KR102416692B1 - Method of manufacturing functional feed containing natural insect protein - Google Patents

Abstract

The present invention provides a step of washing and sterilizing each natural insect raw material, fish raw material, red crab meal, and plant raw material (S110), and hot air drying the natural insect raw material to produce a first dry product (S120), fish Step (S130) of hot air drying the raw material to produce a second dry matter, the step of hot air drying the red crab powder to produce a third dry matter (S140), and hot air drying of the plant raw material to produce a fourth dry matter (S150) ), drying and pulverizing glutinous rice and rice bran to form an additive (S160), and crushing the first to fourth dried materials to form a powder (S170), and a certain amount of powder and additives Forming a compound by adding each of the moisture to a stirrer (S180), forming a solid by high-temperature compression of the compound (S190), and packaging and commercializing the solid after cutting and cooling (S200) Disclosed is a method for producing a functional feed containing natural insect protein, which can realize a high protein feed for natural insects while replacing animal protein and achieve nutritional balance by uniformly mixing dry powder without clumping.

Description

Manufacturing method of functional feed containing natural insect protein {METHOD OF MANUFACTURING FUNCTIONAL FEED CONTAINING NATURAL INSECT PROTEIN}

The present invention implements a high protein feed for natural insects while replacing animal protein, achieves nutritional balance by uniformly mixing dry powder without clumping, and can strengthen the immunity of companion animals without the addition of additional artificial additives. , to a method for manufacturing a functional feed containing natural insect protein.

As is well known, in the field of feed for pets such as dogs and cats, various functional feeds are being developed in consideration of pets' preferences and health.

On the other hand, a feed that helps the digestion of pets and promotes intestinal activity to prevent frequent constipation diseases has been developed, or a feed made from high-protein, low-fat raw materials to supplement protein is also being developed.

Until now, most of the pet food's main raw material is animal protein such as chicken, beef, duck meat, and lamb, and the calories are high, but caution is needed because it affects the disease caused by this, especially allergy. .

On the other hand, as a prior art related to this, Korea Patent No. 10-1979206 is disclosed. A conventional nutritious snack for improving the intestinal environment of companion animals and a method for manufacturing the same, soften the tissues of meat and fish through lactic acid bacteria culture to facilitate digestion. It can improve flavor and flavor, but it causes side effects including the composition of meat, and it is difficult to mix uniformly due to oil.

In addition, the companion animal feed manufacturing method using insect oil according to Korean Patent No. 10-2029024 can improve palatability by drying and powdering the larvae, degreasing the insect oil, and then adding insect oil later, but Mixing feed additives containing oil may cause agglomeration of the formulation, so it cannot be uniformly mixed.

In addition, the Korean Patent No. 10-1728777 patent feed powder for pets containing insect powder and a method for manufacturing a feed using the same are made with insect powder, insect oil, and beef powder, so that the feed can be consumed comfortably without burden, It can cause side effects, including beef powder, and it is provided in powder form, so it is limited to make intake easier.

In addition, the functional wet feed for companion animals of Korea Patent No. 10-2011136 and a manufacturing method thereof include ground processed meat containing at least any one of quail meat, chicken, duck meat, beef, tuna and salmon, rice bran powder, edible insect powder, and Functional wet food can be prepared by mixing silk grass rich in anti-inflammatory and antioxidant properties, and Yulcho and purslane in a certain ratio to increase immunity, but it is difficult to preserve for a long time due to spoilage or deterioration due to wet food.

Accordingly, the development of various pet food using edible insects as a natural protein source and replacing protein with fish such as salmon is being actively developed. However, in the process of mixing various materials, each raw material is is not evenly mixed, or even if mixed, only certain raw materials are agglomerated and ultimately the product value is lowered.

(Prior Document 1) Korean Patent No. 10-1979206 (May 23, 2019) (Prior Document 2) Korean Patent No. 10-2029024 (2019.10.07) (Prior Document 3) Korean Patent No. 10-1728777 (2017.04.21) (Prior Document 4) Korean Patent Registration No. 10-2011136 (2019.08.14)

The technical task to be achieved by the idea of the present invention is to realize a high protein feed for natural insects while replacing animal protein, to achieve nutritional balance by uniformly mixing dry powder without clumping, and to achieve a nutritional balance without the addition of additional artificial additives. It is to provide a method for manufacturing a functional feed containing natural insect protein, which can strengthen the immunity of

In order to achieve the above object, the present invention is a natural insect raw material containing any one or more of cauliflower, gossaea, dongae, and pairwise crickets, raw materials for fish containing any one or more of trout and blackfish, red crab powder, and persimmon Washing and sterilizing each of the plant raw materials containing any one or more of banshee and colostrum; producing a first dried product by hot-air drying the sterilized natural insect raw material in a range of 50° C. to 55° C. for 17h to 30h; generating a second dried product by hot air drying the sterilized raw material for fish in the range of 60°C to 65°C for 37h to 47h; producing a third dried product by hot air drying the sterilized red crab powder for 17h to 25h within the range of 60°C to 65°C; producing a fourth dried product by hot-air drying the sterilized plant raw material for 17h to 37h within the range of 50°C to 65°C; Drying and pulverizing glutinous rice and rice bran to form an additive; forming powder by crushing each of the first to fourth dried materials dried by hot air; Forming a mixture by adding the powder, the additive, and a certain amount of moisture to a stirrer, respectively; High-temperature compression of the blend at a pressure of 30 bar in the range of 90° C. to 110° C. by an extruder to form a solid; and cutting the solid into a predetermined size, cooling it, and packaging it for commercialization A method for preparing feed is provided.

Here, the powder of the first dried product, the powder of the second dried product, the powder of the third dried product, the powder of the fourth dried product, the additive, and the moisture are mixed in a ratio of 3: 3: 1: 1: 1: 0.3. It can be added to the stirrer.

In addition, the natural insect raw material can be prepared by ingesting glutinous rice for 2 to 4 days before washing the cauliflower.

The method may further include the step of degreasing the first dried product and the second dried product after the first dried product and the second dried product are generated.

In addition, during hot air drying, the moisture content of the powder of the first dried product, the powder of the second dried product, the powder of the third dried product, and the powder of the fourth dried product may be maintained at 3% to 7%.

In addition, before forming the blend by the stirrer, the moisture content of the blend is maintained within 17% to 20%, and after forming the blend, the moisture can be added so that the moisture content of the blend is maintained within 10% to 12% have.

In addition, it may further comprise the step of coating the edible insect oil on the solid cut to a predetermined size.

In addition, natural minerals or lactic acid bacteria may be added to the stirrer to form the formulation.

According to the present invention, high protein feed for natural insects is realized while replacing animal protein, and the dry powder is uniformly mixed without clumping to achieve nutritional balance, thereby increasing the commercial value of the feed, and using separate GMOs, preservatives, antibiotics, Without the addition of pesticides, by-products, hormones, artificial flavoring agents, or artificial coloring agents, it has the effect of strengthening the immunity of companion animals and restoring energy, improving skin diseases and tear stimulation, and strengthening digestive function.

1 shows a basic flowchart of a method for manufacturing a functional feed containing natural insect protein according to an embodiment of the present invention.
FIG. 2 is a detailed flowchart of the method for preparing a functional feed containing natural insect protein of FIG. 1 .
Figure 3 illustrates each of the moisture content decreased according to the drying time of the raw material by the method for producing a functional feed containing natural insect protein of Figure 1, respectively.

Hereinafter, with reference to the accompanying drawings, the embodiments of the present invention will be described in detail so that those of ordinary skill in the art to which the present invention pertains can easily implement them. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.

The method for manufacturing a functional feed containing natural insect protein according to an embodiment of the present invention, as a whole, includes the steps of washing and sterilizing each natural insect raw material, fish raw material, red crab meal, and plant raw material (S110), and natural insect raw material with hot air Drying to produce a first dry product (S120), hot air drying the raw fish material to produce a second dry product (S130), and hot air drying red crab powder to produce a third dry product (S140); Hot air drying the plant raw material to produce a fourth dry matter (S150), drying and pulverizing glutinous rice and rice bran to form an additive (S160), and crushing the first to fourth dry matter, respectively Forming a powder (S170), adding the powder, an additive, and a certain amount of moisture to a stirrer, respectively, to form a compound (S180), and pressing the compound at a high temperature to form a solid (S190), and the solid Including the step of cutting and cooling, packaging and commercializing (S200), the main point is to realize a high protein feed for natural insects while replacing animal protein, and to achieve nutritional balance by uniformly mixing the dry powder without clumping. .

Hereinafter, with reference to FIGS. 1 to 3 , the steps of the above-described natural insect protein-containing functional feed manufacturing method will be described in detail as follows.

First, the raw material sterilization treatment step (S110) is a step of pre-preparing a plurality of raw materials, specifically, natural insect raw materials, including any one or more of cauliflower, gossaea, dongae, and pairwise crickets, trout and blackfish Each of the raw materials for fish containing any one or more of them, red crab powder, and plant raw materials containing any one or more of persimmons, sardines, banshi and colostrum are cleaned and exposed to steam for a certain period of time, or steamed and oiled at 150 ° C. It can be sterilized through the process.

Here, flower magnolia contains 18 amino acids including 9 essential amino acids, omega components, zinc and magnesium nutrients, and has a protein content 370% higher than beef, so it is a material that has been recognized for its excellent efficacy as a raw material for high-protein, low-fat edible products. .

On the other hand, natural insect raw materials are prepared by ingesting glutinous rice for 2 to 4 days before washing or hot-air drying of cauliflower, so that the feed eaten by cauliflower is emptied and the intestines are clean, so that it can be used as a clean raw material.

In addition, Gogoae is a brown mealworm larva, which is a high-protein, low-fat, edible insect with an unsaturated fatty acid content of 70% to 80%. Alanine aminotransferase) levels are also reduced.

Accordingly, natural insect raw materials including natural insects contain up to 19 times that of chicken and 4 times that of beef, containing various essential amino acids such as arginine, cysteine, methionine, and leucine, which are essential for the growth and development of companion animals. can protect you from disease.

Subsequently, in the first dry product generation step ( S120 ), the previously sterilized natural insect raw material is hot-air dried within the range of 50° C. to 55° C. for 17 h to 30 h to produce a first dry product.

For example, if the hot air drying temperature exceeds 55 ℃, the moisture content of the natural insect raw material is less than 3% to prevent spoilage, but beneficial components may be destroyed due to the high temperature heat, and if it is less than 50 ℃, Although it is possible to prevent the destruction of beneficial components, the moisture content of the natural insect raw material exceeds 7%, so even if it is dried, decay may occur. %, it is preferably carried out for 17h to 30h within the range of 50°C to 55°C.

On the other hand, referring to (a) of FIG. 3, when the cauliflower, Kosher, and Dongae are dried within the range of 50°C to 55°C, after 17h to 30h has elapsed, the sequence of Gossaea, Gosaeae, and Gosaeae As a result, it can be confirmed that the content of moisture contained in each raw material is 3% to 7%.

Subsequently, in the second dry matter generation step (S130), the previously sterilized raw material for fish is dried in hot air for 37h to 47h within the range of 60°C to 65°C to produce a second dry matter, and a third dry matter creation step (S140) In , the previously sterilized red crab powder is dried with hot air in the range of 60°C to 65°C for 17h to 25h to produce a third dried product.

For example, referring to FIG. 3 (b), when trout and blackfish are dried within the range of 60°C to 65°C, after 37h to 47h of trout and blackfish have elapsed, the content of moisture contained in trout and blackfish is It reaches 3% to 7%, and when the red crab powder is dried within the range of 60°C to 65°C, after 17h to 25h has elapsed, the name can be confirmed that the content of water contained in the red crab powder is 3% to 7% .

In addition, when the hot air drying temperature exceeds 65 ° C., beneficial components of omega 3 contained in the trout may be removed during the hot air drying process or the raw material may be denatured, so it is necessary to continuously maintain it at an appropriate temperature during hot air drying.

Here, after the production of the first dried product and the second dried product, the step of degreasing the first dried product and the second dried product (S135) is further included. In the subsequent stirrer input powder forming step (S180), the dried powder is mutually It is possible to minimize sticking and agglomeration and reduce unnecessary fat intake by reducing the fat content.

Subsequently, in the fourth dry matter generation step (S150), the previously sterilized plant raw material is hot-air dried within the range of 50° C. to 65° C. for 17h to 37h to produce a fourth dry matter.

On the other hand, referring to (c) of Figure 3, when the persimmon (or banshi), king chrysanthemum, shiraegi and colostrum are dried at a temperature of 55 to 60 ° C. It can be seen that the water content contained in colostrum and colostrum is 3% to 7%.

Here, when the plant raw material is dried at a temperature of less than 50 ° C., it is possible to prevent the destruction of the beneficial main components of the plant raw material, but even if the plant raw material is dried, the moisture content contained in the plant raw material may exceed 7%. Plant raw materials may rot, and when the plant raw materials are dried at a temperature exceeding 65 ° C, the moisture content of the plant raw materials will be less than 3% to prevent decay of the plant raw materials, but the high temperature heat In addition, the beneficial main components of the plant raw material may be destroyed.

Accordingly, during hot air drying in the dry matter formation step, the moisture content of the powder of the first dry matter, the powder of the second dry matter, the powder of the third dry matter, and the powder of the fourth dry matter can be maintained at 3% to 7%. .

Subsequently, in the additive forming step (S160), the glutinous rice and rice bran are dried and pulverized to form an additive for inputting the stirrer.

Subsequently, in the crushing dry powder forming step ( S170 ), the first to fourth dry materials dried in hot air are crushed to form powders, respectively.

Subsequently, in the agitator input powder forming step (S180), the powder, the additive, and a predetermined amount of moisture are respectively added to the stirrer and stirred to form a mixture.

Here, in the process of inputting the raw material powder into the stirrer to form the mixture, each raw material powder is not evenly mixed with each other due to the oil component of the trout powder, and some raw material powders may agglomerate into a lump, so the oil component of such trout powder Although it can be dried at a very high temperature to remove Additives formed in can be added together.

For example, if the additive of rice bran powder and glutinous rice powder is added to the raw material powder together with moisture, the volume of the additive powder itself may expand due to the moisture, and thus, the additive powder containing moisture between the spaces between the raw material powder particles is It is filled, so that each raw material powder can be mixed well. That is, it is possible to reduce the size of the space between the raw material powder particles, and each raw material powder can be positioned between the spaces, thereby preventing the raw material powder from aggregating due to the oil content.

On the other hand, when the raw material powder is withdrawn through mixing and stirring, the moisture content in the raw material powder should be 10% to 12%. 10% to 12% may be an appropriate moisture content rate considering the shelf life of about 6 months because it may deteriorate.

However, when less than 10% moisture is included, the raw material powder is not solidified and broken even when extruded, and most of the moisture is evaporated from the raw material powder through the high-temperature and high-pressure compression process, and the raw material powder is put into the stirrer. Before becoming, considering the amount of moisture to be evaporated in advance, the moisture content contained in the raw material powder may be set to 17% to 20%, and while adding the additive to the raw material powder during the stirring process, moisture is also added together.

That is, before formulation with a stirrer, the water content of the formulation is maintained within 17% to 20%, and after formulation, water can be added so that the water content of the formulation is maintained within 10% to 12%.

For this, preferably, the powder of the first dried product, the powder of the second dried product, the powder of the third dried product, the powder of the fourth dried product, the additive and moisture are mixed with a stirrer in a ratio of 3: 3: 1: 1: 1: 0.3. can be put into

In addition, natural minerals or lactic acid bacteria, such as fructooligosaccharides, are added to the stirrer to form a formulation, thereby improving the immunity of companion animals and improving digestion.

Subsequently, in the hot-pressed solid forming step (S190), the previously formulated blend is hot-pressed at a pressure of 30 bar in the range of 90° C. to 110° C. by an extruder to form and withdraw a solid.

Here, when compressed at 110° C. or higher, the raw material powder may be oxidized by high temperature, resulting in a burnt odor from the solid raw material, which has no commercial value as feed, and when compressed at 90° C. or lower, the additive contains gelatin Since the raw material powder may not be solidified, it is necessary to maintain the temperature and pressure stably by controlling the temperature and pressure of the extruder.

Finally, in the packaging commercialization step (S200), the solid material is cut into a predetermined size, cooled, and then packaged and commercialized.

Here, further comprising the step (S210) of coating the edible insect oil on the solid cut to a predetermined size, thereby increasing palatability and preventing entanglement or adhesion between the cut solids to facilitate separation between individual solid feeds. can also facilitate

Therefore, by the composition of the method for producing a functional feed containing natural insect protein as described above, a high protein feed of natural insects is realized while replacing animal protein, and the dry powder is uniformly mixed without clumping to achieve nutritional balance, and separately Without the addition of GMOs, preservatives, antibiotics, pesticides, by-products, hormones, artificial flavors or artificial colors, it can strengthen the immunity of companion animals and restore energy, improve skin diseases and tear irritation, and enhance digestion. can

In the above, the present invention has been described with reference to the embodiments shown in the drawings. However, the present invention is not limited thereto, and various modifications or other embodiments within the scope equivalent to the present invention are possible by those of ordinary skill in the art to which the present invention pertains. Accordingly, the true scope of protection of the present invention should be defined by the following claims.

S110: Raw material sterilization step
S120: first building construction step
S130: second building creation step
S135: Dry matter degreasing step
S140: Third building creation step
S150: 4th building construction step
S160: additive formation step
S170: Formation step of crushed dry matter powder
S180: Agitator input powder forming step
S190: hot pressed solid formation step
S200: Packaging commercialization stage
S210: Edible insect oil coating step

Claims (8)

Natural insect raw materials containing any one or more of scallops, gossaea, dwarf crickets, and paired crickets, raw materials of fish containing any one or more of trout and blackfish, red crab flour, and any one or more of persimmons, kingfisher, shiraegi, banshi and colostrum Washing and sterilizing each of the plant raw materials containing;
producing a first dried product by hot air drying the sterilized natural insect raw material in a range of 50°C to 55°C for 17h to 30h;
generating a second dried product by hot air drying the sterilized fish raw material for 37h to 47h within the range of 60°C to 65°C;
producing a third dried product by hot air drying the sterilized red crab powder for 17h to 25h within the range of 60°C to 65°C;
generating a fourth dried product by hot-air drying the sterilized plant raw material for 17h to 37h within the range of 50°C to 65°C;
Drying and pulverizing glutinous rice and rice bran to form an additive;
forming powder by crushing the hot air-dried first, second, third, and fourth dried materials, respectively;
Forming a mixture by adding the powder, the additive, and a predetermined amount of moisture to a stirrer, respectively;
High-temperature compression of the blend at a pressure of 30 bar in the range of 90° C. to 110° C. by an extruder to form a solid; and
Cutting the solid into a predetermined size, cooling it, and packaging it for commercialization; including, implementing a high-protein feed while replacing animal protein, and uniformly blending nutrients without clumping,
The powder of the first dried product, the powder of the second dried product, the powder of the third dried product, the powder of the fourth dried product, the additive and the moisture were mixed with the stirrer in a ratio of 3: 3: 1: 1: 1: 1: 0.3. put into
The method for producing a functional feed containing natural insect protein, characterized in that it further comprises the step of coating the edible insect oil on the solid cut to a predetermined size.
delete According to claim 1,
A method for producing a functional feed containing natural insect protein, characterized in that the natural insect raw material is prepared by ingesting glutinous rice for 2 to 4 days before washing the cauliflower.
According to claim 1,
The method for producing a functional feed containing natural insect protein, characterized in that it further comprises the step of degreasing the first dried product and the second dried product after the production of the first dried product and the second dried product.
According to claim 1,
Natural, characterized in that during hot air drying, the moisture content of the powder of the first dried product, the powder of the second dried product, the powder of the third dried product, and the powder of the fourth dried product are maintained at 3% to 7% Method for manufacturing functional feed containing insect protein.
6. The method of claim 5,
Before formulation by the stirrer, the moisture content of the formulation is maintained within 17% to 20%, and after formulation, the moisture is added so that the water content of the formulation is maintained within 10% to 12% A method for producing a functional feed containing natural insect protein.
delete According to claim 1,
A method for producing a functional feed containing natural insect protein, characterized in that the formulation is formed by adding natural minerals or lactic acid bacteria to the stirrer.

Images