KR102485162B1 - Manufacturing method of Cellular phone decoration film with micro lens array applied Polycarbonate layer - Google Patents
Manufacturing method of Cellular phone decoration film with micro lens array applied Polycarbonate layer Download PDFInfo
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/0279—Improving the user comfort or ergonomics
- H04M1/0283—Improving the user comfort or ergonomics for providing a decorative aspect, e.g. customization of casings, exchangeable faceplate
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
- C08J7/0423—Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
- G02B3/0006—Arrays
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/18—Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
- H04M1/185—Improving the rigidity of the casing or resistance to shocks
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
본 발명은 휴대폰의 백커버에 적용되는 데코레이션 필름이 기존 필름에 비해 육안상 헤이즈감 있게 형성되어 사용자에게 다양한 심미감을 제공할 수 있다.In the present invention, the decoration film applied to the back cover of the mobile phone is formed to have a hazy feeling to the naked eye compared to the existing film, so that various aesthetic feelings can be provided to the user.
Description
본 발명은 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법에 관한 것으로서, 상세하게는 PC(Polycarbonate)의 원단 압출시 마이크로 렌즈 어레이가 적용된 데코레이션 필름을 제조하는 것을 특징으로 하는 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a mobile phone decoration film in which a micro lens array is directly applied to a PC layer, and more particularly, to a PC layer characterized in that a decoration film to which a micro lens array is applied is manufactured when a PC (Polycarbonate) fabric is extruded. It relates to a method for manufacturing a mobile phone decoration film to which a micro lens array is directly applied.
일반적으로, 최근, 휴대폰 및 스마트폰 기술의 발전에 따라, 다양한 디자인의 휴대폰 및 스마트폰(이하 “휴대폰”으로 일괄하여 칭함)이 출시되고 있다.In general, recently, with the development of cell phone and smart phone technology, various designs of cell phones and smart phones (hereinafter, collectively referred to as "mobile phones") have been released.
이러한 휴대폰은 외관을 구성하는 케이스와, 상기 케이스의 내부에 장착되어 휴대폰 본연의 기능을 수행하기 위한 각종 회로부품으로 구성된다. Such a mobile phone is composed of a case constituting an exterior and various circuit parts mounted inside the case to perform the original functions of the mobile phone.
이중, 휴대폰의 뒷쪽에 장착되는 백커버 즉, 케이스는 통상, 합성수지로 제조되어 경도가 낮기 때문에 외부충격에 의하여 긁힘 자국 등의 흠집이 쉽게 발생한다.Among them, since the back cover, that is, the case, mounted on the back of the mobile phone is usually made of synthetic resin and has low hardness, scratches such as scratches easily occur due to external impact.
이에 따라, 최근에는 휴대폰 제품의 보호뿐만 아니라, 심미성 향상을 위한 휴대폰 필름에 대한 기술 개발이 활발히 이루어지고 있다.Accordingly, in recent years, as well as protection of mobile phone products, technology development for mobile phone films for improving aesthetics has been actively conducted.
휴대폰 필름은 다양한 개성을 가진 현대인들의 기호에 맞도록 필름의 색상, 광택, 그리고 문양(즉, 패턴) 등이 다양하게 요구되고 있는 실정이다.Mobile phone film is a situation where various colors, gloss, and patterns (ie, patterns) of the film are required to meet the tastes of modern people with various personalities.
본 발명은 상술한 문제점을 해결하고자 안출된 것으로서, 본 발명의 목적은 휴대폰의 백커버에 적용되는 데코레이션 필름이 기존 필름에 비해 육안상 헤이즈감 있게 형성되어 사용자에게 다양한 심미감을 제공할 수 있는 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법을 제공하는 것이다.The present invention has been devised to solve the above-mentioned problems, and an object of the present invention is that the decoration film applied to the back cover of the mobile phone is formed with a visually hazy feeling compared to the existing film, so that the PC layer can provide various aesthetic feelings to the user. To provide a method for manufacturing a mobile phone decoration film to which a micro lens array is directly applied.
또한, 필름의 제조 공정을 줄여 단가를 낮추고, 기존 필름 대비 내스크레치성, 내약품성이 향상되며, 지문 등의 자국이 남지 않아 선명한 상태를 확보할 수 있는 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법을 제공하는 것이다.In addition, the unit price is lowered by reducing the manufacturing process of the film, scratch resistance and chemical resistance are improved compared to the existing film, and a micro lens array is directly applied to the PC layer, which can secure a clear state without leaving marks such as fingerprints. It is to provide a decoration film manufacturing method.
상기와 같은 문제점을 해결하기 위하여, 본 발명의 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법은PC(Polycarbonate)층을 형성하는 단계; 및 PC층의 전면에 렌즈코팅형태의 MLA(Micro Lens Arrary)층을 형성하는 단계; 로 구성되는 것을 특징으로 한다.In order to solve the above problems, the mobile phone decoration film manufacturing method in which the micro lens array is directly applied to the PC layer of the present invention comprises the steps of forming a PC (Polycarbonate) layer; and forming a MLA (Micro Lens Arrary) layer in the form of a lens coating on the entire surface of the PC layer; It is characterized by consisting of.
또한, 또한, 상기 PC층의 배면에 하부 UV 패턴층을 형성하는 단계;와, 상기 하부 UV 패턴층의 배면에 증착층을 형성하는 단계;와, 상기 증착층의 배면에 실크 인쇄층을 형성하는 단계; 및 포밍작업단계 및 CNC 가공단계;가 더 구성되는 것을 특징으로 한다.Further, further, forming a lower UV pattern layer on the rear surface of the PC layer; forming a deposition layer on the rear surface of the lower UV pattern layer; and forming a silk printing layer on the rear surface of the deposition layer step; And a forming operation step and a CNC machining step; characterized in that it is further configured.
또한, 상기 MLA층의 레이어 두께는 5㎛ ∼ 15㎛로 형성되고, 상기 MLA층의 렌즈부분의 너비는 100㎛ ∼ 130㎛, 두께는 5㎛ ∼ 15㎛, 렌즈 사이 간격은 5㎛ ∼ 15㎛으로 형성되는 것을 특징으로 한다.In addition, the layer thickness of the MLA layer is formed to be 5 μm to 15 μm, the width of the lens portion of the MLA layer is 100 μm to 130 μm, the thickness is 5 μm to 15 μm, and the distance between the lenses is 5 μm to 15 μm. It is characterized in that it is formed by.
이상, 상술한 바와 같이 본 발명에 따르면, 휴대폰의 백커버에 적용되는 데코레이션 필름이 기존 필름에 비해 육안상 헤이즈감 있게 형성되어 사용자에게 다양한 심미감을 제공할 수 있다는 장점이 있다.As described above, according to the present invention, the decoration film applied to the back cover of the mobile phone is formed to have a visually hazy feeling compared to the conventional film, and thus has the advantage of providing various aesthetic feelings to the user.
또한, 필름의 제조 공정을 줄여 단가를 낮추고, 기존 필름 대비 내스크레치성, 내약품성이 향상되며, 지문 등의 자국이 남지 않아 선명한 상태를 확보할 수 있다는 장점이 있다.In addition, there are advantages in that the unit cost is lowered by reducing the manufacturing process of the film, scratch resistance and chemical resistance are improved compared to the existing film, and a clear state can be secured without leaving traces such as fingerprints.
도 1은 일실시예에 따른 PC층에 형성된 MLA 층을 도시하는 도면이다.
도 2는 MLA 층이 형성된 휴대폰 데코레이션 필름이 부분 적용된 휴대폰 케이스를 도시하는 도면이다.
도 3은 일실시예에 따른 렌즈코팅형태의 MLA 층이 형성된 휴대폰 데코레이션 필름을 도시하는 도면이다.
도 4는 MLA 층에 형성된 렌즈부분을 나타낸 도면이다.1 is a diagram illustrating an MLA layer formed on a PC layer according to an embodiment.
2 is a view showing a mobile phone case to which a mobile phone decoration film having an MLA layer is partially applied.
3 is a view showing a cell phone decoration film having an MLA layer in the form of a lens coating according to an embodiment.
4 is a view showing a lens portion formed on the MLA layer.
이하에서는 첨부된 도면을 참조로 하여, 본 발명의 일 실시예에 따른 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법을 상세히 설명한다. 우선, 도면들 중, 동일한 구성요소 또는 부품들은 가능한 한 동일한 참조부호로 나타내고 있음에 유의하여야 한다. 본 발명을 설명함에 있어, 관련된 공지 기능 혹은 구성에 관한 구체적인 설명은 본 발명의 요지를 모호하지 않게 하기 위하여 생략한다.Hereinafter, a method for manufacturing a mobile phone decoration film in which a micro lens array is directly applied to a PC layer according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. First of all, it should be noted that among the drawings, the same components or parts are indicated by the same reference numerals as much as possible. In describing the present invention, detailed descriptions of related well-known functions or configurations are omitted in order not to obscure the gist of the present invention.
도 1은 일실시예에 따른 MLA 층을 도시하는 도면이고, 도 3은 일실시예에 따른 MLA 층이 형성된 휴대폰 데코레이션 필름을 도시하는 도면이다.1 is a view showing an MLA layer according to an embodiment, and FIG. 3 is a view showing a mobile phone decoration film having an MLA layer according to an embodiment.
휴대폰 데코레이션 필름(100)은 휴대폰의 뒷쪽에 형성되는 백커버에 적용되는 필름으로서, PC(Polycarbonate)층(110), PC층(110)의 전면에 원단 압출 과정을 통해 렌즈코팅형태로 형성된 MLA(Micro Lens Arrary)층(120), UV 패턴층(130), 증착층(140), 실크층(150) 순으로 구성된다.Mobile
이와 같은 일실시예에 따른 원단 압출식 마이크로 렌즈 어레이가 적용되는 휴대폰 데코레이션 필름을 제조하는 방법은 먼저, PC층(110)을 형성하는 단계를 가진다.The method of manufacturing a mobile phone decoration film to which the fabric extruded micro-lens array is applied according to one embodiment has the step of forming the
다음으로, PC층(110)의 전면에 MLA(Micro Lens Arrary)층을 형성하고, MLA층을 형성하면서 PC를 원단 압출하는 단계를 가진다.Next, a Micro Lens Arrary (MLA) layer is formed on the entire surface of the
압출 성형이란 고정 단면 윤곽의 물체를 만들기 위해 사용하는 공정으로서, 압출성형공정은 휴대폰 데코레이션 필름의 강도를 높일 수도 있다.Extrusion molding is a process used to make objects with a fixed cross-section and contour, and the extrusion molding process can increase the strength of mobile phone decoration films.
휴대폰 데코레이션 필름을 제조하는 방법은 원료로부터 PC층을 압출 형성되는 과정에서 적어도 하나 이상의 롤러를 이용할 수 있다.A method of manufacturing a cell phone decoration film may use at least one roller in the process of extruding the PC layer from raw materials.
일례로, 휴대폰 데코레이션 필름을 제조하는 방법은 PC의 원료가 압출기의 기기에 주입되면, 원료를 뜨겁게 녹여 젤상태로 만들 수 있고, 젤상태의 원료를 평판 형태로 압착하여 펴주거나, 롤러를 통해 두께가 일정하고 표면을 평탄하게 만들어 PC로 압출성형할 수 있다.For example, in the method of manufacturing a mobile phone decoration film, when PC raw materials are injected into an extruder device, the raw materials can be melted hot and made into a gel state, and the raw materials in the gel state are compressed and spread in a flat form, or through a roller to form a thickness. It can be extruded with PC by making the surface constant and flat.
이 과정에서 일정한 압력의 공기를 쏘아 패널의 평활도를 유지할 수 있으며, 휴대폰 데코레이션 필름을 제조하는 방법에 따르면 압착을 위한 평판이나 롤러에 MLA층이 형성될 수 있도록 MLA층 모양이 음각으로 형성될 수 있다.During this process, air of constant pressure can be blown to maintain the flatness of the panel, and according to the method for manufacturing mobile phone decoration film, the shape of the MLA layer can be formed in a negative shape so that the MLA layer can be formed on a flat plate or roller for compression. .
이에 압출과정에서 PC에 MLA가 패터닝될 수 있다.Accordingly, MLA may be patterned on the PC during the extrusion process.
즉, 일실시예에 따른 MLA층(120)은 PC층(110)의 압출성형 과정에서 생성되는 가공된 표면으로서, MLA층(120)과 PC층(110)은 동일한 원료일 수 있다.That is, the
한편, 도 4에 나타낸 것과 같이, PC층(110)과 PC층(110)의 전면에 원단 압출 과정에서 렌즈코팅형태로 형성된 MLA층(120)을 형성하는 것이 특징으로서, MLA층(120)은 기본 레이어 및 돌기 형태의 렌즈가 일정 간격을 가지고 형성된다.On the other hand, as shown in Figure 4, it is characterized by forming the
이때, 상기 MLA층의 렌즈는 그 너비(a)를 100㎛ ∼ 130㎛, 두께(c)는 5㎛ ∼ 15㎛, 렌즈 사이 간격(b)은 5㎛ ∼ 15㎛으로 형성하여 상기한 수치 범위 내에서 수치를 조절함으로써 헤이즈감을 조절할 수 있게 해 준다.At this time, the lens of the MLA layer is formed to have a width (a) of 100 μm to 130 μm, a thickness (c) of 5 μm to 15 μm, and a distance (b) between lenses of 5 μm to 15 μm, so that the above numerical range By adjusting the value within, it is possible to adjust the haze.
다음으로 PC층(110)의 배면에는 소정의 패턴으로 디자인되는 UV 패턴층(130)이 형성되는 단계를 가진다.Next, a
다음으로 UV 패턴층(130) 배면에 UV 패턴층(130)의 패턴에 상응하도록 증착층(140)이 형성되는 단계를 가진다. 증착층(140)은 소정의 투과율을 갖는 재질로 이루어지고, UV 패턴층(130)에 형성된 패턴을 유지하도록 하며, 투과율 또는 반사율을 조절할 수 있다. 또한, 증착층(140)은 전기전도성을 가진 투명 도전층으로서 인듐, 크롬, 주석 또는 ITO(Indium Tin Oxide) 중 어느 하나 이상을 포함하여 형성될 수 있다.Next, a
다음으로 증착층(140)의 배면에 실크 인쇄층(150)이 형성되는 단계를 가진다. 실크 인쇄층(150)은 실크 스크린 인쇄방식으로 형성되고, 로고, 제품 모델명, 버튼 또는 특정 무늬가 인쇄될 수도 있다.Next, the
다음으로 실크 인쇄 후 3D금형 타발을 진행하는 포밍작업단계을 거쳐 입체적인 미감을 제공한다.Next, it provides a three-dimensional sense of aesthetics through the forming work step in which 3D mold is punched out after silk printing.
다음으로 포밍작업을 거친 휴대폰 데코레이션 필름(100)을 한 셀(cell)씩 커팅하는 CNC 가공단계을 실행하게 된다.Next, a CNC processing step of cutting the mobile
도 2는 MLA층(120)이 형성된 휴대폰 데코레이션 필름이 부분 적용된 휴대폰 케이스(200)를 도시하는 도면으로서, 휴대폰 케이스(200)는 휴대폰 데코레이션 필름(100)이 적용된 부분(220)과 적용되지 않은 부분(210)이 명확하게 구분될 수 있으며, 육안으로 적용된 부분(220)의 헤이즈감을 확인 할 수 있다.Figure 2 is a view showing a
즉, 본 발명을 이용하면, MLA층을 통해 기존 백커버에 적용되는 데코레이션 필름에 비해 육안상 헤이즈감 있게 형성되어 사용자에게 다양한 심미감을 제공하고, 기존 필름 대비 내스크레치성, 내약품성 및 내구성이 향상되며, 지문 등의 자국이 남지 않아 높은 식별성 상태를 확보할 수 있다.That is, when the present invention is used, compared to the decoration film applied to the existing back cover through the MLA layer, it is formed to have a hazy feeling to the naked eye, providing various aesthetic feelings to the user, and improving scratch resistance, chemical resistance and durability compared to the existing film. It does not leave traces such as fingerprints, so it is possible to secure a high identification state.
도면과 명세서에서 최적 실시 예들이 개시되었다. 여기서 특정한 용어들이 사용되었으나, 이는 단지 본 발명을 설명하기 위한 목적에서 사용된 것이지 의미한정이나 특허청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것은 아니다. 그러므로 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시 예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.Optimal embodiments have been disclosed in the drawings and specifications. Although specific terms have been used herein, they are only used for the purpose of describing the present invention and are not used to limit the scope of the present invention described in the meaning or claims. Therefore, those skilled in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true technical protection scope of the present invention should be determined by the technical spirit of the appended claims.
100: 휴대폰 데코레이션 필름
110: PC층
120: MLA층
130: UV 패턴층
140: 증착층
150: 실크층100: mobile phone decoration film
110: PC layer
120: MLA layer
130: UV pattern layer
140: deposition layer
150: silk layer
Claims (3)
PC(Polycarbonate)층을 형성하는 단계; 및
PC층의 원단 압출 과정에서 표면이 가공됨으로써, PC층의 전면에 렌즈코팅형태의 MLA(Micro Lens Arrary)층을 형성하는 단계; 를 포함하되,
상기 PC층 및 상기 MLA층은 동일한 원료로 구성되고,
상기 MLA층의 렌즈부분의 너비(a)는 100㎛ 내지 130㎛, 두께(c)는 5㎛ 내지 15㎛, 렌즈 사이 간격(b)은 5㎛ 내지 15㎛으로 형성되는 것을 특징으로 하는, PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법.In the method of manufacturing a cell phone decoration film in which a micro lens array is applied to the PC layer,
Forming a PC (Polycarbonate) layer; and
Forming a lens coating type MLA (Micro Lens Arrary) layer on the front surface of the PC layer by processing the surface during the fabric extrusion process of the PC layer; Including,
The PC layer and the MLA layer are composed of the same raw material,
The width (a) of the lens portion of the MLA layer is 100 μm to 130 μm, the thickness (c) is 5 μm to 15 μm, and the distance (b) between the lenses is 5 μm to 15 μm, PC A method for manufacturing a mobile phone decoration film in which a micro lens array is directly applied to a layer.
상기 PC층의 배면에 하부 UV 패턴층을 형성하는 단계;
상기 하부 UV 패턴층의 배면에 증착층을 형성하는 단계;
상기 증착층의 배면에 실크 인쇄층을 형성하는 단계; 및
포밍작업단계 및 CNC 가공단계;가 더 구성되는 것을 특징으로 하는 PC층에 마이크로 렌즈 어레이가 직접 적용되는 휴대폰 데코레이션 필름 제조방법.According to claim 1,
Forming a lower UV pattern layer on the rear surface of the PC layer;
forming a deposition layer on a rear surface of the lower UV pattern layer;
forming a silk printing layer on the rear surface of the deposition layer; and
A mobile phone decoration film manufacturing method in which a micro lens array is directly applied to the PC layer, characterized in that further comprising a forming operation step and a CNC processing step.
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