KR102425427B1 - Medium filling system for mushroom cultivation - Google Patents

Abstract

The present invention relates to a medium filling system for mushroom cultivation, which can supply a mushroom medium such that the mushroom medium can be selectively placed in a container or a bag, can sterilize, cool, inoculate, and culture the mushroom medium contained in the container or the bag by a mechanical device to enhance operator convenience, and can prevent the inflow of outside air during the process of sterilizing, cooling, and inoculating the mushroom medium to maintain the quality of the mushroom medium. The medium filling system for mushroom cultivation according to the present invention includes: a transferring unit for transferring a mushroom medium; a first sliding unit disposed on one side of the transferring unit and sliding the mushroom medium passing through the conveying unit in a downward direction; a second sliding unit having an upper inlet installed through the first sliding unit to slide the mushroom medium transferred to the first sliding unit in a downward direction; an opening/closing unit selectively opening or closing the inlet or a predetermined area inside the first sliding unit so that the mushroom medium transferred to the first sliding unit slides through the first sliding unit or the second sliding unit; and a supply unit dividing and supplying the mushroom medium dropped from the first sliding unit to a packaging means by a predetermined amount.

Description

Medium filling system for mushroom cultivation {MEDIUM FILLING SYSTEM FOR MUSHROOM CULTIVATION}

The present invention relates to a medium filling system for mushroom cultivation, and more particularly, it is possible to supply a mushroom medium to be selectively contained in a container or bag, and the sterilization, cooling, inoculation, and culture of the mushroom medium contained in the container or bag are mechanical. It relates to a medium filling system for mushroom cultivation that can improve the convenience of workers by using the device and can maintain the quality of the mushroom medium by preventing the inflow of outside air in the process of sterilizing, cooling, and inoculating the mushroom medium.

In general, in order to grow mushrooms such as oyster mushrooms and shiitake, a mushroom medium material made of sawdust is put into a plastic bag of a certain size through an opening, and then the mushroom medium material is stably accommodated so that the mushroom medium material does not come off from the plastic bag. It is a well-known fact that the opening of the plastic bag is bound for the purpose of doing this, and the following patent documents are disclosed in the following patent documents.

Patent Document 1 relates to a faster, simpler and more effective mechanized processing device when 'a mushroom cultivation medium material made of sawdust as the main raw material is sealed in a plastic bag of a certain standard (inserted in a bag and sealed by tying the inlet). Sawdust material barrel is equipped with a motor and agitating blade unit rotated according to the operation inside; a guide tube for discharging sawdust which is configured to protrude a certain length on the lower front side of the sawdust material barrel; a sawdust transfer screw installed at the bottom of the sawdust material barrel including the guide tube for discharging sawdust and transferring the sawdust material to be discharged by pushing it forward; It is installed in front of the guide pipe for discharging sawdust and a predetermined distance is maintained, and when the sawdust coming out through the guide pipe for discharging sawdust is put into the plastic bag covered in advance at the outlet, it is set to a certain density and pressure. Sawdust input density automatic adjustment device that can be automatically adjusted; It is installed at the rear of one side of the automatic sawdust input density control device, and a plastic bag-type sawdust batch separated from the sawdust input density automatic control device as a conveyor device for delivering to the next process (the operation of tying the entrance of the plastic bag tightly) ', and Patent Document 2 discloses that 'the inside is opened to input the raw material, and the main body is formed with an operation to generate pneumatic pressure in the middle of the lower part, and the conveyor belt and the conveyor belt formed on one side of the main body The chain member is formed connected to the upper part of the center, the stirring member passing through the main body is horizontally formed, and the driving means is formed at the lower part of the conveyor belt and the motor part is connected to one side to support the main body and accommodate the driving means. The frame formed horizontally and the lower portion of the other side of the main body protrude horizontally and form a cylindrical housing that receives the raw material discharged from the main body, and a screw member that is fixed and formed in the lower part of the main body and communicates with the inside of the housing And formed at a straight distance to correspond to the housing and moved pneumatically to surround the housing to extract the plastic filled with the raw material, the pressing member and the lower part of the pressing member are formed to fall from the pressing member. An air cylinder that is horizontally formed on the front lower portion of the housing to provide pneumatic pressure and a guide for guiding the collection unit, and one or more fixing brackets formed at regular intervals on one side of the air cylinder and formed between the fixing brackets Connected to the guide, the pressing member and a second air cylinder of a predetermined shape, the pneumatic means is fixed to the guide to provide pneumatic pressure to the pressing member, and is formed to be spaced apart from the main body by a certain distance to control the operation of the mouth sealing machine By including the control means, if the vinyl is mounted on the surface of the transfer member, a series of processes are automatically and quickly performed, so the work efficiency of the sealing operation is greatly improved, and the manpower input is minimized, the work time is reduced, and the production cost There is a useful effect that can reduce the savings.'

However, the technology published by the above patent documents can achieve productivity improvement of the sealing operation by reducing the labor and shortening the working time according to the mechanization of the sealing operation of putting the mushroom medium material into a plastic bag.

However, the above patent documents have a problem in that they cannot be used for a mushroom medium filled in a container having a barrel structure other than mushrooms such as oyster mushroom and shiitake.

Therefore, there is an urgent need to develop a technology that allows the mushroom medium to be selectively placed in a container or a plastic bag.

Registered Patent Publication No. 10-1026899

The present invention has been devised to solve the problems of the prior art, and it is possible to supply a mushroom medium so that it can be selectively contained in a container or a bag, and the sterilization, cooling, inoculation, and culture of the mushroom medium contained in the container or bag is a machine. The purpose is to provide a medium filling system for mushroom cultivation that can improve the convenience of workers and maintain the quality of the mushroom medium by preventing the inflow of outside air in the process of sterilizing, cooling, and inoculating the mushroom medium. have.

The medium filling system for mushroom cultivation according to the present invention comprises: a conveying unit for conveying the mushroom medium; a first sliding unit disposed on one side of the conveying unit and sliding the mushroom medium that has passed through the conveying unit in a downward direction; a second sliding part having an upper inlet installed through the first sliding part to slide the mushroom medium transferred to the first sliding part in a downward direction; an opening/closing part selectively opening or closing the entrance or a predetermined area inside the first sliding part so that the mushroom medium transferred to the first sliding part slides through the first sliding part or the second sliding part; and a supply unit for supplying a predetermined amount of the mushroom medium falling from the first sliding unit to the packaging means.

In addition, the opening and closing part, a door frame part installed in the first sliding part; and rotatably coupled to the inner space of the first sliding part in up and down directions, and is supported by the door frame part when it is rotated in the upward direction to close an internal predetermined area of the first sliding part and rotated in the downward direction and an opening/closing plate closing the entrance of the second sliding unit.

In addition, the supply unit, a collection hopper for collecting the mushroom medium discharged from the first sliding unit; a discharge pipe connected to one side of the collection hopper, the packaging means is covered on an outer surface, and provided to discharge the mushroom medium in the collection hopper to the packaging means; a discharge screw for discharging the mushroom medium in the collection hopper through the discharge pipe and filling the packaging means; And it includes a; and a separation portion for pulling off the packing means covered on the discharge pipe while moving forward or backward with respect to the discharge pipe.

And, a discharge unit for collecting the mushroom medium falling from the second sliding unit and discharging to a branch; further comprising, the discharge unit, a collecting box for collecting the mushroom medium discharged from the second sliding unit; a drop part disposed on one side of the collection box and having a plurality of through-holes for dropping the mushroom medium downward at regular intervals, each of which storage means for storing the mushroom medium are disposed below the through-holes; a transfer box including a plurality of discharge holes for discharging the mushroom medium falling from the collection box, and being conveyed to the upper side of the dropping part to fill the discharged mushroom medium into the through hole; a filling unit disposed on the upper side of the through hole and filling the storage means in a compressed state by pressing the mushroom medium when descending; and an inoculation port forming part formed on the bottom surface of the filling part and descending together with the filling part to form an inoculation hole in the mushroom medium filled in the storage means.

In addition, it includes a sterilization room in which the storage means in which the mushroom medium is stored or the packaging means in which the mushroom medium is stored is accommodated. supplement is provided.

And, a cooling chamber in which the mushroom medium from which various germs are removed by the sterilization unit is accommodated; a cooling unit for cooling the mushroom medium to a preset temperature by generating cold air in the cooling chamber; and a positive pressure unit installed in the cooling chamber to filter outside air and supply it to the cooling chamber, wherein the cooling unit is programmed to gradually lower the cooling temperature within a preset temperature range.

In addition, an inoculation chamber providing a place where the inoculation of the mushroom medium cooled in the cooling chamber is made; an additional sterilization unit for sterilizing the air in the inoculation chamber; an inoculation unit disposed in the inoculation chamber and performing inoculation on the mushroom medium; and an additional positive pressure unit for filtering outside air and supplying it to the inoculation chamber.

In addition, it further includes a culture room in which the mushroom medium inoculated by the inoculation unit is accommodated.

And, it further includes an additional transfer unit for sequentially transferring the mushroom medium to the sterilization room, the cooling room, the inoculation room, and the culture room.

In addition, the first sliding portion and the second sliding portion to induce a sliding fall of the mushroom medium remaining in the sliding portion, the first sliding portion and the second sliding portion to jointly generate vibration; The fall guide unit may include: a cylinder coupled to a bottom surface of the first sliding unit; a price unit that repeatedly strikes the bottom surface of the first sliding unit while reciprocating by the expansion and contraction action of the piston provided in the cylinder to generate vibration; a vibration transmission unit coupled to a bottom surface of the second sliding unit and continuously crossed with a plurality of valleys and peaks in the longitudinal direction; an elastic price part of an elastic material which is installed in the price part, and generates vibration by repeatedly hitting the mountain parts in the process of reciprocating the price part by the expansion and contraction action of the piston; a housing coupled to a bottom surface of the first sliding part; A plurality of price balls filled in a plurality of the inside of the housing; and an air supply unit for supplying air to the inner space of the housing at predetermined time intervals so that the price ball generates vibration to the first sliding unit.

The medium filling system for mushroom cultivation according to the present invention can be supplied so that the mushroom medium can be selectively contained in a container or bag, and the sterilization, cooling, inoculation, and culture of the mushroom medium contained in the container or bag are performed by a mechanical device, so that the worker It has the effect of improving the convenience of the mushroom medium and maintaining the quality of the mushroom medium by preventing the inflow of outside air in the process of sterilizing, cooling, and inoculating the mushroom medium.

1 is a front view showing a medium filling system for mushroom cultivation according to an embodiment of the present invention.
Figure 2 is a partially enlarged perspective view showing a medium filling system for mushroom cultivation according to an embodiment of the present invention.
Figure 3 is a plan view showing a transfer unit applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.
4 and 5 are perspective views showing the operation of the opening and closing part applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.
6 and 7 are perspective views showing the operation of the supply unit applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.
8 and 9 are perspective views showing the operation of the discharge unit applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.
10 is a view showing a sterilization room, a cooling room, an inoculation room and a culture room applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.
11 is a view showing a state in which a fall induction unit is applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.

Advantages and features of the present invention and methods of achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings.

However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, and only these embodiments allow the disclosure of the present invention to be complete, and common knowledge in the art to which the present invention pertains It is provided to fully inform those who have the scope of the invention, and the present invention is only defined by the scope of the claims. Like reference numerals refer to like elements throughout.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art to which the present invention pertains can easily carry out the present invention. However, the present invention may be embodied in several different forms and is not limited to the embodiments described herein. Throughout the specification, like reference numerals are assigned to similar parts.

Figure 1 is a front view showing a medium filling system for mushroom cultivation according to an embodiment of the present invention, Figure 2 is a partially enlarged perspective view showing a medium filling system for mushroom cultivation according to an embodiment of the present invention, Figure 3 is this It is a plan view showing the transfer unit applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention, and FIGS. 4 and 5 are perspective views showing the operation of the opening and closing part applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention 6 and 7 are perspective views illustrating the operation of the supply unit applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention, and FIGS. 8 and 9 are mushroom cultivation medium filling system according to an embodiment of the present invention It is a perspective view showing the operation of the discharge unit applied to, and FIG. 10 is a view showing a sterilization room, a cooling room, an inoculation room and a culture room applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.

The medium filling system 1 for mushroom cultivation according to an embodiment of the present invention includes a transfer unit 10 , a first sliding unit 20 , a second sliding unit, an opening/closing unit 40 , a supply unit 50 , and a discharge unit It may include at least any one or more of (60).

The transfer unit 10 is configured to transfer the mushroom medium 4 .

The transfer unit 10 may include a main body 11 and a conveyor belt 12 .

The main body 11 has a structure in which an upper surface and both sides are open and an empty space is formed therein.

Accordingly, the main body 11 may be formed in an approximately 'C'-shaped cross-sectional shape.

The main body 11 is installed to maintain a constant inclination angle to transport the mushroom medium 4 upward.

When the main body 11 is installed inclined rather than horizontally, it is possible to increase the space utilization of the workshop for the mushroom medium 4 work.

The mushroom medium 4 blended by the blender is discharged to the lower side of the main body 11 .

Then, the conveyor belt 12 gradually transports the mushroom medium 4 discharged into the body 11 in an upward direction.

The conveyor belt 12 is formed to have a shorter length than the main body 11 .

A passage hole 11a for passing the mushroom medium 4 falling from the top of the conveyor belt 12 and supplying it to the first sliding unit 20 is formed on the upper side of the main body 11 .

The first sliding unit 20 may include a bottom portion and a pair of guard portions respectively formed at a predetermined height on both edges of the upper surface of the bottom portion.

Accordingly, the first sliding part 20 may be formed in an approximately 'C'-shaped cross-sectional shape.

In addition, the first sliding unit 20 has a structure in which an upper surface and both sides are opened and an empty space is formed therein.

The first sliding part 20 is installed to maintain a constant inclination angle on the upper and lower surface of the body part 11 so as to slide the mushroom medium 4 in the downward direction.

Accordingly, the combined shape of the body part 11 and the first sliding part 20 forms an approximately 'o'-shaped cross-sectional shape.

When the first sliding part 20 is installed inclined rather than horizontally, the space utilization of the workplace for the mushroom medium 4 operation can be increased.

An open portion of one surface of the first sliding unit 20 is disposed below the passage hole 11a of the main body 11 .

Therefore, the mushroom medium 4 dropped through the through hole 11a is slid along the bottom surface of the first sliding unit 20 and collected in the supply unit 50 to be described later.

The second sliding part 30 may be formed in a substantially rectangular cylindrical shape, or may be formed in the same shape as the body part 11 or the first sliding part 20 .

An inlet into which the mushroom medium 4 is put is formed on the upper side of the second sliding part 30 .

The second sliding unit 30 has an upper inlet through the upper side of the bottom surface of the first sliding unit 20 .

A predetermined area above the bottom surface of the first sliding unit 20 may be cut so that the upper inlet of the second sliding unit 30 is installed therethrough.

The second sliding part 30 is installed to maintain a constant inclination angle on the first sliding part 20 so as to slide the mushroom medium 4 downward.

Accordingly, the combined shape of the first sliding part 20 and the second sliding part 30 forms an approximately 'O'-shaped cross-sectional shape.

When the second sliding part 30 is installed inclined rather than horizontally, the space utilization of the workshop for the mushroom medium 4 operation can be increased.

The opening/closing unit 40 selectively opens or closes an internal predetermined area of the first sliding unit 20 or the entrance of the second sliding unit, and the mushroom transferred from the conveying unit 10 to the upper side of the first sliding unit 20 The medium 4 is configured to slide through the first sliding unit 20 or the second sliding unit 30 .

The opening/closing unit 40 may include a door frame unit 41 and an opening/closing plate 42 .

The door frame part 41 may be formed in an approximately 'C'-shaped cross-sectional shape.

The door frame part 41 may include a pair of vertical parts coupled to the outer surface of the guard part, respectively, and a horizontal part connecting the upper ends of the vertical parts.

The horizontal part protrudes upward of the first sliding part 20 .

The opening/closing plate 42 is disposed in the inner space of the first sliding part 20 .

The opening/closing plate 42 may have a rotation shaft formed on both sides of the lower side, and a fixing hole through which the rotation shaft is axis-fixed may be formed in the pair of guard portions.

Accordingly, the opening/closing plate 42 may be rotated in an upward or downward direction with respect to the rotation axis.

The opening/closing plate 42 includes a handle 421 .

The handle 421 protrudes to the outside of the first sliding part 20 , and one end passes through any one of the guard parts and is coupled to the side surface of the opening and closing plate 42 .

The opening/closing plate 42 may be rotated up and down through the handle 421 .

When the opening/closing plate 42 is rotated in the upward direction, it is supported by the horizontal portion of the door frame part 41 to close a predetermined area inside the first sliding part 20 and open the entrance of the second sliding part 30 .

Accordingly, the mushroom medium 4 dropped from the transfer unit 10 falls to the second sliding unit 30 and is collected in the discharge unit 60 .

And, when the opening/closing plate 42 is rotated in the downward direction, the entrance of the second sliding unit 30 is closed and a predetermined area of the first sliding unit 20 is opened.

Accordingly, the mushroom medium 4 dropped by the transfer unit 10 falls to the first sliding unit 20 and is collected in the supply unit 50 .

That is, the medium filling system 1 for mushroom cultivation according to an embodiment of the present invention can discharge the medium for mushroom cultivation to the supply unit 50 or to the discharge unit 60 by manipulating the aforementioned opening and closing plate 42 . have.

And, the mushroom medium 4 discharged to the supply unit 50 may be contained in a certain amount in a packaging means 3 such as a bag or pouch, and the mushroom medium 4 discharged to the discharge unit 60 is stored as a container. A predetermined amount may be contained in the means (2).

The supply unit 50 divides and supplies a predetermined amount of the mushroom medium 4 falling from the first sliding unit 20 to the packaging means 3, a collection hopper 51, a discharge pipe 52, and a discharge screw ( 53) and may include at least any one or more of the leaving part 54 .

The collection hopper 51 has a structure in which the upper surface and one side are open.

The collection hopper 51 is disposed below the first sliding unit 20 to collect the mushroom medium 4 discharged from the first sliding unit 20 .

The discharge pipe 52 has one end installed through an open portion of one side of the collection hopper 51 .

An outlet through which the mushroom medium 4 is discharged is formed at the other end of the discharge pipe 52 .

The inside of the collection hopper 51 and the inside of the discharge pipe 52 are connected, and the mushroom medium 4 collected in the collection hopper 51 may be discharged through the outlet of the discharge pipe 52 .

A packaging means (3) is covered on the outer surface of the discharge pipe (52). The packaging means 3 may be covered by a worker's manual operation.

The packaging means 3 may be formed to have the same length as the collection hopper 51 .

When the packaging means (3) is covered with the collection hopper (51), the end face opposite to the inlet faces the outlet of the discharge pipe (52).

A certain area of the discharge screw 53 is located inside the collection hopper 51 , and the remaining area is located inside the discharge pipe 52 .

The discharge screw 53 may be rotated in place by a motor (not shown).

When the discharge screw 53 is rotated in place, the mushroom medium 4 is transferred along the discharge screw 53 . The mushroom medium 4 is transferred from the collection hopper 51 to the discharge pipe 52 by the discharge screw 53 and then discharged to the packaging means 3 through the discharge port.

A plurality of discharge screws 53 may be applied to increase the discharge efficiency of the mushroom medium 4 .

The separation unit 54 is configured to separate the packaging means 3 covered on the discharge pipe 52 .

The departure part 54 may have a box structure in which a bottom surface and one side facing the discharge pipe 52 are opened, and an accommodation space is formed in which the packaging means 3 covered with the discharge pipe 52 is accommodated therein.

The departure part 54 is moved forward or backward with respect to the discharge pipe 52 by a forward/reverse driving unit (not shown).

The forward and reverse driving units may be formed of products such as hydraulic cylinders, pneumatic cylinders, and cams.

Although not shown in the drawings, an intake nozzle for adsorbing the packaging means 3 may be provided on the ceiling surface or the inner side walls of the departure part 54 .

A vacuum flow path is formed inside the intake nozzle. The intake nozzle is connected to a known inhaler capable of sucking air.

In the medium filling system 1 for mushroom cultivation according to an embodiment of the present invention, the departure part 54 advances and the packaging means 3 covered on the discharge pipe 52 is accommodated in the receiving space of the departure part 54 . The motor for rotating the discharge screw 53 and the suction machine can be programmed to operate at the same time.

And, it can be programmed to stop the operation of the motor at the timing at which the departure part 54 is retracted and the packaging means 3 is separated from the discharge pipe 52 .

In this case, a certain amount of mushroom medium 4 is contained inside the packaging means 3 .

In addition, it can be programmed to stop the operation of the inhaler when the release portion 54 is retracted and returned to the original position.

When the operation of the inhaler is stopped, the packaging means (3) containing the mushroom medium (4) is automatically dropped by its own weight.

The motor, the forward/reverse driving unit, and the inhaler repeat the above-described process.

Therefore, when the new packaging means 3 is put on the discharge pipe 52 after the release part 54 separates the packaging means 3 from the discharge pipe 52, the mushroom medium 4 is applied to several packaging means 3 Each can contain

Although not shown in the drawing, a separate collection box 61 (not shown) that collects the packaging means 3 or a separate collection box 61 (not shown) for collecting the packaging means 3 is dropped due to the stoppage of the operation of the inhaler on the lower side of the departure part 54. A conveyor belt may be installed.

On the other hand, the discharge unit 60 is configured to collect the mushroom medium 4 falling from the second sliding unit 30 by operating the opening/closing unit 40 and supplying it to the storage means 2 such as a container.

To this end, the discharge unit 60 may include at least one of a collection box 61 , a drop unit 62 , a transfer box 63 , a filling unit 64 , and an inoculation sphere forming unit 65 .

The collection box 61 is formed in the shape of a box with an open upper surface and an empty space therein.

The collection box 61 is disposed below the second sliding unit 30 to collect the mushroom medium 4 discharged from the second sliding unit 30 .

The drop 62 is disposed on one side of the collection box 61 . A plurality of through holes (62a) for dropping the mushroom medium (4) discharged from the collection box (61) in the downward direction is formed in the falling part (62).

The through hole (62a) is formed to be spaced apart from each other in the longitudinal and transverse directions in the falling part (62).

The storage means (2) may be disposed below the through hole (62a), respectively.

At this time, the storage means (2) is contained in one tray (5).

The tray 5 may be moved forward or backward by the additional conveyor belt 6 to be located below the falling part 62 or may be separated from the lower side of the falling part 62 .

A support plate (not shown) may be provided, and the storage means 2 respectively disposed below the through hole 62a are seated on the upper surface of the support plate.

The storage means (2) is arranged so that the inlet formed on the upper side is in close contact with or spaced apart from the bottom surface of the falling part (62).

The transfer box 63 is formed in a box shape with an open top surface and an empty space formed therein, so that the mushroom medium 4 falling from the collection box 61 can be collected.

A discharge hole (63a) is formed at each position corresponding to the through hole (62a) on the bottom surface of the transfer box (63).

That is, the number and position of the through hole 62a and the discharge hole 63a are the same.

Mushroom medium 4 in the transfer box 63 through the discharge holes 63a may be dropped into the through holes 62a, respectively.

A blocking plate 631 for blocking the discharge hole 63a is formed on the bottom of the bottom surface of the transfer box 63 .

The blocking plate 631 may be transported in the horizontal direction by the pneumatic cylinder 633 to block or open the discharge hole 63a.

The diaphragm 631 includes a coupling piece 6311 having a 'L'-shaped cross-sectional shape coupled to the piston of the pneumatic cylinder 633 .

The transfer box 63 is moved forward or backward by the hydraulic cylinder 632 .

The transfer box 63 is located on the upper side of the drop unit 62 when it is advanced from the lower side of the collection box 61 .

At this time, the blocking plate 631 also advances simultaneously by the pneumatic cylinder 633 to prevent the mushroom medium 4 in the transfer box 63 from being discharged through the discharge hole 63a.

And, when the transfer box 63 is located on the upper side of the dropping part 62, the pneumatic cylinder 633 moves the blocking plate 631 backward to open the discharge hole 63a.

Accordingly, the mushroom medium 4 is discharged to a branch through the discharge hole 63a and falls into each through hole 62a. Then, the mushroom medium 4 dropped into the through hole 62a is respectively filled in the storage means 2 .

Thereafter, the hydraulic cylinder 632 and the pneumatic cylinder 633 respectively move the transport box 63 and the diaphragm 631 backward at the same time to collect the transport box 63 at the lower part of the collecting box 61, thereby the second sliding Mushroom medium (4) that is newly dropped from the part (30) is collected in the transfer box (63).

At this time, in a state in which the transport box 63 is transported to the upper side of the drop unit 62 , the operation of the above-described conveyor belt 12 is stopped, and the conveyor belt 63 returns to the collection box 61 at the time of return. Belt 12 can be programmed to operate again.

The filling part 64 is applied in plurality and is respectively disposed on the upper side of the through hole 62a.

The filling part 64 is integrally formed with a vertical bar 64 at the upper end.

The vertical rods 64 of the filling parts 64 are jointly coupled to one connecting plate 642 .

The connecting plate 642 may be raised or lowered by the elevating cylinder 643 .

When the filling part 64 is lowered, it pressurizes the mushroom medium 4 and fills the storage means 2 in a compressed state.

At this time, a portion of the mushroom medium 4 may be filled in the through hole 62a. As the filling part 64 descends, the mushroom medium 4 filled in the through hole 62a is also filled in the storage means 2 do.

The inoculation port forming part 65 is formed in the center part of the bottom surface of the filling part 64 .

The inoculation port forming unit 65 is lowered together with the filling unit 64 and accommodated in the central portion of the storage means 2 , thereby forming the inoculation port 4a in the central portion of the mushroom medium 4 .

The inoculation bacteria for inoculation of the mushroom medium 4 may be introduced into the inoculation port 4a.

After filling the storage means (2) with the mushroom medium (4) in this way, the tray (5) is removed through the additional conveyor belt (6), and then the inoculation bacteria are put into the inoculation port (4a) and then the storage means ( 2) Close the entrance with a stopper.

Meanwhile, FIG. 10 is a view showing the sterilization unit 71 , the cooling chamber 80 , the inoculation chamber 90 , and the culture chamber 100 applied to the medium filling system 1 for mushroom cultivation according to an embodiment of the present invention.

For example, the storage means (2) or packaging means (3) in which the mushroom medium (4) is stored is moved to the sterilization room (70) by an operator, and the storage means (2) or packaging means ( 3) is sequentially transferred to the cooling chamber 80 , the inoculation chamber 90 , and the culture chamber 100 by the additional transfer unit 110 .

The additional transfer unit 110 may be formed of a conveyor belt.

In addition, passages connected to each other are formed in the sterilization chamber 70 , the cooling chamber 80 , the inoculation chamber 90 , and the culture chamber 100 .

The additional transfer unit 110 sequentially transfers the storage means 2 or the packaging means 3 to the cooling chamber 80 , the inoculation chamber 90 and the culture chamber 100 through the passage.

A sterilization unit 71 is installed in the sterilization chamber 70 .

The sterilization unit 71 has an entrance through which the storage means 2 or the packaging means 3 enters and exits on one side, and an accommodation space in which the storage means 2 or the packaging means 3 is accommodated is formed.

The entrance may be opened and closed by a door.

The sterilization unit 71 is provided with a steam generator (not shown) for generating steam at a temperature of 100° C. to 120° C. in the receiving space.

The steam generator may be installed on the ceiling surface of the accommodation space of the sterilization unit 71 or on both inner side walls.

After accommodating the storage means (2) or packaging means (3) transferred by the additional transfer unit 110 in the receiving space of the sterilization unit 71, the door is closed with a door, and then the steam generator is operated.

By removing various germs contained in the mushroom medium 4 by the steam generated from the steam generator, it is possible to make the mushroom medium 4 sterile.

In this case, the steam generator may be formed of a known product capable of generating steam.

After making the mushroom medium 4 in a sterile state in this way, the packaging means 3 or the storage means 2 are taken out from the sterilization unit 71 and transferred to the cooling chamber 80 through the additional transfer unit 110 again.

The cooling chamber 80 is disposed on one side of the sterilization unit 71 .

A cooling unit 81 is installed on the ceiling surface of the cooling chamber 80 .

The cooling unit 81 may be formed of any one selected from among an air conditioner, a cooling fan, and a cooling device installed in a refrigeration tower vehicle.

The cooling unit 81 supplies cold air to the inside of the cooling chamber 80 to cool the mushroom medium 4 heated to a temperature of 100° C. to 120° C. to a preset temperature.

At this time, when the mushroom medium 4 is rapidly cooled to a low temperature, condensed water may be generated in the mushroom medium 4 . Condensation water acts as an obstacle to the growth of the mushroom medium (4).

Accordingly, the cooling unit 81 may be programmed to gradually lower the cooling temperature within a preset temperature range in which condensed water does not occur in the mushroom medium 4 .

Additionally, the temperature of the mushroom medium 4 transferred from the sterilization chamber 70 to the cooling chamber 80 may be less than about 100° C., and the cooling unit 81 heats the mushroom medium 4 to a temperature of about 15° C. can be cooled with

That is, when the temperature of the cooling unit 81 is set to 15°C after transferring the mushroom medium 4 to the cooling chamber 80, the mushroom medium 4 is cooled to 15°C after about 24 hours.

Additionally, a positive pressure unit 82 is further installed in the cooling chamber 80 .

The positive pressure unit 82 is configured to prevent external polluted air from contacting the mushroom medium 4 .

The positive pressure unit 82 sucks outside air and supplies it to the cooling chamber 80 , thereby making the cooling chamber 80 positive pressure in the process of cooling the mushroom medium 4 .

The positive pressure unit 82 may further include a filter for filtering outside air.

Accordingly, the positive pressure unit 82 can prevent the mushroom medium 4 from being contaminated by supplying clean air to the cooling chamber 80 .

The positive pressure unit 82 may be formed as an intake fan that sucks in outside air and supplies it to the cooling chamber 80 .

The positive pressure unit 82 may be applied to any one of various conventional positive pressure devices as well as an intake fan.

On the other hand, when the cooling operation of the mushroom medium 4 is completed by the cooling chamber 80, the cooling unit 81 and the positive pressure unit 82, the additional conveying unit 110 is operated to the packaging means 3 or the storage means ( 2) is moved to the inoculation room (90).

An additional sterilization unit 91 for sterilizing the air in the inoculation chamber 90 is installed in the inoculation chamber 90 .

The additional sterilization unit 91 may be applied to a known air sterilization system.

Since the air sterilization system is a commercialized technology, a detailed description thereof will be omitted.

An inoculation unit 92 is provided in the inoculation chamber 90 . That is, the packaging means 3 or the storage means 2 located in the additional transfer unit 110 may be moved to the inoculation unit 92 to inoculate the mushroom medium 4 with the inoculation unit 92 .

The inoculation unit 92 may be applied as a known inoculation device for mushroom medium.

Since the inoculation device for mushroom medium is a commercialized technology, a detailed description will be omitted.

An additional positive pressure unit 93 is further installed in the inoculation chamber 90 .

The additional positive pressure unit 93 is configured to prevent external polluted air from contacting the mushroom medium 4 .

The additional positive pressure unit 93 sucks outside air and supplies it to the inoculation chamber 90 , thereby making the inoculation chamber 90 a positive pressure state in the process of inoculating the mushroom medium 4 with inoculation bacteria.

The additional positive pressure unit 93 may further include a filter for filtering outside air.

Therefore, the additional positive pressure unit 93 can prevent the mushroom medium 4 from being contaminated by supplying clean air to the cooling chamber 80 .

The additional positive pressure unit 93 may be formed as an intake fan that sucks outside air and supplies it to the cooling chamber 80 .

The additional positive pressure unit 93 may be applied to any one of various conventional positive pressure devices as well as an intake fan.

On the other hand, when the inoculation of the mushroom medium 4 is completed, the packaging means 3 or the storage means 2 located in the inoculation unit 92 is moved to the additional transfer unit 110, and then the additional transfer unit 110 is operated to operate the culture chamber ( 100) to move it.

A plurality of shelves for storing the packaging means 3 or the storage means 2 may be provided inside the culture chamber 100 .

The internal temperature of the culture chamber 100 is maintained at a general temperature for culturing the mushroom medium 4 .

Next, a description will be given of the fall induction unit 120 applied to the medium filling system 1 for mushroom cultivation according to an embodiment of the present invention with reference to FIG. 11 .

11 is a diagram illustrating a state in which a fall induction unit is applied to the medium filling system for mushroom cultivation according to an embodiment of the present invention.

The fall induction unit 120 is a first sliding unit 20 and a second sliding unit 30 to induce a sliding fall of the mushroom medium 4 buried in the first sliding unit 20 and the second sliding unit 30 . ) to jointly generate vibration.

To this end, the fall guide unit 120 repeatedly strikes the bottom surface of the first sliding unit 20 and vibrates while reciprocating by the expansion and contraction action of the cylinder coupled to the bottom surface of the first sliding unit 20 and the piston provided in the cylinder. The price unit 122 for generating a vibration transmission unit 123, coupled to the bottom surface of the second sliding unit 30, in which a plurality of valleys 123a and ridges 123b are continuously crossed in the longitudinal direction, the vibration transmitting unit 123, the price unit Installed in 122, the price unit 122 may include an elastic price unit 124 of an elastic material that repeatedly strikes the mountain portions 123b to generate vibration in the process of reciprocating by the expansion and contraction action of the piston. have.

In this case, for example, the vibration transmitting unit 123 may be manufactured separately from the first sliding unit 20 and then coupled to the first sliding unit 20 .

As another example, the vibration transmitting unit 123 may be manufactured to be integrally formed with the first sliding unit 20 .

By the above-described operation of the cylinder piston, the price unit 122 and the elastic price unit 124 operate simultaneously to generate vibrations in the first sliding unit 20 and the second sliding unit 30, so that the mushroom medium 4 ) can be dropped into the collection hopper 51 and the collection box 61, respectively.

At this time, since the first sliding part 20 is formed longer than the second sliding part 30, it is necessary to generate additional vibration.

Accordingly, the fall induction unit 120 is coupled to the bottom surface of the first sliding unit 20, the housing 125 spaced apart from the cylinder by a predetermined distance, a plurality of price balls 126 filled in a plurality of the housing 125 , the price ball 126 may include an air supply unit 127 for supplying air to the inner space of the housing 125 at preset time intervals to generate vibration in the first sliding unit 20 .

In addition, a bouncing plate 129 elastically supported by a coil spring 128 is provided inside the housing 125 .

Also, the air supply unit 127 may be formed of an air pump or an air compressor that repeatedly supplies and sucks air into the housing 125 .

A plurality of branch pipes 130 are installed through the bouncing plate 129 , and the branch pipes 130 are connected through a connection pipe 131 protruding to the outside of the housing 125 .

And, the air supply unit 127 supplies air to the connection pipe (131). The air supplied to the connection pipe 131 is supplied to the price ball 126 through the branch pipes 130 , whereby the price ball 126 is repeatedly located between the bouncing plate 129 and the inner wall surface of the housing 125 . to generate vibration in the first sliding part 20 while being bounced.

In this way, vibrations are generated in the first sliding part 20 and the second sliding part 30 to shake off the mushroom medium 4, thereby increasing the collection efficiency of the mushroom medium 4 and the mushroom medium 4 can be prevented from being wasted.

Those of ordinary skill in the art to which the present invention pertains will understand that the present invention may be embodied in other specific forms without changing the technical spirit or essential features thereof. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive. The scope of the present invention is indicated by the claims to be described later rather than the above detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalent concepts are included in the scope of the present invention. should be interpreted

1: medium filling system for mushroom cultivation 10: transfer unit
11: body part 11a: through hole
12: conveyor belt 20: first sliding part
30: second sliding part 40: opening and closing part
41: door frame part 42: opening and closing plate
421: handle 50: supply
51: collection hopper 52: discharge pipe
53: discharge screw 54: separation part
60: discharge unit 61: collection box
62: falling part 62a: through hole
63: transfer box 63a: discharge hole
631: blocking plate 6311: coupling piece
632: hydraulic cylinder 633: pneumatic cylinder
64: filling part 64: vertical bar
642: connecting plate 643: elevating cylinder
65: inoculation port forming part 70: sterilization room
71: sterilization unit 80: cooling chamber
81: cooling unit 82: positive pressure unit
90: inoculation room 91: additional sterilization unit
92: inoculation unit 93: additional positive pressure unit
100: culture room 110: additional transfer unit
120: fall induction part 121: cylinder
122: price unit 123: vibration transmission unit
123a: bone 123b: obstetrics
124: elastic price part 125: housing
126: price ball 127: air supply
128: coil spring 129: bouncing plate
130: branch pipe 131: connector pipe

Claims (9)

a transfer unit for transferring the mushroom medium;
a first sliding unit disposed on one side of the conveying unit and sliding the mushroom medium that has passed through the conveying unit in a downward direction;
a second sliding part having an upper inlet installed through the first sliding part to slide the mushroom medium transferred to the first sliding part in a downward direction;
an opening/closing part selectively opening or closing the entrance or a predetermined area inside the first sliding part so that the mushroom medium transferred to the first sliding part slides through the first sliding part or the second sliding part; and
A supply unit for supplying a predetermined amount of the mushroom medium falling from the first sliding unit to the packaging means by dividing it;
The opening and closing part,
a door frame part installed on the first sliding part; and
It is rotatably coupled to the inner space of the first sliding part in up and down directions, and is supported by the door frame part when it is rotated in the upward direction to close a predetermined area inside the first sliding part, and when rotated in the downward direction, the A medium filling system for mushroom cultivation comprising a; an opening/closing plate for closing the entrance of the second sliding part.
delete According to claim 1,
The supply unit,
a collection hopper for collecting the mushroom medium discharged from the first sliding unit;
a discharge pipe connected to one side of the collection hopper, the packaging means is covered on an outer surface, and provided to discharge the mushroom medium in the collection hopper to the packaging means;
a discharge screw for discharging the mushroom medium in the collection hopper through the discharge pipe and filling the packaging means; and
A medium filling system for mushroom cultivation comprising a; a detachment part for pulling off the packing means covered on the discharge pipe while moving forward or backward with respect to the discharge pipe.
According to claim 1,
It further comprises;
The discharge unit,
a collection box for collecting the mushroom medium discharged from the second sliding unit;
a drop part disposed on one side of the collection box, a plurality of through holes for dropping the mushroom medium in the downward direction are formed at regular intervals, and storage means for storing the mushroom medium are disposed below the through holes, respectively;
a transfer box including a plurality of discharge holes for discharging the mushroom medium falling from the collection box, and being transferred to the upper side of the dropping part to fill the discharged mushroom medium into the through hole;
a filling unit disposed on the upper side of the through hole, and filling the storage means in a compressed state by pressing the mushroom medium when descending; and
Mushroom cultivation medium filling system comprising a; formed on the bottom surface of the filling part and descending together with the filling part to form an inoculation hole in the mushroom medium filled in the storage means.
According to claim 1,
A storage means in which the mushroom medium is stored or a sterilization room in which the packaging means in which the mushroom medium is stored is accommodated,
A mushroom cultivation medium filling system in which a sterilization unit is provided in the sterilization room to remove various germs contained in the mushroom medium by generating steam at a temperature of 100°C to 120°C.
6. The method of claim 5,
a cooling chamber in which the mushroom medium from which various germs are removed by the sterilization unit is accommodated;
a cooling unit for cooling the mushroom medium to a preset temperature by generating cold air in the cooling chamber; and
It further includes; a positive pressure unit installed in the cooling chamber to filter the outside air and supply it to the cooling chamber;
The cooling unit is a medium filling system for mushroom cultivation that is programmed to gradually lower the cooling temperature within a preset temperature range.
7. The method of claim 6,
an inoculation chamber providing a place for inoculation of the mushroom medium cooled in the cooling chamber;
an additional sterilization unit for sterilizing the air in the inoculation chamber;
an inoculation unit disposed in the inoculation room and performing inoculation on the mushroom medium; and
The medium filling system for mushroom cultivation further comprising; an additional positive pressure unit for filtering the outside air and supplying it to the inoculation chamber.
8. The method of claim 7,
A culture medium filling system for mushroom cultivation further comprising a culture chamber in which the mushroom medium inoculated by the inoculation unit is accommodated.
9. The method of claim 8,
The medium filling system for mushroom cultivation further comprising an additional transfer unit for sequentially transferring the mushroom medium to the sterilization room, the cooling room, the inoculation room, and the culture room.

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