KR102335227B1 - A silicon mixer - Google Patents

A silicon mixer Download PDF

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Publication number
KR102335227B1
KR102335227B1 KR1020210065796A KR20210065796A KR102335227B1 KR 102335227 B1 KR102335227 B1 KR 102335227B1 KR 1020210065796 A KR1020210065796 A KR 1020210065796A KR 20210065796 A KR20210065796 A KR 20210065796A KR 102335227 B1 KR102335227 B1 KR 102335227B1
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South Korea
Prior art keywords
roller
silicone
gear
driving
mixing
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KR1020210065796A
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Korean (ko)
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유지현
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유지현
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
    • B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
    • B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
    • B29B7/562—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set with means for axially moving the material on the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/584—Component parts, details or accessories; Auxiliary operations for mixers with rollers, e.g. wedges, guides, pressing means, thermal conditioning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/584—Component parts, details or accessories; Auxiliary operations for mixers with rollers, e.g. wedges, guides, pressing means, thermal conditioning
    • B29B7/586—Drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/62—Rollers, e.g. with grooves
    • B29B7/625—Rollers, e.g. with grooves provided with cooling or heating means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/826—Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00—Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0032—Pigments, colouring agents or opacifiyng agents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The present invention relates to a silicone mixer for mixing a colorant in silicone. More specifically, the present invention relates to a silicone mixer which can mix silicone in various thicknesses by adjusting the distance between a first roller and an adjacent second roller, can cut the mixed silicone into various widths desired by a user, and thus can minimize the installation space by reducing the overall width of a device. According to the present invention, the silicone in a roller can be evenly mixed with the colorant by using a mixer, and the heat generated in a process of mixing the silicone can be removed by supplying cooling water to the roller, so that it is possible to prevent the character from being changed in the process of mixing the silicone.

Description

실리콘 배합기{A silicon mixer}Silicon mixer {A silicon mixer}

본 발명은 실리콘에 착색제를 배합하기 위한 실리콘 배합기에 관한 것으로서, 더욱 구체적으로 제1롤러와 이웃하는 제2롤러의 간격을 조절하여 다양한 두께로 실리콘을 배합할 수 있고, 배합된 실리콘을 사용자가 원하는 다양한 폭으로 절단할 수 있으며, 장치의 전체적인 폭을 축소하여 설치공간을 최소화할 수 있는 실리콘 배합기에 관한 것이다.The present invention relates to a silicone compounding machine for mixing a colorant with silicone, and more specifically, by adjusting the interval between the first roller and the neighboring second roller, silicone can be mixed in various thicknesses, and the blended silicone can be used by the user as desired. It relates to a silicone compounding machine that can be cut in various widths and can minimize the installation space by reducing the overall width of the device.

실리콘 배합기는 롤러와 이웃하는 롤러를 이용하여 실리콘에 착색제를 넣어 배합하기 위한 장치이다.A silicone compounding machine is a device for mixing a colorant into silicone using a roller and an adjacent roller.

상기 실리콘 배합기의 선행기술로 대한민국 등록특허공보 제 10-2018493호와 같이 겔 상태로 압출되는 실리콘이 권취되는 제1롤러; 및 상기 제1롤러와 소정간격 떨어져 형성되어 제1롤러에 권취되는 실리콘을 가압하는 제2롤러;를 포함하되, 상기 제1롤러 및 상기 제2롤러의 양단부에서 상기 제1롤러에 권취되는 실리콘의 이탈을 방지하는 커버부재; 및 상기 커버부재를 수직으로 이송시키는 이송부;를 포함하고, 상기 커버부재는 상기 제1롤러 및 상기 제2롤러 각각의 곡면에 대응하는 제1호 및 제2 호를 포함하는 밀착부 및 상기 이송부과 결합되는 연결부로 구성되고, 상기 이송부는 상기 제1롤러 및 상기 제2롤러의 양단부에 위치하고 상기 커버부재를 지지하는 지지대 및 상기 연결부와 결합되어 상기 커버부재를 수직으로 이송시키는 이송수단을 더 포함하고, 상기 연결부는 상기 이송수단과 결합된 결합축을 중심으로 상기 롤러와 나란하게 회전할 수 있는 구성이다.As a prior art of the silicone compounding machine, a first roller on which silicone extruded in a gel state is wound as in Korean Patent Publication No. 10-2018493; and a second roller formed to be spaced apart from the first roller by a predetermined distance to pressurize the silicon wound on the first roller; a cover member for preventing separation; and a conveying unit for vertically conveying the cover member, wherein the cover member includes a contact part and the conveying unit including No. 1 and No. 2 corresponding to the curved surfaces of the first roller and the second roller, respectively Consisting of a connecting portion coupled, the transfer unit is located at both ends of the first roller and the second roller and is coupled to a support for supporting the cover member and the connecting portion further comprising a transfer means for vertically transferring the cover member, , The connection part is configured to rotate in parallel with the roller around the coupling shaft coupled to the conveying means.

상기 실리콘 배합기는 제1롤러와 제2롤러를 구동시키기 위해 구동모터를 측면에 설치되어 장치의 전체적인 폭이 넓게 형성되어 설치공간을 넓게 확보해야 하는 문제점이 있다.The silicone compounder has a problem in that a driving motor is installed on the side to drive the first and second rollers, so that the overall width of the device is formed to be wide, so that an installation space must be secured.

그리고 실리콘 배합기는 제1롤러와 제2롤러가 소정간격으로 떨어져 고정된 형태로, 배합되는 실리콘의 두께가 일정하기 때문에 다양한 두께로 실리콘을 배합할 수 없는 문제점이 있다.In addition, the silicone compounding machine has a problem in that it is impossible to mix silicone with various thicknesses because the first roller and the second roller are fixed at a predetermined interval and the thickness of the silicone to be mixed is constant.

또한 실리콘 배합기는 제1롤러에 권취된 실리콘을 제2롤러로 가압하여 실리콘을 배합하기 때문에 작업시간이 많이 소비되는 문제점이 있고, 제1롤러와 제2롤러의 구동 중에 발생되는 열에 의해 실리콘의 형질이 변경될 수 있으며, 장 시간 장치를 작동시킬 수 없이 실리콘을 배합한 후 일정시간 열을 식힌 후 사용해야 하는 문제점이 있다.In addition, the silicone compounding machine has a problem in that a lot of work time is consumed because the silicone is blended by pressing the silicone wound on the first roller with the second roller, and the heat generated during the driving of the first roller and the second roller causes the characteristics of silicone This can be changed, and the device cannot be operated for a long time, and there is a problem in that it must be used after cooling the heat for a certain period of time after mixing the silicone.

상기 실리콘 배합기는 실리콘을 배합한 뒤 제1·2롤러에서 떼어내어 사용하나 사용자가 원하는 크기로 실리콘을 절단하여 사용할 수 없는 문제점이 있다.The silicone compounder is used after mixing the silicone by removing it from the first and second rollers, but there is a problem in that the silicone cannot be cut to the size desired by the user.

KRKR 10-2018493 10-188493 B1B1 2019.09.05.2019.09.05.

이에 본 발명자는 상기 실리콘 배합기의 문제점을 해결하고자 연구하여 개발한 것으로, 본 발명에서는 다양한 두께로 실리콘을 배합할 수 있도록 하고, 배합된 실리콘을 사용자가 원하는 폭으로 절단할 수 있도록 하며, 실리콘에 착색제를 고루 배합할 수 있도록 하고, 장치의 전체적인 폭을 줄어 설치공간을 확보할 수 있는 실리콘 배합기에 기술적 과제를 두고 본 발명을 완성한 것이다.Therefore, the present inventor has researched and developed to solve the problems of the silicone compounding machine. In the present invention, silicone can be mixed in various thicknesses, the blended silicone can be cut to a desired width by the user, and a colorant is added to the silicone. The present invention was completed with a technical task in a silicone compounding machine that can evenly mix and reduce the overall width of the device to secure an installation space.

과제 해결 수단으로 본 발명에서는 내부에 설치된 구동모터와 연결된 감속기에 결합된 구동스프라켓이 일측에 구성되고, 양측에 작동공간이 형성된 본체와; 일측에 상기 구동스프라켓과 체인으로 연결하여 구동될 수 있도록 피동스프라켓을 구성하고, 반대쪽 일측에 구동기어가 설치되며, 중앙에 제1구동축이 구성된 제1롤러와, 중앙에 제2구동축이 구성되며, 일측에 제1롤러의 구동기어와 치차 결합되어 회전될 수 있도록 피동기어가 구성된 제2롤러로 형성된 상기 본체의 상부에 설치되는 롤러와; 상기 제1롤러의 상부 양측에 구성되며, 단부에 종지 형태로 구성된 배합팁이 구성되고, 상부에 배합팁이 회전되어 롤러에 있는 실리콘과 착색제가 배합될 수 있게 회전모터가 구성되며, 이 회전모터의 후방에는 이동실린더에 의해 좌우로 이동하면서 실리콘이 배합될 수 있도록 가이드레일에 설치된 이동대차가 구성된 믹싱기와; 본체(110)의 전면에 2개 이상 설치되며, LM가이드레일에 설치되어 좌우로 이동될 수 있도록 실린더의 하부에 LM가이드가 구성되고, 실린더의 로드 단부에 커팅날이 구성된 커팅장치;를 포함하여 구성한다.In the present invention as a means to solve the problem, a drive sprocket coupled to a speed reducer connected to a drive motor installed therein is configured on one side, and an operating space is formed on both sides of the main body; A driven sprocket is configured on one side to be driven by being connected to the drive sprocket by a chain, a driving gear is installed on the opposite side, a first roller having a first drive shaft in the center, and a second drive shaft in the center, a roller installed on one side of the main body formed of a second roller having a driven gear configured to be geared and rotated by being coupled to the driving gear of the first roller; It is configured on both sides of the upper part of the first roller, and the mixing tip is configured in the form of a bell at the end. a mixing machine configured with a moving cart installed on a guide rail so that silicon can be mixed while moving left and right by a moving cylinder at the rear of the; Two or more installed on the front of the main body 110, installed on the LM guide rail, the LM guide is configured at the lower part of the cylinder so that it can be moved left and right, and a cutting device configured with a cutting blade at the rod end of the cylinder; including make up

다른 과제 해결 수단으로 본 발명에서는 본체의 작동공간에 설치되며, 상기 제1·2구동축에 축 연결되게 중앙에 베어링이 설치되고, 베어링의 양측에 작동부재가 구성된 간격조절구와; 상기 작동부재의 일측에 구성된 너트부와; 상기 본체의 전면 양측에 설치되며, 제1거리조절기어가 단부에 연결된 작동레버와; 상기 제1거리조절기어와 치차 연결되고, 중앙에 작동축이 형성되고, 상기 너트부와 연결되어 체결시 제1롤러와 제2롤러의 간격이 멀어져 실리콘의 두께가 두겁게 배합되고, 상기 너트부와 풀어졌을 때 제1롤러와 제2롤러의 간격이 가까워져 실리콘의 두게가 얇게 배합되도록 작동축의 단부에 작동볼트가 구성된 제2거리조절기어;를 더 포함하여 구성한다.As another problem solving means, in the present invention, a gap adjusting member installed in the working space of the main body, a bearing is installed in the center to be axially connected to the first and second drive shafts, and an operating member is configured on both sides of the bearing; a nut portion configured on one side of the operation member; an operating lever installed on both sides of the front side of the main body and connected to an end of the first distance adjusting gear; The first distance adjusting gear and the gear are connected, an operating shaft is formed in the center, and the distance between the first roller and the second roller is increased when connected to the nut part and fastened, so that the thickness of the silicone is thickly mixed, and the nut part and a second distance adjusting gear having an actuating bolt at the end of the actuating shaft so that the gap between the first roller and the second roller is close when released and the silicon thickness is thinly blended.

다른 과제 해결 수단으로 본 발명에서 믹싱기는 제1롤러의 상부에 대각선으로 0.2mm 이격된 위치에 설치된다.As another problem solving means, in the present invention, the mixer is installed at a position spaced apart by 0.2 mm diagonally on the upper part of the first roller.

본 발명의 실리콘 배합기는 아래와 같은 효과를 제공한다.The silicone compounding machine of the present invention provides the following effects.

- 제1롤러와 이웃하는 제2롤러의 간격을 조절할 수 있으므로, 다양한 두께로 실리콘을 배합하여 제공할 수 있는 효과가 있다.- Since the interval between the first roller and the adjacent second roller can be adjusted, there is an effect that silicone can be mixed in various thicknesses.

- 믹싱기로 실리콘을 고루 배합할 수 있는 효과를 제공한다.- It provides the effect of mixing silicone evenly with a mixer.

- 구동모터를 내부에 설치하여 장치의 전체적인 폭을 축소할 수 있으므로, 설치공간을 최소화할 수 있는 효과를 제공한다.- Since the overall width of the device can be reduced by installing the drive motor inside, it provides the effect of minimizing the installation space.

- 롤러에 냉각수를 공급하여 실리콘을 배합하는 중에 발생되는 열을 제거할 수 있는 효과를 제공한다.- Provides the effect of removing heat generated during silicone mixing by supplying cooling water to the rollers.

- 커팅장치를 구성하여 배합된 실리콘을 다양한 폭으로 절단할 수 있는 효과를 제공한다.- By composing a cutting device, it provides the effect of cutting the mixed silicone in various widths.

도 1은 본 발명에서 제공하는 실리콘 배합기의 도면
도 2는 본 발명에서 제공하는 실리콘 배합기의 정면도
도 3은 본 발명에서 제공하는 실리콘 배합기의 배면도
도 4는 본 발명에서 제공하는 실리콘 배합기의 측면도
도 5는 본 발명에서 제공하는 실리콘 배합기의 평면도
도 6은 롤러의 구성을 보인 도면
도 7은 냉각수공급수단의 구성을 보인 도면
도 8은 간격조절수단의 구성을 보인 도면
도 9는 믹싱기의 구성을 보인 도면
도 10은 믹싱기의 구성을 보인 측면도
도 11은 커팅장치의 구성을 보인 도면
도 12는 커팅장치의 구성을 보인 정면도1 is a view of a silicone compounding machine provided by the present invention;
Figure 2 is a front view of the silicone compounding machine provided in the present invention
3 is a rear view of the silicone compounding machine provided by the present invention;
Figure 4 is a side view of the silicone compounding machine provided by the present invention
5 is a plan view of the silicone compounding machine provided by the present invention;
6 is a view showing the configuration of the roller
7 is a view showing the configuration of the cooling water supply means;
8 is a view showing the configuration of the spacing adjusting means;
9 is a view showing the configuration of a mixer
10 is a side view showing the configuration of the mixer;
11 is a view showing the configuration of a cutting device;
12 is a front view showing the configuration of the cutting device;

이하에서 본 발명의 실시예 중의 첨부 도면을 결합하여, 본 발명의 실시예 중의 기술방안에 대해 분명하고 완전하게 설명하고자 한다. 물론, 설명하는 실시예는 단지 본 발명의 바람직한 실시예일 뿐, 모든 실시예가 아님은 자명하다. 본 발명의 실시예에 따라, 본 분야의 보통 기술자가 창조적인 노동을 하지 않고 획득한 모든 기타 실시예는 전부 본 발명의 보호 범위에 속한다.Hereinafter, in conjunction with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely explained. Of course, it is obvious that the described embodiments are merely preferred embodiments of the present invention, and not all embodiments. According to the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative labor fall within the protection scope of the present invention.

도 1은 본 발명에서 제공하는 실리콘 배합기의 도면을 도시한 것이고, 도 2는 본 발명에서 제공하는 실리콘 배합기의 정면도를 도시한 것이며, 도 3은 본 발명에서 제공하는 실리콘 배합기의 배면도를 도시한 것이고, 도 4는 본 발명에서 제공하는 실리콘 배합기의 측면도를 도시한 것이며, 도 5는 본 발명에서 제공하는 실리콘 배합기의 평면도를 도시한 것이다.Figure 1 shows a view of the silicone compounding machine provided by the present invention, Figure 2 shows a front view of the silicone compounding machine provided by the present invention, Figure 3 shows a rear view of the silicone compounding machine provided by the present invention 4 shows a side view of the silicone compounding machine provided by the present invention, and Figure 5 shows a plan view of the silicone compounding machine provided by the present invention.

이하에서 본 발명의 구성을 첨부 도면에 의거하여 자세하게 설명한다.Hereinafter, the configuration of the present invention will be described in detail based on the accompanying drawings.

본 발명은 실리콘(S)에 착색제를 넣어 배합하기 위한 장치로, 본체(110)에 구성된 롤러(120)와 믹싱기(150) 및 커팅장치(140)로 구성된다.The present invention is an apparatus for mixing a colorant into silicone (S), and is composed of a roller 120 configured in a main body 110 , a mixer 150 , and a cutting device 140 .

기존의 실리콘 배합기는 구동모터와 감속기가 본체의 외측에 설치되어 장치의 전체적인 폭이 넓어 설치공간을 넓게 확보해야 하는 문제점이 있으나, 본 발명에서는 본체(110)의 내부에 구동모터(111)와 감속기(112)를 설치하여 전체적인 폭을 축소하여 협소한 곳에서도 설치가 가능하다.The conventional silicone compounding machine has a problem in that the drive motor and the reducer are installed on the outside of the main body, so the overall width of the device is wide, so the installation space must be wide, but in the present invention, the drive motor 111 and the reducer inside the main body 110 (112) is installed to reduce the overall width, so it can be installed in a narrow place.

상기 구동모터(111)는 동력모터 또는 유압모터 중 어느 하나를 선택하여 설치한다.The driving motor 111 is installed by selecting any one of a power motor or a hydraulic motor.

상기 본체(110)는 실리콘(S)과 착색제가 배합될 수 있도록 상부에 2개의 롤러(120)가 서로 마주보게 설치되며, 일측에 구동모터(111)와 연결된 감속기(112)의 동력이 롤러(120)에 전달되어 회전될 수 있도록 감속기(112)에 설치된 구동스프라켓(112a)과 제1롤러(121)에 설치된 피동스프라켓(121a)이 체인(113b)으로 연결 구성되고, 전면 양측에 제1롤러(121)와 제2롤러(122) 사이 간격이 조절될 수 있도록 작동레버(130)가 설치되고, 양측에 간격조절구(160)가 좌우로 이동할 수 있도록 작동공간(114)이 형성되며, 배면 양측에 작동레버(130)의 단부와 연결된 제1거리조절기어(131)와 이 제1거리조절기어(131)의 회전력이 간격조절구(160)에 전달될 수 있도록 제2거리조절기어(132)가 구성되며, 전면 중앙에는 배합된 실리콘(S)이 커팅될 수 있도록 커팅장치(140)가 구성된다.The main body 110 has two rollers 120 facing each other on the upper part so that the silicone (S) and the colorant can be mixed, and the power of the reducer 112 connected to the driving motor 111 on one side is the roller ( The drive sprocket 112a installed on the reducer 112 and the driven sprocket 121a installed on the first roller 121 are connected by a chain 113b so that they can be transmitted to and rotated by a chain 113b, and the first roller on both sides of the front side The operating lever 130 is installed so that the interval between the 121 and the second roller 122 can be adjusted, and an operating space 114 is formed on both sides so that the interval adjusting member 160 can move to the left and right, the rear surface The first distance adjusting gear 131 connected to the end of the operating lever 130 on both sides and the second distance adjusting gear 132 so that the rotational force of the first distance adjusting gear 131 can be transmitted to the gap adjusting member 160 . ) is configured, and the cutting device 140 is configured so that the blended silicon (S) can be cut in the center of the front surface.

도 6은 롤러의 구성을 보인 도면으로,6 is a view showing the configuration of the roller,

상기 롤러(120)는 대칭되게 본체의 상부에 제1·2롤러(121)(122)로 구성되어 실리콘(S)과 착색제가 배합될 수 있다.The roller 120 is symmetrically configured with the first and second rollers 121 and 122 on the upper portion of the main body, so that silicone (S) and a colorant may be mixed.

상기 제1롤러(121)는 일측에 피동스프라켓(121a)이 설치되고, 반대쪽 일측에 구동기어(121b)가 설치되며, 중앙에 제1구동축(121c)이 구성되고, 상부 양측에 믹싱기(150)가 설치된다.The first roller 121 has a driven sprocket 121a installed on one side, a driving gear 121b installed on the opposite side, a first driving shaft 121c in the center, and a mixer 150 on both sides of the upper side. ) is installed.

상기 제2롤러(122)는 중앙에 제2구동축(122a)이 구성되며, 양측에 제1롤러(121)와의 간격이 조절될 수 있도록 간격조절구(160)가 구성되며, 일측에 제1롤러(121)의 구동기어(121b)와 치차 결합되어 제2롤러(122)가 회전될 수 있도록 피동기어(122b)가 구성된다.The second roller 122 has a second drive shaft 122a in the center, and a gap adjusting member 160 on both sides so that the distance with the first roller 121 can be adjusted, and a first roller on one side. The driven gear 122b is configured so that the second roller 122 can be rotated by being geared with the driving gear 121b of 121 .

도 7은 냉각수공급수단의 구성을 보인 도면으로,7 is a view showing the configuration of the cooling water supply means;

상기 제1·2구동축(121c)(122a)에는 실리콘(S)를 배합하는 중에 롤러에 발생되는 열을 냉각시킬 수 있게 냉각수가 공급될 수 있도록 냉각수공급수단(170)이 구성된다.A cooling water supply means 170 is configured to the first and second drive shafts 121c and 122a so that cooling water can be supplied to cool the heat generated in the rollers while mixing the silicon (S).

상기 제2거리조절기어(132)는 중앙에 작동축(132a)이 형성되고, 이 작동축(132a)의 단부에 간격조절구(160)와 연결되는 작동볼트(132b)가 구성된다.The second distance adjusting gear 132 has an actuating shaft 132a formed in the center, and an actuating bolt 132b connected to the spacing adjusting member 160 at an end of the actuating shaft 132a.

도 8은 간격조절수단의 구성을 보인 도면으로,8 is a view showing the configuration of the spacing adjusting means,

상기 간격조절구(160)는 상기 본체(110)의 작동공간(114)에 설치되며, 제1롤러(121)의 제1구동축(121c) 또는 제2롤러(122)의 제2구동축(122a)과 축 연결되게 중앙에 베어링(161)이 설치되고, 베어링(161)의 양측에 작동부재(162)가 구성된다.The spacing adjusting member 160 is installed in the working space 114 of the main body 110, the first driving shaft 121c of the first roller 121 or the second driving shaft 122a of the second roller 122) A bearing 161 is installed in the center so as to be axially connected with the bearing 161 , and operating members 162 are configured on both sides of the bearing 161 .

상기 작동부재(162)는 일측에 상기 작동볼트(132b)와 연결되게 너트부(162a)를 형성하여, 상기 작동볼트(132b)와 체결될 경우 제1롤러(121)와 제2롤러(122)의 이격된 간격이 넓어지고, 상기 작동볼트(132b)를 풀 경우 제1롤러(121)와 제2롤러(122)의 이격된 간격이 좁아지는 것이다.The operation member 162 forms a nut portion 162a on one side to be connected to the operation bolt 132b, and when it is fastened with the operation bolt 132b, a first roller 121 and a second roller 122. is widened, and when the actuating bolt 132b is loosened, the spaced distance between the first roller 121 and the second roller 122 is narrowed.

즉 상기 제2롤러의 간격조절구로 제1롤러와 제2롤러가 이격되는 간격을 5mm(t1) ~ 25mm(t2)로 조절할 수 있다.That is, the interval at which the first roller and the second roller are spaced apart can be adjusted to 5 mm (t1) to 25 mm (t2) with the interval adjusting member of the second roller.

도 9는 믹싱기의 구성을 보인 도면을 도시한 것이고, 도 10은 믹싱기의 구성을 보인 측면도를 도시한 것으로,9 is a view showing the configuration of the mixer, Figure 10 is a side view showing the configuration of the mixer,

상기 믹싱기(150)는 제1롤러(121)의 상부에 대각선으로 0.2mm 이격된 위치에 설치되며, 단부에 종지 형태로 구성된 배합팁(151)이 구성되고, 상부에 상기 배합팁(151)이 회전되어 실리콘(S)과 착색제가 배합될 수 있게 회전모터(152)가 구성된다.The mixer 150 is installed on the upper portion of the first roller 121 at a distance of 0.2 mm diagonally, and the mixing tip 151 configured in the form of a bellows is configured at the end, and the mixing tip 151 is formed on the top. The rotation motor 152 is configured to be rotated so that the silicone (S) and the colorant can be mixed.

상기 회전모터(152)의 후방에는 믹싱기(150)가 좌우로 이동하면서 롤러(120)에 있는 실리콘(S)과 착색제가 배합될 수 있도록 가이드레일(154)에 설치된 이동대차(153)가 구성된다.At the rear of the rotary motor 152, a moving cart 153 installed on the guide rail 154 is configured so that the mixer 150 moves left and right and the silicone (S) and the colorant in the roller 120 can be mixed. do.

상기 이동대차(153)의 측면에는 이동대차(153)가 좌우로 이동할 수 있도록 이동실린더(155)가 구성된다.A moving cylinder 155 is configured on the side of the moving bogie 153 so that the moving bogie 153 can move left and right.

도 11은 커팅장치의 구성을 보인 도면을 도시한 것이고, 도 12는 커팅장치의 구성을 보인 정면도를 도시한 것으로,11 is a view showing the configuration of the cutting device, Figure 12 is a front view showing the configuration of the cutting device,

상기 커팅장치(140)는 실린더(141)로 구성되며, 본체(110)의 전면에 2개 이상 설치되며, 하부에는 본체에 설치된 LM가이드레일(145)에 설치되어 좌우로 이동될 수 있도록 LM가이드(142)가 구성되고, 전방에 실린더(141)의 로드(143) 단부에 설치된 커팅날(144)이 구성되면, 본 발명은 완성된다.The cutting device 140 is composed of a cylinder 141, two or more are installed on the front side of the main body 110, the lower part is installed on the LM guide rail 145 installed on the main body LM guide so that it can move left and right. When the 142 is configured, and the cutting blade 144 installed at the end of the rod 143 of the cylinder 141 in the front is configured, the present invention is completed.

이와 같은 구성된 실리콘 배합기(100)는 액상 실리콘(S)을 제1롤러(121)에 감아 착색제를 넣어 배합시키는 장치로, 작동 방법은 아래와 같다.The silicone compounding machine 100 configured as described above is a device for mixing liquid silicone (S) around the first roller 121 to add a colorant, and the operation method is as follows.

제1롤러(121)와 제2롤러(122)의 사이에 착색제가 투입된 액상 실리콘(S)을 넣은 상태에서 본체(110)에 설치된 구동모터(111)의 동력을 감속기(112)로 감속시킨 뒤 감속기(112)에 설치된 구동스프라켓(112a)을 구동시키면, 구동스프라켓(112a)과 체인(113b)으로 연결된 제1롤러(121)의 피동스프라켓(121a)이 구동되어 제1롤러(121)가 회전되고, 제1롤러(121)의 구동기어(121b)와 맞물린 제2롤러(122)의 피동기어(122b)를 회전시켜 제2롤러(122) 또한 회전되며, 제1롤러(121)와 제2롤러(122)에 놓여진 실리콘(S)이 제1롤러(121)의 표면에 감긴 상태로 회전하게 되고, 제1롤러(121)에 대각선으로 설치된 믹싱기(150)는 믹싱기(150)의 단부에 설치된 배합팁(151)을 회전모터(152)로 회전시킨 상태에서 좌우로 이동하여 롤러(120)에 있는 실리콘(S)이 배합되게 믹싱을 한다.After decelerating the power of the driving motor 111 installed in the main body 110 with the reducer 112 in a state where the liquid silicone (S) containing the colorant is put between the first roller 121 and the second roller 122 , When the driving sprocket 112a installed in the reducer 112 is driven, the driven sprocket 121a of the first roller 121 connected to the driving sprocket 112a and the chain 113b is driven to rotate the first roller 121. and, by rotating the driven gear 122b of the second roller 122 meshed with the driving gear 121b of the first roller 121, the second roller 122 is also rotated, and the first roller 121 and the second The silicon (S) placed on the roller 122 is rotated while being wound on the surface of the first roller 121 , and the mixer 150 installed diagonally to the first roller 121 is the end of the mixer 150 . Mixing is performed so that the silicone (S) in the roller 120 is mixed by moving the mixing tip 151 installed in the left and right in a state in which the rotation motor 152 is rotated.

실리콘(S)은 제어부(미도시)에서 정해진 시간 동안 상기 믹싱기(150)로 배합하고, 실리콘(S)의 배합이 끝난 뒤에 상기 믹싱기(150)는 실리콘에서 벗어나도록 위치 시키고, 제1롤러(121)에 감긴 배합된 실리콘(S)은 표면이 수평된 상태가 되었을 때, 본체(110)의 커팅장치(140)를 이용하여 사용자가 원하는 넓이의 실리콘(S) 폭으로 이동시킨 후 실린더(141)의 로드(143)에 구성된 커팅날(144)이 회전하고 있는 제1롤러(121)에 근접시켜 배합된 실리콘(S)을 커팅하고 제1롤러와 제2롤러에서 떼어내면 되는 것이다.The silicone (S) is mixed with the mixer 150 for a predetermined time in the control unit (not shown), and after the mixing of the silicone (S) is finished, the mixer 150 is positioned so as to escape from the silicone, and the first roller The blended silicone (S) wound around (121) is moved to the desired width of the silicon (S) by the user using the cutting device 140 of the main body 110 when the surface is in a horizontal state, and then the cylinder ( The cutting blade 144 configured on the rod 143 of 141 cuts the blended silicon (S) in close proximity to the rotating first roller 121, and then separates it from the first and second rollers.

그리고 실리콘(S)이 배합되는 두께를 조절하기 위해서는 본체(110)에 구성된 작동레버(130)를 작동시키면, 작동레버(130)와 축 연결된 제1거리조절기어(131)와 이와 맞물린 제2거리조절기어(132)가 회전되고, 제2거리조절기어(132)의 작동볼트(132b)가 간격조절구(160)에 구성된 작동부재(162)의 너트부(162a)와 체결되어 제1롤러(121)와 제2롤러(122)의 간격이 멀어져 실리콘(S)의 두께가 두껍게 배합되고, 이와 반대로 작동레버(130)를 회전시키면, 제1롤러(121)와 제2롤러(122)의 간격이 가까워져 실리콘(S)의 두께가 얇게 배합되는 것이다.And when the operation lever 130 configured in the main body 110 is operated in order to control the thickness in which the silicon (S) is mixed, the first distance adjusting gear 131 axially connected to the operation lever 130 and the second distance meshed therewith The adjusting gear 132 is rotated, and the actuating bolt 132b of the second distance adjusting gear 132 is fastened with the nut portion 162a of the actuating member 162 configured in the gap adjusting member 160 to the first roller ( 121) and the second roller 122 are spaced apart so that the thickness of the silicon (S) is thickly mixed. This is close and the thickness of the silicon (S) is thinly compounded.

본 발명은 제1롤러(121)와 제2롤러(122)의 간격을 조절할 수 있으므로, 다양한 두께로 실리콘(S)을 배합할 수 있다.In the present invention, since the interval between the first roller 121 and the second roller 122 can be adjusted, the silicon (S) can be mixed in various thicknesses.

그리고 본 발명은 믹싱기(150)로 롤러(120)에 있는 실리콘(S)을 착색제와 고루 배합할 수 있다.And in the present invention, the silicone (S) in the roller 120 can be evenly mixed with the colorant by the mixer 150 .

본 발명은 롤러(120)에 냉각수를 공급하여 실리콘(S)을 배합하는 과정에서 롤러(120)에 발생된 열을 제거할 수 있으므로, 실리콘(S)을 배합하는 과정에서 형질 변경되는 것을 방지할 수 있는 것이다.Since the present invention can remove the heat generated in the roller 120 in the process of mixing the silicone (S) by supplying cooling water to the roller (120), it is possible to prevent the transformation of the shape in the process of mixing the silicone (S). it can be

이상은 단지 본 발명의 개선점으로 형성된 바람직한 실시예일 뿐으로, 결코 본 발명을 제한하기 위한 것이 아니며, 본 발명의 개선점에 대하여 실시한 동등한 변화 또는 등가의 변화, 또는 본 명세서에 도시되지 않은 조합은 모두 본 발명의 보호 범위 내에 포함되어야 할 것이다.The above is merely a preferred embodiment formed as an improvement of the present invention, and is not intended to limit the present invention by any means. should be included within the scope of protection.

110: 본체
111: 구동모터 112: 감속기 112a: 구동스프라켓
113b: 체인
120: 롤러 121: 제1롤러 121a: 피동스프라켓
121b: 구동기어 121c: 제1구동축
122: 제2롤러 122a: 제2구동축 122b: 피동기어
130: 작동레버 131: 제1거리조절기어 132: 제2거리조절기어
132a: 작동축 132b: 작동볼트
140: 커팅장치 141: 실린더 142: LM가이드
143: 로드 144: 커팅날
150: 믹싱기 151: 배합팁 152: 회전모터
153: 이동대차 154: 가이드레일
160: 간격조절구 161: 베어링 162: 작동부재
162a: 너트부110: body
111: drive motor 112: reducer 112a: drive sprocket
113b: chain
120: roller 121: first roller 121a: driven sprocket
121b: drive gear 121c: first drive shaft
122: second roller 122a: second drive shaft 122b: driven gear
130: operation lever 131: first distance adjusting gear 132: second distance adjusting gear
132a: actuation shaft 132b: actuation bolt
140: cutting device 141: cylinder 142: LM guide
143: rod 144: cutting blade
150: mixer 151: mixing tip 152: rotary motor
153: mobile bogie 154: guide rail
160: gap adjustment member 161: bearing 162: operating member
162a: nut part

Claims (5)

내부에 설치된 구동모터(111)와 연결된 감속기(112)에 결합된 구동스프라켓(112a)이 일측에 구성되고, 양측에 작동공간(114)이 형성되고, 전면 양측에 제1롤러(121)와 제2롤러(122) 사이 간격이 조절될 수 있도록 작동레버(130)가 설치되고, 양측에 간격조절구(160)가 좌우로 이동할 수 있도록 작동공간(114)이 형성되며, 배면 양측에 작동레버(130)의 단부와 연결된 제1거리조절기어(131)와 상기 제1거리조절기어(131)의 회전력이 간격조절구(160)에 전달될 수 있도록 제2거리조절기어(132)가 구성되며, 상기 작동공간(114)의 제1·2구동축(121c)(122a)에 축 연결되게 중앙에 베어링(161)이 설치되고 상기 베어링(161)의 양측에 작동부재(162)가 구성된 간격조절구(160)와 상기 작동부재(162)의 일측에 구성된 너트부(162a)가 형성되며, 상기 제2거리조절기어(132)의 중앙에 형성된 작동축(132a)의 단부에 작동볼트(132b)가 구성되어 상기 작동부재(162)의 일측에 구성된 너트부(162a)와 상기 작동축(132a)의 단부에 작동볼트(132b)가 연결되어 상기 너트부(162a)와 작동볼트(132b)가 체결했을 때 제1롤러(121)와 제2롤러(122)의 간격이 멀어져 실리콘(S)의 두께가 두껍게 배합되고, 풀어졌을 때 제1롤러(121)와 제2롤러(122)의 간격이 가까워져 실리콘(S)의 두께가 얇게 배합되도록 제2거리조절기어(132)가 형성된 본체(110)와;
일측에 상기 구동스프라켓(112a)과 체인(113b)으로 연결하여 구동될 수 있도록 피동스프라켓(121a)을 구성하고, 반대쪽 일측에 구동기어(121b)가 설치되며, 중앙에 제1구동축(121c)이 구성된 제1롤러(121)와, 중앙에 제2구동축(122a)이 구성되며, 일측에 제1롤러(121)의 구동기어(121b)와 치차 결합되어 회전될 수 있도록 피동기어(122b)가 구성된 제2롤러(122)로 구성된 상기 본체(110)의 상부에 설치되는 롤러(120)와;
상기 롤러의 제1ㆍ2구동축(121c)(122a)에는 실리콘(S)를 배합하는 과정에 롤러에 발생하는 열을 냉각시킬 수 있게 냉각수가 공급될 수 있는 냉각수공급수단(170)과;
상기 제1롤러(121)의 상부 양측에 대각선으로 0.2mm 이격된 위치에 구성되며, 단부에 종지 형태로 구성된 배합팁(151)이 구성되고, 상부에 배합팁(151)이 회전되어 롤러(120)에 있는 실리콘과 착색제가 배합될 수 있게 회전모터(152)가 구성되며, 이 회전모터(152)의 후방에는 이동실린더(155)에 의해 좌우로 이동하면서 실리콘(S)이 배합될 수 있도록 가이드레일(154)에 설치된 이동대차(153)가 구성된 믹싱기(150)와;
본체(110)의 전면에 2개 이상 설치되며, LM가이드레일(145)에 설치되어 좌우로 이동될 수 있도록 실린더(141)의 하부에 LM가이드(142)가 구성되고, 실린더(141)의 로드(143) 단부에 커팅날(144)이 구성된 커팅장치(140);를 포함하여 구성한 것을 특징으로 하는 실리콘 배합기.The driving sprocket 112a coupled to the reducer 112 connected to the driving motor 111 installed therein is configured on one side, the working space 114 is formed on both sides, and the first roller 121 and the second roller 121 are formed on both sides of the front side. The operating lever 130 is installed so that the interval between the two rollers 122 can be adjusted, and an operating space 114 is formed on both sides so that the interval adjusting member 160 can move left and right, and the operating levers ( The first distance adjusting gear 131 connected to the end of 130) and the second distance adjusting gear 132 are configured so that the rotational force of the first distance adjusting gear 131 can be transmitted to the gap adjusting member 160, A spacing adjusting member ( 160) and a nut portion 162a configured on one side of the operation member 162 are formed, and an operation bolt 132b is formed at the end of the operation shaft 132a formed in the center of the second distance adjusting gear 132. When the nut portion 162a configured on one side of the operation member 162 and the operation bolt 132b are connected to the end of the operation shaft 132a, the nut portion 162a and the operation bolt 132b are fastened The gap between the first roller 121 and the second roller 122 is increased so that the thickness of the silicon (S) is thickly blended, and when released, the gap between the first roller 121 and the second roller 122 becomes closer to the silicon ( The body 110 in which the second distance adjusting gear 132 is formed so that the thickness of S) is thinly blended;
The driven sprocket 121a is configured to be driven by being connected to the driving sprocket 112a and the chain 113b on one side, the driving gear 121b is installed on the opposite side, and the first driving shaft 121c is located in the center. The configured first roller 121 and the second driving shaft 122a are configured in the center, and the driven gear 122b is configured to be geared and rotated by being geared with the driving gear 121b of the first roller 121 on one side. a roller 120 installed on the upper portion of the main body 110 composed of a second roller 122;
a cooling water supply means 170 through which cooling water can be supplied to the first and second drive shafts 121c and 122a of the rollers to cool the heat generated in the rollers during the mixing of silicon (S);
The first roller 121 is configured at positions spaced apart by 0.2 mm diagonally from both sides of the upper side, and the mixing tip 151 is configured in the form of a bell at the end, and the mixing tip 151 is rotated on the upper part to rotate the roller 120 ), the rotation motor 152 is configured so that the silicone and the colorant can be mixed, and the rear of the rotation motor 152 is moved left and right by the moving cylinder 155, a guide so that the silicone (S) can be mixed. a mixer 150 including a moving cart 153 installed on the rail 154;
Two or more are installed on the front side of the body 110, and the LM guide 142 is configured under the cylinder 141 so that it can be installed on the LM guide rail 145 to move left and right, and the rod of the cylinder 141 (143) a cutting device 140 having a cutting blade 144 at the end; silicone compounding machine comprising a. 삭제delete 삭제delete 삭제delete 삭제delete
KR1020210065796A 2021-05-21 2021-05-21 A silicon mixer KR102335227B1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06320531A (en) * 1993-05-14 1994-11-22 Toyo Sekkei:Kk Automatically kneading method with roll kneader
JPH0733612U (en) * 1993-12-07 1995-06-20 関西ロール株式会社 Kneading roll machine
KR100937834B1 (en) * 2009-05-18 2010-01-21 (주)현대케미칼 Apparatus for manufacturing sheet and product using thereof
JP2013049139A (en) * 2011-08-30 2013-03-14 Ihi Corp Cut width display device of sheet material
KR101608296B1 (en) * 2015-11-03 2016-04-04 정영호 A mixing device for synthetic resins
KR102018493B1 (en) 2018-01-12 2019-09-05 황도석 Mixing device for silicone

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06320531A (en) * 1993-05-14 1994-11-22 Toyo Sekkei:Kk Automatically kneading method with roll kneader
JPH0733612U (en) * 1993-12-07 1995-06-20 関西ロール株式会社 Kneading roll machine
KR100937834B1 (en) * 2009-05-18 2010-01-21 (주)현대케미칼 Apparatus for manufacturing sheet and product using thereof
JP2013049139A (en) * 2011-08-30 2013-03-14 Ihi Corp Cut width display device of sheet material
KR101608296B1 (en) * 2015-11-03 2016-04-04 정영호 A mixing device for synthetic resins
KR102018493B1 (en) 2018-01-12 2019-09-05 황도석 Mixing device for silicone

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