KR102472754B1 - Envelope mailing multi-insert - Google Patents

Abstract

The present invention overlaps and folds up to four bills of the same recipient while reading the two-dimensional barcode of the bill, inserts it into an envelope with a notice, turns over 180 degrees, and then displays the address and bill history management in the envelope address bar It relates to an envelope mail multi-insert that outputs a two-dimensional barcode.
The present invention and the bill supply unit 10; A barcode reader 15 that scans the address and barcode of the bill to be transferred, an overlapping unit 21 that stacks the bills, a folding machine 22 that folds the stacked bills in the form of a postcard, and a folding fault detection unit 25 A grounding unit 20 having a; A notice feed part 30 for stacking and transporting notices on the upper part of the bill folded by the folding part 20, an envelope feed part 40, and a tubular part having an insert for inserting the bill and notice into an envelope. (45) and; a turnover 50 which rotates the envelope 180 degrees while sealing the envelope; After the turnover 50, the address printer 63 for printing addresses and barcodes, the CCD camera 65, the infrared lamp 64, the tracking sensors 61 and 62, the barcode checker 81 and , an address output unit 60 having a diverter 66 for discharging defective products; a container 80 for sequentially storing envelope mail; It is characterized in that it includes; a main controller 70 that controls all from the bill supply unit 10 to the address output unit 60 and monitors errors in the manufacturing process.

Description

Envelope mailing multi-insert {Envelope mailing multi-insert}

The present invention relates to an envelope mail multi-insert, and more particularly, to an envelope mail multi-insert which inserts a plurality of bills and notices into an envelope, turns it 180 degrees, and outputs a two-dimensional barcode for address and bill history management in the envelope address bar. will be.

1 is a schematic diagram of a sealing bill manufacturing process (A) and an envelope bill manufacturing process (B), and FIG. 2 is a conceptual diagram of a preferred embodiment of the present invention.

As shown in FIG. 1, bills issued by government offices are largely divided into postcard-type sealed bills and envelope bills for enclosing bills and notices in envelopes. do.

The two-dimensional barcode of the bill manages personal information protection and manufacturing and delivery history in government offices and manufacturers, and the recipient can check the bill by scanning the barcode using a smart device.

Among the bills, individual bills for the relevant goods are issued for the bills related to delinquency or seizure, and multiple bills are issued to the recipient. At this time, when issuing bills individually, manufacturing costs of 120 to 150 won per sheet and postage costs occur.

Therefore, when issuing multiple bills to the same recipient, the production cost can be reduced and the postal cost can be greatly reduced by delivering a plurality of bills at once rather than individually delivering the sealed bills.

However, technology is required to print the address and barcode printed on the bill identically on the outer surface of the envelope, and technology for overlapping multiple bills, technology for folding overlapping bills, and additionally supplying notices and explanatory texts are required. Technology, technology to change the position of the envelope by turning it 180 degrees to print the address, technology to print the address and barcode in the envelope address bar, and technology to check the final product and monitor errors and processing in real time are required.

In addition, there is a need for a multi-insert technology for envelope postal mail that can process 2,000 bills per minute by converging the above technologies.

1. KR 10-1270049 B1, 'Unchanged envelope address output device', registration date: 2013.05.27. 2. KR 10-2011-0112080 A, 'Address printing device for non-changing envelopes through magnetic barcode recognition', date of publication: 2011.10.12. 3. KR 10-1270043 B1, 'Error control system and error control method for non-window envelope printing device', registration date: 2013.05.27.

The present invention was devised to solve the above problem, and folds up to four bills of the same recipient while reading the two-dimensional barcode of the bill, inserts it into an envelope with a notice, turns over 180 degrees, It is an object of the present invention to disclose a multi-insert that outputs a two-dimensional barcode for address and bill history management in the envelope address bar.

In order to achieve the above object, the present invention utilizes existing mass-produced envelope machines (inserts), folding machines, address printers, and container equipment, and envelop mailing by converging control systems including overlapping functions, turnovers, and main controllers. I would like to initiate a multi-insert.

In addition, the turnover of the present invention discloses an envelope postal multi-insert that incorporates a 180-degree rotation function for address output in the envelope address bar, a sealing function in the envelope while rotating, and a clamping technology for preventing separation from the rotating shaft.

In addition, since the address printer of the present invention requires high resolution to output a two-dimensional barcode, an envelope mail multi-insert that further includes a metering pump equipped with an ink filter, a pump, a filter, and a flow sensor, and a storage container is disclosed. want to do

In addition, an envelope mail multi-insert having a diverter for discharging defective envelope mail when the address printed on the address bar of the envelope mail and the 2D barcode is defective is disclosed.

Due to the above solutions, the present invention has the following effects.

First, the multi-insert envelope mail of the present invention can reduce delivery costs by 70% or more by simultaneously delivering multiple bills to the same recipient in an envelope mail.

Second, the envelope postal multi-insert of the present invention is developed by converging a folding machine, a guideline feeder, an envelope feeder, a tubing unit, a turnover, and an address output unit, so that separate operations can be processed at once, respectively, so that separate manufacturing Compared to the process, the working time can be reduced by more than 50%.

Third, the address and barcode of the bill are printed precisely and stably, and as the manufacturing history is stored with a CCD camera, it is possible to prevent the omission of envelope mail production, and as the manufacturing result is reported to the government office as images and text, The responsibility of the manufacturer becomes clear.

1 is a schematic diagram of a sealing bill manufacturing process (A) and an envelope bill manufacturing process (B).
2 is a conceptual diagram of a preferred embodiment of the present invention.
3 is a flowchart of a manufacturing process of an envelope mail multi-insert.
4 is a perspective view of an envelope mail multi-insert.
5 is a detailed photograph of the tubular portion 45 and the turnover 50.
6 is a side view of the turnover 50.
7 is a detailed photograph of the address output unit 60.
Fig. 8 is a configuration diagram of the address printer 63;
Fig. 9 is a configuration diagram of the divert 66 and the barcode checker 81.
10 is a comparison of product photos in which barcodes and addresses of bills are printed on envelopes.

Hereinafter, with reference to the accompanying drawings, embodiments of the present invention will be described in detail so that those skilled in the art can easily carry out the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein.

In order to clearly describe the present invention, parts irrelevant to the description (all matters such as electric circuits and other required parts) are omitted, and the same reference numerals are assigned to the same or similar components throughout the specification.

In addition, since the size, color, and thickness of each component shown in the drawings are arbitrarily shown for convenience of description, the present invention is not necessarily limited to those shown in the drawings. In order to clearly express various parts and areas in the drawing, the color of each component is expressed as in the drawing, but it is obvious that the scope of the patent right includes all various colors.

The thickness or size of the components in the drawing is also shown enlarged for clarity of expression. In addition, for convenience of description in the drawings, the thicknesses of some parts and regions are exaggerated.

The present invention overlaps and folds up to four bills of the same recipient while reading the two-dimensional barcode of the bill, inserts it into an envelope with a notice, turns over 180 degrees, and then displays the address and bill history management in the envelope address bar It relates to a multi-insert that outputs a 2D barcode.

1 is a schematic diagram of a sealing bill manufacturing process (A) and an envelope bill manufacturing process (B), and FIG. 2 is a conceptual diagram of a preferred embodiment of the present invention.

Among the bills, notices regarding delinquent or seizure cases are issued with individual bills for the relevant objects, and multiple bills are issued to the recipient.

There is a lot of variation in bills issued for delinquent and foreclosure cases, but 4 or less bills account for 80%, 10 bills or less account for 15%, and cases exceeding this account for 5%.

As described above, production and delivery costs can be reduced when bills are inserted into an envelope and delivered as one envelope mail rather than individually producing and delivering a plurality of bills to the same recipient.

Therefore, it was devised to solve the above problems of the present invention, and utilizes existing mass-produced inserts, folding machines, address printers, and container equipment, and converges control systems including overlapping functions, turnovers, and main controllers. I would like to initiate a multi-insert envelope mailing.

3 is a flowchart of a manufacturing process of the multi-insert envelope postal matter, and FIG. 4 is a perspective view of the multi-insert envelope postal matter.

The present invention relates to an envelope mail multi-insert for manufacturing envelope mail, comprising: a bill supply unit 10 for supplying printed bills; A barcode reader 15 that scans the address and barcode of the bill transferred from the bill supply unit 10, an overlapping unit 21 for stacking the bills of the same recipient, and the stacked bills in the overlapping unit 21 as postcards A grounding unit 20 having a grounding device 22 for grounding in the form and a sensing unit 25 for detecting a grounding progress state and a grounding fault through a grounding fault sensor 24; A notice feed unit 30 that sequentially supplies and transfers notices to the upper end of the bill folded by the folding part 20, an envelope feed unit 40 that supplies and transfers envelopes, and the bills and notices a tubular portion 45 having an insert inserted into an envelope; a turnover (50) which rotates the envelope by 180 degrees while sealing the envelope after the tubular portion (45); After the turnover 50, an address printer 63 for printing an address and barcode on the address bar, a CCD camera 65 for storing the address and barcode as images and text, and an infrared ray for image processing of the CCD camera. A lamp 64, tracking sensors 61 and 62 that track the transfer process of envelope mail, a barcode checker 81 that scans the envelope address and barcode and compares them with the original barcode to check, and the barcode checker 81 an address output unit 60 having a diverter 66 for discharging defective products; After the address output unit 60, a container 80 for sequentially storing the manufactured envelope mail; It is characterized in that it includes; a main controller 70 that controls all from the bill supply unit 10 to the address output unit 60 and monitors errors in the manufacturing process.

The envelope mail multi-insert of the present invention has a processing speed of 80 to 120 sheets per minute.

The barcode reader 15 transmits the 2D barcode of the bill transferred from the bill supply unit 10 to the main controller 70 that scans and the ground detection unit 25, and the main controller 70 transmits the 2D barcode information. Based on this, personal information and manufacturing history are stored and controlled.

When multiple bills are issued to the same recipient, an attached serial number is assigned after the individual unique number and managed. As an example, when a specific individual unique number is 100, when multiple bills are issued to the same recipient, 100-01 , 100-02, 100-03, ... are assigned serial numbers in the order.

Based on the signal of the barcode reader 15, the overlapping unit 21 stacks bills having serial numbers appended to the same personal identification number, and up to four sheets are possible.

The reason for the maximum of 4 sheets is that the folding machine usually folds the A4 size bill into 3 parts in the form of Z, so it is folded with the thickness of 3 sheets. Therefore, when 4 sheets are grounded in 3 equal parts, the sheets are grounded with a thickness of 12 sheets, and if this is exceeded, a tremendous impact is applied to the grounding roller.

In the case of grounding in four sheets, it is desirable to lower the multi-insert processing speed to 60 or less per minute in order to secure the impact durability of the grounding roller.

The folder 22 has a function of folding bills into 2 to 3 equal parts in C, V, and Z forms, and includes a limit sensor 23 for analyzing shock waveforms of pressure rollers and ensuring durability, and a sensor for detecting poor grounding. Including (24), whether or not there is a grounding fault and the grounding processing status are transmitted to the grounding fault detection unit 25.

It is preferable that the guide feed unit 30 includes a transport belt for sequentially conveying the folded bills and a plurality of guide feeders for sequentially stacking the folded bills on the upper end of the bills.

The envelope feeding unit 40 is a device for supplying envelopes in a stacked state with glue applied to the edge of the opening portion, and feeding them individually.

The tubular part 45 includes an opener having a plurality of suction plates 46 to open the envelope, an insert for inserting bills and information into the opened envelope, a spray 46 for spraying water on the edge of the envelope, and an envelope opening It includes a guide bar to close the part.

5 is a detailed photograph of the tubular portion 45 and the turnover 50, and FIG. 6 is a side photograph of the turnover 50.

The turnover 50 includes a rotating shaft 51 connected to a rotating motor and a ratchet gear to rotate; a guide unit 52 having a guide plate fastened to the outer circumferential surface of the rotary shaft 51 to seal the envelope while gripping the envelope; a clamper 53 hinged to the rotating shaft 51 and having a ball and a stopper for limiting the position of the ball; a pressure roller (55) consisting of a pair of upper and lower rollers that pressurizes the envelope and strengthens the seal; It is characterized in that it comprises a; cover 55 for protecting the operator from the rotation of the rotating shaft (51).

Envelopes are divided into a back side into which mail can be inserted and a front side with an address bar. After being supplied to the back side of the envelope and inserting mail, it is necessary to switch to the front side of the envelope to output the address. to be.

The turnover 50 should have three functions.

First, it is a 180-degree turnover function to switch to the front of the envelope for address printing.

Second, it must perform a sealing function to seal the envelope while rotating.

Third, there must be a clamping technology to prevent separation from the rotating shaft.

The rotating shaft 51 and the guide part 52 of the turnover 50 perform a function of turning over the bag by 180 degrees, and the guide part 52 partially performs a function of sealing the bag.

When the envelope mail is inserted into the guide part 52, the clamper 55 of the turnover 50 clamps the envelope mail with the weight of the ball, and the rotary shaft 51 rotates so that the envelope mail is turned over. As the ball is separated, it can be transferred.

The ball can rotate in various directions in a spherical shape, and it is preferable to move while being restricted in a set space due to a stopper.

7 is a detailed photograph of the address output unit 60, and FIG. 8 is a configuration diagram of the address printer 63.

Referring to FIGS. 7 to 8 , the address output unit 60 of the present invention includes an address printer 63 that prints an address and a barcode on the address bar after turnover 50; a CCD camera 65 for storing addresses and barcodes as images and text; an infrared lamp 64 for image processing of the CCD camera; a tracking sensor (61.62) that tracks the transfer process of the envelope mail; a barcode checker 81 that scans the envelope address and the barcode and compares them with the first barcode; It includes a divert 66 for discharging defective products by the barcode checker 81.

The address output unit 60 has three functions.

The first is to print the address and 2D barcode on the address bar of the envelope mail, and the second is to store the image and text of the printed address and 2D barcode using a CCD camera, and present it as the result of history management and manufacturing of envelope mail to government offices. . Thirdly, it is necessary to finally check whether or not the envelope postal product is defective, and to remove the enveloped postal product if a defect occurs.

To achieve the above object, first, the address printer 63 supported on the printer frame 68 includes an ink storage container 63-3 to output an address and a two-dimensional barcode on the address bar of an envelope mail; an ink metering pump 63-2 connected to the ink reservoir 63-3 and having a pressure sensor, a flow sensor, a filter, and a metering pump; It is characterized by further comprising a printer 63-1 connected to the ink metering pump 63-2 and outputting an address and a barcode on the envelope address bar by a control signal from the main controller 70.

The tracking sensors 61 and 62 are sensors that observe whether or not the envelope mail passes through, and simultaneously determine whether or not the envelope mail is straight.

In addition, the tracking sensors 61 and 62 are composed of one pair, respectively, and the first sensor of the pair of tracking sensors checks the entry of the envelope mail while the address printer 63, the CCD camera 65, and the barcode checker 81 ), and by the tracking sensor signal of the second sensor, the main controller 70 immediately or by giving a set delay time to operate the address printer 63, the CCD camera 65, and the barcode checker 81 do.

The infrared lamp 64 is a lighting device for improving image decomposition performance of the CCD camera, and operates in conjunction with the CCD camera, and is a lighting device for improving text indexability of 2D barcodes and addresses.

The performance required for outputting the address of an envelope postal mail should be equipped with a high output speed suitable for a high-speed manufacturing process of about 130 sheets per minute, and at the same time, a high output resolution capable of outputting a two-dimensional barcode should be provided.

Therefore, the address printer 63 supplies ink to the printer at high pressure using a pump from the ink metering pump 63-2 connected to the ink storage container 63-3, and has a filter and a flow sensor to provide high resolution. can be implemented

The CCD camera 65 transmits the image and text of the address printed on the envelope mail and the 2D barcode to the main controller 70.

The transmitted images and texts are linked with the barcode checker 81 and used as comparative data to measure whether or not the envelope postal product is defective. used as a resource

The third function of the address output unit 60 is to finally check whether or not the envelope postal product is defective, and has a function to remove the defective envelope postal mail.

Fig. 9 is a configuration diagram of the divert 66 and the barcode checker 81.

As shown in FIG. 9, the divert 66 is fastened to the base frame of the address output unit 60 and supports the shaft 66-3 and the rotation motor 66-2. -1) and; a rotation motor 66-2 connected to the shaft 66-3 and rotating the shaft according to a control signal from the main controller 70; It is characterized in that it further includes; a discharge guide (66-4) connected to one side of the shaft (66-3) to discharge envelope mail.

In the divert 66, the barcode checker 81 compares and analyzes the address and 2D barcode information printed by the address printer 63 and the address of the bill stored in the main controller and the 2D barcode, and then analyzes the address and barcode. When the information is different, or when the printed address and barcode are partially damaged, or when the location of the address and barcode is out of the address bar or output at an angle, the divert 66 is operated as it is regarded as defective.

The divert 66 is operated by the main controller 70, and as the discharge guide 66-4 connected via the shaft 66-3 rises by the operation of the rotary motor 66-2, the container ( 80), it is induced to be stored in a separate storage box even if it is not transferred to.

10 is a comparison of product photos in which barcodes and addresses of bills are printed on envelopes.

As shown in FIG. 10, it can be confirmed that the same address and barcode are printed in the envelope address bar with the same information as the address and barcode printed on the bill through the multi-insert envelope mail of the present invention.

10: bill supply unit, 15: barcode reader, 20: grounding unit,
21: overlapping part, 22: folding machine, 23: limit sensor,
24: ground fault sensor, 25: ground fault detection unit
30: notice feeding machine, 40: envelope feeding machine
45: tubular part, 46: suction plate, 46: spray,
50: turnover, 51: rotating shaft, 52: guide unit,
53: clamper, 54: cover, 55: pressure roller,
60: address output unit, 61: tracking sensor 1, 62: tracking sensor 2
63: address printer, 63-1: printer, 63-2: ink metering pump,
63-3: ink reservoir, 64: infrared lamp, 65: CCD camera,
66: divert, 66-1: frame, 66-2: rotary motor,
66-3: shaft, 66-4: discharge guide, 67: camera frame,
68: print frame, 69: transfer belt, 70: main controller,
80: container, 81: barcode checker.

Claims (4)

In the envelope mail multi-insert for producing envelope mail,
a bill supply unit 10 for supplying printed bills;
A barcode reader 15 for scanning the address and barcode of the bill transferred from the bill supply unit 10, an overlapping unit 21 for stacking 1 to 4 bills of the same recipient, and stacking on the overlapping unit 21 A grounding unit 20 having a folding machine 22 for folding the old bill in the form of a postcard, and a sensing unit 25 for detecting a grounding progress state and a grounding fault through a grounding fault sensor 24;
A notice feed unit 30 that sequentially supplies and transfers notices to the upper end of the bill folded by the folding part 20, an envelope feed unit 40 that supplies and transfers envelopes, and the bills and notices a tubular portion 45 having an insert inserted into an envelope;
a turnover (50) which rotates the envelope by 180 degrees while sealing the envelope after the tubular portion (45);
After the turnover 50, an address printer 63 for printing an address and barcode on the address bar, a CCD camera 65 for storing the address and barcode as images and text, and an infrared ray for image processing of the CCD camera. A lamp 64, tracking sensors 61 and 62 that track the transfer process of envelope mail, a barcode checker 81 that scans the envelope address and barcode and compares them with the original barcode to check, and the barcode checker 81 an address output unit 60 having a diverter 66 for discharging defective products;
After the address output unit 60, a container 80 for sequentially storing the manufactured envelope mail;
A main controller 70 that controls everything from the bill supply unit 10 to the address output unit 60 and monitors errors in the manufacturing process;
The turnover 50,
A rotating shaft 51 connected to the rotating motor and the ratchet gear to rotate;
a guide unit 52 having a guide plate fastened to the outer circumferential surface of the rotary shaft 51 to seal the envelope while gripping the envelope;
a clamper 53 hinged to the rotating shaft 51 and having a ball and a stopper for limiting the position of the ball;
a pressure roller (55) composed of a pair of rollers in the upper and lower directions that pressurizes the envelope and strengthens the seal;
Envelope mail multi-insert, characterized in that it comprises a; cover (54) for protecting the operator from rotation of the rotary shaft (51).
According to claim 1,
The address printer 63 of the address output unit 60,
an ink reservoir 63-3;
an ink metering pump 63-2 connected to the ink reservoir 63-3 and having a pump, a pressure sensor, a flow sensor, a filter, and a metering pump;
Envelope mail characterized in that it further comprises; a printer (63-1) connected to the ink metering pump (63-2) and outputting an address, barcode, etc. in the envelope address bar by a control signal from the main controller (70). multi insert.
According to claim 1,
The divert 66 of the address output unit 60,
a frame 66-1 fastened to the base frame of the address output unit 60 and supporting the shaft 66-3 and the rotary motor 66-2;
a rotation motor 66-2 connected to the shaft 66-3 and rotating the shaft according to a control signal from the main controller 70;
Envelope mail multi-insert characterized in that it further comprises; a discharge guide (66-4) connected to one side of the shaft (66-3) to discharge the envelope mail.
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