KR102384771B1 - Method and apparatus for bubble detection in conformal coated PCB and computer readable recording medium thereof - Google Patents

Abstract

The present invention discloses a method for detecting air bubbles in a conformally coated substrate (PCB). A bubble detection method according to the present invention includes: acquiring an inspection area image by photographing a substrate; generating a gray image and a blue channel image from the inspection area image; The gray image and the blue channel image are respectively binarized, and the first preliminary candidate region corresponding to the bright band of the bubble is extracted from the binarized image of the gray image, while the second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image. extracting; extracting an area satisfying a setting condition from the first preliminary candidate area and the second preliminary candidate area as a final candidate area; and determining whether it is a bubble by inputting the image of the final candidate region into the deep learning image analysis model.
According to the present invention, the presence or absence of air bubbles can be determined very quickly and accurately by automatically extracting the final candidate region from the PCB image and analyzing the final candidate region using an artificial intelligence classifier. In addition, according to the present invention, compared to the conventional visual inspection, inspection time and manpower can be reduced, and the accuracy of inspection can be greatly improved.

Description

Method and apparatus for detecting bubbles in conformal coated PCB, and computer readable recording medium for the same

The present invention relates to a method for detecting air bubbles in a conformal coating area of a printed circuit board (PCB), specifically, by extracting a final candidate area through image pre-processing and finally determining whether or not air bubbles are present using an artificial intelligence classifier. It relates to a bubble detection method and apparatus.

In general, in order to manufacture electronic control devices used in computers, electronic devices, home appliances, industrial devices, portable electronic devices, robots, and vehicles, various electronic components such as semiconductor chips, capacitors, and resistors are mounted on printed circuit boards (PCBs). Should be.

In addition, for the stable operation of the electronic control device, electronic components mounted on the printed circuit board must be stably fixed and maintained, as well as be perfectly protected from external factors such as dust and moisture.

In particular, electronic control devices in the fields of automobiles, aviation, and railways are used in harsh environments such as vibration, high temperature, extreme cold, and moisture, and a malfunction can result in enormous loss of life, so a very high level of reliability and safety is required. do.

Accordingly, in recent years, conformal coating, which forms a protective film by thinly applying a coating agent to electronic components constituting an electronic control device, a bonding portion between a substrate and an electronic component, and terminals of electronic components, has been widely used.

Conformal coating work proceeds in the order of coating agent application, drying, and inspection. Conduct a defect inspection to check

Bubbles in the coating area are not a direct defect like peeling or cracking, but if used for a long time in a harsh environment, cracks or peeling of the coating layer is highly likely to cause product malfunction. It is preferable to pay

However, the conventional bubble detection method is a method in which the inspector visually observes the image of the coating area after photographing the substrate with a camera. there is

In addition, as illustrated in FIGS. 1 and 2 , the bubble 20 occurs in a very narrow space around the main component such as the semiconductor chip 10 or between the leads 12 , and because the size or shape is very diverse. In reality, it is very difficult for an inspector to accurately detect all air bubbles with the naked eye.

In addition, since the color of the lead 12 and the bubble 20 reflected by the light is similar in many cases, it is not easy for even an experienced inspector to detect the bubble 20 in a short time.

In addition, in recent years, as the functions of electronic control devices are diversified, the types of components mounted on the PCB are increasing and the degree of integration is also increasing. need to develop

Registered Patent No. 10-1848173 (Notice on May 24, 2018)

The present invention was devised against this background, and it is an object of the present invention to analyze a PCB image taken with a camera to more quickly and accurately detect bubbles in the conformal coating area.

In order to achieve this object, an aspect of the present invention provides a method for detecting air bubbles in a conformally coated substrate (PCB), the method comprising: acquiring an inspection area image by photographing the substrate; generating a gray image and a blue channel image from the inspection area image; The gray image and the blue channel image are respectively binarized, and the first preliminary candidate region corresponding to the bright band of the bubble is extracted from the binarized image of the gray image, while the second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image. extracting; extracting an area satisfying a setting condition from the first preliminary candidate area and the second preliminary candidate area as a final candidate area; It provides a bubble detection method comprising the step of inputting the image of the final candidate region into a deep learning image analysis model to determine whether it is a bubble.

In the bubble detection method according to an aspect of the present invention, the gray image may be generated by averaging the brightness value of the red channel and the brightness value of the green channel for each pixel of the inspection area.

Also, in the bubble detection method according to an aspect of the present invention, the process of binarizing a gray image includes a global binarization process of applying a threshold value calculated from a histogram of a brightness value of the gray image, and a process after lowering the brightness value of the gray image. It includes an adaptive binarization process, and by applying a bitwise AND operation, a common part in the global binarization image and the adaptive binarization image may be extracted as the first preliminary candidate region. In this case, the adaptive binarization process may be performed after the brightness value of the gray image is lowered by subtracting the total brightness value of the gray image from the brightness value of each pixel of the gray image.

In addition, in the bubble detection method according to an aspect of the present invention, in the process of binarizing a blue channel image, a threshold value greater than the average brightness value of the blue channel may be applied to perform global binarization.

In addition, in the bubble detection method according to an aspect of the present invention, an area 1.5 times larger than the radius of the shade is inspected among the first preliminary candidate area and the second preliminary candidate area, so that a bright band exists in the inspection area or the size of the bright band area If is larger than the set criterion, it can be extracted as a final candidate area.

Another aspect of the present invention provides a computer-readable recording medium in which a program for implementing the bubble detection method described above is recorded.

Another aspect of the present invention is an apparatus for detecting bubbles in a conformally coated substrate (PCB), which generates a gray image and a blue channel image from an inspection area image obtained through a camera, respectively. channel extraction unit; a gray image binarization unit that binarizes a gray image; a blue channel binarization unit that binarizes a blue channel image; a first preliminary candidate region extracting unit for extracting a first preliminary candidate region corresponding to a bright band of a bubble from a binarized image of a gray image; a second preliminary candidate region extraction unit for extracting a second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image; a bubble candidate region extraction unit for extracting, as a final candidate region, a region satisfying a set condition from the first preliminary candidate region and the second preliminary candidate region; It provides a bubble detection apparatus including a classifier for determining whether or not a bubble by analyzing the image of the final candidate region extracted by the bubble candidate region extraction unit with a deep learning image analysis model.

According to the present invention, the existence of bubbles can be determined very quickly and accurately by automatically extracting a final candidate region with a high probability of bubbles from a PCB image and analyzing the final candidate region with a deep learning-based classifier.

In addition, according to the present invention, compared to the conventional visual inspection, inspection time and manpower can be reduced, and the accuracy of inspection can be greatly improved.

1 is a photograph illustrating various types of bubbles generated around a semiconductor chip in a conformal coating area;
2 is a photograph illustrating various types of air bubbles generated between leads of a semiconductor chip.
3 is a schematic configuration diagram of a bubble detection apparatus according to an embodiment of the present invention;
4 is a functional block diagram of a bubble detection apparatus according to an embodiment of the present invention;
5 is a diagram illustrating a three-dimensional brightness graph of a bubble region.
6 is a functional block diagram of an image processing unit;
7 is a block diagram of a classifier
8 is a diagram illustrating the architecture of a deep learning image analysis model
9 is a diagram illustrating a data set for training a deep learning analysis model
10 is a flowchart illustrating a bubble detection method according to an embodiment of the present invention;
11 is a view illustrating an image of a conformal coated substrate at various brightnesses;
12 is a view showing an inspection area image extracted from a substrate image;
13 is a view showing a gray image and a blue channel image extracted from an examination area image;
14A is a diagram illustrating a global binarization image of a Gray image.
14B is a diagram illustrating an adaptive binarization image of a Gray image.
15 is a diagram illustrating an image obtained by extracting a common part from a global binarized image and an adaptive binarized image;
16 is a diagram illustrating a state in which a bright band region of a bubble is extracted as a first preliminary candidate region and labeled;
17 is a view showing a binarized image of a Blue channel image
18 is a diagram illustrating a state in which a shadow area of a bubble is extracted as a second preliminary candidate area and labeling is performed;
19 is a diagram illustrating a final candidate region extracted using a first preliminary candidate region and a second preliminary candidate region; FIG.

Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the drawings.

For reference, in this specification, including or having a certain component in a certain part means that other components may be further included or provided without excluding other components unless otherwise stated. In addition, when one element connects, combines, or communicates with another element, not only directly connecting, combining, or communicating with another element, but also indirectly through another element in the middle It also includes connecting, combining, or communicating. In addition, when one component is directly connected or directly coupled to another component, it means that another element is not interposed therebetween. In addition, since the accompanying drawings in the present specification are merely illustrative for easy understanding of the gist of the present invention, it is clarified in advance that the scope of the present invention is not limited thereto.

As shown in the schematic configuration diagram of FIG. 3 , the bubble detection apparatus 100 according to an embodiment of the present invention includes a substrate holder 60 on which a printed circuit board 50 (hereinafter, referred to as 'substrate' for convenience) is placed. ), a camera 150 for photographing the substrate 50 from the upper portion of the substrate mounting table 60, a lighting 160 installed around the camera 150, and a camera transfer means for moving the camera 150 to the photographing position ( 152), a control unit 101, an input unit 170, a display 180, a communication unit 190, and the like.

Referring to the functional block diagram of FIG. 4 , the control unit 101 includes a processor 110 , a memory 120 , an image processing unit 130 , and a classifier 140 . In addition, each component of the bubble detection apparatus 100 may be connected to other components through the bus 109 .

In addition, although not shown in the drawing, the bubble detection apparatus 100 according to an embodiment of the present invention may include a substrate transfer means such as a linear guide and a picker for transferring the substrate to the inspection position.

In addition, the bubble detection apparatus 100 according to an embodiment of the present invention may be installed inside the conformal coating equipment for applying the coating solution to the substrate, or may be installed adjacent to the outlet side of the conformal coating equipment, It can also be installed independently of the conformal coating equipment.

Hereinafter, each component of the bubble detection apparatus 100 according to an embodiment of the present invention will be described in more detail.

First, the camera 150 acquires image data by photographing a substrate to be inspected, and when there are multiple inspection regions on one substrate, the camera 150 may move along the camera transfer means 152 to the upper portion of each inspection region to take pictures. The camera 150 is preferably a high-resolution, high-magnification camera, but a specific type or magnification is not particularly limited.

The light 160 is preferably installed to move together with the camera 150 by being coupled to one side of the camera 150, but is not necessarily limited thereto, so it is installed separately from the camera 150 or using a separate moving means. The light 160 may be moved. On the other hand, since the conformal coating solution contains a fluorescent material that responds to ultraviolet rays in most cases, it is preferable to use the ultraviolet light 160 in this case.

On the other hand, since bubbles have different characteristics of images depending on the illuminance or RGB channel, when shooting bubbles, shoot multiple times while varying the illuminance to obtain images of various brightnesses, and select the optimal image from among them or images with different brightnesses. It is preferable to extract the final candidate region after integrating the .

The input unit 170 is an input means for a user of the bubble detection apparatus 100 and may include at least one of various input means such as a keyboard, a button, a touch pad, a touch screen, a mouse, a joystick, and a track ball.

The display 180 may display the image of the substrate photographed by the camera 150 , the image processing result performed by the image processing unit 130 , the bubble analysis result, the operation state of the bubble detection apparatus 100 , and the like.

The communication unit 190 includes a wired or wireless communication means for communicating with an external electronic device or a server. The wireless communication means may include short-distance wireless communication means such as Wi-Fi, Bluetooth, and Zigbee, mobile communication means, and the like.

The bus 109 is a transmission path of data or electrical signals between each component of the bubble detection apparatus 100 and may be provided in the form of a circuit pattern or a cable.

Hereinafter, the control unit 101 for executing the bubble detection method according to an embodiment of the present invention will be described.

First, the processor 110 executes a computer program stored in the memory 120 to perform a predetermined operation.

The memory 120 may store a computer program for the operation of the bubble detection apparatus 100 , various parameters, data, and the like. The memory 120 may include a non-volatile memory such as a flash memory and a volatile memory such as a RAM. The memory 120 may include a mass storage device such as HDD, ODD, or SDD.

The image processing unit 130 processes the image of the inspection target substrate 50 photographed by the camera 150 in a predetermined method to extract a final candidate region to be analyzed whether or not it is a bubble in the AI-based classifier 140 . do.

In general, looking at an image of a bubble, as exemplified in the 3D brightness graph of FIG. 5 , the edge of the bubble has a very high brightness value, whereas the central portion of the bubble has a very low brightness value.

In addition, when the images of the conformally coated substrate are separated and compared by color channel, the blue channel image has a high overall brightness value due to the characteristics of the UV fluorescent material, so the shadow in the center of the bubble appears more clearly, and the red and green channels In the image, the bright band at the edge of the bubble appears more clearly.

In the embodiment of the present invention, in consideration of these characteristics, the first preliminary candidate region corresponding to the bright band region at the edge of the bubble is detected from the gray image generated from the red channel and the green channel, and the bubble center from the blue channel image After detecting the second preliminary candidate region corresponding to the shaded region of , a final candidate region to be input to the classifier 140 is extracted therefrom.

As shown in the functional block diagram of FIG. 6 , the image processing unit 130 includes an examination area selection unit 131 , a channel extraction unit 132 , a noise filtering unit 133 , a gray image binarization unit 134 , and a blue channel. It may include a binarization unit 135 , a first preliminary candidate region extraction unit 136 , a second preliminary candidate region extraction unit 137 , a bubble candidate region extraction unit 138 , and the like.

The inspection region selection unit 131 sets an inspection region in the image of the substrate 50 to be cut and serves to extract an image of the region. In this case, an area designated by the operator may be selected as the examination area, or the examination area may be selected using preset coordinates.

The channel extraction unit 132 serves to extract a blue channel image from the color image of the examination area extracted by the examination area selection unit 131 while generating a gray image.

In the embodiment of the present invention, Gray is generated in the color image of the inspection area by using Equation 1 below.

<Equation 1>

Gray image = (Red + Green) * 1/2

That is, a gray image is generated by averaging the brightness value of the red channel and the brightness value of the green channel for each pixel in the inspection area. However, since the method of converting the color image of the inspection region into the gray image is not limited thereto, the gray image may be generated by another method.

The noise filtering unit 133 serves to remove noise by using a noise filter for the gray image and the blue channel image. The type of noise filter is not particularly limited, and for example, OpenCV's fastNIMeansDenosing function may be used.

The gray image binarization unit 134 binarizes the gray image in order to extract the bright band region of the bubble as the first preliminary candidate region.

In particular, in the embodiment of the present invention, the Gray image binarization unit 134 applies global binarization to binarize a gray image by applying an Otsu threshold value, and adaptive binarization to apply an adaptive threshold value to binarize a gray image. do all of

In the global binarization step, the brightness values of areas larger and smaller than the threshold set in the brightness distribution histogram are replaced with 255 and 0, respectively, and since the histogram is used, global binarization is performed and the bright band area of the bubble is extracted. There is a problem in that bright areas other than bubbles appear as noise in the substrate image.

Adaptive binarization is to compensate for this problem of global binarization, and in the adaptive binarization step, binarization is performed in units of small blocks by applying a threshold value locally. In this case, the bright band region of the bubble can be extracted in a broken form.

In addition, in the adaptive binarization process, since the threshold is applied locally, the threshold value is too high in the vicinity of the bright band region, so the bright band region of the actual bubble may be omitted.

In order to prevent this phenomenon, it is preferable to perform adaptive binarization after lowering the overall brightness of the gray image. As a method of lowering the overall brightness of the gray image, there is a method of subtracting the average brightness value of the gray image from the brightness value of each pixel of the gray image. It is also possible to lower the overall brightness of the gray image by applying another method.

The blue channel binarization unit 135 binarizes the blue channel image in order to extract the shadow region of the bubble. At this time, in order to more effectively detect the shaded area of the bubble, a threshold value larger than the average brightness value of the blue channel is applied and global binarization is performed. The area can be displayed in white. However, the binarization method for the blue channel image is not necessarily limited thereto.

The first preliminary candidate region extraction unit 136 extracts a common part from the global binarization image and the adaptive binarization image generated by the Gray image binarization unit 134, and converts a bright band region with a high probability of bubbles as a first preliminary candidate region. extract

In this case, the first preliminary candidate region extractor 136 may filter based on the minimum size, the maximum size, etc. of the bubble to be detected, and display the outline including the bright band to label it as the first preliminary candidate region.

The second preliminary candidate region extraction unit 137 filters based on the minimum size and the maximum size of bubbles to be detected in the binarized image generated by the blue channel binarization unit 135, and prepares a second preliminary shaded area with high bubble possibility. selected as a candidate area. In addition, an outline including a shadow may be displayed to label the second preliminary candidate area.

The bubble candidate region extraction unit 138 is configured to perform the following among the plurality of first preliminary candidate regions and the plurality of second preliminary candidate regions extracted by the first preliminary candidate region extraction unit 136 and the second preliminary candidate region extraction unit 137, respectively. A region satisfying at least one of the two conditions is extracted as a final candidate region to be input to the AI-based classifier 140 .

First, an area 1.5 times larger than the radius of shading is inspected, and if a bright band exists in the inspection area, it is extracted as a final candidate area.

Second, a region with a bright band greater than the standard set based on the size of the bubble to be detected is extracted as a final candidate region.

Some or all of the functions of the image processing unit 130 described above may be provided in the form of a computer program stored in the memory 120 and executed by the processor 110 . In addition, some or all functions of the image processing unit 130 may be provided in the form of hardware such as an application specific integrated circuit (ASIC), or may be provided in an integrated form of hardware and software.

On the other hand, the classifier 140 analyzes the plurality of final candidate regions extracted by the image processing unit 130 using an artificial intelligence-based image analysis model to finally determine whether or not it is a bubble.

The classifier 140 may include an image analysis model 200 , a candidate region input unit 210 , an analysis result output unit 220 , a model generation unit 250 , and the like, as illustrated in the schematic diagram of FIG. 7 . can

When images of a plurality of final candidate regions extracted from the image processing unit 130 are input, the image analysis model 200 performs a deep learning algorithm to determine whether each final candidate region is a bubble.

The candidate region input unit 210 serves to convert the image of the final candidate region extracted by the image processing unit 130 into an image suitable for input to the image analysis model 200 . For example, the image of the final candidate region may be converted into a gray scale of 32*32 pixels and input. The candidate region input unit 210 may be omitted in some cases.

The analysis result output unit 220 may output the analysis result of the image analysis model 200 to the display 180 under the control of the processor 110 or transmit it to an external electronic device or server through the communication unit 190 .

In addition, the analysis result output unit 220 may display a region determined to be a bubble among regions marked as the final candidate region in a different color or output a different visual effect so that the inspector can easily recognize the region.

The model generator 250 plays a role in generating the image analysis model 2000 by learning the deep learning-based model architecture to which arbitrary weights are set.

The deep learning-based model architecture has one or more hidden layers between the input layer and the output layer as illustrated in FIG. By updating the weight ([W]1,,,,,[W]n) given between nodes (neurons) of the layer to an optimal value, the accuracy of the output value can be improved.

The deep learning-based model architecture may be, for example, ResNet50, but is not necessarily limited thereto.

In addition, the model generating unit 250 may include a data amplifying unit 252 and a model learning unit 254 . The data amplifying unit 252 may generate various learning images having different brightness and direction from one learning image by applying various filtering factors.

In addition, as illustrated in FIG. 9 , the model learning unit 254 inputs various training image sets to the input end of the model architecture, calculates an output value, and repeats the process of updating the weights using a backpropagation algorithm to learn the model architecture. By doing so, the image analysis model 200 can be generated.

In addition, the model learning unit 254 may periodically learn the image analysis model 200 being used in the bubble detection apparatus in order to increase the accuracy of bubble detection.

On the other hand, in order to increase the accuracy of bubble detection, it is preferable to classify the training images into various classes and provide them.

For example, as illustrated in FIG. 9 , the learning image (a) for the bubble mainly includes a tooth-shaped bubble image that occurs mainly between the lead of the semiconductor chip and the first class mainly containing a round bubble image. It can be provided by classifying it into a second class.

In addition, the learning image (b) for non-bubbles may be provided by classifying a larger number such as a class including a chip lead image, a class including a numeric image, and other classes.

On the other hand, when various classes of learning images are provided as described above, the image analysis model 200 not only determines whether the input final candidate region is a bubble, but also determines whether the final candidate region corresponds to a bubble, a lead, or a number. can also be classified.

Some or all of these functions of the classifier 140 may be provided in the form of a computer program stored in the memory 120 and executed by the processor 110 . In addition, some or all functions of the classifier 140 may be provided in the form of hardware such as an Application Specific Integrated Circuit (ASIC), or may be provided in a form in which hardware and software are integrated.

Hereinafter, a bubble detection method according to an embodiment of the present invention will be described with reference to the flowchart of FIG. 10 .

First, the inspector places the inspection target substrate 50 on the substrate mounting table 60 and uses the camera 150 to photograph the substrate 50 . At this time, the inspection area may be designated and photographed, or the entire substrate 50 may be photographed.

Also, when photographing with the camera 150, a plurality of images may be acquired as illustrated in FIG. 11 while changing the UV light 160 to various illuminances. (ST11, ST12)

Then, as illustrated in FIG. 12 , an inspection area to be inspected for air bubbles is selected from the photographed substrate image. If the inspection area is accurately photographed in the photographing step, this selection procedure may be omitted. (ST13)

Next, as illustrated in FIG. 13 , a blue channel image is extracted from the color image of the inspection area while a gray image is generated. The gray image may be generated, for example, by averaging the brightness values of the red channel and the green channel extracted from the color image of the inspection area, or may be generated by another method. (ST14)

Then, the gray image is binarized to extract the bright band region of the bubble. At this time, as illustrated in FIGS. 14(a) and 14(b), the global binarization process and the adaptive binarization process for applying the Otsu threshold value using a histogram to the Gray image are performed together and the global binarization image and the adaptive binarization process are performed together. A binarized image can be created together.

Meanwhile, in the adaptive binarization process, in order to prevent omission of the bright band region of the actual bubble, adaptive binarization is performed after lowering the overall brightness by applying the method of subtracting the average brightness value of the gray image from the brightness value of each pixel of the gray image. can proceed. (ST15, ST16)

Next, as illustrated in FIG. 15 , a common part is extracted from the global binarized image and the adaptive binarized image generated from the gray image by applying a bitwise AND operation.

Subsequently, as illustrated in FIG. 16 , the outline including the bright band of the bubble is extracted and labeled as the first preliminary candidate area by filtering based on the minimum size, the maximum size, etc. of the bubble to be detected. (ST17, ST18)

Then, as illustrated in FIG. 17 , the blue channel image is binarized in order to extract the shadow region of the bubble. In this case, in order to more effectively detect the shadow region of the bubble, a threshold value larger than the average brightness value of the blue channel may be applied to perform global binarization. (ST19)

Then, as illustrated in FIG. 18, the outline including the shadow of the bubble is extracted as a second preliminary candidate region by filtering based on the minimum size and maximum size of the bubble to be detected in the binarized image generated from the blue channel image, and label it. (ST20)

Subsequently, as illustrated in FIG. 19 , the final candidate region to be input to the classifier 140 by integrating information on the first preliminary candidate region corresponding to the bright band region of the bubble and the second preliminary candidate region corresponding to the shadow region of the bubble is illustrated in FIG. extract

At this time, an area that is 1.5 times larger than the radius of the shadow is inspected, and if there is a bright band in the inspection area, it can be extracted as a final candidate area. In addition, a region with a bright band greater than a standard set based on the size of the bubble to be detected can be extracted as a final candidate region. (ST21)

Then, each image of the extracted final candidate region is input to the classifier 140 to analyze whether it is a bubble through the deep learning-based image analysis model 200 . In this case, each image of the final candidate region may be sequentially input to the image analysis model 200 after pre-processing such as scaling to a predetermined size.

When the images of the final candidate regions are sequentially input, the image analysis model 200 executes the learned algorithm and outputs a result value as to whether each candidate region is a bubble.

The output result value is displayed through the display 180 of the bubble detection apparatus 100 . For example, an identification mark indicating whether a bubble is present may be output for each final candidate region of the inspection region. (ST22)

When the classifier 140 outputs the result values for all the inputted bubble candidate images, the processor 110 outputs through the display 180 that the bubble inspection for the corresponding substrate 50 has been completed through the display 180 or the like. You can request a withdrawal.

On the other hand, although it is shown that the process of ST19 to ST20 is performed after performing the process of ST15 to ST18 in FIG. 10, this is only an example. Therefore, the two processes may be performed in the reverse order or may be performed simultaneously.

Meanwhile, the bubble detection method according to the embodiment of the present invention described above may be implemented in the form of a program command that can be executed through various computer means and recorded in a computer-readable recording medium.

In this case, the computer-readable recording medium may include program instructions, data files, data structures, etc. alone or in combination. The program instructions recorded on the recording medium may be specially designed and configured for the present invention, or may be known and available to those skilled in the art of computer software.

Computer-readable recording media include magnetic media such as hard disks, floppy disks, and magnetic tapes, optical media such as CD-ROMs and DVDs, and magnetic media such as floppy disks. It may include at least one of optical media (Magneto-Optical Media), ROM (ROM), RAM (RAM), flash memory, SSD, and the like.

In addition, the program instructions may include high-level language codes that can be executed by a computer using an interpreter, as well as machine language codes such as those generated by a compiler.

In addition, although preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments and may be implemented with various modifications or modifications in a specific application process, and the modified or modified embodiments are also described in the following claims. If it includes the technical spirit of the present invention disclosed in, it will be natural to fall within the scope of the present invention.

50: substrate 60: substrate mounting base 100: bubble detection device
101: control unit 109: bus 110: processor
120: memory 130: image processing unit 131: inspection area selection unit
132: channel extraction unit 133: noise filtering unit 134: gray image binarization unit
135: Blue channel binarization unit 136: First preliminary candidate region extraction unit
137: second preliminary candidate region extraction unit 138: final candidate region extraction unit
140: classifier 150: camera 152: camera transport means
160: lighting 170: input unit 180: display
190: communication unit 200: image analysis model 210: candidate region input unit
220: analysis result output unit 250: model generation unit 252: data amplification unit
254: model training unit

Claims (11)

A method for detecting air bubbles in a conformally coated substrate (PCB), the method comprising:
acquiring an inspection area image by photographing the substrate;
generating a gray image and a blue channel image from the inspection area image;
The gray image and the blue channel image are respectively binarized, and the first preliminary candidate region corresponding to the bright band of the bubble is extracted from the binarized image of the gray image, while the second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image. extracting;
extracting an area satisfying a setting condition from the first preliminary candidate area and the second preliminary candidate area as a final candidate area;
Determining whether it is a bubble by inputting the image of the final candidate region into the deep learning image analysis model
including,
The process of binarizing a gray image includes a global binarization process of applying a threshold value calculated from a histogram of a brightness value of the gray image, and an adaptive binarization process performed after lowering the brightness value of the gray image,
A bubble detection method characterized by extracting a common part from the global binarized image and the adaptive binarized image as a first preliminary candidate region by applying a bitwise AND operation According to claim 1,
The gray image is generated by averaging the brightness value of the red channel and the brightness value of the green channel for each pixel in the inspection area. delete According to claim 1,
A bubble detection method characterized in that the adaptive binarization process is performed after lowering the brightness value of the gray image by subtracting the total brightness value of the gray image from the brightness value of each pixel of the gray image According to claim 1,
In the process of binarizing the blue channel image, a bubble detection method characterized in that global binarization is performed by applying a threshold value greater than the average brightness value of the blue channel. A method for detecting air bubbles in a conformally coated substrate (PCB), the method comprising:
acquiring an inspection area image by photographing the substrate;
generating a gray image and a blue channel image from the inspection area image;
The gray image and the blue channel image are respectively binarized, and the first preliminary candidate region corresponding to the bright band of the bubble is extracted from the binarized image of the gray image, while the second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image. extracting;
An area satisfying the set condition from the first preliminary candidate area and the second preliminary candidate area is extracted as a final candidate area, and an area 1.5 times larger than the radius of the shadow is inspected among the first and second preliminary candidate areas. extracting as a final candidate region if a bright band exists in the inspection region or the size of the bright band region is larger than a set criterion;
Determining whether it is a bubble by inputting the image of the final candidate region into the deep learning image analysis model
A bubble detection method comprising a. A computer-readable recording medium in which a program for implementing the bubble detection method of any one of claims 1, 2, and 4 to 6 is recorded. An apparatus for detecting air bubbles in a conformally coated substrate (PCB), the apparatus comprising:
a channel extractor for generating a gray image and a blue channel image from the inspection area image acquired through the camera, respectively;
a gray image binarization unit that binarizes a gray image;
a blue channel binarization unit that binarizes a blue channel image;
a first preliminary candidate region extracting unit for extracting a first preliminary candidate region corresponding to a bright band of a bubble from a binarized image of a gray image;
a second preliminary candidate region extracting unit for extracting a second preliminary candidate region corresponding to the shadow of the bubble from the binarized image of the blue channel image;
a bubble candidate region extraction unit for extracting, as a final candidate region, a region satisfying a set condition from the first preliminary candidate region and the second preliminary candidate region;
A classifier that analyzes the image of the final candidate region extracted by the bubble candidate region extraction unit with a deep learning image analysis model to determine whether it is a bubble
including,
The gray image binarization unit performs global binarization by applying a threshold value calculated from the histogram of the brightness value of the gray image, and adaptive binarization which proceeds after lowering the brightness value of the gray image,
and the first preliminary candidate region extraction unit extracts a common part from the global binarized image and the adaptive binarized image as a first preliminary candidate region by applying a bitwise AND operation. 9. The method of claim 8,
The channel extractor is configured to generate a gray image by averaging the brightness value of the red channel and the brightness value of the green channel for each pixel of the inspection area image. delete 9. The method of claim 8,
The blue channel binarization unit, the bubble detection apparatus, characterized in that the global binarization by applying a threshold value greater than the average brightness value of the blue channel.

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