KR102389400B1 - Production method of dried persimmon paste enhancing preservative quality - Google Patents
Production method of dried persimmon paste enhancing preservative quality Download PDFInfo
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- KR102389400B1 KR102389400B1 KR1020200167547A KR20200167547A KR102389400B1 KR 102389400 B1 KR102389400 B1 KR 102389400B1 KR 1020200167547 A KR1020200167547 A KR 1020200167547A KR 20200167547 A KR20200167547 A KR 20200167547A KR 102389400 B1 KR102389400 B1 KR 102389400B1
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- KR
- South Korea
- Prior art keywords
- dried persimmon
- paste
- dried
- persimmon
- sterilization
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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Abstract
Description
본 발명은 보존성이 향상된 고품질 곶감 페이스트의 제조방법에 관한 것이다.The present invention relates to a method for producing a high-quality dried persimmon paste with improved preservation.
감은 단감과 떫은 감으로 대별되며 다른 과수류에 비하여 시비(施肥)나 농약의 살포 등 재배에 큰 어려움이 없어 재배 농가의 소득증대에 크게 기여하고 있다. 감은 본초강목, 동의보감 등에서 소화기능을 돕고 장기를 튼튼히 하며 지혈, 해소 천식, 숙취, 정장작용, 강장작용 등의 약리작용이 있는 것으로 알려지고 있으며, 최근 동맥경화, 고혈압 등의 성인병 예방에도 효과가 있는 것으로 알려져 국내에서도 그 소비가 증가되고 있다. 특히 곶감 꼭지는 시체라 하여 달여서 먹으면 딸꾹질을 멎게 하는 데 특효가 있다고 알려져 있으며 생감을 깎아 말린 곶감은 숙혈을 없애고 폐열, 혈토, 구역질, 장풍과 치질을 다스리는 데 쓰인다고 한다.Persimmons are broadly classified into sweet persimmons and astringent persimmons, and compared to other fruit trees, there are no major difficulties in cultivation such as fertilization or spraying of pesticides, which greatly contributes to increasing the income of growers. Persimmons are known to have pharmacological effects such as aiding digestion, strengthening organs, hemostasis, relieving asthma, hangover, intestinal action, and tonic action, and are also effective in preventing adult diseases such as arteriosclerosis and high blood pressure in recent years. It is known that consumption is increasing in Korea. In particular, dried persimmon stalks are said to be corpses, so it is said that they are effective in stopping hiccups when eaten by decoction.
그러나 상기와 같은 장점을 갖는 감은 다른 청과물과 마찬가지로 일시에 출하되기 때문에 저장이 어려운 실정이어서 감 과실의 일부는 탈삽(脫澁)하여 생감으로 이용되거나 연시 또는 건시(곶감)로 제조되어 이용되고 있다. 위에 언급한 바와 같이 곶감에는 감의 유효 성분이 농축ㆍ함유되어 있어 영양적, 생리 기능적 특성이 다양하여 예로부터 숙혈을 없애고 폐열, 혈토, 구역질, 장풍과 치질을 다스리는 데 쓰이고 있으나 곶감의 제조 및 유통과정에서 발생하는 많은 양의 하품 곶감이 곶감으로서의 상품적인 가치를 잃고 비위생적인 상태로 시장에서 유통되고 있는 문제점이 있다.However, persimmons having the above advantages are difficult to store because they are shipped at once like other fruits and vegetables. As mentioned above, dried persimmons have various nutritional and physiological and functional characteristics because they are concentrated and contain active ingredients of persimmons. There is a problem in that a large amount of yawning dried persimmons generated in the process lose their commercial value as dried persimmons and are distributed in the market in an unsanitary condition.
또한, 곶감을 제조하기 위하여 박피시 다량 발생하는 감피는, 카로티노이드 등의 색소 성분과 타닌 등의 폴리페놀 성분과 식이섬유 등이 풍부한 자원으로 다양한 기능성이 있어 신소재로써 활용 가치가 높음에도 특별히 활용되지 못하는 결과, 곶감의 제조 과정 중에 다량 발생하는 감피가 농가 주위나 전답, 야산 등지에 버려지고 있어 낭비가 되고 있을 뿐 아니라, 버려진 감피는 미생물 등에 의해 부패되므로 농촌지역의 미관을 해치는 등 환경ㅇ위생 문제를 야기하고 있다.In addition, persimmons, which are generated in large amounts during peeling to manufacture dried persimmons, are rich in color components such as carotenoids, polyphenols such as tannins, and dietary fibers, and have various functions, so they are not particularly utilized even though they have high utility value as new materials. As a result, large amounts of persimmons generated during the manufacturing process of dried persimmons are being thrown away around farmhouses, in fields, in fields, etc. is causing
이러한 상황에서 최근 감피 및 곶감을 원료로 하여 레토르트 곶감죽을 제조 하는 방법이 개발되어 보고되고 있는바, 국내특허출원번호 10-1995-0025462에는 '레토르트 곶감죽 및 이의 제조방법'이 기재되어 있다. 곶감을 이용한 수정과의 제조방법도 개발되어 3건이 보고돼 있는데, 국내특허출원번호 특1992-0011825에는 '인스턴트 수정과의 제조방법'이, 국내특허출원번호 특1994-0018050에는 '즉석 수정과의 제조방법'이, 국내특허출원번호 특1995-0037340에는 '수정과 음료의 제조방법'이 각각 기재되어 있다. 그 밖에 국내특허출원번호 특1990-0015883에 '곶감을 이용한 새로운 식품재료'와, 국내특허출원번호 10-2001-0007364에 '감의 감피 및 감육을 이용한 감떡의 제조 방법'이 각각 개시되어 있다.In this situation, a method for manufacturing retort dried persimmon porridge using persimmon skin and persimmon as raw materials has been recently developed and reported. Domestic Patent Application No. 10-1995-0025462 describes 'retort dried persimmon porridge and its manufacturing method'. A manufacturing method of fertilized fruit using dried persimmon has also been developed and three cases have been reported. Domestic Patent Application No. 1992-0011825 describes 'Manufacturing method of instant fertilized fruit,' and Korean Patent Application No. 1994-0018050 includes 'Instant fertilized fruit.' 'Manufacturing method' and 'Manufacturing method of crystal and beverage' are described in Korean Patent Application No. 1995-0037340, respectively. In addition, 'a new food ingredient using dried persimmon' in Korean Patent Application No. 1990-0015883, and 'a method of manufacturing persimmon using persimmon skin and persimmon' are disclosed in Korean Patent Application No. 10-2001-0007364, respectively.
주지하다시피 한국인들은 감의 껍질을 벗긴 뒤, 차가운 날씨 속에서 따뜻한 햇빛을 잘 투과시켜서 말린 곶감을 전통적으로 제조해 왔다. 우수 가공식품 중의 하나로 평가받고 있는 곶감은 수분함량이 25~30% 내외로서 건조가 많이 된 것을 말하며, 건조를 통한 자연 탈삽작용이 일어나 감의 특유의 떫은맛이 사라지고, 쫀득쫀득하면서 당도가 매우 높아 남녀노소 누구나 즐길 수 있는 간식거리로 애용되어 왔다.As is well known, Koreans have traditionally manufactured dried persimmons by peeling the persimmons and allowing warm sunlight to pass through them well in cold weather. Dried persimmon, which is evaluated as one of the excellent processed foods, has a moisture content of around 25-30% and is dried a lot. It has been used as a snack food that can be enjoyed by everyone, young and old.
한편, 곶감의 원재료인 감은 여러 용도로 활용되어 왔는데, 그 중의 하나가 감식초로써 최근에 이르러 숙취 해소뿐 아니라 순환기 계통의 각종 성인병을 예방하는 효과가 있다고 알려져 하나의 건강식으로써 자리를 잡고 있다. 그리고 감을 이용하여 식초 이외의 다른 식품으로 다양한 개발이 시도되고 있는 실정이다.On the other hand, persimmon, the raw material of dried persimmon, has been used for various purposes, and one of them is persimmon vinegar. In addition, various developments are being attempted as foods other than vinegar using persimmons.
곶감은 감에 비해 적게는 3배에서 많게는 10배 이상으로 높은 효과의 차이가 발생하는데 특히, 칼륨과 비타민 A는 눈의 건강유지, 항암작용, 항산화 작용, 점막구성성분, 성장 촉진, 건강한 피부 유지 등에 탁월한 효과에 있어 인체에 큰 영향을 미치게 된다. 이렇게 감보다 월등히 높은 효능을 지닌 곶감은 주로 간식거리로만 활용되어 왔을 뿐, 식초 등의 음식보조 재료로 활용된 예는 매우 드물다.Dried persimmons have a difference of 3 times to 10 times or more compared to persimmons. In particular, potassium and vitamin A maintain eye health, anticancer action, antioxidant action, mucosal component, growth promotion, and healthy skin maintenance. It has a great effect on the human body in its excellent effect on the back. Dried persimmons, which have a much higher efficacy than persimmons, have been mainly used only as snacks, and there are very few examples of them being used as food supplements such as vinegar.
감은 내한성(耐寒性)이 약한 동아시아 특유의 과수로 한국, 중국, 일본이 원산지이며, 우리나라 감의 국내 총생산량의 약 60% 이상이 영남 지방에서 집중되어 재배 생산되고 있다. 감은 주로 생식용으로 이용되며, 그 밖에 가공용 및 공업원료로 사용하기도 하는데, 가공용으로는 떫은 감이 사용된다.Persimmon is a fruit unique to East Asia with weak cold resistance and is native to Korea, China, and Japan. Persimmons are mainly used for raw food, and are also used for processing and industrial raw materials.
감의 주성분은 당질로 13~15%가 함유되어 있고, 포도당과 과당의 함유량이 많으며, 당질의 함유량은 단감과 떫은 감에 따라 약간의 차이가 있다. 또한, 비타민 A, B가 풍부하고 비타민 C는 100g 중 30~50㎎이 함유되어 있다. 그 밖에 펙틴, 카로티노이드가 함유되어 있고, 과일의 색은 과피의 카로티노이드 색소에 의한 것으로 짙은 주황색인 리코핀(lycopin)의 함유량은 가을의 일조 조건과 관계가 있다.The main component of persimmon is sugar, which contains 13 to 15%, and contains a lot of glucose and fructose. The sugar content is slightly different depending on sweet and astringent persimmons. In addition, it is rich in vitamins A and B and contains 30-50 mg of vitamin C per 100g. In addition, it contains pectin and carotenoids, and the color of the fruit is due to the carotenoid pigment of the skin, and the content of dark orange lycopin is related to the sunlight conditions in autumn.
곶감은 떫은맛이 있는 생감을 완숙되기 전에 따서 껍질을 얇게 벗기고, 대꼬챙이나 싸리꼬챙이 같은 것에 꿰어 햇볕이 잘 들고 통풍이 잘되는 곳에 매달아 건조시키고, 수분이 1/3 정도로 건조되었을 때 속의 씨를 빼내고 손질하여 다시 건조시킨다. 그것을 볏짚에 싸서 상자에 늘어놓고 밀폐된 상태로 두면 감이 완전히 건조되면서 표면에 포도당(글루코오스)의 흰가루가 생기는데, 이것을 꺼내 다시 한번 건조시켜서 상자에 넣고 밀폐해 두면 곶감이 된다. 이처럼 생감을 곶감으로 만들게 되면 당도가 높아질 뿐만 아니라, 비타민, 칼슘, 타닌 등 영양가가 풍부하고, 한의학적으로는 소화기능을 돕고, 지혈, 천식, 숙취, 정장작용 및 강장작용에 효과가 있으며, 최근에는 동맥경화 및 고혈압 등의 성인병 예방에도 큰 효과가 있는 것으로 알려져 있다. 한편, 현대인들의 식생활이 향상됨에 따라 식품에 있어 다양성이 추구되고 있다.Dried persimmons with astringent taste are picked before they are fully ripe, peeled thinly, threaded on a large skewer or scallop skewer, hung in a sunny and well-ventilated place to dry, and when the moisture is about 1/3 dry, remove the seeds from the inside, trim and reapply Dry it. If you wrap them in rice straw, arrange them in a box, and leave them sealed, the persimmons are completely dried and white powder of glucose (glucose) is formed on the surface. In this way, when a raw persimmon is made from dried persimmon, it not only increases the sugar content, but is also rich in nutrients such as vitamins, calcium, and tannin. It is also known to be effective in preventing adult diseases such as arteriosclerosis and high blood pressure. On the other hand, as the dietary life of modern people is improved, diversity in food is being pursued.
그러나, 종래에는 감 과즙을 이용한 과실주의 제조방법(한국등록특허 제526,393호), 살균된 연화되지 않은 감 또는 홍시감과 탄소원으로 사용된 설탕을 효모 발효시켜 감술을 제조하는 방법(한국등록특허 제349,037호) 및 감식초를 첨가하여 감술을 제조하는 방법(한국공개특허 제2008-0061904호) 등 생감을 이용하여 술을 제조하는 방법에 대해서는 널리 알려져 있지만, 곶감을 이용하여 페이스트를 제조하는 방법은 알려진 바가 없다.However, in the prior art, a method of manufacturing fruit wine using persimmon juice (Korea Patent No. 526,393), a method of producing persimmon by yeast fermentation of sterilized unsoftened persimmon or red persimmon or sugar used as a carbon source to produce persimmon (Korean Patent No. 349,037) Ho) and a method of producing persimmon by adding persimmon vinegar (Korea Patent Publication No. 2008-0061904), etc. does not exist.
이에, 본 발명자들은 곶감을 활용한 다양한 제품의 개발을 강구하던 중, 곶감의 설탕 침지를 이용한 곶감 페이스트의 기호도가 높음을 확인하고, 분말 셀룰로오스 첨가를 통한 보형성의 향상, 아스코르브산과 당의액 코팅에 의한 관능성 향상과 함께 탄산고압살균과 UV 살균의 조합을 통해 상기 곶감 페이스트의 보존성이 향상됨을 확인함으로써 본 발명을 완성하였다.Therefore, while the present inventors were seeking to develop various products using dried persimmons, they confirmed that the taste of the dried persimmon paste using the sugar immersion of the dried persimmon was high, and improved the shape retention through the addition of powdered cellulose, ascorbic acid and sugar solution coating. The present invention was completed by confirming that the preservation of the dried persimmon paste was improved through the combination of carbonic acid autoclaving and UV sterilization along with improved sensory properties.
본 발명의 목적은 인체에 유용한 기능성을 지닌 곶감을 활용하여 물성을 개선하여 기호성과 기능성이 개선되고 보존성이 향상된 고품질 곶감 페이스트의 제조방법을 제공하는 데 있다.It is an object of the present invention to provide a method for producing a high-quality dried persimmon paste with improved palatability and functionality and improved preservation by improving physical properties by utilizing dried persimmons having useful functionality for the human body.
상기 목적을 달성하기 위하여, 본 발명은 1) 곶감의 꼭지와 씨를 제거하고 크게 자르는 조분쇄 단계; 2) 상기 조분쇄된 곶감을 설탕용액에 침지시켜 담금하는 당침 단계; 3) 상기 당침된 곶감을 잘게 분쇄하여 곶감 페이스트를 제조하는 단계; 및 4) 상기 곶감 페이스트를 비가열살균하는 단계;를 포함하는 곶감을 이용한 페이스트의 제조 방법을 제공한다.In order to achieve the above object, the present invention is 1) a coarse grinding step of removing the stem and seeds of the dried persimmon and cutting it large; 2) a sugar soaking step of immersing the coarsely pulverized dried persimmon in a sugar solution; 3) preparing a dried persimmon paste by finely pulverizing the dried persimmon; And 4) non-heat sterilizing the dried persimmon paste; provides a method for producing a paste using the dried persimmon comprising.
또한, 본 발명은 상기 방법으로 제조된 곶감 페이스트를 우유와 혼합하여 곶감 라떼를 제조하는 방법을 제공한다.In addition, the present invention provides a method for preparing a dried persimmon latte by mixing the dried persimmon paste prepared by the above method with milk.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명은 1) 곶감의 꼭지와 씨를 제거하고 크게 자르는 조분쇄 단계; 2) 상기 조분쇄된 곶감을 설탕용액에 침지시켜 담금하는 당침 단계; 3) 상기 당침된 곶감을 잘게 분쇄하여 곶감 페이스트를 제조하는 단계; 및 4) 상기 곶감 페이스트를 비가열살균하는 단계;를 포함하는 곶감을 이용한 페이스트의 제조 방법을 제공한다.The present invention is 1) a coarse grinding step of removing the stem and seeds of the dried persimmon and cutting it large; 2) a sugar soaking step of immersing the coarsely pulverized dried persimmon in a sugar solution; 3) preparing a dried persimmon paste by finely pulverizing the dried persimmon; And 4) non-heat sterilizing the dried persimmon paste; provides a method for producing a paste using the dried persimmon comprising.
본 발명의 곶감을 이용한 페이스트의 제조 방법에 있어서, 상기 3) 단계에서 제조한 곶감 페이스트의 곶감 성분을 아스코르브산과 결합시키고, 이것을 다시 당의액으로 코팅하는 단계를 포함하는 것이 바람직하고, 상기 조분쇄된 곶감을 50중량% 이상의 설탕 용액에 1시간 이상 동안 침지시켜 당침시키는 것이 바람직하고, 이때 상기 당침 완료 후 조분쇄된 곶감에 분말 셀룰로오스를 부착시키는 것이 바람직하다.In the method for producing a paste using dried persimmons of the present invention, it is preferable to include the step of combining the dried persimmon component of the dried persimmon paste prepared in step 3) with ascorbic acid, and coating it again with a sugar solution, and the coarsely pulverized It is preferable to immerse the dried persimmon in a sugar solution of 50% by weight or more for 1 hour or more, and in this case, it is preferable to attach powdered cellulose to the coarsely pulverized dried persimmon after the completion of the sugar soaking.
또한, 본 발명의 곶감을 이용한 페이스트의 제조 방법에 있어서, 상기 비가열살균은 UV 살균과 탄산고압살균을 이용하는 것이 바람직하고, 이때 상기 UV 살균은 250~255nm의 파장을 1~10분 동안 조사하고, 상기 탄산고압살균은 상온에서 30~60기압의 탄산가스를 10~60분 동안 가압하고 1분 이내에 급감하는 것이 보다 바람직하다.In addition, in the method for producing a paste using dried persimmon of the present invention, the non-heat sterilization is preferably performed using UV sterilization and carbonic acid pressure sterilization. , It is more preferable that the carbonic acid autoclaving is performed by pressurizing carbon dioxide gas of 30 to 60 atmospheres at room temperature for 10 to 60 minutes and then rapidly decreasing it within 1 minute.
또한, 본 발명은 상기 방법으로 제조된 곶감 페이스트를 우유와 혼합하여 곶감 라떼를 제조하는 방법을 제공한다.In addition, the present invention provides a method for preparing a dried persimmon latte by mixing the dried persimmon paste prepared by the above method with milk.
본 발명에 의한 곶감 페이스트는 비타민이 풍부하고 포도당, 과당, 만노오스당 등 당질의 함량이 높고 유기산 함량이 미미하여 사과나 포도로 만든 음료에서 흔히 나타나는 산취에 의한 품질 저하가 우려되지 않고, 아스코르브산과 당의액 코팅에 의한 관능성 향상으로 감 자체의 향과 맛이 뛰어나며, 곶감을 자외선으로 살균과 탄산고압살균하는 방식으로 두가지 살균 방식을 조합함으로써, 고가의 설비투자비가 필요하지 않으면서도 미생물 감소 효과를 극대화할 수 있는 장점이 있다.Dried persimmon paste according to the present invention is rich in vitamins, has a high content of carbohydrates such as glucose, fructose, and mannose sugar, and the organic acid content is insignificant. The scent and taste of persimmon itself are excellent due to the sensory improvement by coating, and by combining the two sterilization methods by sterilizing dried persimmon with ultraviolet light and carbonic acid pressure sterilization, it is possible to maximize the effect of reducing microorganisms without requiring expensive equipment investment. There are advantages that can be
이하, 본 발명을 각 단계별로 설명한다. Hereinafter, the present invention will be described in each step.
제 1 단계: 조분쇄 단계Step 1: Coarse pulverization step
곶감을 세척한 후 곶감의 씨와 꼭지를 제거하고 크게 자른다. 구체적으로, 곶감을 100℃의 물에 넣어 순간 살균 및 세척하여 곶감에 붙은 곰팡이 및 이물질 등을 제거한 다음 곶감의 꼭지를 따고, 씨를 뺀 후, 10~15mm 정도의 슬라이드 형태로 조분쇄한다.After washing the dried persimmons, remove the seeds and stems of the dried persimmons and cut them into large pieces. Specifically, the dried persimmons are put in water at 100° C. and instantaneously sterilized and washed to remove mold and foreign substances attached to the dried persimmons, and then the stems of the dried persimmons are removed, the seeds are removed, and the dried persimmons are roughly crushed into a slide shape of about 10 to 15 mm.
제 2 단계 : 당침 단계2nd stage: the immediate stage
상기 조분쇄된 곶감을 50중량% 이상의 설탕 용액에 1시간 이상 동안 침지시켜 당침시킨다. 상기 당침이 완료된 후 곶감에 분말 셀룰로오스를 첨가하여 보형성과 재질감을 향상시킨다. 상기 분말 셀룰로오스는 대나무 펄프를 산가수분해 처리하여 분리된 것으로서 식품이 갖고 있는 식감, 풍미 등의 특성을 손상하지 않으며 보형성이 있으면서도 씹는 느낌이 좋게 해준다.The coarsely pulverized dried persimmons are immersed in a sugar solution of 50% by weight or more for 1 hour or more to drizzle. After completion of the drying, powdered cellulose is added to the dried persimmon to improve shape retention and texture. The powdered cellulose is separated by acid hydrolysis treatment of bamboo pulp, and does not impair the characteristics of food, such as texture and flavor, and provides good chewing feeling while retaining shape.
분말 셀룰로오스를 첨가한 식품은 식품의 평균 입자 지름 및 입자의 형상이 크게 영향을 주며 평균 입자 지름이 작은 것이 바람직하다. 평균 입자 지름이 작은 분말 셀룰로오스를 식품 표면에 효율적으로 부착시키면, 분무성이 저하하는 문제가 있다. 분말 셀룰로오스는 식품의 보수성의 향상, 보형성의 향상, 결착방지성의 향상, 재질감(입맛, 씹는 맛, 맛 등)의 개선, 흡유성의 조정, 이수 방지성의 향상 등을 가져온다.Foods to which powdered cellulose is added greatly affect the average particle diameter and shape of the food, and it is preferable that the average particle diameter is small. When powdered cellulose having a small average particle diameter is efficiently adhered to the surface of food, there is a problem in that the sprayability decreases. Powdered cellulose brings about improvement in water holding properties of food, improvement of shape retention properties, improvement of anti-binding properties, improvement of texture (taste, chewiness, taste, etc.), adjustment of oil absorption, and improvement of water-repellent properties.
상기 분말 셀룰로오스는 본래적으로 가공 식품 등의 식품이 갖고 있는 식감, 풍미 등의 특성을 손상시키지 않고, 보수성, 보형성, 분산 안정성 등의 품질 및 물성을 개선 또는 부여할 수 있다. 분말 셀룰로오스를 액상 곶감에 첨가하면 우수한 효과가 발현되는 이유는 명확하지는 않지만, 하기와 같다. 첫째로, 카르복시메틸기를 갖고 있는 분말 셀룰로오스는 보수성이 높은 점, 섬유인 점(결정성을 갖고 있는 점)으로부터, 분말 셀룰로오스를 함유한 곶감은 보수성, 보형성이 우수하다고 추측된다. 둘째로, 분말 셀룰로오스는 물에 분산된 상태에서는 예사성(曳絲性)이 없고 고점성이 되는 점, 셀룰로오스가 무미 무취인 점으로부터, 분말 셀룰로오스가 곶감에 첨가되었을 때에 그 식품의 분산 안정성을 향상시킬 수 있고, 본래적으로 곶감이 갖고 있는 식감, 풍미 등의 특성이 손상되는 경우가 없다고 추측된다.The powdered cellulose can improve or impart quality and physical properties, such as water retention, shape retention, and dispersion stability, without impairing properties such as texture and flavor inherent in foods such as processed foods. Although it is not clear why the excellent effect is expressed when powdered cellulose is added to the liquid dried persimmon, it is as follows. First, it is presumed that dried persimmons containing powdered cellulose are excellent in water holding properties and retaining properties from the point that powdered cellulose having a carboxymethyl group has high water retention properties and is a fiber (a point having crystallinity). Second, powdered cellulose has no stringiness and is highly viscous in a state of being dispersed in water. Since cellulose is tasteless and odorless, when powdered cellulose is added to dried persimmon, the dispersion stability of the food is improved. It is assumed that the characteristics such as texture and flavor inherent in dried persimmons are not impaired.
분말 셀룰로오스 원료로서는, 목재, 대나무, 마, 황마, 케나프, 농지 잔폐물과 같은 다양한 식물성 재료, 멍게류의 동물성 재료, 해조류, 아세토박터와 같은 미생물 등을 기원으로 할 수 있으나, 대나무 펄프를 이용하는 것이 바람직하다.As a raw material for powdered cellulose, various plant materials such as wood, bamboo, hemp, jute, kenaf, and farmland waste, animal materials such as sea urchins, seaweeds, microorganisms such as acetobacter, etc. can be of origin, but using bamboo pulp it is preferable
셀룰로오스 원료는 상기 중 어느 하나를 고압 호모게나이저(homogenizer), 분쇄기 등의 기기로 분쇄한 경우, 이들을 산 가수분해 등의 화학 처리에 의해 정제한 경우, 고속 회전식, 콜로이드 밀식, 고압식, 롤 밀식, 초음파식 등의 분산 장치나, 습식의 고압 또는 초고압 호모게나이저 등으로 미세화한 미세화 셀룰로오스 분말일 수 있으나, 양산화 및 비용 관점에서 산가수분해 처리로 얻어진 것이 바람직하다. 대나무 펄프를 산가수분해 처리하여 분말 셀룰로오스를 얻는 과정은 당업자에게 공지된 것으로 자세한 설명은 생략한다. Cellulose raw materials are high-speed rotary type, colloid mill type, high pressure type, roll mill type, when any one of the above is pulverized with a high-pressure homogenizer or pulverizer, and when these are purified by chemical treatment such as acid hydrolysis It may be a micronized cellulose powder micronized with a dispersion device such as , ultrasonic, or a wet high-pressure or ultra-high-pressure homogenizer, but it is preferably obtained by acid hydrolysis from the viewpoint of mass production and cost. The process of obtaining powdered cellulose by acid hydrolysis of bamboo pulp is known to those skilled in the art, and detailed description thereof will be omitted.
제 3 단계 : 분쇄 단계3rd Step: Grinding Step
충분히 당침된 상기 곶감을 믹서 등으로 잘게 분쇄하여 곶감 페이스트를 제조한다. 이것을 30-50 mesh 정도로 여과하여 협잡물 등을 제거한다. 상기 페이스트는 부드럽고, 걸쭉한 상태이며 곶감 분말이 씹히는 상태여야 바람직하고 당도는 30~60 Brix이다.Dried persimmon paste is prepared by finely pulverizing the dried persimmon, which has been sufficiently soaked, with a mixer or the like. This is filtered to about 30-50 mesh to remove contaminants. The paste is preferably in a soft, thick state and in a state in which dried persimmon powder is chewed, and the sugar content is 30 to 60 Brix.
제 4 단계: 코팅 단계Step 4: Coating Step
상기 분말화된 곶감의 액상인 곶감 페이스트의 곶감 성분을 아스코르브산과 결합시키고, 이것을 다시 당의액으로 코팅한다. 이러한 코팅을 통해 바삭한 씹는 느낌이 발현되고 장기간의 보관중에서도 곶감 페이스트 특유의 초기 색조를 유지시켜 준다. The dried persimmon component of the dried persimmon paste, which is the liquid of the powdered dried persimmon, is combined with ascorbic acid, and this is again coated with a sugar solution. Through this coating, a crisp texture is expressed and the initial color of the dried persimmon paste is maintained even during long-term storage.
아스코르브산(환원형 비타민 C)은 항산화 물질로서 다양한 기능성을 갖는 물질이지만, 매우 산화되기 쉽고, 산화에 의해서 디하이드로아스코르브산(산화형 비타민 C)이나 2, 3-디케토글루콘산으로 변화하고, 비타민 C로서의 효력이 약해지기 쉽다고 하는 문제가 있다. 또한, 아스코르브산이 산화되면, 아스코르브산 자신이 갈변해 버리거나, 혹은 식품 중의 아미노산과 반응하거나 금속 이온의 존재에 의해서 갈변하고, 식품을 변색시켜 상품 가치를 저하시키는 원인이 된다. 이 때문에 식품 중에 아스코르브산을 첨가하는 경우에는, 보존 온도, 산소, 수분, pH, 금속 이온 등의 조건을 세세하게 관리할 필요가 있지만, 상품 설계상, 여러 가지의 식품 원료나 포장 형태, 유통 형태를 취하지 않을 수 없기 때문에, 이상적인 관리 환경으로 하는 것은 곤란하다. Ascorbic acid (reduced vitamin C) is a substance with various functions as an antioxidant, but it is very oxidized and is converted to dihydroascorbic acid (oxidized vitamin C) or 2,3-diketogluconic acid by oxidation, There is a problem that the effect as vitamin C tends to weaken. In addition, when ascorbic acid is oxidized, ascorbic acid itself turns brown, or it reacts with amino acids in food or turns brown by the presence of metal ions, which causes the food to discolor and reduce the commercial value. For this reason, when adding ascorbic acid to food, it is necessary to carefully manage conditions such as storage temperature, oxygen, moisture, pH, and metal ions. Since it cannot but be taken, it is difficult to set it as an ideal management environment.
본 발명은 곶감 페이스트의 곶감에 아스코르브산을 결합시키고 이를 당의액으로 코팅함으로써 장기간 저장해도, 아스코르브산의 기능의 저하나 변색을 방지하고, 장기간 안정화시키며, 바삭바삭한 가벼운 무엇을 씹었을 때의 느낌을 가질 수 있다. 바람직하게는 설탕과 유사한 구조를 갖는 입상 환원팔라티노스를 아스코르브산과 함께 곶감 페이스트에 첨가하여 이들을 곶감에 결합시키고, 이것을 핵성분으로 당의액으로 코팅시킨다.The present invention binds ascorbic acid to the dried persimmon of the dried persimmon paste and coats it with a sugar solution to prevent deterioration or discoloration of ascorbic acid even after long-term storage, stabilize it for a long time, and improve the feeling of chewing something crispy and light. can have Preferably, granular reduced palatinose having a structure similar to sugar is added to the dried persimmon paste together with ascorbic acid to bind them to the dried persimmon, and this is coated with a sugar solution as a nuclear component.
아스코르브산은, 일반적으로 알려진 아스코르브산이나 아스코르브산나트륨, 아스코르브산칼륨 등의 아스코르브산 알칼리 금속염이나 분말 과즙 등의 아스코르브산을 다량으로 함유하는 성분을 이용해도 된다. 이들은 단독으로도 2종 이상 병용해도 된다. 또한, 아스코르브산 외에 입상 환원팔라티노스를 첨가한다. 상기 입상 환원팔라티노스로서는, 입상이나 칩형상이나 결정상 등으로 가공한 것을 들 수 있다. 입상 환원팔라티노스를 이용하면, 당의액의 코팅시에 바삭바삭한 식감이 더욱 늘어나므로, 식감의 변화를 보다 명료하게 할 수 있다. 또한, 그 크기는 바람직하게는 10~50메쉬가 작업상 및 식감상 매우 적합하다. Ascorbic acid may use a component containing generally known ascorbic acid, sodium ascorbate, alkali metal salts of ascorbic acid, such as potassium ascorbate, and ascorbic acid, such as powdered fruit juice, abundantly. These may be used individually or in combination of 2 or more types. In addition to ascorbic acid, granular reduced palatinose is added. As said granular reduced palatinose, what was processed into a granular, chip|tip form, a crystal form, etc. is mentioned. When granular reduced palatinose is used, the crunchy texture is further increased during coating of the sugar solution, so that the change in texture can be made more clear. In addition, the size is preferably 10 to 50 mesh is very suitable in terms of work and texture.
구체적으로, 입상 환원팔라티노스를 물과 혼합하여 피복 용수용액을 조제한다. 이것을 상기 3 단계에서 제조한 곶감 페이스트와 혼합하고 입상 당류로 상기 물질을 피복하여, 코팅물을 얻는다. 이때, 피복 용수 용액으로, 당질 감미료를 첨가해두면, 당의의 결정화를 앞당기는 점으로 매우 적합하다.Specifically, a coating water solution is prepared by mixing granular reduced palatinose with water. This is mixed with the dried persimmon paste prepared in step 3 above, and the material is coated with granular sugar to obtain a coating. At this time, if a sugar sweetener is added as a coating water solution, it is very suitable in that it accelerates the crystallization of the sugar.
최종 당의액 조성물은 당류 5 내지 45 중량%; 충전재 5 내지 50 중량%; 결합제 0.05 내지 5 중량%; 및 잔량의 물로 구성된다. 바람직하게는 자당 27 중량%, 침강 탄산칼슘 26 중량%, 아라비아검 1.5 중량%, 히드록시프로필메틸셀룰로오스 1.5 중량%, 스테아린산 2 중량% 및 잔량의 물로 구성된 당의액 조성물을 이용하여 최종적으로 코팅하였다.The final sugar solution composition contains 5 to 45 wt% of sugar; 5 to 50% by weight of filler; 0.05 to 5% by weight of a binder; and the remainder of water. Preferably, a sugar solution composition consisting of 27 wt% of sucrose, 26 wt% of precipitated calcium carbonate, 1.5 wt% of gum arabic, 1.5 wt% of hydroxypropylmethylcellulose, 2 wt% of stearic acid, and the remaining amount of water was used for final coating.
제 5 단계 : 비가열 살균 단계Step 5: Non-Heat Sterilization Step
상기 곶감 페이스트를 UV 살균과 탄산고압살균을 이용함으로써 장기간의 보관에서도 품질의 변화가 없도록 보존성을 향상시킨다.By using the dried persimmon paste with UV sterilization and carbonic acid high pressure sterilization, the preservation property is improved so that there is no change in quality even in long-term storage.
식품을 가공하는데 있어서 살균은 반드시 필요한 공정이다. 여기서, 살균이란 식품의 보존성 향상과 인체에 유해한 균을 물리적 또는 화학적 방법 등으로 제거하는 공정을 의미한다. 식품을 살균하는 방식은 크게 가열 살균 방식과 비가열 살균 방식이 존재한다. 여기서, 가열 살균 방식은 열을 가하는 살균 방식이므로 식품의 물성 변화(맛, 향, 영양 성분 등)를 초래할 수 있어, 비가열 살균 방식이 주목받고 있다.Sterilization is a necessary process in food processing. Here, sterilization refers to a process of improving the preservation of food and removing bacteria harmful to the human body by a physical or chemical method. There are two main methods for sterilizing food: a heat sterilization method and a non-heat sterilization method. Here, since the heat sterilization method is a sterilization method that applies heat, it may cause changes in the physical properties of food (taste, aroma, nutritional components, etc.), and thus the non-heat sterilization method is attracting attention.
비가열 살균 방식은 대상 식품에 따라 적용 여부가 상이하고 각각 장점과 한계점을 갖는다. 예를 들어, 초고압, 진동 자기장, 항균성 물질(antimicrobial), 광펄스, 허들 테크놀러지(hurdle technology) 등은 액체 식품과 고체 식품에 적용할 수 있다. 반면, 고전압 펄스 자기장은 액체 식품에 이용이 가능하고, 방사선조사법은 고체 식품에 이용할 수 있다. 상술한 광펄스, 진동 자기장, 방사선조사법은 포장 후의 2차 오염의 위험을 줄일 수 있는 장점이 있다. 그러나, 아직까지는 비가열 살균 방식이 가열 살균 방식에 비해서 살균력이 미흡한 실정이며, 현재 식품 생산업체는 대부분 열처리 생산 설비를 갖추고 있기 때문에 비가열 살균 방식의 효과가 입증되어도 고가의 설비투자비 문제로 인하여 적용에 어려움을 겪고 있다.The non-heat sterilization method has different applications depending on the target food, and each has advantages and limitations. For example, ultra-high pressure, vibrating magnetic field, antimicrobial, light pulse, hurdle technology, etc. can be applied to liquid food and solid food. On the other hand, the high-voltage pulsed magnetic field can be used for liquid foods, and irradiation can be used for solid foods. The above-described light pulse, vibrating magnetic field, and irradiation methods have the advantage of reducing the risk of secondary contamination after packaging. However, the non-heat sterilization method still has insufficient sterilization power compared to the heat sterilization method, and most food producers currently have heat treatment production facilities. are having difficulties with
종래기술에 따른 비가열 살균 방식이 하나의 살균 방법에 대해서 독립적인 살균효과에만 중점적으로 연구한 것을 극복하고자 본 발명에서는 탄산고압살균과 UV 살균의 2가지 살균 방식을 혼합하였다. 이를 통해 각 살균의 단점을 상호 보완하여 살균력과 제품안정성을 동시에 만족시키며, 경제적으로 각 살균 방식의 과도한 초기 설비투자비와 운영비가 소요되는 것을 막고자 하였다. 즉, 각각의 비가열 살균 방식으로 완전한 살균을 위한 설비와 운영을 위해서는 많은 비용, 시간과 노력이 요구되나 이를 혼용함으로써 이를 극복하고자 하였다.In order to overcome the fact that the non-heat sterilization method according to the prior art focused on the sterilization effect independent of one sterilization method, in the present invention, two sterilization methods of carbonic acid autoclaving and UV sterilization were mixed. Through this, the disadvantages of each sterilization were complemented to satisfy both sterilization power and product stability, and economically, it was attempted to prevent excessive initial equipment investment and operating costs of each sterilization method. That is, each non-heating sterilization method requires a lot of cost, time, and effort for complete sterilization equipment and operation, but this was overcome by mixing them.
구체적으로, UV 살균은 250~255nm의 파장을 1~10분 동안 조사하여 이루어지고, 탄산고압살균은 상온에서 30~60기압의 탄산가스를 10~60분 동안 가압하고 1분 이내에 급감하는 방식이다.Specifically, UV sterilization is performed by irradiating a wavelength of 250 to 255 nm for 1 to 10 minutes, and carbonic acid autoclaving is a method in which carbon dioxide gas at 30 to 60 atmospheres is pressurized at room temperature for 10 to 60 minutes and rapidly reduced within 1 minute. .
특히, 탄산고압살균은 식품 산업에서는 현재까지 활용되지 못한 살균방식으로, 착색 고상 물질은 UV가 살균하고자 하는 물질 내부로의 접근이 용이하지 않을 수 있어서 탄산고압살균은 UV 살균의 단점을 보완시킬 수 있다.In particular, carbonic acid autoclaving is a sterilization method that has not been used in the food industry until now, and it may not be easy for colored solid substances to access the inside of the material to be sterilized by UV. there is.
탄산고압살균은 대상 미생물을 수십 기압 이상의 탄산가스압에서 수분 내지 수시간 가압하여 균체내로 가스를 용해시킨 후, 대기압까지 감압하여, 미생물세포를 파괴·사멸시키는 것이다. 물에 대한 용해도가 높아서 가압 시에 세포내에 용해된 가스를 감압 시에 세포 밖으로 강하게 방출시켜 미생물세포를 파괴한다. 또한, 감압속도를 빠르게 할 경우, 더욱 살균효과가 높다. 급속한 감압에 의한 미생물세포의 기계적 파괴는, 세포내에 존재하는 효소나 단백질 등을 별다른 변성없이 회수할 수 있는 장점이 있다. 탄산고압살균의 기작(mechanism)은 가압시의 고압가스의 치사적 작용과 감압시에 고압가스의 급속감압의 기계적 효과로 나눌 수 있다.Carbonic pressure sterilization is to pressurize target microorganisms at a carbon dioxide gas pressure of several tens of atmospheres or more for several minutes to several hours to dissolve the gas into the cells, then reduce the pressure to atmospheric pressure to destroy and kill microbial cells. Due to its high solubility in water, the gas dissolved in the cell is strongly released out of the cell when the pressure is reduced to destroy the microbial cells. In addition, when the pressure reduction rate is increased, the sterilization effect is higher. Mechanical destruction of microbial cells by rapid decompression has an advantage in that enzymes or proteins present in the cells can be recovered without significant denaturation. The mechanism of carbonic acid autoclaving can be divided into the lethal action of the high-pressure gas at the time of pressurization and the mechanical effect of the rapid decompression of the high-pressure gas at the time of the decompression.
탄산고압살균은 안전하고 저렴한 가격과 급속감압에 의해 산소가 제거되기 때문에, 살균후의 식품보존성 향상이 기대되는 등, 여러 가지의 장점을 가진다.Carbonic acid pressure sterilization has several advantages, such as being safe, inexpensive, and because oxygen is removed by rapid decompression, improved food preservation after sterilization is expected.
제 6단계 : 액상차 제조 단계Step 6: Liquid Tea Manufacturing Step
우유에 상기 곶감 페이스트를 첨가하고 혼합하여 액상차 중의 하나인 곶감 라떼를 제조한다. 이러한 곶감 라떼에도 상기 곶감 페이스트와 같이 곶감의 씹히는 느낌이 들어야 바람직하다.Dried persimmon latte, one of liquid teas, is prepared by adding and mixing the dried persimmon paste to milk. Even in this dried persimmon latte, it is preferable to feel the chewy feeling of the dried persimmon like the dried persimmon paste.
이하, 본 발명에 따른 바람직한 실시예를 더욱 구체적으로 제시하여 상세하게 설명하기로 한다. 그러나, 이하의 실시예는 이 기술분야에서 통상적인 지식을 가진 자에게 본 발명이 충분히 이해되도록 제공되는 것으로서 여러 가지 다른 형태로 변형될 수 있으며, 상기와 같은 실시예들에 의하여 본 발명이 한정되는 것은 아니다. 이하는 일 실시예를 통해서 본 발명의 효과에 대해서 설명한다.Hereinafter, preferred embodiments according to the present invention will be described in detail by presenting more specifically. However, the following examples are provided so that those of ordinary skill in the art can fully understand the present invention, and may be modified in various other forms, and the present invention is limited by the above examples. it is not Hereinafter, the effects of the present invention will be described through an embodiment.
<실시예 1> 곶감 페이스트의 제조 1<Example 1> Preparation of dried persimmon paste 1
생감(국내산, 한국) 7㎏을 100℃의 물에 넣어 순간 살균 및 세척하고, 곶감의 꼭지를 따고, 씨를 뺀 후, 12mm 정도의 슬라이드 형태로 조분쇄하였다. 상기 조분쇄된 곶감을 60중량%의 설탕 용액에 2시간 이상 동안 침지시켜 당침시켰다. 상기 당침된 곶감을 믹서로 잘게 분쇄한 후 40 mesh로 여과하여 협잡물 등을 제거하여 곶감 페이스트를 제조하였다. 상기 페이스트는 부드럽고, 걸쭉한 상태이며 곶감 조직이 씹히는 상태이고 당도는 45 Brix였다. 상기 곶감 페이스트를 UV(자외선) 램프를 이용하여 자외선(파장: 253.7nm)을 곶감 페이스트에 2분간 조사시켰다. 다시 상기 곶감 페이스트를 상온에서 40기압의 탄산가스를 20분 동안 가압하고 1분 이내에 급감하여 살균을 완료하였다.7 kg of fresh persimmons (domestic, Korea) were put in 100°C water, instantaneously sterilized and washed, the stems of the dried persimmons were removed, the seeds were removed, and then coarsely pulverized in the form of a slide of about 12 mm. The coarsely pulverized dried persimmon was immersed in a sugar solution of 60% by weight for 2 hours or more to drizzle. The dried persimmon paste was prepared by finely pulverizing the dried persimmon with a mixer and filtering through 40 mesh to remove impurities. The paste was in a soft, thick state, the dried persimmon tissue was chewed, and the sugar content was 45 Brix. The dried persimmon paste was irradiated with ultraviolet (wavelength: 253.7 nm) for 2 minutes using a UV (ultraviolet) lamp. Again, the dried persimmon paste was pressurized with carbon dioxide gas of 40 atm at room temperature for 20 minutes and decreased rapidly within 1 minute to complete sterilization.
<실시예 2> 곶감 페이스트의 제조 2<Example 2> Preparation of dried persimmon paste 2
상기 실시예 1에서 당침이 완료된 후 조분쇄 곶감 100중량부에 대나무 펄프를 산가수분해 처리하여 분리된 분말 셀룰로오스 20중량부를 첨가하여 보형성과 재질감을 향상시킨 점을 제외하고는 상기 실시예 1과 동일 과정으로 곶감 페이스트를 제조하였다. In Example 1, except for improving shape retention and texture by adding 20 parts by weight of powdered cellulose separated by acid hydrolysis treatment of bamboo pulp to 100 parts by weight of coarsely crushed dried persimmons in Example 1, Dried persimmon paste was prepared in the same process.
<실시예 3> 곶감 페이스트의 제조 3<Example 3> Preparation of dried persimmon paste 3
상기 실시예 1에서 바삭한 씹는 느낌이 발현되고 장기간의 보관중에서도 곶감 페이스트 특유의 초기 색조를 유지시키기 위하여, 비가열살균하기 전의 분말화된 곶감 성분을 코팅하였다. 구체적으로, 액상인 곶감 페이스트의 분말 곶감 성분을 아스코르브산과 결합시키고, 이것을 다시 당의액으로 코팅하였다. 구체적으로, 상기 곶감 100중량부에 아스코르브산 10중량부와 입상 환원팔라티노스 10중량부를 첨가하여 10분 정도 아스코르브산이 곶감 핵 성분에 결합하도록 하였다. 최종적으로 입상 당의액 50중량부를 혼합하여 최종 코팅물을 제조하였다. 상기 입상 당의액은 자당 27 중량%, 침강 탄산칼슘 26 중량%, 아라비아검 1.5 중량%, 히드록시프로필메틸셀룰로오스(AN6 2910type, 삼성정밀화학) 1.5 중량%, 스테아린산 (Emersol 7036 NF powder, 이머리 올레오 케미칼) 2 중량% 및 잔량의 물로 구성되었다. 상기에서 아라비아검, 스테아린산을 먼저 교반하여 용해한 후, 자당과 침강 탄산칼슘을 첨가하여 교반하였다. 교반 및 용해는 40℃로 유지한 상태에서 실시하였으며, 용해물은 메쉬 250㎛의 망에 걸러 미용해물을 제거한 것을 사용하였다.In Example 1, the powdered dried persimmon ingredients before non-heat sterilization were coated in order to develop a crispy texture and maintain the characteristic initial color of the dried persimmon paste even during long-term storage. Specifically, the dried persimmon powder component of the liquid dried persimmon paste was combined with ascorbic acid, and this was coated again with a sugar solution. Specifically, 10 parts by weight of ascorbic acid and 10 parts by weight of granular reduced palatinose were added to 100 parts by weight of the dried persimmon to allow the ascorbic acid to bind to the core component of the dried persimmon for about 10 minutes. Finally, 50 parts by weight of the granular sugar solution was mixed to prepare a final coating. The granular sugar solution is sucrose 27% by weight, precipitated calcium carbonate 26% by weight, gum arabic 1.5% by weight, hydroxypropylmethylcellulose (AN6 2910type, Samsung Fine Chemicals) 1.5% by weight, stearic acid (Emersol 7036 NF powder, Imeryol) Leo Chemical) 2% by weight and the balance water. In the above, gum arabic and stearic acid were first dissolved by stirring, and then sucrose and precipitated calcium carbonate were added and stirred. Stirring and dissolution were carried out while maintaining the temperature at 40°C, and the lysate was used to remove undissolved material by filtering it through a mesh of 250 μm mesh.
<실시예 4> 곶감 라떼의 제조<Example 4> Preparation of dried persimmon latte
우유 100중량부에 상기 실시예 1에서 제조한 곶감 페이스 15중량부를 첨가하고 혼합하여 곶감 라떼를 제조하였다.Dried persimmon latte was prepared by adding and mixing 15 parts by weight of the dried persimmon paste prepared in Example 1 to 100 parts by weight of milk.
<비교예 1> 생감 페이스트의 제조<Comparative Example 1> Preparation of fresh persimmon paste
생감(국내산, 한국) 7㎏을 꼭지 및 씨를 제거하고 파쇄하여 상기 실시예 1의 곶감 페이스트와 동일 공정을 통하여 생감 페이스트를 제조하였다.7 kg of fresh persimmons (domestic, Korea) were removed from stems and seeds and crushed to prepare a fresh persimmon paste through the same process as the dried persimmon paste of Example 1.
<대조군> 곶감 페이스트의 제조 1<Control group> Preparation of dried persimmon paste 1
자외선 살균과 탄산고압살균을 모두 수행하지 않은 점은 점을 제외하고는 상기 실시예 1과 동일 과정으로 곶감 페이스트를 제조하였다. A dried persimmon paste was prepared in the same manner as in Example 1, except that neither UV sterilization nor carbonic acid autoclaving was performed.
<비교예 2> 곶감 페이스트의 제조 2<Comparative Example 2> Preparation of dried persimmon paste 2
자외선 살균을 제외하고는 상기 실시예 1과 동일 과정으로 곶감 페이스트를 제조하였다. A dried persimmon paste was prepared in the same manner as in Example 1, except for UV sterilization.
<비교예 3> 곶감 페이스트의 제조 3<Comparative Example 3> Preparation of dried persimmon paste 3
탄산고압살균을 모두 수행하지 않은 점은 점을 제외하고는 상기 실시예 1과 동일 과정으로 곶감 페이스트를 제조하였다.A dried persimmon paste was prepared in the same manner as in Example 1, except that carbonic acid autoclave was not performed at all.
먼저, 본 발명에 사용한 곶감과 생감의 재료 성분 및 특성은 하기 표 1과 같다.First, the material components and properties of dried persimmons and raw persimmons used in the present invention are shown in Table 1 below.
<실험예 1> 관능 테스트<Experimental Example 1> Sensory test
관능검사 결과, 실시예 1 내지 3의 곶감 페이스트는 비교예 1의 생감 페이스트에 비하여 색과 맛에서 우수하였으며, 종합적으로 곶감 페이스트가 우수함을 느낄 수 있었다. 즉, 생감 페이스트에 비하여 곶감 페이스트의 산미와 감미의 당산비가 조화를 이루어 맛이 좋음을 확인할 수 있었다. 또한, 분말 셀룰로오스를 첨가한 실시예 2와 아스코르브산과 당의액으로 코팅한 실시예 3에서는 씹는 식감이 향상되었고, 색과 맛이 좀 더 우수하였다. 그 결과를 하기 표 2에 기재하였다.As a result of the sensory test, the dried persimmon paste of Examples 1 to 3 was superior in color and taste compared to the raw persimmon paste of Comparative Example 1, and it was felt that the dried persimmon paste was overall superior. That is, compared to the raw persimmon paste, it was confirmed that the acidity of the dried persimmon paste and the sugar-acid ratio of the sweetness were harmonized and the taste was good. In addition, in Example 2 containing powdered cellulose and Example 3 coated with ascorbic acid and sugar solution, chewing texture was improved, and color and taste were more excellent. The results are shown in Table 2 below.
<실험예 2> 살균력 테스트<Experimental Example 2> Sterilization power test
상기 실시예 1, 대조군과 비교예 2, 3에서 제조한 곶감 페이스트에 함유된 미생물 수를 측정하였다.The number of microorganisms contained in the dried persimmon paste prepared in Example 1 and Control and Comparative Examples 2 and 3 was measured.
대조군은 2840~6230 CFU/g의 미생물 범위를 나타내었고, 실시예 1은 2~4 CFU/g의 미생물 범위를 나타내었으며, 비교예 2는 318~526 CFU/g의 미생물 범위를 나타내었으며, 비교예 3은 207~485 CFU/g의 미생물 범위를 나타내었다.The control group showed a microbial range of 2840 to 6230 CFU/g, Example 1 showed a microbial range of 2 to 4 CFU/g, and Comparative Example 2 showed a microbial range of 318-526 CFU/g, and compared Example 3 showed a microbial range of 207-485 CFU/g.
실시예 1은 대조군에 비해서 미생물을 99.86~99.99% 감소시키는 효과가 있지만, 비교예 2는 대조군에 비해서 미생물을 81.48~94.90% 감소시키는 효과가 있었고, 비교예 3은 대조군에 비해서 미생물을 83.93~96.68% 감소시키는 효과가 있었다. 결국, 실시예 1은 미생물을 거의 완벽히 살균한데 반하여, 비교예 2와 3은 미생물이 상당량 남아 있는 것을 확인할 수 있었다.Example 1 has the effect of reducing microorganisms by 99.86 to 99.99% compared to the control, Comparative Example 2 has the effect of reducing microorganisms by 81.48 to 94.90% compared to the control, Comparative Example 3 has the effect of reducing microorganisms by 83.93 to 96.68 compared to the control % was reduced. As a result, it was confirmed that Example 1 almost completely sterilized microorganisms, whereas Comparative Examples 2 and 3 had a significant amount of microorganisms remaining.
<실험예 3> 보존성 테스트<Experimental Example 3> Conservation test
상기 실시예 1과 비교예 2, 3에서 제조한 곶감 페이스트를 4℃와 상온에서 4주 동안 개봉한 상태에서 주기적으로 미생물 수를 측정하였다. 그 결과를 하기 표 3에 기재하였다. 미생물 수의 단위는 CFU/g이다.The number of microorganisms was periodically measured while the dried persimmon pastes prepared in Example 1 and Comparative Examples 2 and 3 were opened at 4° C. and room temperature for 4 weeks. The results are shown in Table 3 below. The unit of number of microorganisms is CFU/g.
상기 테스트 결과, 본 발명의 실시예 1의 곶감 페이스트는 4℃와 상온 보관 모두 4주 동안 보관시에 미생물 수의 급격한 증가가 없었다. 4℃에서는 4주 이상 에서도 상온에서는 3주 정도 보관하는 것이 바람직하다고 사료된다. 비교예 2와 3은 4℃에서는 3주 까지는 괜찮으나 그 이상에서는 급격히 미생물이 증가하였고, 상온에서는 1주 이상은 보관해서는 안 되는 것으로 관측되었다. 비교예 2와 3은 상온에서 4주 이상 보관시에는 미생물이 급격히 상승하여 측정이 불가능할 정도였다. As a result of the above test, in the dried persimmon paste of Example 1 of the present invention, there was no rapid increase in the number of microorganisms when stored at 4° C. and at room temperature for 4 weeks. It is considered desirable to store for 3 weeks at room temperature even at 4°C or more. In Comparative Examples 2 and 3, up to 3 weeks at 4° C. was okay, but above that, the microorganisms rapidly increased, and it was observed that they should not be stored for more than 1 week at room temperature. In Comparative Examples 2 and 3, when stored at room temperature for 4 weeks or more, the microorganisms rapidly increased, making it impossible to measure.
이상, 바람직한 실시예를 들어 본 발명을 상세하게 설명하였으나, 본 발명은 상기 실시예에 한정되는 것은 아니며, 본 발명의 기술적 사상의 범위 내에서 당 분야에서 통상의 지식을 가진 자에 의하여 여러 가지 변형이 가능하다.Above, the present invention has been described in detail with reference to preferred embodiments, but the present invention is not limited to the above embodiments, and various modifications can be made by those skilled in the art within the scope of the technical spirit of the present invention. This is possible.
Claims (5)
2) 상기 조분쇄된 곶감을 설탕용액에 침지시켜 담금하는 당침 단계;
3) 상기 당침된 곶감에 분말 셀룰로오스를 첨가하여 보형성과 재질감을 향상시키는 단계;
4) 상기 셀룰로오스가 첨가된 당침 곶감을 잘게 분쇄하여 곶감 페이스트를 제조하는 단계;
5) 상기 곶감 페이스트의 곶감 성분을 입상 환원팔라티노스 및 아스코르브산과 결합시키고, 이것을 다시 당의액으로 코팅하는 단계; 및
6) 상기 코팅된 곶감 페이스트를 250~255nm의 파장을 1~10분 동안 조사하는 UV 살균과 상온에서 30~60기압의 탄산가스를 10~60분 동안 가압하고 1분 이내에 급감하는 탄산고압살균하는 것을 특징으로 하는 비가열살균 단계;를 포함하는 곶감을 이용한 페이스트의 제조 방법.
1) A coarse grinding step of removing the stems and seeds of dried persimmons and cutting them into large pieces;
2) a sugar soaking step of immersing the coarsely pulverized dried persimmon in a sugar solution;
3) improving shape retention and texture by adding powdered cellulose to the dried persimmon;
4) preparing a dried persimmon paste by finely pulverizing the dried persimmon to which the cellulose is added;
5) combining the dried persimmon component of the dried persimmon paste with granular reduced palatinose and ascorbic acid, and coating this again with a sugar solution; and
6) UV sterilization by irradiating the coated dried persimmon paste with a wavelength of 250 to 255 nm for 1 to 10 minutes, and carbon dioxide autoclaving that rapidly decreases within 1 minute by pressurizing carbon dioxide gas at 30 to 60 atmospheres at room temperature for 10 to 60 minutes Non-heat sterilization step, characterized in that; Method for producing a paste using dried persimmon comprising.
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JPH06253768A (en) * | 1993-03-03 | 1994-09-13 | Michie Yamada | Production of persimmon paste for confectionery |
JP2019122328A (en) * | 2018-01-18 | 2019-07-25 | 茂満 ▲高▼橋 | Production method of persimmon paste, and production method of persimmon ice cream |
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