 중합하였으며 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. Most of the same as Example 1, but 40% by weight of DMA was used, and the increased amount (20% by weight) was subtracted from 2-HEA to polymerize. Etching resistance was compared to the degree of washing and drying and deposition.
비교예 4.Comparative Example 4.
발포제 양을 고형분 대비 5중량% 첨가한 것을 제외하고 실시예 1과 동일하며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. It is the same as in Example 1 except that the amount of the foaming agent was added in an amount of 5% by weight relative to the solid content, and the flexible copper laminate was immersed in an etching solution for 10 seconds, 30 seconds, and 60 seconds, then washed and dried to compare etching resistance to the extent of immersion. did
실시예 7.Example 7.
발포제 양을 고형분 대비 30중량% 첨가한 것을 제외하고 실시예 1과 동일하며, 연성구리적층체를 에칭액에 10초, 30초, 60초 침적한 후 세척, 건조하여 침적된 정도로 내에칭성을 비교하였다. It is the same as in Example 1 except that the amount of the foaming agent was added in an amount of 30% by weight relative to the solid content, and the flexible copper laminate was immersed in an etchant for 10 seconds, 30 seconds, and 60 seconds, then washed and dried to compare etching resistance to the extent of immersion. did
하기 시험결과 1에서 알 수 있는 바와 같이, 본 발명에 의해 제조된 연성평판케이블 또는 연성인쇄회로의 제조시간은 매당 61.5분이고, 기존의 방법으로 제조된 제품의 제조시간은 매당 212분으로, 본 발명에 의한 경우, 약 3.5배의 생산성 향상을 기대할 수 있다.As can be seen from Test Result 1 below, the manufacturing time of the flexible flat cable or flexible printed circuit manufactured by the present invention is 61.5 minutes per sheet, and the manufacturing time of the product manufactured by the conventional method is 212 minutes per sheet, according to the present invention. In the case of this, productivity improvement of about 3.5 times can be expected.
하기 시험결과 2에서 알 수 있듯이, 일반 양면점착제를 사용하면 에칭액이 양면점착테이프와 연성구리적층체 사이의 계면으로 스며들어가 연성구리적층체의 배면을 부식시켜 형성된 인쇄회로가 단락되거나 뭉개짐으로서 (도 3의 표시부분) 내에칭성이 현저하게 저하되며, 따라서 반드시 염기성화합물을 함유해야만 된다.As can be seen from Test Result 2 below, when a general double-sided adhesive is used, the etchant permeates into the interface between the double-sided adhesive tape and the flexible copper laminate, and the printed circuit formed by corroding the back surface of the flexible copper laminate is short-circuited or crushed ( Marked portion in Fig. 3) The etching resistance is remarkably lowered, and therefore, a basic compound must be contained.
매우 우수 ◎ / 우수 ○ / 보통 △ / 나쁨 XExcellent ◎ / Excellent ○ / Normal △ / Poor X
하기 시험결과 3을 보면 상기한 염기성 화합물은 종류에 제한이 없으며 하기 시험결과 4를 통해 알 수 있는 바와 같이, 염기성화합물의 함유량이 임계치 이하이면 에칭액이 양면점착테이프와 연성구리적층체 사이의 계면으로 스며들어가 연성구리적층체의 배면을 부식시키며, 따라서 그 양에 임계치가 있음을 알 수 있다.Looking at test result 3 below, the basic compound is not limited to the type, and as can be seen from test result 4 below, if the content of the basic compound is below the critical value, the etchant flows to the interface between the double-sided adhesive tape and the flexible copper laminate. It permeates and corrodes the back surface of the ductile copper laminate, so it can be seen that there is a critical value in the amount.
매우 우수 ◎ / 우수 ○ / 보통 △ / 나쁨 XExcellent ◎ / Excellent ○ / Normal △ / Poor X
매우 우수 ◎ / 우수 ○ / 보통 △ / 나쁨 XExcellent ◎ / Excellent ○ / Normal △ / Poor X
하기 시험결과 5에서 알 수 있는 바와 같이, 발포제의 양에 따라서 에칭 후 박리강도에 영향을 미치며, 박리강도가 낮아야 바람직한 바, 이로부터 첨가하는 발포제 양에도 임계치가 있다.As can be seen from the test result 5 below, the amount of the foaming agent affects the peel strength after etching, and it is preferable that the peel strength is low, so the amount of the foaming agent added also has a critical value.
(gf/in)adhesiveness
(gf/in)
이상에서 실시예를 들어 본 발명을 더욱 상세하게 설명하였으나, 본 발명은 반드시 이러한 실시예로 국한되는 것이 아니고 본 발명의 기술 사상을 벗어나지 않는 범위 내에서 다양하게 변형 실시될 수 있다. 따라서 본 발명에 개시된 실시예는 본 발명의 기술사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.Although the present invention has been described in more detail by way of examples above, the present invention is not necessarily limited to these embodiments and may be variously modified and implemented without departing from the spirit of the present invention. Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention, but to explain, and the scope of the technical idea of the present invention is not limited by these embodiments. The protection scope of the present invention should be construed according to the claims below, and all technical ideas within the equivalent range should be construed as being included in the scope of the present invention.
Claims (15)
상기 연성구리적층체를 이용하여 통상의 제조공정을 거쳐 연성평판케이블 또는 연성인쇄회로를 제조하는 단계; 및
상기 양면점착테이프를 박리하는 단계;
를 포함하며,
상기 양면점착테이프는 적어도 1종의 아크릴 단량체와 적어도 1종의 포화 또는 불포화 탄화수소 단량체 또는 올리고머를 혼합하여 중합한 중합물; 및
적어도 1종의 물리, 유기 또는 무기발포제;
를 포함하는 조성물로부터 제조되고, 상기 아크릴 단량체는, 하기 화학식 1의 구조를 가지며,
상기 연성평판케이블 또는 연성인쇄회로 복수개를 동시에 제조할 수 있는 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법.
[화학식 1]
여기서, R1은 수소(H) 혹은 메틸기(-CH3), R2와 R3는 각각 수소(H) 혹은 탄소수 1에서 12까지의 탄화수소이고 R4는 탄소수 1에서 18까지의 탄화수소laminating the flexible copper laminate on both sides of the double-sided adhesive tape;
manufacturing a flexible flat cable or a flexible printed circuit through a normal manufacturing process using the flexible copper laminate; and
Peeling off the double-sided adhesive tape;
Including,
The double-sided adhesive tape is a polymer obtained by mixing and polymerizing at least one acrylic monomer and at least one saturated or unsaturated hydrocarbon monomer or oligomer; and
At least one physical, organic or inorganic foaming agent;
It is prepared from a composition comprising a, wherein the acrylic monomer has a structure represented by Formula 1 below,
A method for manufacturing a flexible flat cable or a flexible printed circuit, characterized in that a plurality of the flexible flat cable or flexible printed circuit can be simultaneously manufactured.
[Formula 1]
Here, R 1 is hydrogen (H) or a methyl group (-CH 3 ), R 2 and R 3 are each hydrogen (H) or a hydrocarbon having 1 to 12 carbon atoms, and R 4 is a hydrocarbon having 1 to 18 carbon atoms
상기 양면점착테이프를 박리하는 단계;는 양면점착테이프를 발포시킴으로써 수행되는 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법.According to claim 1,
The method of manufacturing a flexible flat cable or flexible printed circuit, characterized in that the peeling of the double-sided adhesive tape is performed by foaming the double-sided adhesive tape.
상기 발포시에는 가온을 수행하며, 가온에 의한 발포온도는 80~180℃의 범위인 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법.According to claim 2,
A method for manufacturing a flexible flat cable or flexible printed circuit, characterized in that heating is performed during the foaming, and the foaming temperature by heating is in the range of 80 to 180 ° C.
상기 발포시에는 가온을 수행하며, 가온에 의한 발포시간은 20초~30분의 범위인 것을 특징으로 하는 연성평판케이블 또는 연성인쇄회로의 제조방법.According to claim 3,
The method of manufacturing a flexible flat cable or flexible printed circuit, characterized in that heating is performed during the foaming, and the foaming time by heating is in the range of 20 seconds to 30 minutes.
적어도 1종의 아크릴 단량체와 적어도 1종의 포화 또는 불포화 탄화수소 단량체 또는 올리고머를 혼합하여 중합한 중합물; 및
적어도 1종의 물리, 유기 또는 무기발포제;
를 포함하며,
상기 아크릴 단량체는, 하기 화학식 1의 구조를 갖는 것을 특징으로 하는 양면점착테이프용 조성물.
[화학식 1]
여기서, R1은 수소(H) 혹은 메틸기(-CH3), R2와 R3는 각각 수소(H) 혹은 탄소수 1에서 12까지의 탄화수소이고 R4는 탄소수 1에서 18까지의 탄화수소A composition for a double-sided adhesive tape for producing a flexible flat cable or a flexible printed circuit,
Polymers obtained by mixing and polymerizing at least one acrylic monomer and at least one saturated or unsaturated hydrocarbon monomer or oligomer; and
At least one physical, organic or inorganic foaming agent;
Including,
The acrylic monomer is a composition for a double-sided adhesive tape, characterized in that it has a structure of formula (1).
[Formula 1]
Here, R 1 is hydrogen (H) or a methyl group (-CH 3 ), R 2 and R 3 are each hydrogen (H) or a hydrocarbon having 1 to 12 carbon atoms, and R 4 is a hydrocarbon having 1 to 18 carbon atoms
상기 아크릴 단량체의 함량은 조성물 전체 중량 대비 1~40중량%인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The composition for double-sided adhesive tape, characterized in that the content of the acrylic monomer is 1 to 40% by weight relative to the total weight of the composition.
상기 불포화 탄화수소는 부타디엔 및 이소프렌 중에서 선택되는 적어도 1종인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The composition for a double-sided adhesive tape, characterized in that the unsaturated hydrocarbon is at least one selected from butadiene and isoprene.
상기 불포화 탄화수소의 함량은 조성물 전체 중량 대비 0 초과 30중량% 이하인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 8,
The composition for double-sided adhesive tape, characterized in that the content of the unsaturated hydrocarbon is more than 0 and 30% by weight or less relative to the total weight of the composition.
상기 포화 또는 불포화 탄화수소 올리고머는 방향족 또는 지방족 석유수지 중에서 선택되는 적어도 1종인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The composition for double-sided adhesive tape, characterized in that the saturated or unsaturated hydrocarbon oligomer is at least one selected from aromatic or aliphatic petroleum resins.
상기 포화 또는 불포화 탄화수소 올리고머는 조성물 전체 중량 대비 0 초과 10중량% 이하인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 10,
The composition for double-sided adhesive tape, characterized in that the saturated or unsaturated hydrocarbon oligomer is greater than 0 and less than 10% by weight relative to the total weight of the composition.
상기 물리발포제는 고분자 벽재(Shell)와 휘발성 발포제로 충전된 내부(Core)로 이루어지는 구상의 코아-쉘(Core-Shell) 구조를 가지며, 입경 또는 발포온도가 상이한 적어도 1종 포함하는 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The physical foaming agent has a spherical core-shell structure consisting of a polymer wall material (shell) and an interior (core) filled with a volatile foaming agent, and has a different particle diameter or foaming temperature. Characterized in that it includes at least one kind Composition for double-sided adhesive tape.
상기 유기발포제는 벤젠설포닐히드라지드(Benenesulfonylhydrazide), 파라톨루엔설포닐히드라지드(p-Toluenesufonylhydrazide) 또는 파라,파라-옥시비스(벤젠설포닐히드라지드)(p,p'-oxybis(benzenesulfonylhydrazide)) 중에서 선택되는 적어도 1종인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The organic blowing agent is selected from among benzenesulfonylhydrazide, p-Toluenesulfonylhydrazide, or p,p'-oxybis(benzenesulfonylhydrazide). A composition for a double-sided adhesive tape, characterized in that it is at least one selected.
상기 무기발포제는 중탄산나트륨(Sodium bicarbonate: NaHCO3) 또는 탄산수소칼륨(Potassium bicarbonate: KHCO3) 중에서 선택되는 적어도 1종인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
The inorganic foaming agent is sodium bicarbonate (NaHCO 3 ) or potassium bicarbonate (Potassium bicarbonate: KHCO 3 ) A composition for double-sided adhesive tape, characterized in that at least one selected from.
상기 물리, 유기 및 무기발포제 중 적어도 1종은 단독 또는 합산 중량이 조성물 전체 중량 대비 5~30중량%인 것을 특징으로 하는 양면점착테이프용 조성물.According to claim 5,
A composition for double-sided adhesive tape, characterized in that the weight of at least one of the physical, organic and inorganic foaming agents alone or in combination is 5 to 30% by weight based on the total weight of the composition.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020210026679A KR102489778B1 (en) | 2021-02-26 | 2021-02-26 | Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching |
PCT/KR2022/001297 WO2022182002A1 (en) | 2021-02-26 | 2022-01-25 | Method of manufacturing flexible flat cable (ffc) or flexible printed circuit (fpc) capable of being simultaneously etched on both sides, and double-sided adhesive tape for double-sided etching for performing same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020210026679A KR102489778B1 (en) | 2021-02-26 | 2021-02-26 | Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20220122266A KR20220122266A (en) | 2022-09-02 |
KR102489778B1 true KR102489778B1 (en) | 2023-01-19 |
Family
ID=83048326
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020210026679A KR102489778B1 (en) | 2021-02-26 | 2021-02-26 | Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching |
Country Status (2)
Country | Link |
---|---|
KR (1) | KR102489778B1 (en) |
WO (1) | WO2022182002A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100530283B1 (en) * | 2003-12-19 | 2005-11-23 | 김종희 | Thermal-release pressure sensitive adhesive compositions and adhesive films using the same |
GB201016530D0 (en) * | 2010-09-30 | 2010-11-17 | Zephyros Inc | Improvements in or relating to adhesives |
KR20170015650A (en) * | 2015-07-29 | 2017-02-09 | 주식회사 잉크테크 | Method for making printed circuit board |
KR101831298B1 (en) | 2016-04-19 | 2018-02-23 | 신창핫멜트 주식회사 | Fabrication method of Flexible Flat Cable and Flexible Flat Cable thereby |
KR20180093288A (en) * | 2017-02-13 | 2018-08-22 | 주식회사 엘지화학 | Separator, Method for Preparing the Same and Lithium Secondary Battery Comprising the Same |
KR102118942B1 (en) * | 2018-05-02 | 2020-06-04 | 한국생산기술연구원 | Polyolefin-polymeric acid resin foaming composition, foam sheet using the same and manufacturing method thereof |
-
2021
- 2021-02-26 KR KR1020210026679A patent/KR102489778B1/en active IP Right Grant
-
2022
- 2022-01-25 WO PCT/KR2022/001297 patent/WO2022182002A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
KR20220122266A (en) | 2022-09-02 |
WO2022182002A1 (en) | 2022-09-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20110088933A1 (en) | Low dielectric loss wiring board, multilayer wiring board, copper foil and laminate | |
KR100683086B1 (en) | Resin Composition | |
JP3400164B2 (en) | Multilayer printed wiring board and method of manufacturing the same | |
KR20000035259A (en) | Polyimide film and electric/electronic equipment bases with the use thereof | |
WO2009145179A1 (en) | Resin composition for forming the adhesive layers of a multi-layer flexible printed circuit board | |
KR100894712B1 (en) | The polybutadiene resin composition which controlled the phase separation and printed wiring board using the resin composition | |
US5156710A (en) | Method of laminating polyimide to thin sheet metal | |
JP5023732B2 (en) | Laminated board | |
JP2021079702A (en) | Laminate manufacturing method and metallic foil with resin layer | |
KR102489778B1 (en) | Manufacturing method of Flexible Flat Cable or Flexible Printed Circuit capable of spontaneous double side etching and composition of double sided tape for double side etching | |
JPWO2015122398A1 (en) | LAMINATE AND BUILD-UP BOARD MANUFACTURING METHOD | |
KR20060129081A (en) | Flexible printed wiring board and manufacturing method thereof | |
JP4912909B2 (en) | Manufacturing method of flexible printed wiring board | |
JPH10289432A (en) | Protective film material for hdd suspension, hdd suspension and its production | |
CN209778722U (en) | protective film for high-temperature laminating process of flexible circuit board and base material using same | |
JP2005271449A (en) | Laminate for flexible printed circuit board | |
JPH1154919A (en) | Multilayered printed wiring board and its manufacture | |
JP2004143300A (en) | Photosensitive film, printed wiring board provided therewith, and method for producing the printed wiring board | |
JP4195590B2 (en) | Bonding sheet having epoxy resin layer and method for producing the same | |
JPH1154936A (en) | Multilayered printed wiring board and its manufacture | |
JP2005053940A (en) | Adhesive composition for semiconductor device and cover lay film, adhesive sheet and copper-clad polyimide film using the same | |
JP2009239307A (en) | Manufacturing method for multilayer printed-circuit board | |
JP2000082878A (en) | Manufacture of build-up multilayer printed wiring board | |
JPH11354922A (en) | Manufacture of multilayer printed wiring board | |
JP2000022332A (en) | Manufacture of multilayer printed wiring board |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
E701 | Decision to grant or registration of patent right |