KR102331333B1 - Rubberized asphalt waterproofing material manufacturing method and complex waterproof method using thereof - Google Patents

Rubberized asphalt waterproofing material manufacturing method and complex waterproof method using thereof Download PDF

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KR102331333B1
KR102331333B1 KR1020210045563A KR20210045563A KR102331333B1 KR 102331333 B1 KR102331333 B1 KR 102331333B1 KR 1020210045563 A KR1020210045563 A KR 1020210045563A KR 20210045563 A KR20210045563 A KR 20210045563A KR 102331333 B1 KR102331333 B1 KR 102331333B1
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parts
weight
waterproofing
styrene
waterproofing material
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박준후
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/64Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
    • E04B1/644Damp-proof courses

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention provides a method for manufacturing rubberized asphalt waterproofing material using a thermal method to reduce curing time after construction. According to the present invention, the method comprises the following steps: adding, to 100 parts by weight of dimethyl terephthalate, 70 to 90 parts by weight of 1,6-hexanediamine, 60 to 80 parts by weight of styrene, 50 to 70 parts by weight of naphthalene, 40 to 60 parts by weight of straight asphalt, 30 to 50 parts by weight of tetrahydrofuran, 20 to 40 parts by weight of styrene-butadiene-styrene copolymer, 10 to 30 parts by weight of 4-methylpyridine, and 5 to 15 parts by weight of potassium pyridine-4-carboxylate with respect to 100 parts by weight of dimethyl terephthalate; and dissolving the mixture at a temperature of 150 to 170℃ to prepare a waterproofing coating material.

Description

열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법{Rubberized asphalt waterproofing material manufacturing method and complex waterproof method using thereof} The manufacturing method of the rubberized asphalt waterproofing material by the thermal method and the complex waterproofing method using the same

본 발명은 열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법에 관한 것으로서, 보다 상세하게는 경화시간을 단축시켜 후속 공정을 빨리 진행하도록 할 수 있는 열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법에 관한 것이다. The present invention relates to a method for manufacturing a heat-processing rubberized asphalt coating waterproofing material and a composite waterproofing method using the same, and more particularly, to a heat-processing rubberized asphalt coating waterproofing material capable of shortening the curing time to accelerate the subsequent process It relates to a method and a composite waterproofing method using the same.

오늘날 방수재료는, 누수 문제의 해결이라는 기본적 개념을 벗어나 산업 공해로부터 건축물의 부식을 방지하고, 잡초 및 해충의 서식을 방지할 수 있어야 하며, 뿐만 아니라 도심지 건물 옥상에 화단을 조성하거나 수목을 심을 수 있도록 하는 미장성을 고려하면서도 급격한 온도변화에 의한 건물의 크랙(crack)에 강한 저항성을 발휘해야 하는 등의 많은 기능을 가진 방수재료가 요구되고 있다.Today's waterproofing materials go beyond the basic concept of solving the leak problem, and should be able to prevent corrosion of buildings from industrial pollution, prevent weeds and pests from growing, as well as create flower beds or plant trees on the roofs of downtown buildings. There is a demand for a waterproofing material having many functions, such as having to exhibit strong resistance to cracks in buildings due to rapid temperature change while considering the cosmetic properties that make it possible.

일반적으로 범용 도막방수재는, 유화아스팔트, 초산비닐수지, 아크릴 수지 등이 주성분인 에멀젼형, 용융아스팔트, 클로로프렌, 클로로술폰화폴리에틸렌이 주성분인 용액형, 및 우레탄, 우레아, 에폭시 및 변성아크릴이 주류를 이루고 있는 반응형으로 분류되며, 이 중에서 용융아스팔트 계통과 우레탄계 도막방수재가 주로 사용되고 있다. In general, general-purpose waterproofing coatings are emulsion-type with emulsified asphalt, vinyl acetate resin, acrylic resin, etc. as main components, solution-type with molten asphalt, chloroprene, and chlorosulfonated polyethylene as main components, and urethane, urea, epoxy and modified acrylic are the main components. It is classified as a reactive type, and among them, the molten asphalt system and the urethane-based waterproofing film are mainly used.

그러나, 이러한 도막방수재는 시공후 경화시간이 많이 소요되어 후속 공정이 지연되는 등 많은 문제점이 있다. However, such a coating film waterproofing material has many problems, such as a long curing time after construction, delaying the subsequent process.

(특허문헌 0001) 등록특허 제10-1116662호(Patent Document 0001) Registered Patent No. 10-1116662

(특허문헌 0002) 공개특허 제10-2012-0069189호(Patent Document 0002) Patent Publication No. 10-2012-0069189

따라서 본 발명의 목적은 종래의 도막방수재의 문제점을 해결하기 위한 것으로서, 시공후 경화시간이 단축되도록 할 수 있는 열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법을 제공하는 것이다. Accordingly, an object of the present invention is to solve the problems of the conventional coating film waterproofing material, and to provide a method for manufacturing a thermally-processed rubberized asphalt coating film waterproofing material capable of shortening the curing time after construction, and a composite waterproofing method using the same.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.On the other hand, the object of the present invention is not limited to the above-mentioned objects, and other objects not mentioned will be clearly understood by those skilled in the art from the following description.

본 발명에 의하면, 디메틸테레프탈레이트 100 중량부에, 디메틸테레프탈레이트 100 중량부를 기준으로, 1,6-헥산디아민 70~90 중량부, 스타이렌 60~80 중량부, 나프탈렌 50~70 중량부, 스트레이트아스팔트 40~60 중량부, 테트라하이드로퓨란 30∼50 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 20~40 중량부, 4-메틸피리딘 10~30 중량부 및 포타슘 피리딘-4-카복실레이트 5∼15 중량부가 첨가되는 단계와; 상기 조성물들이 150~170℃의 온도에서 용해되어 도막방수재로 제조되는 단계를 포함하는 열공법 고무화아스팔트 도막방수재의 제조 방법이 제공된다.According to the present invention, based on 100 parts by weight of dimethyl terephthalate, 70 to 90 parts by weight of 1,6-hexanediamine, 60 to 80 parts by weight of styrene, 50 to 70 parts by weight of naphthalene, based on 100 parts by weight of dimethyl terephthalate, straight Asphalt 40-60 parts by weight, tetrahydrofuran 30-50 parts by weight, styrene-butadiene-styrene copolymer 20-40 parts by weight, 4-methylpyridine 10-30 parts by weight, and potassium pyridine-4-carboxylate 5 adding -15 parts by weight; The composition is dissolved at a temperature of 150 ~ 170 ℃ is provided a method of manufacturing a waterproofing asphalt rubber coating method comprising the step of producing a coating waterproofing material.

또한, 본 발명에 의하면, 콘크리트층 표면에 전처리 작업이 진행되는 단계와; 콘크리트층 표면에 프라이머가 도포되는 단계와; 콘크리트층 표면에 상기 제조된 열공법 고무화아스팔트 도막방수재가 1-2 mm의 두께로 도막방수층으로 시공되는 단계와; 도막방수층의 상면에 자착식 고무화아스팔트 방수 시트가 부착 시공되는 단계를 포함하는 열공법 고무화아스팔트 도막방수재를 이용한 복합 방수 공법이 제공된다.In addition, according to the present invention, the step of performing a pretreatment operation on the surface of the concrete layer; A step of applying a primer to the surface of the concrete layer; The step of constructing the prepared waterproof asphalt coating film waterproofing material with a thickness of 1-2 mm on the surface of the concrete layer as a coating film waterproofing layer; There is provided a composite waterproofing method using a thermal method rubberized asphalt coating waterproofing material comprising the step of attaching and constructing a self-adhesive rubberized asphalt waterproofing sheet to the upper surface of the coating waterproofing layer.

따라서 본 발명에 의하면, 디메틸테레프탈레이트에 1,6-헥산디아민, 스타이렌, 나프탈렌, 스트레이트아스팔트, 테트라하이드로퓨란, 스타이렌-뷰타디엔-스타이렌 공중합체, 4-메틸피리딘 및 포타슘 피리딘-4-카복실레이트가 소정의 온도에서 용해되는 것을 통하여 열공법 고무화아스팔트 도막방수재를 제조하고 시공성 및 작업성을 향상시켜 현장에 적용시 누구나 시공이 가능하도록 할 수 있는 열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법을 제공할 수 있다.Therefore, according to the present invention, 1,6-hexanediamine, styrene, naphthalene, straight asphalt, tetrahydrofuran, styrene-butadiene-styrene copolymer, 4-methylpyridine and potassium pyridine-4- in dimethyl terephthalate A method of manufacturing a thermally-processed rubberized asphalt coating waterproofing material through dissolution of carboxylate at a predetermined temperature, and improving workability and workability so that anyone can construct it when applied to the field. and a composite waterproofing method using the same.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.

이하, 본 발명의 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, embodiments of the present invention will be described in detail.

먼저, 본 발명의 실시예에 따른 열공법 고무화아스팔트 도막방수재는, 디메틸테레프탈레이트에, 1,6-헥산디아민, 스타이렌, 나프탈렌, 스트레이트아스팔트, 테트라하이드로퓨란, 스타이렌-뷰타디엔-스타이렌 공중합체, 4-메틸피리딘 및 포타슘 피리딘-4-카복실레이트가 150~170℃의 온도에서 용해되어 제조된다.First, the thermal method rubberized asphalt coating waterproofing material according to an embodiment of the present invention is dimethyl terephthalate, 1,6-hexanediamine, styrene, naphthalene, straight asphalt, tetrahydrofuran, styrene-butadiene-styrene The copolymer, 4-methylpyridine and potassium pyridine-4-carboxylate are prepared by dissolving at a temperature of 150 to 170 ℃.

보다 바람직하게는, 본 발명의 바람직한 실시예에 따른 열공법 고무화아스팔트 도막방수재의 제조 방법은, 디메틸테레프탈레이트 100 중량부에, 디메틸테레프탈레이트 100 중량부를 기준으로, 1,6-헥산디아민 70~90 중량부, 스타이렌 60~80 중량부, 나프탈렌 50~70 중량부, 스트레이트아스팔트 40~60 중량부, 테트라하이드로퓨란 30∼50 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 20~40 중량부, 4-메틸피리딘 10~30 중량부 및 포타슘 피리딘-4-카복실레이트 5∼15 중량부가 첨가되는 단계와, 상기 조성물들이 150~170℃의 온도에서 용해되어 경화시간이 단축된 도막방수재로 제조되는 단계 등을 포함한다.More preferably, the method for producing a rubberized asphalt coating waterproofing material according to a preferred embodiment of the present invention is based on 100 parts by weight of dimethyl terephthalate and 100 parts by weight of dimethyl terephthalate, 1,6-hexanediamine 70~ 90 parts by weight, 60 to 80 parts by weight of styrene, 50 to 70 parts by weight of naphthalene, 40 to 60 parts by weight of straight asphalt, 30 to 50 parts by weight of tetrahydrofuran, 20 to 40 parts by weight of styrene-butadiene-styrene copolymer Parts, 10-30 parts by weight of 4-methylpyridine, and 5-15 parts by weight of potassium pyridine-4-carboxylate are added, and the compositions are dissolved at a temperature of 150-170° C. steps, etc.

디메틸테레프탈레이트는, 상기 조성물들과 반응하여 흡착 및 접착 기능을 제공하는 것으로서, 100 중량부를 초과하는 경우에는 콘크리트 표면에 침투시 셀프레벨링 기능이 커지게 되어 침투 깊이가 오히려 낮아지고 100 중량부에 미만하는 경우에는 도막의 흡착 및 접착 기능이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Dimethyl terephthalate reacts with the compositions to provide adsorption and adhesion functions. When it exceeds 100 parts by weight, the self-leveling function increases when penetrating into the concrete surface, so that the penetration depth is rather low and less than 100 parts by weight. In this case, there is a problem in that the adsorption and adhesion function of the coating film is lowered, so it is preferable to have a limited weight part as described above.

1,6-헥산디아민은, 상기 조성물들과 반응시 도막방수재의 점도 기능을 조절하는 점도 조절 및 결합제로서, 디메틸테레프탈레이트 100 중량부를 기준으로, 90 중량부를 초과하는 경우에는 강한 결합력으로 인하여 점도가 증가되어 오히려 교반 혼합이 저하되고, 70 중량부에 미만하는 경우에는 결합력이 발휘되지 못하여 전반적인 방수성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.1,6-hexanediamine is a viscosity control and binder for controlling the viscosity function of the coating film waterproofing material when reacting with the above compositions. Based on 100 parts by weight of dimethyl terephthalate, when it exceeds 90 parts by weight, the viscosity is high due to strong binding force. As the increase increases, the stirring and mixing decreases, and when it is less than 70 parts by weight, there is a problem in that the bonding force is not exerted and the overall waterproofness is lowered.

스타이렌은, 상기 조성물들의 혼합물인 도막방수재의 표면이 코팅되도록 하는 것으로서, 디메틸테레프탈레이트 100 중량부를 기준으로, 80 중량부를 초과하는 경우에는 도막방수재에 의한 도막방수층의 건조시 코팅 입자들이 커지거나 엉키는 현상이 발생되어 도막방수층의 표면이 고르지 못하게 되어 내구성이 저하되고, 60 중량부에 미만하는 경우에는 도막방수층의 코팅에 따른 피복 효과가 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Styrene is used to coat the surface of the coating film waterproofing material, which is a mixture of the compositions, and when it exceeds 80 parts by weight based on 100 parts by weight of dimethyl terephthalate, the coating particles become large or tangled during drying of the coating film waterproofing layer by the coating film waterproofing material. Since the phenomenon occurs, the surface of the coating film waterproof layer becomes uneven and the durability is reduced, and when it is less than 60 parts by weight, there is a problem that the coating effect according to the coating of the coating film waterproof layer is reduced.

나프탈렌은, 혼화제로서 도막방수재의 투수비와 흡수비를 조절하는 것으로서, 디메틸테레프탈레이트 100 중량부를 기준으로, 70 중량부를 초과하는 경우에는 교반효율이 저하되고, 50 중량부에 미만하는 경우에는 흡수성과 투수성이 증가되어 도막방수층이 쉽게 박리되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Naphthalene, as an admixture, controls the water permeability and absorption ratio of the coating film waterproofing material. Based on 100 parts by weight of dimethyl terephthalate, when it exceeds 70 parts by weight, the stirring efficiency decreases, and when it is less than 50 parts by weight, absorbency and Since there is a problem in that the water permeability is increased and the waterproof coating layer is easily peeled off, it is preferable to have a limited weight portion as described above.

스트레이트아스팔트는, 방수 성능을 제공하고 일예로, KSF 4052 방수공사용 아스팔트가 사용될 수 있으며, 그 중 3종 또는 5종이 사용될 수 있는데, 보다 바람직하게는, 침입도가 80-100mm인 5종을 사용하는 것이 좋고, 3종의 경우 아스팔트에 레진이나 오일함량이 높아 내한성은 우수하나 점착 성능이 5종에 비해 높아 시트의 접합시 향상된 접합력을 제공할 수 있으나, 상대적으로 점착성이 낮은 5종을 사용하는 것이 바람직하다.Straight asphalt provides waterproofing performance and, for example, KSF 4052 asphalt for waterproofing construction may be used, of which 3 or 5 types may be used, and more preferably, 5 types having a penetration of 80-100mm are used. In the case of the three types, the asphalt has a high resin or oil content, so the cold resistance is excellent, but the adhesive performance is higher than that of the five types, so it can provide an improved bonding force when bonding the sheets, but it is better to use the 5 types with relatively low adhesion. desirable.

여기서, 스트레이트아스팔트는, 디메틸테레프탈레이트 100 중량부를 기준으로, 60 중량부를 초과하는 경우에는 점착 성능이 너무 커지게 되어 콘크리트 표면에 도포시 도막방수재 조성물들간 접합이 이루어져 작업성이 저하되고 여름철에 인화 가능성이 높아지게 되며, 40 중량부에 미만하는 경우에는 콘크리트 표면과의 접착성과 방수기능이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Here, when straight asphalt exceeds 60 parts by weight based on 100 parts by weight of dimethyl terephthalate, the adhesive performance becomes too large, so that when applied to the concrete surface, bonding between the coating film waterproofing material compositions is formed, thereby reducing workability and flammability in summer is increased, and if it is less than 40 parts by weight, there is a problem in that adhesion to the concrete surface and waterproof function are deteriorated, so it is good to have the limited parts by weight as described above.

테트라하이드로퓨란은, 상기 조성물들의 교반성능 향상과 접착력을 향상시키는 계면활성 및 침투 기능을 제공하는 유기 용매로서, 디메틸테레프탈레이트 100 중량부를 기준으로, 50 중량부를 초과하는 경우에는 높은 내화학성으로 인하여 조성물들의 교반성이 저하되고, 30 중량부에 미만하는 경우에는 접착 및 코팅 기능이 저하되어 내구성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Tetrahydrofuran is an organic solvent that provides a surface activity and penetration function to improve the stirring performance and adhesion of the compositions. Based on 100 parts by weight of dimethyl terephthalate, when it exceeds 50 parts by weight, the composition due to high chemical resistance Their stirrability is lowered, and when it is less than 30 parts by weight, there is a problem that adhesion and coating functions are lowered and durability is lowered, so it is good to have a limited part by weight as described above.

스타이렌-뷰타디엔-스타이렌 공중합체는, 아스팔트 도막방수재를 통한 방수층의 연성 및 안정성을 향상시키는 가소제 기능을 제공한다.Styrene-butadiene-styrene copolymer provides a plasticizer function that improves the ductility and stability of the waterproofing layer through the asphalt coating waterproofing material.

여기서, 스타이렌-뷰타디엔-스타이렌 공중합체는, 디메틸테레프탈레이트 100 중량부를 기준으로, 40 중량부를 초과하는 경우에는 상기 조성물들의 연성과 안정성이 오히려 저하되어 접착 기능이 저하되고, 20 중량부에 미만하는 경우에는 상기 조성물들의 교반성이 크게 저하되어 접착 기능과 도막 기능이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Here, the styrene-butadiene-styrene copolymer, based on 100 parts by weight of dimethyl terephthalate, when it exceeds 40 parts by weight, the ductility and stability of the compositions are rather deteriorated, so that the adhesive function is reduced, and 20 parts by weight If it is less than, the stirrability of the compositions is greatly reduced, and there is a problem that the adhesion function and the coating film function are deteriorated.

4-메틸피리딘은, 아스팔트 도막방수층의 기계적 특성을 향상시키는 것으로서, 디메틸테레프탈레이트 100 중량부를 기준으로, 30 중량부를 초과하는 경우에는 조성물들의 점도가 너무 높아져 교반성이 저하되고 현장에서의 작업성도 저하되며, 10 중량부에 미만하는 경우에는 혼합물들의 저장 안정성이 저조하게 되어 도막방수층의 접착 강도 등의 기계적 특성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.4-Methylpyridine improves the mechanical properties of the asphalt coating waterproofing layer. Based on 100 parts by weight of dimethyl terephthalate, when it exceeds 30 parts by weight, the viscosity of the compositions becomes too high, and the stirrability is reduced and workability in the field is also reduced. And, if it is less than 10 parts by weight, the storage stability of the mixtures is poor, and there is a problem in that mechanical properties such as adhesive strength of the coating film waterproof layer are deteriorated, so it is preferable to have the limited parts by weight as described above.

포타슘 피리딘-4-카복실레이트는, 도막방수층이 열에 의해 변화되는 것을 억제하기 위하여 감압, 증유 또는 증기 증유와 같은 방법으로 제조된 것으로서, 낮은 연화점과 높은 신장성, 점착성 및 방수성을 제공하며, 디메틸테레프탈레이트 100 중량부를 기준으로, 15 중량부를 초과하는 경우에는 다른 조성물과의 균일한 혼합이 이루어지지 않아 물성이 저하되는 문제점이 있고, 5 중량부에 미만하는 경우에는 도막의 두께 확보가 어려워 흡착성, 인장강도 및 신장률의 특성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Potassium pyridine-4-carboxylate is prepared by a method such as reduced pressure, oil or steam oil to suppress the change of the coating film waterproofing layer by heat, and provides a low softening point and high extensibility, adhesion and water resistance, and dimethyl terephthalate Based on 100 parts by weight of phthalate, if it exceeds 15 parts by weight, there is a problem that the physical properties are deteriorated because uniform mixing with other compositions is not made. Since there is a problem in that the properties of strength and elongation are deteriorated, it is preferable to have a limited weight part as described above.

한편, 본 발명에 있어서, 상기 조성물들은 150℃~170℃의 온도에서 용해되도록 하고 있는데, 조성물들의 적하 또는 교반시 온도가 상기 범위의 온도 보다 낮으면 혼용성이 불량하고 팽윤율이 저하되며 고온안정성도 저하되고, 교반시 온도가 상기 범위의 온도 보다 높으면 과팽윤과 수축성이 발생되는 문제점이 있으므로, 상기와 같은 한정된 용해 온도를 가지는 것이 좋다.On the other hand, in the present invention, the compositions are to be dissolved at a temperature of 150 ℃ ~ 170 ℃, when the temperature during dropping or stirring of the compositions is lower than the temperature in the above range, the miscibility is poor, the swelling rate is reduced, and high temperature stability Also, when the temperature during stirring is higher than the temperature in the above range, there is a problem in that overswelling and shrinkage occur, so it is preferable to have a limited dissolution temperature as described above.

또한, 본 발명의 실시예에 따른 열공법 고무화아스팔트 도막방수재를 이용한 복합 방수 공법에 대해 설명하면 다음과 같다.In addition, the composite waterproofing method using the thermal method rubberized asphalt coating waterproofing material according to an embodiment of the present invention will be described as follows.

먼저, 콘크리트층 표면에 청소 및 평탄화 작업 등과 같은 전처리 작업이 진행된다.First, pretreatment operations such as cleaning and planarization are performed on the surface of the concrete layer.

이후, 콘크리트층 표면에 공지의 프라이머가 도포된다.Thereafter, a known primer is applied to the surface of the concrete layer.

이후, 콘크리트층 표면에 상기와 같은 제조방법에 의해 제조된 열공법 고무화아스팔트 도막방수재가 1-2 mm 두께의 도막방수층으로 시공된다.Thereafter, the thermal rubberized asphalt coating waterproofing material manufactured by the manufacturing method as described above is applied to the surface of the concrete layer as a coating coating waterproofing layer with a thickness of 1-2 mm.

이후, 도막방수층의 상면에 자착식 고무화아스팔트 방수 시트가 부착 시공된다.After that, a self-adhesive rubberized asphalt waterproofing sheet is attached to the upper surface of the waterproofing layer.

여기서, 자착식 고무화아스팔트 방수 시트는, 공지의 것일 수도 있으나, 일예로, 브로운아스팔트 100 중량부에 메틸비닐에테르 50 중량부, 2-브로모뷰탄 40 중량부, 아세틱에시드 30 중량부, 4-클로로뷰타노익에시드 20 중량부, 브로모아세틱에시드 10 중량부, 트리클로로메탄 5 중량부 및 스타이렌뷰타디엔스타이렌 3 중량부가 혼합되어 아스팔트 컴파운드 조성물이 제조된 후, 상기 아스팔트 컴파운드 조성물이 PET 필름의 일면에 도포되는 단계를 포함하여 제조될 수도 있다.Here, the self-adhesive rubberized asphalt waterproofing sheet may be a known one, but for example, 50 parts by weight of methyl vinyl ether, 40 parts by weight of 2-bromobutane, 30 parts by weight of acetic acid, After 20 parts by weight of 4-chlorobutanoic acid, 10 parts by weight of bromoacetic acid, 5 parts by weight of trichloromethane and 3 parts by weight of styrene-butadiene styrene are mixed to prepare an asphalt compound composition, the asphalt compound composition is PET It may be prepared including the step of being applied to one side of the film.

이하, 본 발명의 실시예에 따라 제조된 열공법 고무화아스팔트 도막방수재의 효과를 구체적인 실시예를 통해 설명하기로 한다.Hereinafter, the effect of the thermal method rubberized asphalt coating waterproofing material manufactured according to an embodiment of the present invention will be described through specific examples.

이하 실시예는, 본 발명에 따른 열공법 고무화아스팔트 도막방수재의 복합 시공 성능 등을 평가하기 위한 것으로, 인장성능, 온도의존성능에 따른 인장강도와 신장율 등의 시험이 실시되었으며, 이를 A사의 시제품 및 이를 이용한 복합 방수 공법과 비교하여 표 1에 그 측정 결과를 비교하여 나타내었다. The following examples are for evaluating the composite construction performance of the thermal method rubberized asphalt coating waterproofing material according to the present invention, and tests such as tensile strength and elongation according to tensile performance and temperature-dependent performance were conducted, and this was a prototype of Company A And compared with the composite waterproofing method using the same, the measurement results are shown in Table 1 by comparison.

디메틸테레프탈레이트 100 중량부에, 1,6-헥산디아민 80 중량부, 스타이렌 70 중량부, 나프탈렌 60 중량부, 스트레이트아스팔트 50 중량부, 테트라하이드로퓨란 40 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 30 중량부, 4-메틸피리딘 20 중량부 및 포타슘 피리딘-4-카복실레이트 10 중량부가 첨가되고, 160℃의 온도에서 용해되어 도막방수재가 제조된 후, 콘크리트층 표면에 1-2 mm의 두께로 시공된 다음, 자착식 고무화 아스팔트 방수시트가 부착되어 복합 방수 공법이 실시된다.100 parts by weight of dimethyl terephthalate, 80 parts by weight of 1,6-hexanediamine, 70 parts by weight of styrene, 60 parts by weight of naphthalene, 50 parts by weight of straight asphalt, 40 parts by weight of tetrahydrofuran, styrene-butadiene-styrene 30 parts by weight of the copolymer, 20 parts by weight of 4-methylpyridine and 10 parts by weight of potassium pyridine-4-carboxylate are added, dissolved at a temperature of 160° C. After construction with a thickness, a self-adhesive rubberized asphalt waterproofing sheet is attached and a composite waterproofing method is carried out.

디메틸테레프탈레이트 100 중량부에, 1,6-헥산디아민 60 중량부, 스타이렌 50 중량부, 나프탈렌 40 중량부, 스트레이트아스팔트 30 중량부, 테트라하이드로퓨란 20 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 10 중량부, 4-메틸피리딘 5 중량부 및 포타슘 피리딘-4-카복실레이트 3 중량부가 첨가되고, 140℃의 온도에서 용해되어 도막방수재가 제조된 후, 콘크리트층 표면에 1-2 mm의 두께로 시공된 다음, 자착식 고무화 아스팔트 방수시트가 부착되어 복합 방수 공법이 실시된다.100 parts by weight of dimethyl terephthalate, 60 parts by weight of 1,6-hexanediamine, 50 parts by weight of styrene, 40 parts by weight of naphthalene, 30 parts by weight of straight asphalt, 20 parts by weight of tetrahydrofuran, styrene-butadiene-styrene 10 parts by weight of the copolymer, 5 parts by weight of 4-methylpyridine and 3 parts by weight of potassium pyridine-4-carboxylate are added, dissolved at a temperature of 140° C. After construction with a thickness, a self-adhesive rubberized asphalt waterproofing sheet is attached and a composite waterproofing method is carried out.

디메틸테레프탈레이트 100 중량부에, 1,6-헥산디아민 100 중량부, 스타이렌 90 중량부, 나프탈렌 80 중량부, 스트레이트아스팔트 70 중량부, 테트라하이드로퓨란 60 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 50 중량부, 4-메틸피리딘 40 중량부 및 포타슘 피리딘-4-카복실레이트 30 중량부가 첨가되고, 180℃의 온도에서 용해되어 도막방수재가 제조된 후, 콘크리트층 표면에 1-2 mm의 두께로 시공된 다음, 자착식 고무화 아스팔트 방수시트가 부착되어 복합 방수 공법이 실시된다.100 parts by weight of dimethyl terephthalate, 100 parts by weight of 1,6-hexanediamine, 90 parts by weight of styrene, 80 parts by weight of naphthalene, 70 parts by weight of straight asphalt, 60 parts by weight of tetrahydrofuran, styrene-butadiene-styrene 50 parts by weight of the copolymer, 40 parts by weight of 4-methylpyridine and 30 parts by weight of potassium pyridine-4-carboxylate are added, dissolved at a temperature of 180° C. After construction with a thickness, a self-adhesive rubberized asphalt waterproofing sheet is attached and a composite waterproofing method is carried out.

Figure 112021106187000-pat00001
Figure 112021106187000-pat00001

따라서 본 발명의 실시예에 따른 열공법 고무화아스팔트 도막방수재의 제조 방법 및 이를 이용한 복합 방수 공법에 의하면, 상기 표 1에 나타낸 바와 같이, A사의 제품에 비하여, 인장강도, 신장율, 인열강도, 열화처리후의 인장성능 등이 향상되고, 또한, 경화시간이 매우 단축되는 것을 알 수 있다.Therefore, according to the manufacturing method of the thermal method rubberized asphalt coating waterproofing material according to the embodiment of the present invention and the composite waterproofing method using the same, as shown in Table 1 above, compared to the product of Company A, the tensile strength, elongation rate, tear strength, It can be seen that the tensile performance and the like after the heat treatment are improved, and the curing time is very shortened.

상술한 본 발명에서는 구체적인 실시예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시될 수 있다. 따라서 발명의 범위는 설명된 실시예에 의하여 정할 것이 아니고 청구 범위와 청구 범위의 균등한 것에 의해 정해져야 한다. Although the present invention described above has been described with respect to specific embodiments, various modifications may be made without departing from the scope of the present invention. Therefore, the scope of the invention should not be defined by the described embodiments, but should be defined by the claims and equivalents of the claims.

Claims (2)

디메틸테레프탈레이트 100 중량부에, 디메틸테레프탈레이트 100 중량부를 기준으로, 1,6-헥산디아민 70~90 중량부, 스타이렌 60~80 중량부, 나프탈렌 50~70 중량부, 스트레이트아스팔트 40~60 중량부, 테트라하이드로퓨란 30∼50 중량부, 스타이렌-뷰타디엔-스타이렌 공중합체 20~40 중량부, 4-메틸피리딘 10~30 중량부 및 포타슘 피리딘-4-카복실레이트 5∼15 중량부가 첨가되는 단계와;
상기 조성물들이 150~170℃의 온도에서 용해되어 도막방수재로 제조되는 단계를 포함하는 것을 특징으로 하는 열공법 고무화아스팔트 도막방수재의 제조 방법.
Based on 100 parts by weight of dimethyl terephthalate, 70 to 90 parts by weight of 1,6-hexanediamine, 60 to 80 parts by weight of styrene, 50 to 70 parts by weight of naphthalene, 40 to 60 parts by weight of straight asphalt based on 100 parts by weight of dimethyl terephthalate. parts, 30-50 parts by weight of tetrahydrofuran, 20-40 parts by weight of styrene-butadiene-styrene copolymer, 10-30 parts by weight of 4-methylpyridine and 5-15 parts by weight of potassium pyridine-4-carboxylate becoming a step;
The method for producing a rubberized asphalt coating waterproofing material characterized in that it comprises the step of dissolving the composition at a temperature of 150 ~ 170 ℃ to prepare a coating film waterproofing material.
콘크리트층 표면에 전처리 작업이 진행되는 단계와;
콘크리트층 표면에 프라이머가 도포되는 단계와;
콘크리트층 표면에 제1항에 의해 제조된 열공법 고무화아스팔트 도막방수재가 1-2 mm의 두께로 도막방수층으로 시공되는 단계와;
도막방수층의 상면에 자착식 고무화아스팔트 방수 시트가 부착 시공되는 단계를 포함하는 것을 특징으로 하는 열공법 고무화아스팔트 도막방수재를 이용한 복합 방수 공법.
A step of pre-treating the concrete layer surface;
A step of applying a primer to the surface of the concrete layer;
A step of constructing a waterproofing coating film with a thickness of 1-2 mm on the surface of the concrete layer by the thermal method rubberized asphalt coating waterproofing material manufactured according to claim 1;
A composite waterproofing method using a thermal method rubberized asphalt coating waterproofing material, comprising the step of attaching and constructing a self-adhesive rubberized asphalt waterproofing sheet to the upper surface of the coating waterproofing layer.
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