KR102470515B1 - Washing rice supplying system - Google Patents

Abstract

A semi-filling system for preparing instant rice is disclosed. A semi-filling system for preparing instant rice according to an embodiment of the present invention is disposed on one side of an apparatus frame, in which semis to be filled in a container are stored, and a semi-discharge duct through which semis are discharged is provided in a lower area. Hopper; and a semi-quantitative high-speed filling unit provided to be connected to the apparatus frame and the semi-hopper, and filling the semi-quantitative high-speed container discharged from the semi-hopper at a high speed.

Description

Semi-filling system for instant rice manufacturing {Washing rice supplying system}

The present invention relates to a semi-filling system for preparing instant rice, and more particularly, due to its compact yet efficient structure, disassembly, assembly and maintenance can be much simpler than before, and above all, semi-filling can be performed in a container at high speed. The present invention relates to a semi-filling system for producing instant rice that can contribute to productivity improvement.

Rice is prepared by adding a certain amount of water to rice and heating it at a temperature around 100 ° C for 30 minutes to 1 hour.

However, if the rice is cooked and stored without eating right away, the moisture in the rice is lost and the rice becomes hard, and the color changes to yellow, making it difficult to eat.

In addition, it is known that microorganisms exist on the surface of rice. In the process of cooking, general microorganisms are killed, but heat-resistant spores are not completely killed. Therefore, it is not a problem when eating rice within one day, but it becomes a problem when storing or distributing rice at room temperature for more than one day. In fact, in the case of lunch boxes that are packaged and sold with side dishes, they are supposed to be eaten within 7 hours from the time of manufacture.

In order to solve these problems, packaged instant rice that can be stored for a long time by reducing the number of microorganisms in rice and killing heat-resistant spores is being distributed on the market.

Instant rice packaged in this way tastes just like cooked rice when heated, so it is used not only when traveling or business trips, but also by people who have difficulty cooking on time, such as office workers, working couples, and the elderly.

The instant rice manufacturing process according to the prior art includes a semi-filling process of quantitatively filling washed rice, that is, rice, into a container as a pretreatment process, a sterilization process of sterilizing the rice in the container, and a cooking process of heating and cooking the rice ( It includes a cooking) process, a sealing process of covering the container with a lid, and a post-treatment process in which sterilization and cooling of the container are performed.

On the other hand, among these processes, the semi-filling process is a process of filling (supplying) semi-washed rice into a container in a fixed amount as described above, and a semi-filling system is provided for this purpose.

In the conventional semi-filling system, the semi is supplied to the container, that is, filled, while the equipment moves forward and backward in a state in which the semi is supplied and stored in the masu (hop or doe).

However, in the case of the prior art, due to structural limitations that the structure is too complex, there are too many disassembly items during daily cleaning, and the disassembly method is complicated, cleaning is difficult, the quantity variation is large, and the semi-filling time is long.

Briefly explain this. Cleaning of the equipment is important in that cleanliness is more important than anything else in instant rice. As in the past, if the disassembly method is complicated and cleaning is difficult, the work becomes difficult and the efficiency inevitably decreases. In addition, the management of quantitative deviation can be very important in that the annual cost of rice per line can be significantly reduced if 1g of quantitative deviation is saved, although it is a small amount. However, it is difficult to reduce quantitative deviation during semi-filling with the conventional structure. .

In particular, in the case of the prior art, considering the fact that it is difficult to fill the container at high speed due to its structure, it is necessary to develop a new concept of a previously unknown semi-filling system for preparing instant rice.

Republic of Korea Registration No. 10-0726155, (2007.06.01.)

Therefore, the technical problem to be achieved by the present invention is that due to a compact yet efficient structure, disassembly and assembly and maintenance can be much simpler than before, and above all, an instant solution that can contribute to improving productivity by filling semis into containers at high speed. To provide a semi-filling system for preparing rice.

According to one aspect of the present invention, a semi-hopper disposed on one side of an apparatus frame, in which semi-to-be-filled containers are stored, and a semi-discharge duct through which semi-discharge is provided in a lower region; and a semi-quantitative high-speed filling unit provided to be connected to the apparatus frame and the semi-hopper, and to rapidly fill the semi-quantity amount of semi-liquid discharged from the semi-hopper into the container. can

The semi-quantitative high-speed filling unit includes first and second pinch valves spaced apart from each other along a direction in which the semi is filled into the container, and supplying the semi to the container while opening and closing based on pneumatic pressure; and a quantity adjustment module connected between the first and second pinch valves and configured to adjust the quantity of semis transferred from the first pinch valve to the second pinch valve.

It may further include a manual clamp for clamping the first and second pinch valves and the quantitative adjustment module to be detachable to each other corresponding to them.

The manual clamp includes a pair of clamp bodies provided in a ring shape by a hinge; and a manual handle for tightening the inlets of the pair of clamp bodies.

Both the first and second pinch valves may include a valve body; a semi-moving path disposed at the center of the valve body along a direction in which the semi is filled from the semi-hopper to the container and forming a passage through which the semi is moved; and an elastic tube that selectively opens and closes the semi-movement path based on pneumatic pressure supplied into the valve body.

Both of the first and second pinch valves may further include a tube rocker provided on the valve body and fixing an end of the elastic tube.

The quantitative adjustment module may include a module body; a semi-capacity variable duct movably coupled to the module body to form a passage through which the semi moves and to change the capacity of the semi; and a fastening member fastened to the semi-capacitance variable duct at the module body side to restrict movement of the semi-capacitance variable duct.

The semi-quantitative high-speed filling unit may further include first and second pneumatic regulators individually controlling pneumatic pressure directed to the first and second pinch valves to adjust the semi-opening and closing amounts of the first and second pinch valves. can

The semi-quantitative high-speed filling unit may include a first pneumatic line connecting the first pneumatic regulator and the first pinch valve; and a second pneumatic line connecting the second pneumatic regulator and the second pinch valve.

The first and second electro-pneumatic regulators may be detachably connected to the device frame.

The method may further include a system controller that automatically controls operations of first and second electro-pneumatic regulators of the semi-quantitative high-speed filling unit so that the semi-quantitative semi-quantity is quickly filled into the container.

An inner wall of the semi-hopper may be manufactured to have a round structure so that the accumulation of semis is prevented.

It may further include a semi-leveler which is oscillatingly disposed within the semi-hopper and flattens the semi-sorter in the semi-hopper through an oscillating motion.

The semi-leveler, the swinging shaft; a plurality of dummy arms coupled to the oscillation shaft to cross the longitudinal direction of the oscillation shaft; and an arm connecting rod connecting ends of the plurality of dummy arms.

It is connected to the semi-leveler and may further include a leveler rocking motion unit for selectively rocking the semi-leveler.

The leveler rocking motion part may include a link member connected to the rocking shaft from the outside of the semi-hopper; and a cylinder having one end of the cylinder body fixed and the other end of the cylinder rod connected to the link member, and swinging the oscillation shaft through the link member.

It is provided on one side of the semi-hopper and may further include a semi-storage amount sensor for detecting a semi-storage amount in the semi-hopper.

a container tray supporting a plurality of the containers; and a tray conveyor device connected to the container tray and circulating the container tray to a process position.

According to the present invention, due to a compact yet efficient structure, disassembly and assembly and maintenance can be much simpler than before, and above all, it can contribute to improving productivity by filling semis into containers at high speed.

1 is a side view of a semi-filling system for preparing instant rice according to an embodiment of the present invention.
FIG. 2 is an enlarged structural view of region A of FIG. 1 .
3 is a perspective view of a semi-hopper area for explanation of the semi-leveler.
Figure 4 is a bottom perspective view of Figure 3;
5 is a perspective view of first and second pinch valves;
6 is a partial cross-sectional view of first and second pinch valves showing a state in which semi is supplied.
7 is a partial cross-sectional view of the first and second pinch valves, showing a state in which semi supply is stopped.
8 is an enlarged perspective view of area B of FIG. 2 .
9 is an enlarged perspective view of a manual clamp.
10 is a perspective view of a quantitative adjustment module.
11 is a diagram for explaining the operation of the quantitative adjustment module.
12 is a control block diagram of a semi-filling system for preparing instant rice according to an embodiment of the present invention.
13 to 16 are diagrams showing the semi-filling process step by step.
17 to 20 are diagrams showing the moving path of Sammy corresponding to FIGS. 13 to 16, respectively.

In order to fully understand the present invention and the advantages in operation of the present invention and the objects achieved by the practice of the present invention, reference should be made to the accompanying drawings illustrating preferred embodiments of the present invention and the contents described in the accompanying drawings.

Hereinafter, the present invention will be described in detail by describing preferred embodiments of the present invention with reference to the accompanying drawings. Like reference numerals in each figure indicate like elements.

1 is a side view of a semi-filling system for preparing instant rice according to an embodiment of the present invention, FIG. 2 is an enlarged structural view of area A in FIG. 1, and FIG. 3 is a perspective view of a semi-hopper area for explanation of a semi-picker, 4 is a bottom perspective view of FIG. 3, FIG. 5 is a perspective view of first and second pinch valves, and FIG. 6 is a partial cross-sectional view of the first and second pinch valves, showing a state in which semis are supplied, FIG. 7 is a partial cross-sectional view of the first and second pinch valves, showing a state in which semi supply is stopped, FIG. 8 is an enlarged perspective view of region B of FIG. 2, and FIG. 9 is an enlarged perspective view of a manual clamp. 10 is a perspective view of a quantitative adjustment module, FIG. 11 is a view for explaining the operation of the quantitative adjustment module, and FIG. 12 is a control block diagram of a semi-filling system for preparing instant rice according to an embodiment of the present invention. FIG. 16 is diagrams showing the semi-filling process step by step, and FIGS. 17 to 20 are diagrams showing movement paths of the sammy corresponding to FIGS. 13 to 16, respectively.

Referring to these drawings, the semi-filling system for preparing instant rice according to the present embodiment can be disassembled, assembled, and maintained much simpler than before due to its compact yet efficient structure, and above all, it can fill the semi in a container at high speed, To help improve productivity.

The semi-filling system for preparing instant rice according to the present embodiment capable of providing such an effect may be manufactured in the structure shown in FIGS. 1 and 2 . That is, while a plurality of container trays 210 are provided in the tray conveyor device 200, a plurality of containers are disposed on the container tray 210, and the container is moved by the action of the tray conveyor device 200, and the container is measured in the container. It can be applied to a structure in which the semi of the is filled.

The tray conveyor device 200 is a power means for circularly moving a plurality of container trays 210 . As shown, a chain structure may be formed. Of course, the scope of the present invention is not limited to the chain structure.

The tray conveyor device 200 applied for circular movement of the container tray 210 includes a chain 201, a drive sprocket 202 for driving the chain 201, and a chain 201 on the opposite side of the drive sprocket 202. It may include a driven sprocket 203 supporting the ) and a plurality of idlers 204. The idle 204 supports the chain 201 in a tensionable manner. Accordingly, a plurality of idlers 204 may be disposed on the path of the chain 201 for each position.

Accordingly, when the drive sprocket 202 is operated by the motor 206, the chain 201 connected in a closed loop to the drive sprocket 202, the driven sprocket 203, and the idler 204 rotates, and as a result of this action, the chain ( A semi-filling process in the container may be performed while the plurality of container trays 210 coupled to 201 are circulated.

As described above, the container tray 210 moves step by step according to the rotation of the chain 201 while being coupled to the chain 201 so that the semi-filling process in the container can proceed. At this time, a plurality of containers, for example, five containers may be disposed on one container tray 210 . To this end, a plurality of container disposition ports 211 are formed in the container tray 210 .

Therefore, semis can be simultaneously filled in 10 containers in one operation. Thus, productivity can be increased. Of course, since this is only one example, the scope of the present invention is not limited to these matters because five containers do not necessarily have to be disposed on the container tray 210 .

Meanwhile, referring again to FIGS. 1 and 2 , a semi-filling device 100 that cooperates with the tray conveyor device 200 to substantially fill the semi-filler into the container is provided on one side of the tray conveyor device 200 .

In FIGS. 1 and 2 , components other than the tray conveyor device 200 may be regarded as the semi-filling device 100 .

Such a semi-filling device 100 includes a device frame 110, and has a structure in which components such as a semi-hopper 120 and a semi-quantitative high-speed filling unit 130 are provided for each position on the device frame 110.

The semi-hopper 120 forms a place where the semi to be filled in the container is stored therein. The semi-hopper 120 is coupled to the device frame 110. Accordingly, the semi-hopper 120 assumes a fixed position. A process of supplying semi into the semi hopper 120 is handled by a separate means.

The semi-hopper 120 has a rounded structure so that its inner wall is not angular. Therefore, it is possible to eliminate the accumulation phenomenon of the semi. That is, since the semi is washed rice, the semi may accumulate on the inner wall of the semi hopper 120, but since the inner wall of the semi hopper 120 has a rounded structure, this accumulation phenomenon can be eliminated.

On one side of the semi-hopper 120, a semi-storage amount detection unit 125 for detecting a semi-storage amount in the semi-hopper 120 is provided.

The semi-storage amount in the semi-hopper 120 can always be maintained at a constant level through the semi-storage amount detection unit 125 . Although not shown in the drawing, when the semi storage amount is lower than the reference value, a predetermined alarm signal may be generated, and all of these matters should be said to fall within the scope of the present invention.

Since the semi is stored in the semi hopper 120, a phenomenon in which the semi is biased to one side in the semi hopper 120 or piled up like a peak may occur. In order to prevent such a phenomenon from occurring, the semi-filling system for preparing instant rice according to the present embodiment is provided with a semi-sorter 170 and a shaker 175.

The semi-leveler 170 is oscillatingly disposed within the semi-hopper 120, and serves to level and level the semi-levelers in the semi-hopper 120 through the oscillation motion. In other words, the semis that can rise like peaks are selected while flattening. If the semi-leveler 170 is shaken periodically, that is, when the semi-leveler 170 is shaken, it is possible to eliminate a phenomenon in which the semi-levelers 120 are biased to one side or piled up like peaks.

The semi-leveler 170 consists of an oscillation shaft 171, a plurality of dummy arms 172 coupled to the oscillation shaft 171 in a longitudinal direction of the oscillation shaft 171, and a plurality of dummy arms 172. An arm connecting rod 173 connecting the ends may be included.

During the rocking motion of the rocking shaft 171, the arm connector 173 sweeps the semis, eliminating the phenomenon that the semis are biased to one side in the semi-hopper 120 or piled up like peaks. One end of the rocking shaft 171 is exposed to the outside of the semi-hopper 120 and is connected to the leveler rocking motion unit 175.

The leveler oscillation unit 175 is connected to the semi leveler 170 and serves to oscillate the semi leveler 170.

The leveler rocking motion unit 175 includes a link member 176 connected to the rocking shaft 171 outside the semi-hopper 120, and a fixed bracket connected to the device frame 110 at one end of the cylinder body 177a ( B), the cylinder rod 177b at the other end is connected to the link member 176, and includes a cylinder 177 for swinging the swing shaft 171 through the link member 176. Accordingly, when the cylinder rod 177b moves forward and backward, its motion is transmitted to the rocking shaft 171 through the link member 176, so that the arm linkage 173 sweeps the semi to one side in the semi-hopper 120. It can eliminate biased or peak-like phenomena.

A semi-discharge duct 121 through which semi-gas is substantially discharged is provided in a lower region of the semi-hopper 120 . Discharge of the semi through the semi discharge duct 121 follows gravity.

In this embodiment, several semi-discharge ducts 121 are provided in one semi-hopper 120 . Thus, production per unit time can be increased. In the drawings, it is shown that 10 semi-discharge ducts 121 are provided, but the number of semi-discharge ducts 121 may be changed as much as desired. Therefore, the scope of the present invention is not limited to the shapes of the drawings.

The semi discharge ducts 121 are supported together by a duct plate 126. The duct plate 126 prevents foreign matter from falling downward. When cleaning the area of the semi-discharge duct 121, the duct plate 126 may also be separated and washed.

On the other hand, the semi-quantitative high-speed filling unit 130 is provided to be connected to the device frame 110 and the semi-hopper 120, and serves to rapidly fill the semi discharged from the semi-hopper 120 into a container by a fixed amount. In particular, the semi-quantitative high-speed filling unit 130 of the present embodiment has the advantage of increasing productivity compared to any conventional system because the semi-high-speed filling is possible due to the following structural features.

The semi-quantitative high-speed filling unit 130 may include first and second pinch valves 140a and 140b, a quantitative adjustment module 160, and first and second electro-pneumatic regulators 150a and 150b. The first and second pinch valves 140a and 140b, the quantitative adjustment module 160, and the first and second electro-pneumatic regulators 150a and 150b are applied to the system as many as the number of semi-discharge ducts 121.

The first and second pinch valves 140a and 140b are spaced apart from each other along the direction in which the semi is filled into the container, and open and close based on the pneumatic pressure from the first and second pneumatic regulators 150a and 150b while the semi is opened and closed. is supplied to the container.

The structures of the first and second pinch valves 140a and 140b are the same. That is, both the first and second pinch valves 140a and 140b are disposed at the center of the valve body 141 and the valve body 141 along the direction in which the semi is filled into the container in the semi hopper 120, but the semi moves. The semi-moving path 142 forming a passage, and the elastic tube 143 provided in the valve body 141 and selectively opening and closing the semi-moving path 142 based on the pneumatic pressure supplied from the pneumatic regulator 150, and , It may include a tube rocker 144 provided on the valve body 141 and fixing the end of the elastic tube 143.

Accordingly, when the elastic tube 143 operates as indicated by the thick arrow in FIG. 6 based on the supply or stop supply of the pneumatic pressure, the semi-moving path 142 is opened, so that the semi in the semi-hopper 120 is filled into the container by the fixed amount. can

However, when the elastic tube 143 operates as shown by the dark arrow in FIG. 7, the semi-filling process is stopped because the semi-transport path 142 is blocked. In this way, if the operation of the elastic tube 143 is appropriately controlled, that is, if the pneumatic pressure for operating the elastic tube 143 is appropriately controlled, an appropriate amount of semis can be filled into the container. To this end, the first and second electric currents A regulator 150 is provided.

First and second electro-pneumatic regulators 150a and 150b will be described first, the first and second electro-pneumatic regulators 150a and 150b are used to control the semi-opening and closing amounts of the first and second pinch valves 140a and 140b. It serves to individually control the pneumatic pressure directed to the first and second pinch valves 140a and 140b.

In this embodiment, the first and second electro-pneumatic regulators 150 are detachably connected to the device frame 110 . Also, the first and second pneumatic regulators 150 and the first and second pinch valves 140 are connected through first and second pneumatic lines 152a and 152b, respectively.

The quantity control module 160 is connected between the first and second pinch valves 140a and 140b and serves to adjust the quantity of the semis transferred from the first pinch valve 140a to the second pinch valve 140b. do. That is, if the quantitative adjustment module 160 is adjusted in advance, the amount of semis adjusted can be transmitted to the second pinch valve 140b.

The quantitative adjustment module 160 includes a module body 161, a semi-capacity variable duct 162 movably coupled to the module body 161 to form a passage through which the semi moves, and a module to change the capacity of the semi. The body 161 may include a fastening member 163 that is fastened to the semi-capacity variable duct 162 and restrains the movement of the semi-capacity variable duct 162 .

Accordingly, when the semi-capacity variable duct 162 is lifted and fastened with the fastening member 163, as shown in (a) to (b) of FIG. The amount can be increased, and through this action, the amount of semi can be adjusted. In particular, such adjustment work may be a work set in advance before the system operates.

On the other hand, in the present embodiment, the first and second pinch valves 140 and the quantitative adjustment module 160 form a coupling structure capable of disassembly and assembly, respectively. That is, the first pinch valve 140 is detachably coupled to the semi-discharge duct 121 of the duct structure forming the lower end of the semi-hopper 120 . Then, the first and second pinch valves 140 are detachably coupled to the quantitative adjustment module 160 at corresponding positions, respectively. To this end, a manual clamp 127 is provided at their coupling site.

The manual clamp 127 applied to this embodiment is a means for detachably clamping the first and second pinch valves 140 and the quantity adjustment module 160 without tools. As shown in FIGS. 8 and 9, the manual clamp 127 includes a pair of clamp bodies 127b provided in a ring shape by a hinge 127a, and an inlet of the pair of clamp bodies 127b. Includes a manual handle (127c) for tightening. The manual handle 127c is in the form of a butterfly bolt, so it can be easily operated without tools.

Accordingly, when the manual handle 127c is released in the reverse direction, the pair of clamp bodies 127b are opened. In this state, the first and second pinch valves 140 and the quantitative adjustment module 160 are separated and semi-discharged. The duct 121 and the like can be cleaned at any time. Of course, if one of the first and second pinch valves 140 and the quantitative adjustment module 160 fails, the pinch valve 140 can be easily replaced through the manual clamp 127, so maintenance can also be simplified. .

Meanwhile, the system controller 190 is further mounted in the semi-filling system for preparing instant rice according to the present embodiment to control the system.

The system controller 190 automatically controls the operation of the first and second electro-pneumatic regulators 150a and 150b of the semi-quantitative high-speed filling unit 130 so that the semi-quantitative semi-quantity is filled at high speed. That is, the operation of the semi-quantitative high-speed filling unit 130 is controlled so that the semi is filled into the container while the actions of FIGS. 17 to 20 are performed.

The system controller 190 performing this role may include a central processing unit 191 (CPU), a memory 192 (MEMORY), and a support circuit 193 (SUPPORT CIRCUIT).

In this embodiment, the central processing unit 191 automatically controls the operation of the first and second electro-pneumatic regulators 150a and 150b of the semi-quantitative high-speed filling unit 130 so that the semi-quantitative semi-quantity is quickly filled into the container. may be one of a variety of computer processors that may be applied as

The memory 192 (MEMORY) is connected to the central processing unit 191. Memory 192 is a computer-readable recording medium that can be installed locally or remotely, and is readily available, such as, for example, random access memory (RAM), ROM, floppy disk, hard disk, or any other form of digital storage. It may be at least one memory.

The support circuit 193 (SUPPORT CIRCUIT) is combined with the central processing unit 191 to support the typical operation of the processor. This support circuit 193 may include a cache, a power supply, a clock circuit, an input/output circuit, a subsystem, and the like.

In this embodiment, the system controller 190 automatically controls the operation of the first and second electro-pneumatic regulators 150a and 150b of the semi-quantitative high-speed filling unit 130 so that the semi-quantitative semi-quantity is filled at high speed in the container. The control process of can be stored in the memory 192. Typically software routines may be stored in memory 192 . Software routines may also be stored or executed by other central processing units (not shown).

Although processes according to the present invention have been described as being executed by software routines, it is possible that at least some of the processes of the present invention are performed by hardware. As such, the processes of the present invention may be implemented in software running on a computer system, or in hardware such as an integrated circuit, or in a combination of software and hardware.

Hereinafter, the operation of the semi-filling system for preparing instant rice according to the present embodiment will be described.

First, by the operation of the tray conveyor device 200, the container moves into the correct position as shown in FIGS. 13 to 14.

At this time, the semis in the first pinch valve 140a, the quantitative adjustment module 160 and the second pinch valve 140b are as shown in FIGS. 17 and 18. That is, as shown in FIG. 18, the semi is disposed in an optimal position to be discharged.

Next, as shown in FIGS. 15 and 19, supply of the semis, that is, high-speed filling of the semis to the container proceeds. At this time, the second pinch valve 140b is opened and semi-high-speed filling is performed. When the semi-filling proceeds in this way, a new semi-hopper 120 is pre-supplied to the first pinch valve 140a.

When the high-speed filling of the semi is completed, the container is discharged as shown in FIG. 16, and the above-described process is repeated. At this time, to semi-fill the new container, the second pinch valve 140b is closed and the first pinch valve 140a is opened to form conditions in advance for the semi to be discharged. Therefore, the filling of the semi faster than before can be achieved.

On the other hand, when the cleaning time arrives while the semi-filling process is performed in the above manner, the operation of the equipment is stopped, the manual clamp 127 is released, the semi-discharge duct 121 is cleaned, or after maintenance, put it back in

According to the present embodiment, which acts as a structure as described above, disassembly and assembly and maintenance can be much simpler than before due to a compact yet efficient structure, and above all, it is possible to fill semis in containers at high speed, thereby improving productivity. be able to contribute

As such, the present invention is not limited to the described embodiments, and it is obvious to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the present invention. Accordingly, it should be said that such modifications or variations fall within the scope of the claims of the present invention.

110: device frame 120: semi-hopper
121: semi-discharge duct 125: semi-storage detection unit
127: manual clamp 130: semi-quantitative high-speed filling unit
140a: first pinch valve 140b: second pinch valve
141: valve body 142: semi-transport
143: elastic tube 144: tube rocker
150a: first electro-pneumatic regulator 150b: second electro-pneumatic regulator
152a: first pneumatic line 152b: second pneumatic line
160: quantitative adjustment module 161: module body
162: semi-capacity variable duct 162: fastening member
170: semi-aligner 171: swinging shaft
172: dummy arm 173: arm connecting rod
175: picker rocking movement unit 176: link member
177: cylinder 177a: cylinder body
177b: cylinder rod 190: system controller
200: tray conveyor device 210: container tray

Claims (18)

A semi-hopper disposed on one side of the apparatus frame, storing semi-filling semis to be filled in the container, and having a semi-discharge duct in a lower area to discharge the semi-hopper; and
A semi-quantitative high-speed filling unit provided to be connected to the apparatus frame and the semi-hopper and rapidly filling the container with semi-quantity discharged from the semi-hopper,
The semi-quantitative high-speed filling unit,
first and second pinch valves spaced apart from each other along a direction in which the semis are filled into the container and supplying the semis to the container while opening and closing based on pneumatic pressure; and
The semi-filling system for preparing instant rice, characterized in that it comprises a quantity adjustment module connected between the first and second pinch valves and adjusting the quantity of rice passed from the first pinch valve to the second pinch valve. delete According to claim 1,
The semi-filling system for preparing instant rice, characterized in that it further comprises a manual clamp for detachably clamping the first and second pinch valves and the quantity adjustment module corresponding thereto. According to claim 3,
The manual clamp,
A pair of clamp bodies provided in a ring shape by a hinge; and
The semi-filling system for preparing instant rice, characterized in that it comprises a manual handle for tightening the inlet of the pair of clamp bodies. According to claim 1,
Both the first and second pinch valves,
valve body;
a semi-moving path disposed at the center of the valve body along a direction in which the semi is filled from the semi-hopper to the container and forming a passage through which the semi is moved; and
and an elastic tube for selectively opening and closing the semi-moving path based on pneumatic pressure supplied into the valve body. According to claim 5,
Both the first and second pinch valves,
The semi-filling system for preparing instant rice, characterized in that it further comprises a tube rocker provided on the valve body and fixing an end of the elastic tube. According to claim 1,
The quantitative adjustment module,
module body;
a semi-capacity variable duct movably coupled to the module body to form a passage through which the semi moves and to change the capacity of the semi; and
The semi-filling system for preparing instant rice, characterized in that it comprises a fastening member fastened to the semi-capacity variable duct at the module body side to restrict movement of the semi-capacity variable duct. According to claim 1,
The semi-quantitative high-speed filling unit,
and first and second electro-pneumatic regulators individually controlling pneumatic pressure directed to the first and second pinch valves to adjust the semi-opening and closing amounts of the first and second pinch valves. Semi filling system. According to claim 8,
The semi-quantitative high-speed filling unit,
a first pneumatic line connecting the first pneumatic regulator and the first pinch valve; and
The semi-filling system for preparing instant rice, characterized in that it further comprises a second pneumatic line connecting the second pneumatic regulator and the second pinch valve. According to claim 8,
The semi-filling system for preparing instant rice, characterized in that the first and second electro-pneumatic regulators are detachably connected to the device frame. According to claim 8,
The semi-filling system for instant rice manufacturing, characterized in that it further comprises a system controller that automatically controls the operation of the first and second electro-pneumatic regulators of the semi-quantitative high-speed filling unit so that the semi-quantitative semi-quantity is filled in the container at high speed. According to claim 1,
A semi-filling system for producing instant rice, characterized in that the inner wall of the semi-hopper is made of a round structure to prevent the accumulation of semi-semi. According to claim 1,
The semi-filling system for preparing instant rice, characterized in that it further comprises a semi-leveler disposed in the semi-hopper so as to be rockable and leveling and leveling the rice in the semi-hopper through rocking motion. According to claim 13,
The semi-picker,
rocking shaft;
a plurality of dummy arms coupled to the oscillation shaft to cross the longitudinal direction of the oscillation shaft; and
The semi-filling system for preparing instant rice, characterized in that it comprises an arm connecting rod connecting ends of the plurality of dummy arms. According to claim 14,
The semi-filling system for preparing instant rice, characterized in that it further comprises a shaker oscillation unit that is connected to the semi-sorter and selectively oscillates the semi-sorter. According to claim 15,
The picker rocking motion unit,
a link member connected to the oscillation shaft outside the semi-hopper; and
The semi-filling system for preparing instant rice, characterized in that it includes a cylinder in which a cylinder body at one end is fixed and a cylinder rod at the other end is connected to the link member and swings the oscillation shaft through the link member. According to claim 1,
The semi-filling system for preparing instant rice, characterized in that it further comprises a semi-storage amount sensor provided on one side of the semi-hopper and detecting a semi-storage amount in the semi-hopper. According to claim 1,
a container tray supporting a plurality of the containers; and
The semi-filling system for preparing instant rice, characterized in that it further comprises a tray conveyor device connected to the container tray and circulating the container tray to a process position.

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