KR102455672B1 - Method for manufacturing food packaging material using pellet with graphene - Google Patents

Method for manufacturing food packaging material using pellet with graphene Download PDF

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KR102455672B1
KR102455672B1 KR1020220014739A KR20220014739A KR102455672B1 KR 102455672 B1 KR102455672 B1 KR 102455672B1 KR 1020220014739 A KR1020220014739 A KR 1020220014739A KR 20220014739 A KR20220014739 A KR 20220014739A KR 102455672 B1 KR102455672 B1 KR 102455672B1
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graphene
film
polyethylene
raw material
pellets
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최윤수
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(주)마중물
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/12Making granules characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0021Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0023Combinations of extrusion moulding with other shaping operations combined with printing or marking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/28Storing of extruded material, e.g. by winding up or stacking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • C08K3/042Graphene or derivatives, e.g. graphene oxides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Nanotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The present invention relates to a method for manufacturing a food packaging material using graphene-containing pellets, which comprises: a raw material preparation step (A) of composing and mixing 0.01 to 5 parts by weight of graphene raw material based on 100 parts by weight of polyethylene (PE); a pellet processing step (B) of putting the polyethylene (PE) and graphene raw material mixture prepared in the step (A) into an extruder, melting, extruding, cooling, and then cutting the same to a certain size so as to process graphene-containing polyethylene (PE) pellets; an extrusion molding step (C) of putting the graphene-containing polyethylene (PE) pellets processed in the step (B) into a film processing facility to extrude and mold a graphene-containing polyethylene (PE) film having a certain thickness; a printing step (D) of forming a printed layer on an outer surface of the graphene-containing polyethylene (PE) film extruded and molded in the step (C); a winding and cutting step (E) of winding the graphene-containing polyethylene (PE) film on which the printing layer is formed in the step (D) according to a certain speed and then, cutting the same to a required size; and a bonding step (F) of laminating and bonding a reinforcing film to an inner surface of the graphene-containing polyethylene (PE) film with a certain size which has passed through the step (E). In the step (A), at least one of graphene, graphene oxide (GO), and reduced graphene oxide (rGO) is used as a graphene raw material. According to the present invention, light transmission is prevented by applying the graphene-containing pellets and the shelf life of food is increased such that food can be safely stored for a long period of time.

Description

그래핀 함유 펠릿을 이용한 식품 포장재 제조방법{METHOD FOR MANUFACTURING FOOD PACKAGING MATERIAL USING PELLET WITH GRAPHENE}Food packaging material manufacturing method using graphene-containing pellets {METHOD FOR MANUFACTURING FOOD PACKAGING MATERIAL USING PELLET WITH GRAPHENE}

본 발명은 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법에 관한 것으로, 보다 상세하게는 식품포장재에 그래핀을 함유하는 펠릿을 적용시켜 빛의 투과를 방지하여 보존기한을 늘리고, 강도와 항균기능이 향상된 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법에 관한 것이다.The present invention relates to a food packaging material manufacturing method using graphene-containing pellets, and more particularly, by applying graphene-containing pellets to food packaging material to prevent light transmission to increase the shelf life, and to improve strength and antibacterial function It relates to a method for manufacturing a food packaging material using graphene-containing pellets.

식품 포장은 식품의 신선도를 유지시켜 식품을 장기간 동안 보관하기 위한 중요한 기술로서, 그 중요성이 날로 증가하고 있다. 특히 수분이 많은 과일이나 채소류, 육류 등은 유통 기간이 길어질수록 신선도가 급격히 저하되는 문제가 있으며, 식품으로부터 수분이 빠져나와 이러한 수분에 의해 부패되거나 곰팡이가 발생되기 쉬워 식품 보관 시 수분을 흡수할 수 있는 물질을 첨가하여 신선도를 더욱 오래 유지할 수 있도록 하는 방법들이 사용되고 있다.Food packaging is an important technology for maintaining food freshness and storing food for a long time, and its importance is increasing day by day. In particular, fruits, vegetables, and meat with a lot of moisture have a problem in that the freshness decreases rapidly as the shelf life is longer. Methods are being used to maintain freshness for a longer period by adding substances that are present.

식품의 포장재에 항균물질을 코팅하여 포장재의 항균성을 높이는 방식이나, 식품을 밀폐하고 진공 포장하는 방식 등 신선도를 유지하기 위한 다양한 포장 방식이 이용되고 있다. 닭고기와 같은 육류 식품은 보관 시 육류가 호흡하며 발생시키는 열 및 각종 가스 등에 의해 육류의 숙성노화가 진행되어 육류의 신선도 저하가 가속화되는 문제가 있어, 최근에는 식품에서 발생하는 수분과 각종 가스류를 흡착하여 식품의 신선도를 유지시키고자 하는 다양한 포장재의 개발이 이루어지고 있다.Various packaging methods are used to maintain freshness, such as a method of increasing the antibacterial property of a packaging material by coating an antibacterial material on the packaging material of a food, or a method of sealing and vacuum packaging food. Meat food such as chicken has a problem in that the deterioration of freshness of meat is accelerated due to aging and aging of meat due to heat and various gases generated by the breathing of meat during storage. Various packaging materials are being developed to maintain the freshness of food by adsorption.

한편, 현재 소비자들의 소비문화가 온라인 주문 등의 배송 문화로 변화함에 따른 배송량 급증으로 인해 식품의 품질 유지에 대한 경각심이 고조되고 있으며, 운송 거리 증가로 인한 배송시간 지연에 의하여 육류, 과채류와 같은 식품의 부패 및 품질저하(산화)가 될 가능성 또한 높아지고 있어 보다 효과적으로 신선도를 유지할 수 있고, 식품의 보관, 저장 및 운반시에 형태 및 품질을 보존하기 위해 높은 기계적 강도와 항균성을 갖는 기능성 식품 포장재에 대한 개발이 요구되고 있다.Meanwhile, awareness of food quality maintenance is increasing due to a surge in delivery volume as consumers' consumption culture changes to a delivery culture such as online ordering. The possibility of spoilage and deterioration (oxidation) of the food is also increasing, so it is possible to more effectively maintain freshness, and to preserve the shape and quality of food during storage, storage and transportation of functional food packaging materials with high mechanical strength and antimicrobial properties. development is required.

따라서 상기와 같은 문제점을 해소하기 위해 본 발명은 그래핀을 함유하는 폴리에틸렌(PE) 펠릿을 이용하여 식품 포장재에 적용함으로써 빛의 투과를 방지하고, 강도와 항균기능이 향상된 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 제공하고자 한다.Therefore, in order to solve the above problems, the present invention uses polyethylene (PE) pellets containing graphene to prevent light transmission by applying it to food packaging, and food using graphene-containing pellets with improved strength and antibacterial function An object of the present invention is to provide a method for manufacturing a packaging material.

상기의 목적을 달성하기 위한 본 발명의 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법은, (A) 폴리에틸렌(PE) 100중량부를 기준으로 그래핀원료 0.01중량부 내지 5중량부를 조성 및 배합하는 원자재준비단계; (B) 상기 (A)단계에서 준비한 폴리에틸렌(PE)과 그래핀원료 배합물을 압출기에 투입하여 용융 압출 후 냉각시킨 다음 일정 크기로 절단하여 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 가공하는 펠릿가공단계; (C) 상기 (B)단계에서 가공된 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 필름 가공설비에 투입하여 일정 두께를 갖는 그래핀 함유 폴리에틸렌(PE) 필름으로 압출 성형하는 압출성형단계; (D) 상기 (C)단계에서 압출 성형한 그래핀 함유 폴리에틸렌(PE) 필름의 외면에 인쇄층을 형성하는 인쇄단계; (E) 상기 (D)단계에서 인쇄층을 형성한 그래핀 함유 폴리에틸렌(PE) 필름에 대해 일정한 속도에 맞추어 권취한 후, 필요한 크기로 절단하는 권취 및 절단단계; (F) 상기 (E)단계를 거친 일정 크기의 그래핀 함유 폴리에틸렌(PE) 필름의 내면에 보강필름을 라미네이팅 합지시키는 접합단계;를 포함하며, 상기 (A)단계에서 그래핀원료는, 그래핀, 그래핀 옥사이드(GO), 환원된 그래핀 옥사이드(rGO) 중에서 1종 이상이 사용되는 것을 기본 특징으로 한다.The method for manufacturing a food packaging material using the graphene-containing pellets of the present invention for achieving the above object is (A) preparing raw materials for composition and blending 0.01 parts by weight to 5 parts by weight of a graphene raw material based on 100 parts by weight of polyethylene (PE) step; (B) Pellet processing in which the polyethylene (PE) and graphene raw material blend prepared in step (A) is put into an extruder, melt-extruded, cooled, and then cut to a predetermined size to process polyethylene (PE) pellets containing graphene step; (C) an extrusion molding step of extruding the graphene-containing polyethylene (PE) pellets processed in step (B) into a film processing facility and extruding them into a graphene-containing polyethylene (PE) film having a certain thickness; (D) a printing step of forming a printing layer on the outer surface of the graphene-containing polyethylene (PE) film extruded in step (C); (E) a winding and cutting step of winding the graphene-containing polyethylene (PE) film on which the printed layer is formed in the step (D) at a constant speed and then cutting it to a required size; (F) a bonding step of laminating and laminating a reinforcement film on the inner surface of the graphene-containing polyethylene (PE) film of a certain size that has undergone the step (E); , graphene oxide (GO), and reduced graphene oxide (rGO) is characterized in that at least one type is used.

이와 더불어, 이하에서는 본 발명에 있어 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법에 관한 더욱 다양한 실시예들을 설명하기로 한다.In addition, below will be described more various embodiments of the food packaging material manufacturing method using the graphene-containing pellets in the present invention.

이상 살펴본 바와 같이 본 발명은 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 제공함으로써, 그래핀 함유 펠릿을 적용시켜 빛의 투과를 방지하여 식품의 보존기한이 늘어나 식품을 안전하게 장기간 보관할 수 있고, 강도와 항균기능이 향상된 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 제공할 수 있다.As described above, the present invention provides a food packaging material manufacturing method using graphene-containing pellets, by applying the graphene-containing pellets to prevent light transmission, thereby increasing the shelf life of food, so that food can be safely stored for a long period of time, strength and It is possible to provide a food packaging material manufacturing method using graphene-containing pellets with improved antibacterial function.

도 1은 본 발명의 실시예에 따른 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 설명하기 위해 나타낸 제조공정도이다.1 is a manufacturing process diagram shown to explain a food packaging material manufacturing method using graphene-containing pellets according to an embodiment of the present invention.

본 발명은 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 제공한다.The present invention provides a method for manufacturing a food packaging material using graphene-containing pellets.

이하에서 도면을 참조하여 본 발명의 실시예에 따른 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법을 설명한다. Hereinafter, a food packaging material manufacturing method using graphene-containing pellets according to an embodiment of the present invention will be described with reference to the drawings.

도 1은 그래핀 함유 펠릿을 이용한 식품 포장재 제조공정도이다.1 is a diagram of a food packaging material manufacturing process using graphene-containing pellets.

도 1에 도시한 바와 같이, 본 발명의 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법은 원자재준비단계, 펠릿가공단계, 압출성형단계, 인쇄단계, 권취 및 절단단계, 접합단계를 포함한다. As shown in FIG. 1, the method for manufacturing a food packaging material using the graphene-containing pellets of the present invention includes a raw material preparation step, a pellet processing step, an extrusion molding step, a printing step, a winding and cutting step, and a bonding step.

상기 원자재준비단계는 폴리에틸렌(PE) 100중량부를 기준으로 그래핀원료 0.01중량부 내지 5중량부를 조성 및 배합한다.In the raw material preparation step, 0.01 parts by weight to 5 parts by weight of the graphene raw material is formulated and blended based on 100 parts by weight of polyethylene (PE).

상기 원자재준비단계에서 폴리에틸렌(PE)은 고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE) 중에서 1종 이상이 사용된다.In the raw material preparation step, polyethylene (PE) is used at least one of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and linear low-density polyethylene (LLDPE).

이때, 상기 저밀도 폴리에틸렌(LDPE)과 선형 저밀도 폴리에틸렌(LLDPE)을 배합하는 경우에는, 유연성과 가공성 및 내화학성을 위한 저밀도 폴리에틸렌(LDPE) : LDPE 측 고온에서의 물성유지 및 인장강도를 부여하기 위한 선형 저밀도 폴리에틸렌(LLDPE) = 1~1.5 : 0.2~0.8의 중량비 또는 부피비로 배합하여 사용할 수 있다.At this time, when the low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE) are blended, low-density polyethylene (LDPE) for flexibility, processability and chemical resistance: LDPE-side linear for maintaining physical properties at high temperatures and imparting tensile strength Low-density polyethylene (LLDPE) = 1-1.5: It can be used by mixing in a weight ratio or volume ratio of 0.2-0.8.

상기 저밀도 폴리에틸렌(LDPE) 및 선형 저밀도 폴리에틸렌(LLDPE)은 내한성이 크고 내약품성과 우수한 강도를 나타내며 절연성을 가지기 때문에 냉동식품 포장에 많이 사용되고, 투명하고 유연성이 좋은 특성이 있어 연포장용 필름이나 연질성 용기 또는 종이팩 등에 주로 사용된다.The low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE) have large cold resistance, chemical resistance and excellent strength, and are often used in frozen food packaging because they have insulation, and have good transparency and flexibility, so films for flexible packaging or flexible containers Or it is mainly used for cartons, etc.

상기 저밀도 폴리에틸렌(LDPE)은 밀도 0.910 ~ 0.925g/㎤의 것이 바람직하다. 신축성이 우수하여 가공이 쉽다는 특징이 있다. 또한 방수성이 좋고 보온력이 뛰어나다.The low-density polyethylene (LDPE) preferably has a density of 0.910 to 0.925 g/cm 3 . It has excellent elasticity and is characterized by easy processing. It is also waterproof and has excellent thermal insulation.

상기 선형 저밀도 폴리에틸렌(LLDPE)은 저밀도 폴리에틸렌(LDPE)과 비슷한 성질을 가지고 있지만, 강성이 뛰어나다. 저밀도 폴리에틸렌(LDPE)과 비교하여 얇은 두께에서 우수한 물리적 성질을 구현할 수 있다. 강도가 좋고 내열성이 우수하다.The linear low-density polyethylene (LLDPE) has properties similar to those of low-density polyethylene (LDPE), but has excellent rigidity. Compared to low-density polyethylene (LDPE), excellent physical properties can be realized at a thin thickness. It has good strength and excellent heat resistance.

상기 그래핀원료는 그래핀, 그래핀 옥사이드(GO), 환원 그래핀 옥사이드(rGO) 중에서 1종 이상이 사용될 수 있다.The graphene raw material may be one or more of graphene, graphene oxide (GO), and reduced graphene oxide (rGO).

또한, 탄소나노튜브(CNT)가 포함될 수 있다.In addition, carbon nanotubes (CNTs) may be included.

상기 그래핀원료를 통해서는 폴리에틸렌을 주재료로 하는 식품 포장재에 대해 기본적으로 우수한 물리적 화학적 안정성을 제공하면서 빛의 투과를 차단하여 내재되는 식품의 부패나 변질을 방지하는 등 보존력을 높여줄 수 있으며, 가벼우면서 탄성을 가지며, 강도 및 비틀림 특성을 높여주어 내구성 있는 식품 포장재로 제조할 수 있다.Through the graphene raw material, it is possible to increase the preservation power such as preventing spoilage or deterioration of the inherent food by providing excellent physical and chemical stability to the food packaging material made of polyethylene as the main material, and blocking the transmission of light. It can be manufactured as a durable food packaging material by increasing its strength and torsion characteristics while maintaining elasticity.

여기에서, 상기 그래핀은 하기와 같은 제조공정으로 제조된 것일 수 있다.Here, the graphene may be prepared by the following manufacturing process.

(1) 산화그래핀분말 20~30mg/ml을 탈이온수에 첨가하여 제1수용액을 얻어낸다.(1) 20-30 mg/ml of graphene oxide powder is added to deionized water to obtain a first aqueous solution.

(2) 게르마늄이나 일라이트 또는 제올라이트의 광물질분말 5~10mg/ml을 탈이온수에 첨가하여 제2수용액을 얻어낸다.(2) Add 5-10 mg/ml of mineral powder of germanium, illite, or zeolite to deionized water to obtain a second aqueous solution.

상기 게르마늄이나 일라이트 또는 제올라이트의 광물질분말은 제조되는 그래핀 분말에 포함시킴으로써 항균성을 증대시키면서 원적외선이나 음이온 방사를 통해 식품의 부패나 변질을 방지하여 보존기한을 연장시킬 수 있다.The mineral powder of germanium, illite, or zeolite can be included in the produced graphene powder to increase antibacterial properties and prevent spoilage or deterioration of food through far-infrared or anion radiation, thereby extending the shelf life.

(3) 제1인산나트륨과 콜린클로라이드를 1:1의 중량비로 하여 50~60℃에서 교반함으로써 용매를 얻어낸다.(3) A solvent is obtained by stirring monobasic sodium phosphate and choline chloride in a weight ratio of 1:1 at 50 to 60°C.

(4) 제1수용액 100중량부를 기준으로 제2수용액 30~80중량부, 용매 200~250중량부로 배합 및 50~60℃에서 교반하여 그래핀혼합물을 얻어낸다.(4) Based on 100 parts by weight of the first aqueous solution, 30 to 80 parts by weight of the second aqueous solution and 200 to 250 parts by weight of a solvent are mixed and stirred at 50 to 60° C. to obtain a graphene mixture.

(5) 탈이온수를 사용하여 그래핀혼합물을 세척하되 원심 분리기를 통해 3회 이상 세척하여 그래핀용액을 얻어낸다.(5) Wash the graphene mixture using deionized water, but wash 3 times or more through a centrifuge to obtain a graphene solution.

(6) 그래핀용액을 동결 건조한 후 분말화시켜 그래핀 분말을 제조한다.(6) The graphene solution is freeze-dried and then pulverized to prepare graphene powder.

여기에서, 상기 그래핀 옥사이드(GO)는 하기와 같은 제조공정으로 제조된 것일 수 있다.Here, the graphene oxide (GO) may be prepared by the following manufacturing process.

(1) 90~98wt% 황산 50~100mL, 질산나트륨 1~2g, 흑연 1.5~3g을 반응조에 넣은 상태에서 0℃ 이하로 유지하면서 40분~60분 동안 교반한다.(1) 50-100 mL of 90-98 wt% sulfuric acid, 1-2 g of sodium nitrate, and 1.5-3 g of graphite are placed in a reactor and stirred for 40 to 60 minutes while maintaining the temperature below 0°C.

(2) 과망간산칼륨 10~15g을 첨가하여 30분~40분 동안 교반한다.(2) Add 10-15 g of potassium permanganate and stir for 30-40 minutes.

(3) 증류수 250~300mL와 과산화수소 8~12mL를 추가로 첨가하여 30분~40분 동안 교반한다.(3) Add 250~300mL of distilled water and 8~12mL of hydrogen peroxide, and stir for 30~40 minutes.

(4) 5~8% 염산과 탈이온수로 수세와 원심분리를 수차례 반복 및 세척하여 pH 6~7로 중화시켜 그래핀 옥사이드 용액을 얻어낸다.(4) Repeating and washing with water and centrifugation several times with 5-8% hydrochloric acid and deionized water to neutralize to pH 6-7 to obtain a graphene oxide solution.

(5) 그래핀 옥사이드 용액을 동결 건조한 후 분말화시켜 그래핀 옥사이드(GO) 분말을 제조한다.(5) The graphene oxide solution is freeze-dried and then pulverized to prepare a graphene oxide (GO) powder.

여기에서, 상기 환원 그래핀 옥사이드(rGO)는 하기와 같은 제조공정으로 제조된 것일 수 있다.Here, the reduced graphene oxide (rGO) may be prepared by the following manufacturing process.

(1) 젤라틴분말 5~10g을 수용액 100~120mL와 함께 교반기에 넣고 50~60℃에서 40~60분 동안 교반하여 용해시킴으로써 젤라틴 용액을 제조한다.(1) Prepare a gelatin solution by putting 5-10 g of gelatin powder in a stirrer together with 100-120 mL of aqueous solution and stirring at 50-60° C. for 40-60 minutes to dissolve.

상기 젤라틴분말을 통해서는 제조되는 식품 포장재 측 세균 독소나 곰팡이 독소에 의한 오염을 방지하고 탄력성 및 보수성이 있어 식품을 보호하는 기능을 수행할 수 있다.Through the gelatin powder, it is possible to prevent contamination by bacterial toxins or mycotoxins on the side of the food packaging material to be manufactured, and to protect food because of its elasticity and water retention properties.

(2) 150~200mL 수용액에 그래핀 옥사이드(GO) 분말을 첨가하여 농도 0.1~0.5g/mL 그래핀 옥사이드(GO) 수용액을 제조한다.(2) By adding graphene oxide (GO) powder to 150-200 mL aqueous solution, a concentration of 0.1-0.5 g/mL graphene oxide (GO) aqueous solution is prepared.

이때, 상기 그래핀 옥사이드(GO) 분말은 상기에서 기술된 제조공정으로 제조된 그래핀 옥사이드일 수 있다.In this case, the graphene oxide (GO) powder may be graphene oxide prepared by the manufacturing process described above.

(3) 그래핀 옥사이드(GO) 수용액에 80~95℃의 온도 조건에서 젤라틴 용액을 첨가하여 교반함으로써 젤라틴 함유 그래핀 옥사이드(GO) 현탄액을 얻어낸다.(3) A gelatin-containing graphene oxide (GO) suspension is obtained by adding a gelatin solution to the graphene oxide (GO) aqueous solution at a temperature of 80 to 95° C. and stirring it.

(4) 젤라틴 함유 그래핀 옥사이드(GO) 현탁액을 20,000ppm에서 원심분리하고 100℃ 이상의 물로 세척하여 젤라틴 함유 환원 그래핀 옥사이드(rGO) 용액을 얻어낸다.(4) The gelatin-containing graphene oxide (GO) suspension is centrifuged at 20,000 ppm and washed with water at 100° C. or higher to obtain a gelatin-containing reduced graphene oxide (rGO) solution.

(5) 젤라틴 함유 환원 그래핀 옥사이드(rGO) 용액을 동결 건조한 후 분말화시켜 환원 그래핀 옥사이드(rGO) 분말을 제조한다.(5) A reduced graphene oxide (rGO) powder is prepared by freeze-drying and pulverizing a gelatin-containing reduced graphene oxide (rGO) solution.

상기 펠릿가공단계는 상기 원자재준비단계에서 준비한 폴리에틸렌(PE)과 그래핀원료 배합물을 압출기에 투입하여 용융 압출 후 냉각시킨 다음 일정 크기로 절단하여 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 가공한다.In the pellet processing step, the polyethylene (PE) and graphene raw material blend prepared in the raw material preparation step is put into an extruder, melt-extruded, cooled, and then cut to a predetermined size to process polyethylene (PE) pellets containing graphene.

상기 펠릿가공단계에서는 2mm 내지 5mm 정도의 펠릿 형태로 가공할 수 있다.In the pellet processing step, it can be processed in the form of pellets of about 2 mm to 5 mm.

상기 압출성형단계는 펠릿가공단계에서 가공된 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 필름 가공설비에 투입하여 일정 두께를 갖는 그래핀 함유 폴리에틸렌(PE) 필름으로 압출 성형한다.In the extrusion molding step, the polyethylene (PE) pellets containing graphene processed in the pellet processing step are put into a film processing facility and extrusion-molded into a graphene-containing polyethylene (PE) film having a certain thickness.

상기 그래핀 함유 폴리에틸렌(PE) 필름은 15μm 내지 50μm 두께로 형성될 수 있다.The graphene-containing polyethylene (PE) film may be formed to a thickness of 15 μm to 50 μm.

여기에서, 상기 펠릿가공단계 또는 상기 압출성형단계에서는 260℃ 내지 300℃의 온도를 유지하고, 압출속도는 7kg/hr 내지 15kg/hr로 조절하여 압출할 수 있다.Here, the pellet processing step or the extrusion molding step can be extruded by maintaining a temperature of 260 ° C. to 300 ° C., and adjusting the extrusion rate to 7 kg / hr to 15 kg / hr.

상기 인쇄단계는 압출성형단계에서 압출 성형한 그래핀 함유 폴리에틸렌(PE) 필름의 외면에 인쇄층을 형성한다.In the printing step, a printing layer is formed on the outer surface of the graphene-containing polyethylene (PE) film extruded in the extrusion molding step.

상기 인쇄단계에서는 그라비아인쇄 등이 수행될 수 있고, 100m/min 내지 180m/min로 인쇄속도가 조절될 수 있다.In the printing step, gravure printing and the like may be performed, and the printing speed may be adjusted from 100 m/min to 180 m/min.

상기 인쇄단계는 필요에 따라 생략될 수도 있다.The printing step may be omitted if necessary.

상기 권취 및 절단단계는 인쇄단계에서 인쇄층을 형성한 그래핀 함유 폴리에틸렌(PE) 필름에 대해 일정한 속도에 맞추어 권취한 후, 필요한 크기로 절단한다.In the winding and cutting step, the graphene-containing polyethylene (PE) film on which the printed layer is formed in the printing step is wound at a constant speed, and then cut to a required size.

상기 권취 및 절단단계는 인쇄단계를 생략하는 경우 압출성형단계를 통해 필름의 형태로 압출 성형되는 그래핀 함유 폴리에틸렌(PE) 필름을 권취 및 절단 처리할 수 있다.If the winding and cutting step is omitted from the printing step, the graphene-containing polyethylene (PE) film that is extruded in the form of a film through the extrusion step can be wound and cut.

상기 접합단계는 권취 및 절단단계를 거친 일정 크기의 그래핀 함유 폴리에틸렌(PE) 필름의 내면에 보강필름을 덧대어 라미네이팅 합지한다.In the bonding step, a reinforcing film is added to the inner surface of a graphene-containing polyethylene (PE) film of a certain size that has undergone winding and cutting steps, and lamination is performed.

이때, 상기 보강필름은 에틸렌비닐알콜공중합체(EVOH)필름, 나일론필름, 알루미늄필름, 항균필름, 원적외선방사필름, 인쇄층을 갖지 않는 그래핀 함유 폴리에틸렌(PE) 필름 중에서 어느 1종일 수 있다.In this case, the reinforcing film may be any one of an ethylene vinyl alcohol copolymer (EVOH) film, a nylon film, an aluminum film, an antibacterial film, a far-infrared radiation film, and a graphene-containing polyethylene (PE) film having no printed layer.

여기에서, 상기 인쇄층을 갖지 않는 그래핀 함유 폴리에틸렌 필름은 상기에서 원자재준비단계와 펠릿가공단계 및 압출성형단계를 거쳐 얻어진 그래핀 함유 폴리에틸렌 필름일 수 있다.Here, the graphene-containing polyethylene film without the printed layer may be a graphene-containing polyethylene film obtained through the raw material preparation step, the pellet processing step, and the extrusion molding step.

상기 에틸렌비닐알콜공중합체(EVOH)필름은 수분과 산소 차단성이 우수하여 산화되어 변색되거나 이취가 발생하기 쉬운 식품을 보호할 수 있다.The ethylene vinyl alcohol copolymer (EVOH) film has excellent moisture and oxygen barrier properties, so it is possible to protect foods that are easily discolored or odor due to oxidation.

상기 나일론필름은 열안정성이 우수하여 식품을 보호할 수 있다.The nylon film has excellent thermal stability and can protect food.

상기 알루미늄필름은 가스 투과율이 낮아 식품의 변질을 방지하면서 외부로 식품의 냄새가 유출되는 것을 차단할 수 있다.The aluminum film has a low gas permeability to prevent deterioration of food while preventing the odor of food from leaking to the outside.

상기 항균필름은 시나몬, 카모마일, 시트로넬라, 병풀, 페파민트, 어성초, 유근피, 연교, 창출, 지구자, 산사, 황련, 황금, 버가못, 키토산, 고추냉이, 겨자씨, 커피에 의한 추출물 중에서 1종 이상을 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스 등의 베이스필름에 코팅하거나 또는 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스 등의 고분자원료에 배합하여 필름 형태로 압출 성형한 것일 수 있다.The antibacterial film is at least one of cinnamon, chamomile, citronella, centella asiatica, peppermint, eoseongcho, eugeunpi, yeonkyo, creation, earth worm, hawthorn, yellow lotus, gold, bergamot, chitosan, wasabi, mustard seed, and extracts from coffee may be coated on a base film such as polyethylene, polyvinyl alcohol, or methyl cellulose, or extruded into a film by mixing with a polymer raw material such as polyethylene, polyvinyl alcohol or methyl cellulose.

여기에서, 추출물에 있어 코팅시에는 추출액으로 사용하되 하고, 고분자원료에 배합시 추출분말로 사용함이 바람직하다.Here, in the extract, it is preferable to use it as an extract when coating, and use it as an extract powder when blending with a polymer raw material.

여기에서, 상기 추출물은 원재료를 분말화하고, 80~90% 농도의 에틸알코올 2~3L에 원재료분말 200~300g을 침지 및 50~60℃의 온도에서 12~24시간 동안 유지시켜 추출액을 추출해내고, 이렇게 추출해낸 추출액을 감압농축기에 투입하여 40~50℃의 온도에서 감압 농축 처리하며, 감압 농축시킨 추출액을 여과기를 이용하여 여과 처리한 추출액일 수 있다.Here, the extract is obtained by pulverizing the raw material, immersing 200-300 g of the raw material powder in 2-3 L of 80-90% ethyl alcohol and maintaining it at a temperature of 50-60 ℃ for 12-24 hours to extract the extract , The extract thus extracted may be put into a vacuum concentrator and concentrated under reduced pressure at a temperature of 40 to 50° C., and the extract obtained by filtering the concentrated extract under reduced pressure using a filter may be an extract.

그리고, 상기 추출물은 상술한 과정으로 추출된 추출액을 동결 건조 및 분말화시킨 추출분말일 수 있다.And, the extract may be an extract powder obtained by freeze-drying and powdering the extract extracted by the above-described process.

여기에서, 상기 추출물은 분산성을 높이고 균일한 코팅을 위해 식물성오일과 1~1.2 : 0.2~0.6의 중량비 또는 부피비로 배합하여 사용할 수 있다.Here, the extract can be used by mixing it with vegetable oil in a weight ratio or volume ratio of 1 to 1.2: 0.2 to 0.6 to increase dispersibility and uniform coating.

여기에서, 상기 식물성오일은 포도씨오일, 해바라기씨오일, 올리브오일, 유채씨오일, 동백오일 등을 사용할 수 있다.Here, the vegetable oil may be grape seed oil, sunflower seed oil, olive oil, rapeseed oil, camellia oil, and the like.

상기 음이온방사필름은 게르마늄, 일라이트, 제올라이트, 화산석, 규조토 중에서 어느 1종 이상에 의한 광물질용액을 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스 등의 베이스필름에 코팅하거나 또는 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스 등의 고분자원료에 게르마늄, 일라이트, 제올라이트, 화산석, 규조토 중에서 어느 1종 이상에 의한 광물질분말을 배합하여 필름 형태로 압출 성형한 것일 수 있다.The anion radiation film is formed by coating a mineral solution of any one or more of germanium, illite, zeolite, volcanic stone, and diatomaceous earth on a base film such as polyethylene, polyvinyl alcohol or methyl cellulose, or polyethylene, polyvinyl alcohol or methyl cellulose, etc. of a polymer raw material of germanium, illite, zeolite, volcanic stone, and mineral powder of any one or more of diatomaceous earth may be mixed and extruded in the form of a film.

여기에서, 상기 광물질용액은 게르마늄, 일라이트, 제올라이트, 화산석, 규조토 중에서 어느 1종에 의한 광물질분말을 시나몬, 카모마일, 시트로넬라, 병풀, 페파민트, 어성초, 유근피, 연교, 창출, 지구자, 산사, 황련, 황금, 버가못, 키토산, 고추냉이, 겨자씨, 커피 중에서 어느 1종에 의한 추출물(추출액)과 0.3~0.8(광물질분말) : 0.8~1.5(추출물)의 중량비로 배합한 것일 수 있다.Here, the mineral solution is a mineral powder by any one of germanium, illite, zeolite, volcanic stone, and diatomaceous earth, cinnamon, chamomile, citronella, centella, peppermint, eoseongcho, eugeunpi, Yeongyo, creation, jigja, sansa , yellow lily, gold, bergamot, chitosan, wasabi, mustard seed, extract (extract) and 0.3-0.8 (mineral powder) by any one of coffee: It may be formulated in a weight ratio of 0.8-1.5 (extract).

여기에서, 상기 음이온방사필름은 고분자원료 100중량부를 기준으로 광물질분말 5~20중량부로 배합한 것일 수 있으며, 시나몬, 카모마일, 시트로넬라, 병풀, 페파민트, 어성초, 유근피, 연교, 창출, 지구자, 산사, 황련, 황금, 버가못, 키토산, 고추냉이, 겨자씨, 커피 중에서 어느 1종에 의한 추출물(추출액 또는 추출분말) 1~10중량부를 더 배합하여 압출 성형한 것일 수 있다.Here, the anion radiation film may be formulated in an amount of 5 to 20 parts by weight of mineral powder based on 100 parts by weight of a polymer raw material, cinnamon, chamomile, citronella, centella asiatica, peppermint, eoseongcho, Yugeunpi, Yeongyo, Changjo, Jijija , hawthorn, yellow rhododendron, gold, bergamot, chitosan, wasabi, mustard seed, coffee by any one of the extract (extract solution or extract powder) 1 to 10 parts by weight of further blending may be extrusion molding.

이하, 본 발명에 대해 실시예를 통하여 더욱 구체적으로 설명하기로 하며, 본 발명이 이러한 실시예에 의하여 한정되지 않는다 할 것이다.Hereinafter, the present invention will be described in more detail through Examples, and the present invention is not limited by these Examples.

(실시예 1) (Example 1)

그래핀 옥사이드(GO)의 합성Synthesis of graphene oxide (GO)

그래핀 옥사이드(GO)의 원료로는 입자크기 100mesh, 순도 99.9995%의 천연 흑연 분말(Alfa aesar사)을 사용하였다. 그 밖의 유기 용매들은 별도의 정제 처리를 거치지 않고 그대로 사용하였다.As a raw material for graphene oxide (GO), natural graphite powder (Alfa aesar) having a particle size of 100 mesh and a purity of 99.9995% was used. Other organic solvents were used as they were without further purification.

98wt% 황산 70mL, 질산나트륨 1.5g, 흑연 2g을 반응조에 넣고 반응조를 0℃ 이하로 유지하면서 균일하게 교반 후, 과망간산칼륨 12g을 천천히 첨가하여 30분간 교반하였다.70 mL of 98wt% sulfuric acid, 1.5 g of sodium nitrate, and 2 g of graphite were placed in a reaction tank and stirred uniformly while maintaining the reaction tank at 0° C. or less, and then 12 g of potassium permanganate was slowly added and stirred for 30 minutes.

이후, 상온에서 충분히 더 교반한 후, 증류수 280mL와 과산화수소 10mL를 첨가하여 반응시켰다. 반응액에 대해 5% 염산과 탈이온수로 수세와 원심분리를 수차례 반복 세척하여 PH 6~7로 중화한 후 동결 건조하여 그래핀 옥사이드(GO) 분말을 얻었다.Thereafter, after sufficiently further stirring at room temperature, 280 mL of distilled water and 10 mL of hydrogen peroxide were added to react. The reaction solution was washed repeatedly with water and centrifugation several times with 5% hydrochloric acid and deionized water, neutralized to pH 6-7, and then freeze-dried to obtain graphene oxide (GO) powder.

(실시예 2)(Example 2)

젤라틴을 이용한 환원 그래핀 옥사이드(rGO)의 합성Synthesis of reduced graphene oxide (rGO) using gelatin

젤라틴은(Sigma Aldrich사) 젤라틴 분말을 사용하였다. 그 밖의 용매들은 별도의 정제 처리를 거치지 않고 그대로 사용하였다.For gelatin (Sigma Aldrich), gelatin powder was used. Other solvents were used as they were without further purification.

젤라틴 5g을 수용액 100mL와 함께 교반기에 넣고 50℃에서 1시간동안 교반하여 젤라틴이 완전히 용해되도록 하여 젤라틴 용액을 제조하였다. 그 다음 200mL수용액에 그래핀 옥사이드(GO) 분말을 첨가하여 농도 0.1g/mL GO수용액을 제조하였다. 이후, 제조된 GO수용액에 90℃에서 젤라틴 용액을 떨어뜨리며 교반하여 반응시켰다. 이렇게 얻어진 현탁액을 20,000ppm에서 원심분리하고 100℃ 이상의 뜨거운 물로 세척하여 젤라틴을 이용한 환원 그래핀 옥사이드(rGO) 분말을 얻었다.A gelatin solution was prepared by putting 5 g of gelatin in a stirrer together with 100 mL of aqueous solution and stirring at 50° C. for 1 hour to completely dissolve the gelatin. Then, graphene oxide (GO) powder was added to the 200 mL aqueous solution to prepare a 0.1 g/mL GO aqueous solution. Thereafter, the prepared GO solution was reacted by dropping the gelatin solution at 90° C. and stirring. The resulting suspension was centrifuged at 20,000 ppm and washed with hot water at 100° C. or higher to obtain reduced graphene oxide (rGO) powder using gelatin.

(실시예 3)(Example 3)

젤라틴을 이용한 환원 그래핀 옥사이드(rGO) 함유 PE 펠릿의 제조Preparation of reduced graphene oxide (rGO)-containing PE pellets using gelatin

상기 실시예 2에서 얻어진 상기 젤라틴을 이용한 환원 그래핀 옥사이드(rGO) 분말 100g을 선형 저밀도 폴리에틸렌(LLDPE) 100kg과 믹서에 넣고 150℃에서 충분히 교반한 후 압출기에 투입하여 용융 및 혼합하여 조성물을 형성한 다음 지름 3mm 이하의 펠릿 형태로 절단 및 건조하여 그래핀 함유 펠릿을 제조하였다.100 g of the reduced graphene oxide (rGO) powder using the gelatin obtained in Example 2 was put in a mixer with 100 kg of linear low-density polyethylene (LLDPE), stirred at 150 ° C., and then put into an extruder, melted and mixed to form a composition Then, the graphene-containing pellets were prepared by cutting and drying in the form of pellets with a diameter of 3 mm or less.

상기 압출기에서는 280℃ 내지 300℃의 온도를 유지하고, 압출속도는 10kg/hr로 조절하였다.In the extruder, a temperature of 280°C to 300°C was maintained, and the extrusion rate was adjusted to 10 kg/hr.

(실시예 4)(Example 4)

그래핀 함유 PE 펠릿을 이용한 필름의 제조Preparation of film using graphene-containing PE pellets

상기 실시예 3에서 얻어진 그래핀이 함유된 PE펠릿을 필름 가공설비에 투입하여 30μm 두께의 필름을 제조하였다.The PE pellets containing graphene obtained in Example 3 were put into a film processing facility to prepare a film having a thickness of 30 μm.

(비교예 1)(Comparative Example 1)

일반 (그래핀 펠릿을 함유하지 않은) PE필름의 제조Preparation of general (non-graphene pellets) PE film

그래핀이 함유되지 않은 선형 저밀도 폴리에틸렌(LLDPE) 펠릿을 사용하여 필름 가공설비에 투입하여 30μm 두께로 필름을 제조하였다. 이와 같은 필름을 대조군으로 사용하였다.Using graphene-free linear low-density polyethylene (LLDPE) pellets, it was put into a film processing facility to prepare a film with a thickness of 30 μm. This film was used as a control.

(시험예 1)(Test Example 1)

그래핀 펠릿을 함유한 식품 포장재 필름의 물성평가 분석Analysis of physical properties of food packaging film containing graphene pellets

광 차단율를 측정하기 위해 UV-Vis Spectroscopy를 이용하여 측정하였다. 산소 투과도는 Illinois Instrument 8001 Model을 이용하여 상대습도 30% 온도 25℃에서 측정하였다. 수분 투과도는 MOCON을 이용하여 측정하였다.UV-Vis Spectroscopy was used to measure the light blocking rate. Oxygen permeability was measured using Illinois Instrument 8001 Model at a relative humidity of 30% and a temperature of 25°C. Water permeability was measured using MOCON.

그 결과는 하기 표 1에 나타내었다.The results are shown in Table 1 below.

본 발명의 PE필름PE film of the present invention 대조군 필름control film 광 차단율
(300nm~400nm)
light blocking rate
(300nm~400nm)
92%92% 66%66%
광 차단율(400nm~500nm)Light blocking rate (400nm~500nm) 81%81% 58%58% 광 차단율(500nm~600nm)Light blocking rate (500nm~600nm) 73%73% 41%41% 산소 투과도(cc/m 2day,at 25℃RH30)Oxygen permeability (cc/m 2day,at 25℃RH30) 0.10.1 1.31.3 수분 투과도(cc/m 2day)Water permeability (cc/m 2day) 0.20.2 33

상기 표 1에 따르면 본 발명의 그래핀 펠릿을 함유한 PE필름은 대조군 필름에 비해 300nm 내지 600nm 파장 영역에서 광 차단율이 높게 나타났다. 또한, 그래핀 펠릿을 함유한 PE필름의 산소 투과도는 0.1cc/m 2day(25℃, 상대습도 30%)로 대조군 필름의 1.3 cc/m 2day(25℃, 상대습도 30%) 보다 현저히 낮으며, 수분 투과도는 그래핀 펠릿을 함유한 PE필름이 0.2cc/m2day로 대조군 필름 3cc/m2day보다 낮게 나타났다.이에 본 발명의 그래핀 펠릿을 함유하는 식품 포장재는 광 차단율이 적어도 70% 이상이며, 산소 투과도 및 수분 투과도가 아무런 처리를 하지 않은 일반 필름에 비하여 향상된 결과를 얻을 수 있었다.According to Table 1, the PE film containing the graphene pellets of the present invention showed a high light blocking rate in the wavelength region of 300 nm to 600 nm compared to the control film. In addition, the oxygen permeability of the PE film containing graphene pellets was 0.1 cc/m 2day (25°C, relative humidity 30%), which is significantly lower than that of the control film of 1.3 cc/m 2day (25°C, relative humidity 30%). , the water permeability of the PE film containing graphene pellets was 0.2cc/m2day, which was lower than that of the control film 3cc/m2day. The transmittance and moisture permeability were improved compared to the general film without any treatment.

이에 따라, 상술한 제조방법을 갖는 본 발명을 통해서는 그래핀 함유를 통해 빛의 투과를 방지하여 식품의 보존기한을 늘릴 수 있고 식품을 안전하게 보관할 수 있는 그래핀 함유 식품 포장재를 제조하여 공급할 수 있다.Accordingly, through the present invention having the above-described manufacturing method, it is possible to increase the shelf life of food by preventing the transmission of light through containing graphene, and it is possible to manufacture and supply graphene-containing food packaging material that can safely store food. .

Claims (9)

(A) 폴리에틸렌(PE) 100중량부를 기준으로 그래핀원료 0.01중량부 내지 5중량부를 조성 및 배합하는 원자재준비단계;
(B) 상기 (A)단계에서 준비한 폴리에틸렌(PE)과 그래핀원료 배합물을 압출기에 투입하여 용융 압출 후 냉각시킨 다음 일정 크기로 절단하여 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 가공하는 펠릿가공단계;
(C) 상기 (B)단계에서 가공된 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 필름 가공설비에 투입하여 일정 두께를 갖는 그래핀 함유 폴리에틸렌(PE) 필름으로 압출 성형하는 압출성형단계;
(D) 상기 (C)단계에서 압출 성형한 그래핀 함유 폴리에틸렌(PE) 필름의 외면에 인쇄층을 형성하는 인쇄단계;
(E) 상기 (D)단계에서 인쇄층을 형성한 그래핀 함유 폴리에틸렌(PE) 필름에 대해 일정한 속도에 맞추어 권취한 후, 필요한 크기로 절단하는 권취 및 절단단계;
(F) 상기 (E)단계를 거친 일정 크기의 그래핀 함유 폴리에틸렌(PE) 필름의 내면에 보강필름을 라미네이팅 합지시키는 접합단계; 를 포함하며,
상기 (A)단계에서 그래핀원료는 그래핀이고,
상기 그래핀은,
(1) 산화그래핀분말 20~30mg/ml을 탈이온수에 첨가하여 제1수용액을 얻어내는 단계;
(2) 게르마늄이나 일라이트 또는 제올라이트의 광물질분말 5~10mg/ml을 탈이온수에 첨가하여 제2수용액을 얻어내는 단계;
(3) 제1인산나트륨과 콜린클로라이드를 1:1의 중량비로 하여 50~60℃에서 교반함으로써 용매를 얻어내는 단계;
(4) 제1수용액 100중량부를 기준으로 제2수용액 30~80중량부, 용매 200~250중량부로 배합 및 50~60℃에서 교반하여 그래핀혼합물을 얻어내는 단계;
(5) 탈이온수를 사용하여 그래핀혼합물을 세척하되 원심 분리기를 통해 3회 이상 세척하여 그래핀용액을 얻어내는 단계;
(6) 그래핀용액을 동결 건조한 후 분말화시켜 그래핀 분말을 제조하는 단계; 로 제조한 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
(A) a raw material preparation step of composition and blending 0.01 parts by weight to 5 parts by weight of a graphene raw material based on 100 parts by weight of polyethylene (PE);
(B) Pellet processing in which the polyethylene (PE) and graphene raw material blend prepared in step (A) is put into an extruder, melt-extruded, cooled, and then cut to a predetermined size to process polyethylene (PE) pellets containing graphene step;
(C) an extrusion molding step of extruding the graphene-containing polyethylene (PE) pellets processed in step (B) into a film processing facility and extruding them into a graphene-containing polyethylene (PE) film having a certain thickness;
(D) a printing step of forming a printing layer on the outer surface of the graphene-containing polyethylene (PE) film extruded in step (C);
(E) a winding and cutting step of winding the graphene-containing polyethylene (PE) film on which the printed layer is formed in the step (D) at a constant speed and then cutting it to a required size;
(F) a bonding step of laminating and laminating a reinforcement film on the inner surface of the graphene-containing polyethylene (PE) film of a certain size that has undergone the step (E); includes,
In step (A), the graphene raw material is graphene,
The graphene is
(1) adding 20-30 mg/ml of graphene oxide powder to deionized water to obtain a first aqueous solution;
(2) adding 5 to 10 mg/ml of a mineral powder of germanium, illite, or zeolite to deionized water to obtain a second aqueous solution;
(3) obtaining a solvent by stirring monobasic sodium phosphate and choline chloride in a weight ratio of 1:1 at 50 to 60°C;
(4) mixing 30 to 80 parts by weight of the second aqueous solution and 200 to 250 parts by weight of a solvent based on 100 parts by weight of the first aqueous solution and stirring at 50 to 60° C. to obtain a graphene mixture;
(5) washing the graphene mixture using deionized water, but washing three or more times through a centrifuge to obtain a graphene solution;
(6) freeze-drying the graphene solution and then pulverizing to prepare a graphene powder; A food packaging material manufacturing method using graphene-containing pellets, characterized in that manufactured with
(A) 폴리에틸렌(PE) 100중량부를 기준으로 그래핀원료 0.01중량부 내지 5중량부를 조성 및 배합하는 원자재준비단계;
(B) 상기 (A)단계에서 준비한 폴리에틸렌(PE)과 그래핀원료 배합물을 압출기에 투입하여 용융 압출 후 냉각시킨 다음 일정 크기로 절단하여 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 가공하는 펠릿가공단계;
(C) 상기 (B)단계에서 가공된 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 필름 가공설비에 투입하여 일정 두께를 갖는 그래핀 함유 폴리에틸렌(PE) 필름으로 압출 성형하는 압출성형단계;
(D) 상기 (C)단계에서 압출 성형한 그래핀 함유 폴리에틸렌(PE) 필름의 외면에 인쇄층을 형성하는 인쇄단계;
(E) 상기 (D)단계에서 인쇄층을 형성한 그래핀 함유 폴리에틸렌(PE) 필름에 대해 일정한 속도에 맞추어 권취한 후, 필요한 크기로 절단하는 권취 및 절단단계;
(F) 상기 (E)단계를 거친 일정 크기의 그래핀 함유 폴리에틸렌(PE) 필름의 내면에 보강필름을 라미네이팅 합지시키는 접합단계; 를 포함하며,
상기 (A)단계에서 그래핀원료는 그래핀 옥사이드(GO)이고,
상기 그래핀 옥사이드(GO)는,
(1) 90~98wt% 황산 50~100mL, 질산나트륨 1~2g, 흑연 1.5~3g을 반응조에 넣은 상태에서 0℃ 이하로 유지하면서 40분~60분 동안 교반하는 단계;
(2) 과망간산칼륨 10~15g을 첨가하여 30분~40분 동안 교반하는 단계;
(3) 증류수 250~300mL와 과산화수소 8~12mL를 추가로 첨가하여 30분~40분 동안 교반하는 단계;
(4) 5~8% 염산과 탈이온수로 수세와 원심분리를 수차례 반복 및 세척하여 pH 6~7로 중화시켜 그래핀 옥사이드 용액을 얻어내는 단계;
(5) 그래핀 옥사이드 용액을 동결 건조한 후 분말화시켜 그래핀 옥사이드(GO) 분말을 제조하는 단계; 로 제조한 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
(A) a raw material preparation step of composition and blending 0.01 parts by weight to 5 parts by weight of a graphene raw material based on 100 parts by weight of polyethylene (PE);
(B) Pellet processing in which the polyethylene (PE) and graphene raw material blend prepared in step (A) is put into an extruder, melt-extruded, cooled, and then cut to a predetermined size to process polyethylene (PE) pellets containing graphene step;
(C) an extrusion molding step of extruding the graphene-containing polyethylene (PE) pellets processed in step (B) into a film processing facility and extruding them into a graphene-containing polyethylene (PE) film having a certain thickness;
(D) a printing step of forming a printing layer on the outer surface of the graphene-containing polyethylene (PE) film extruded in step (C);
(E) a winding and cutting step of winding the graphene-containing polyethylene (PE) film on which the printed layer is formed in the step (D) at a constant speed and then cutting it to a required size;
(F) a bonding step of laminating and laminating a reinforcement film on the inner surface of the graphene-containing polyethylene (PE) film of a certain size that has undergone the step (E); includes,
In the step (A), the graphene raw material is graphene oxide (GO),
The graphene oxide (GO) is,
(1) stirring for 40 to 60 minutes while maintaining 50 to 100 mL of 90-98 wt% sulfuric acid, 1 to 2 g of sodium nitrate, and 1.5 to 3 g of graphite in a reaction tank at 0° C. or less;
(2) adding 10 to 15 g of potassium permanganate and stirring for 30 to 40 minutes;
(3) further adding 250~300mL of distilled water and 8~12mL of hydrogen peroxide and stirring for 30~40 minutes;
(4) repeating and washing with water and centrifugation several times with 5-8% hydrochloric acid and deionized water to neutralize to pH 6-7 to obtain a graphene oxide solution;
(5) preparing a graphene oxide (GO) powder by freeze-drying the graphene oxide solution and then pulverizing the graphene oxide solution; A food packaging material manufacturing method using graphene-containing pellets, characterized in that manufactured with
(A) 폴리에틸렌(PE) 100중량부를 기준으로 그래핀원료 0.01중량부 내지 5중량부를 조성 및 배합하는 원자재준비단계;
(B) 상기 (A)단계에서 준비한 폴리에틸렌(PE)과 그래핀원료 배합물을 압출기에 투입하여 용융 압출 후 냉각시킨 다음 일정 크기로 절단하여 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 가공하는 펠릿가공단계;
(C) 상기 (B)단계에서 가공된 그래핀이 함유된 폴리에틸렌(PE) 펠릿을 필름 가공설비에 투입하여 일정 두께를 갖는 그래핀 함유 폴리에틸렌(PE) 필름으로 압출 성형하는 압출성형단계;
(D) 상기 (C)단계에서 압출 성형한 그래핀 함유 폴리에틸렌(PE) 필름의 외면에 인쇄층을 형성하는 인쇄단계;
(E) 상기 (D)단계에서 인쇄층을 형성한 그래핀 함유 폴리에틸렌(PE) 필름에 대해 일정한 속도에 맞추어 권취한 후, 필요한 크기로 절단하는 권취 및 절단단계;
(F) 상기 (E)단계를 거친 일정 크기의 그래핀 함유 폴리에틸렌(PE) 필름의 내면에 보강필름을 라미네이팅 합지시키는 접합단계; 를 포함하며,
상기 (A)단계에서 그래핀원료는 환원 그래핀 옥사이드(rGO)이고,
상기 환원 그래핀 옥사이드(rGO)는,
(1) 젤라틴분말 5~10g을 수용액 100~120mL와 함께 교반기에 넣고 50~60℃에서 40~60분 동안 교반하여 용해시킴으로써 젤라틴 용액을 제조하는 단계;
(2) 150~200mL 수용액에 그래핀 옥사이드(GO) 분말을 첨가하여 농도 0.1~0.5g/mL 그래핀 옥사이드(GO) 수용액을 제조하는 단계;
(3) 그래핀 옥사이드(GO) 수용액에 80~95℃의 온도 조건에서 젤라틴 용액을 첨가하여 교반함으로써 젤라틴 함유 그래핀 옥사이드(GO) 현탄액을 얻어내는 단계;
(4) 젤라틴 함유 그래핀 옥사이드(GO) 현탁액을 20,000ppm에서 원심분리하고 100℃ 이상의 물로 세척하여 젤라틴 함유 환원 그래핀 옥사이드(rGO) 용액을 얻어내는 단계;
(5) 젤라틴 함유 환원 그래핀 옥사이드(rGO) 용액을 동결 건조한 후 분말화시켜 환원 그래핀 옥사이드(rGO) 분말을 제조하는 단계; 로 제조한 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
(A) a raw material preparation step of composition and blending 0.01 parts by weight to 5 parts by weight of a graphene raw material based on 100 parts by weight of polyethylene (PE);
(B) Pellet processing in which the polyethylene (PE) and graphene raw material blend prepared in step (A) is put into an extruder, melt-extruded, cooled, and then cut to a predetermined size to process polyethylene (PE) pellets containing graphene step;
(C) an extrusion molding step of extruding the graphene-containing polyethylene (PE) pellets processed in step (B) into a film processing facility and extruding them into a graphene-containing polyethylene (PE) film having a certain thickness;
(D) a printing step of forming a printing layer on the outer surface of the graphene-containing polyethylene (PE) film extruded in step (C);
(E) a winding and cutting step of winding the graphene-containing polyethylene (PE) film on which the printed layer is formed in the step (D) at a constant speed and then cutting it to a required size;
(F) a bonding step of laminating and laminating a reinforcement film on the inner surface of the graphene-containing polyethylene (PE) film of a certain size that has undergone the step (E); includes,
In the step (A), the graphene raw material is reduced graphene oxide (rGO),
The reduced graphene oxide (rGO) is,
(1) preparing a gelatin solution by putting 5-10 g of gelatin powder in a stirrer together with 100-120 mL of aqueous solution and stirring at 50-60° C. for 40-60 minutes to dissolve;
(2) preparing an aqueous solution of graphene oxide (GO) having a concentration of 0.1 to 0.5 g/mL by adding graphene oxide (GO) powder to an aqueous solution of 150 to 200 mL;
(3) obtaining a gelatin-containing graphene oxide (GO) suspension by adding a gelatin solution to the graphene oxide (GO) aqueous solution at a temperature of 80 to 95° C. and stirring;
(4) centrifuging the gelatin-containing graphene oxide (GO) suspension at 20,000 ppm and washing with water at 100° C. or higher to obtain a gelatin-containing reduced graphene oxide (rGO) solution;
(5) preparing a reduced graphene oxide (rGO) powder by freeze-drying and then pulverizing the gelatin-containing reduced graphene oxide (rGO) solution; A food packaging material manufacturing method using graphene-containing pellets, characterized in that manufactured with
제1항 내지 제3항 중 어느 한 항에 있어서,
상기 원자재준비단계에서 폴리에틸렌(PE)은,
고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE) 중에서 1종 이상이 사용되며,
상기 저밀도 폴리에틸렌(LDPE)과 선형 저밀도 폴리에틸렌(LLDPE)을 배합하는 경우, 유연성과 가공성 및 내화학성을 위한 저밀도 폴리에틸렌(LDPE) : LDPE 측 고온에서의 물성유지 및 인장강도를 부여하기 위한 선형 저밀도 폴리에틸렌(LLDPE) = 1~1.5 : 0.2~0.8의 중량비 또는 부피비로 배합하는 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
4. The method according to any one of claims 1 to 3,
In the raw material preparation step, polyethylene (PE) is
At least one of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and linear low-density polyethylene (LLDPE) is used,
When blending the low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE) for flexibility, processability and chemical resistance: Linear low-density polyethylene (LDPE) for maintaining physical properties at high temperatures and imparting tensile strength ( LLDPE) = 1 to 1.5: A method for manufacturing a food packaging material using graphene-containing pellets, characterized in that it is blended in a weight ratio or volume ratio of 0.2 to 0.8.
제1항 내지 제3항 중 어느 한 항에 있어서,
상기 보강필름은,
에틸렌비닐알콜공중합체(EVOH)필름, 나일론필름, 알루미늄필름, 항균필름, 음이온방사필름, 인쇄층을 갖지 않는 그래핀 함유 폴리에틸렌(PE) 필름 중에서 어느 1종인 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
4. The method according to any one of claims 1 to 3,
The reinforcing film is
Ethylene vinyl alcohol copolymer (EVOH) film, nylon film, aluminum film, antibacterial film, anion radiation film, graphene-containing pellets, characterized in that any one of the graphene-containing polyethylene (PE) film without a print layer. Food packaging material manufacturing method.
제5항에 있어서,
상기 항균필름은,
시나몬, 카모마일, 시트로넬라, 병풀, 페파민트, 어성초, 유근피, 연교, 창출, 지구자, 산사, 황련, 황금, 버가못, 키토산, 고추냉이, 겨자씨, 커피에 의한 추출물 중에서 1종 이상을 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스의 베이스필름에 코팅하거나 또는 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스의 고분자원료에 배합하여 필름 형태로 압출 성형한 것이며;
상기 추출물은 코팅시 추출액이고, 고분자원료에 배합시 추출분말인 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
6. The method of claim 5,
The antibacterial film,
One or more of extracts from cinnamon, chamomile, citronella, centella, peppermint, eoseongcho, eugeunpi, yeonkyo, creation, guja, hawthorn, yellow lily, gold, bergamot, chitosan, wasabi, mustard seed, and coffee are selected from polyethylene or poly It is coated on a base film of vinyl alcohol or methyl cellulose or extruded into a film by mixing it with a polymer raw material of polyethylene, polyvinyl alcohol or methyl cellulose;
The extract is an extract during coating, and a food packaging material manufacturing method using graphene-containing pellets, characterized in that it is an extract powder when blended with a polymer raw material.
제5항에 있어서,
상기 음이온방사필름은,
게르마늄, 일라이트, 제올라이트, 화산석, 규조토 중에서 어느 1종 이상에 의한 광물질용액을 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스로 이루어진 베이스필름에 코팅하거나 또는 폴리에틸렌이나 폴리비닐알코올 또는 메틸셀룰로오스의 고분자원료에 게르마늄, 일라이트, 제올라이트, 화산석, 규조토 중에서 어느 1종 이상에 의한 광물질분말을 배합하여 필름 형태로 압출 성형한 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
6. The method of claim 5,
The anion radiation film,
A mineral solution of any one or more of germanium, illite, zeolite, volcanic stone, and diatomaceous earth is coated on a base film made of polyethylene, polyvinyl alcohol, or methyl cellulose, or germanium, A method for manufacturing a food packaging material using graphene-containing pellets, characterized in that it is extruded in the form of a film by mixing a mineral powder of any one or more of illite, zeolite, volcanic stone, and diatomaceous earth.
제6항에 있어서,
상기 추출물을 베이스필름에 코팅시,
분산성을 높이고 균일한 코팅을 위해 추출물 : 식물성오일 = 1~1.2 : 0.2~0.6의 중량비 또는 부피비로 배합하여 사용하되,
상기 식물성오일은 포도씨오일, 해바라기씨오일, 올리브오일, 유채씨오일, 동백오일 중에서 어느 1종인 것을 특징으로 하는 그래핀 함유 펠릿을 이용한 식품 포장재 제조방법.
7. The method of claim 6,
When the extract is coated on the base film,
To increase dispersibility and uniform coating, use a mixture in a weight ratio or volume ratio of extract: vegetable oil = 1-1.2: 0.2-0.6.
The vegetable oil is a food packaging material manufacturing method using graphene-containing pellets, characterized in that any one of grape seed oil, sunflower seed oil, olive oil, rapeseed oil, and camellia oil.
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KR102696814B1 (en) * 2024-06-25 2024-08-20 서한태 Method and device for manufacturing vinyl using plastic raw materials

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