KR102266922B1 - Manufacturing method and system of color smoked coated eggs - Google Patents

Abstract

The present invention relates to a color smoked coated egg manufacturing method including: a step of washing the surfaces of bird eggs with washing water treated by advanced oxidation, storing the washed eggs in a low-temperature warehouse, and sorting those with a crack or fine crack in the low-temperature warehouse; a step of performing low-temperature sterilization on the sorted eggs; a step of dehumidifying and aging the sterilized eggs; a step of sorting the dehumidified and aged eggs; a step of coating the eggshell with a color liquid by immersing the sorted egg in a container containing the color liquid; a step of sterilizing and drying the coated egg for a long time at a low temperature; a step of sterilizing the sterilized and dried egg for a short time at a high temperature; a step of smoking the egg sterilized for the short time at the high temperature with smoke generated by oak burning; and a step of performing high-temperature sterilization on the smoked egg using stage-by-stage temperatures. According to the present invention, the eggshells (surfaces) of bird eggs can be coated with various colors and various colored appearances can be achieved. The coated egg can be maintained fresh by the tar in the smoke generated by oak burning. In addition, it is possible to block bacteria and microorganism infiltration to improve the preservability of the smoked coated egg. Further, the aroma and soft gloss unique to oak smoking leads to product quality enhancement and higher color smoked coated egg quality.

Description

The manufacturing method and manufacturing system of colored smoked coated eggs {MANUFACTURING METHOD AND SYSTEM OF COLOR SMOKED COATED EGGS}

The present invention relates to a method for producing colored smoked coated eggs, and more particularly, various colors (colors) are coated on the eggshell (surface) of bird eggs to create various colors of appearance, and produced by burning oak wood. The tar contained in the smoke keeps the coated eggs fresh and blocks the penetration of bacteria and microorganisms to improve the preservation of the smoked coated eggs. It relates to a method for producing colored smoked coated eggs, which can be upgraded to improve the quality of colored smoked coated eggs.

In general, eggs, including eggs, are widely loved as important ingredients that cannot be omitted from our table, but there is a problem in maintaining and preserving freshness due to a delay in the shelf life.

1 is a cross-sectional view showing the configuration of a conventional egg 10.

As shown in Fig. 1, the egg 10 is largely composed of an egg white 11b and an egg string 11c centered on an egg yolk 11a, and an egg membrane 12a surrounding the contents 11 of the egg. ) and the shell 12 composed of an egg shell 12b with micropores formed on the outer surface, and an air chamber 13 that is an empty space between the egg membrane 12a) and the egg shell 12b in the buttocks. it is filled with air.

The air and oxygen in the air chamber help bacteria and mold to penetrate and propagate through the pores of the egg shell 12b, causing acid waste that causes the eggs to rot. After this, there is a problem in that corruption occurs and the value as a product is lost.

In general, eggs are sold and distributed raw or cooked, such as boiled or baked, but there is a problem in that either bacteria and microorganisms penetrate through the pores of the eggshell and decrease the freshness, thereby shortening the distribution period.

On the other hand, as the standard of living is improved, the quality of food products is being upgraded, which has unique advantages that are different from ordinary products in terms of quality and taste.

As related prior art, Registered Patent Publication No. 10-0548024 (Title of the invention: Smoke-coated raw egg manufacturing apparatus, Registration date: January 24, 2006) and Registered Patent Publication No. 10-1648819 (Title of the invention: Color) There is a manufacturing method of roasted bird eggs coated with , registration date: August 10, 2016).

The present invention has been devised to solve the problems of the prior art as described above, and various colors (colors) are coated on the eggshell (surface) of a bird egg to create an appearance of various colors, and is produced by burning oak The tar contained in the smoked smoke keeps the coated eggs fresh and blocks the penetration of bacteria and microorganisms to improve the preservation of the smoked coated eggs. An object of the present invention is to provide a method for manufacturing colored smoked coated eggs that can upgrade the quality of colored smoked coated eggs.

Other objects of the present invention can be understood through the features of the present invention, can be seen more clearly through the embodiments of the present invention, and can be realized by means and combinations indicated in the claims.

In order to achieve the problems to be solved by the present invention as described above, the present invention has the following technical features.

In the method for producing colored smoked coated eggs according to the present invention, the surface of avian eggs is washed with washing water treated with an advanced oxidation method, the washed eggs are stored in a low-temperature warehouse, and the bird eggs stored in the low-temperature warehouse are broken. or selecting avian eggs in which incontinence is formed; sterilizing the selected bird eggs at low temperature; Dehumidifying and aging the algae eggs sterilized at low temperature; selecting the dehumidified and aged avian eggs; impregnating the selected bird eggs in a container containing a color liquid and coating the eggshell with the color liquid; Sterilizing and drying the algae eggs coated with a color solution at a low temperature for a long time; Sterilizing the sterilized and dried algae eggs at a high temperature for a short time; smoking the algae eggs sterilized at high temperature for a short time with smoke produced by burning the algae eggs with oak; and high-temperature sterilization of the smoked bird eggs at a step-by-step temperature; is made including

In the method for producing colored smoked coated eggs according to the present invention, the algae eggs washed with washing water treated with an advanced oxidation method are stored in a low-temperature warehouse at a temperature of 10°C to 15°C.

In the method for producing colored smoked coated eggs according to the present invention, the algae eggs washed with washing water treated with an advanced oxidation method are immersed in any one of water in which salt is dissolved, water in which fruit liquid is diluted, and water infused with herbal medicines.

In the manufacturing method of colored smoked coated eggs according to the present invention, a pattern is engraved on the eggshell of the bird egg, the pattern is engraved before the coating step or the pattern is engraved after the coating step.

In the method for producing colored smoked coated eggs according to the present invention, the bird eggs, from which the cracked or incontinence of the bird eggs are selected, are sterilized at a temperature of 10° C. to 15° C. at a low temperature for 1 to 2 hours. .

In the method for producing colored smoked coated eggs according to the present invention, the pasteurized algae eggs are made in a fully or semi-boiled state, and are dehumidified and aged at a temperature of 55°C to 65°C for 30 to 38 hours.

In the method for producing colored smoked coated eggs according to the present invention, the eggshell coated eggs are sterilized and dried at a temperature of 67° C. to 70° C. for 15 to 20 hours at 30 minute intervals.

In the method for producing colored smoked coated eggs according to the present invention, the sterilized and dried avian eggs are sterilized at a temperature of 72 ° C. to 75 ° C., at intervals of 60 to 120 seconds, for 1 to 2 hours.

In the method for producing colored smoked coated eggs according to the present invention, the algae eggs sterilized at high temperature for a short time are smoked at a temperature of 78°C to 87°C for 2-3 hours.

In the manufacturing method of colored smoked coated eggs according to the present invention, the smoked avian eggs are sterilized at a temperature of 60°C to 140°C, and sterilized at a temperature of 10 steps for 20 to 24 hours.

A system for manufacturing colored smoked coated eggs according to the present invention includes: an input unit for storing bird eggs washed with washing water treated with an advanced oxidation method in a low-temperature warehouse, and inserting the bird eggs stored in the low-temperature warehouse; a sterilization unit connected to the input unit to sterilize the bird eggs introduced through the input unit; an aging unit connected to the sterilizing unit and aging the dehumidified and aged bird eggs together with dehumidification; a coating unit for impregnating the aged algal eggs in connection with the aging unit in a container containing a color liquid and coating the eggshell with the color liquid; a drying unit connected to the coating unit and drying the eggs coated with a color solution; a smoking unit connected to the drying unit to smoke the bird eggs coated on the eggshell due to the circulation of smoke generated by burning oak wood; and a discharge unit connected to the smoking unit to discharge the smoked bird eggs from the smoke unit to the outside; is made including

In the production system for colored smoked coated eggs according to the present invention, the avian eggs fed into the sterilization unit through the input unit are broken or incontinence is formed, and the aging state of the bird eggs aged in the aging unit is selected. selection unit; further includes

In the manufacturing system of colored smoked coated eggs according to the present invention, the sterilization unit sterilizes the avian eggs at a temperature of 10° C. to 15° C. at a low temperature for 1 to 2 hours before entering the aging section.

In the production system of colored smoked coated eggs according to the present invention, the sterilization unit sterilizes and dries the avian eggs coated on the eggshell in the coating unit at a temperature of 67 ° C. to 70 ° C., at 30 minute intervals for 15 to 20 hours. .

In the production system for colored smoked coated eggs according to the present invention, the sterilization unit sterilizes the dried bird eggs at a temperature of 72 ° C. to 75 ° C. for 1 to 2 hours at intervals of 60 to 120 seconds.

In the manufacturing system of colored smoked coated eggs according to the present invention, the sterilization unit sterilizes the avian eggs smoked in the smoking unit at a temperature of 60 ° C. to 140 ° C., at a temperature of 10 steps for 20 to 24 hours.

According to the present invention, various colors (colors) are coated on the eggshell (surface) of avian eggs through means for solving the above problems, so that appearance of various colors can be created, and tar contained in smoke generated by burning oak wood It maintains the fresh state of the coated eggs and blocks the penetration of bacteria and microorganisms to improve the preservation of the smoked coated eggs, as well as upgrades the quality of the products due to the unique flavor and shiny luster of oak smoked eggs. It has the effect of improving the quality of

In addition, the present invention has the effect of providing beauty to consumers by coating the eggshell (surface) of bird eggs with various colors to create various appearances.

In addition, the present invention has the effect of extending the shelf life because the coated egg is smoked to improve preservation.

Other effects of the present invention can be understood through the characteristics of the present invention, can be seen more clearly through the embodiments of the present invention, and can be exhibited by means and combinations shown in the claims.

1 is a view showing a cross-section of an egg according to the prior art;
2 is a flowchart of an embodiment of a method for manufacturing colored smoked coated eggs according to the present invention;
3 is a block diagram of an embodiment of a system for manufacturing colored smoked coated eggs according to the present invention;
4 and 5 are block diagrams of an embodiment of the sorting unit according to FIG. 3;
6 to 8 are block diagrams of an embodiment of the sterilizing unit according to FIG. 3 .

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The detailed description of the invention that follows refers to the accompanying drawings, which show by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present invention. It should be understood that various embodiments of the present invention are different but need not be mutually exclusive. For example, specific shapes, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the present invention in relation to one embodiment. In addition, it should be understood that the position or arrangement of individual components in each disclosed embodiment may be changed without departing from the spirit and scope of the present invention. Accordingly, the following detailed description is not intended to be taken in a limiting sense, and the scope of the present invention is limited only by the appended claims, along with all equivalents as claimed by the claims. Like reference numerals in the drawings refer to the same or similar functions throughout the various aspects.

2 is a flowchart of an embodiment of a method for manufacturing colored smoked coated eggs according to the present invention.

The manufacturing method (S100) of colored smoke-coated eggs according to the present invention, as shown in FIG. 2, washes the surface of avian eggs with washing water treated with an advanced oxidation method, and stores the washed eggs in a low-temperature warehouse, selecting the broken or incontinenced bird eggs stored in the low-temperature warehouse (S110); sterilizing the selected bird eggs at low temperature (S120); Dehumidifying and aging the algae eggs sterilized at low temperature (S130); selecting the dehumidified and aged avian eggs (S140); Impregnating the selected bird eggs in a container containing a color liquid and coating the eggshell with the color liquid (S150); Sterilizing and drying the algae eggs coated with a color solution at a low temperature for a long time (S160); Sterilizing and sterilizing the dried bird eggs at a high temperature for a short time (S170); The step of burning the algae eggs sterilized at high temperature for a short time with oak wood and smoking with smoke generated (S180); and high-temperature sterilization of the smoked bird eggs at a step-by-step temperature (S190); is made including

The selection step consists of a first selection step (S110) and a second selection step (S140).

In the first screening step (S110), the eggshell (surface) of the bird egg is washed with washing water treated with an advanced oxidation method, the washed bird egg is stored in a low-temperature warehouse, and the broken or broken bird egg stored in the low-temperature warehouse This is the step of sorting the eggs of incontinence formed.

Bird eggs consist of eggs, quail eggs, duck eggs, and ostrich eggs.

Bird eggs before washing are not only distributed with various impurities such as algal excrement and hairs on the surface, but also additional impurities or contaminants in the process of distribution.

The bird's manure or additional impurities or contaminants attached to the surface of the bird's eggs are removed through washing by rubbing them by hand or using equipment such as a brush and washing water.

The washing water for washing the algae eggs is the washing water treated with the advanced oxidation method.

The advanced oxidation method is an advanced oxidation process (AOP), which simultaneously generates an ultraviolet wavelength of 253.7 nm and an ozone generation wavelength of 184.9 nm to a discharge lamp, and combines with oxygen in the air to generate a large amount of hydroxyl groups (OH radicals, hydroxyl radicals) in the process of photolysis. It refers to the method of generation and oxidation treatment, and it is a technology to sterilize by the oxidation action of OH radicals generated by the AOP discharge lamp.

The method of washing algae eggs with water treated with the Advanced Oxidation Method (AOP) has the advantage of being able to not only wash foreign substances on the surface of the algal egg shell due to washing and sterilization, but also sterilize the bacteria on the surface of the algal egg shell.

Algae eggs washed with washing water treated with the advanced oxidation method are immersed in either water in which salt is dissolved, water in which fruit liquid is diluted, or water infused with herbal medicines.

If the eggs soaked in brine are soaked for at least 1 minute, the brine is permeated through the holes of the eggs and then aged or coated.

Bird eggs are easy to decay if they take a certain amount of time, and if they are immersed in salt water, they can be kept in a state of preservation for a long time by suppressing decay.

The concentration of salt is differentiated according to environmental changes, but salt with a concentration of 10 to 14% is used in spring, summer and autumn, and salt with a concentration of 15 to 20% is used in winter. The concentration of algal eggs soaked in salt water is low in spring, summer and autumn depending on the salt concentration, so it is preferable to soak it shorter than in the winter when the concentration is high.

If a bird egg soaked in fruit water is soaked for at least 1 minute, the fruit water penetrates through the hole in the egg shell of the bird egg, and even if it is matured or coated, the fruit liquid is soaked in, and the existing color of the egg white and yolk is changed. arouse interest in

If the bird eggs soaked in herbal medicines made with red ginseng, red ginseng, astragalus, etc. are soaked for at least 1 minute, the herbal medicines are permeated through the hole in the egg shell of the bird eggs, and then aged or coated with herbal medicines. of good ingredients are supplied to make it healthy and arouse interest in consumers.

Algae eggs washed with washing water treated with the advanced oxidation method are stored in a low-temperature warehouse at a temperature of 10°C to 15°C.

Bird eggs washed with washing water are stored in a low-temperature warehouse to prevent contamination by the surrounding environment, and can be stored for a long time due to the internal temperature of 10°C to 15°C in the low-temperature warehouse, and to prevent deterioration of the eggs before processing do.

The pasteurization step (S120) is a step of sterilizing the eggs selected through the first screening step (S110) at a low temperature.

Specifically, the pasteurization step (S120) is to sterilize the bird eggs selected from the cracked or incontinenced bird eggs at a temperature of 10° C. to 15° C., at a low temperature for 1 to 2 hours.

The whole bird eggs are sterilized without loss of quality and function due to pasteurization, thereby reducing the peculiar fishy smell of bird eggs and maintaining freshness for a long time.

The dehumidification and aging step (S130) is a step of dehumidifying and aging the low-temperature sterilized bird eggs that have been subjected to the low-temperature sterilization step (S120).

The dehumidification and maturation step (S130) is to dehumidify and ripen the pasteurized bird eggs that have undergone the pasteurization step (S120) at a temperature of 55°C to 65°C for 30 to 38 hours, and the flavor or texture of the bird eggs is insufficient. It is allowed to stand under conditions such as a suitable temperature and a suitable time to have properties suitable for the target food.

The pasteurized bird eggs that have undergone the pasteurization step (S120) are made in a fully-ripe or semi-boiled state, and the consumer selects and consumes the bird eggs in their preferred state among the characteristic hard-boiled eggs or soft-boiled eggs. do.

In the dehumidification and maturation step (S130), the internal moisture of the washed bird eggs is moderately reduced, so that the shells are easily peeled, and the flesh of the birds eggs is chewy, which stimulates the taste of consumers.

Among the screening steps, the second screening step (S140) is a step of selecting dehumidified and aged bird eggs through the dehumidifying and aging step (S130).

In the second screening step (S140), the dehumidified and matured bird eggs are selected for those that do not meet the standards, such as the shells do not come off easily or the meat does not become chewy.

Bird eggs that do not meet the standard in the second screening step (S140) go to the dehumidification and aging step (S130) again.

The coating step (S150) is a step of coating the eggshell with various colors (colors) by impregnating the eggs selected through the second screening step (S140) in a container containing various color solutions.

In the coating step (S150), the eggshell of the bird egg is coated with various colors, and the color solution is coated on the eggshell of the bird egg by mixing water-soluble shellac and alcohol. It not only provides the effect of sterilizing all bacteria by increasing it, but also plays a role in improving the preservation of avian eggs.

Water-soluble shellac is a natural resin that is harmless to the human body and has been approved by the FDA (US Food and Drug Administration), and is mainly used as a pharmaceutical, confectionery, and fruit coating agent.

The coating step (S150) not only serves to improve the preservation of bird eggs, but also creates beauty through the coating of colors made of natural minerals harmless to the human body, such as color liquid, to enhance the quality of the coated bird eggs. It works.

Specifically, the color solution is made of natural minerals, and it is manufactured by selecting one of various colors such as gold, silver, blue, and red, or it is possible to mix two or more colors, thereby providing beauty to consumers.

The bird eggs of the present invention are exemplified by impregnating the container containing various color liquids in the coating step (S150) and coating the eggshells with various colors, which is the existing coating of bird eggs through a spraying method such as spraying. Although it was coated with the feeling of being applied to the eggshell, the coating state was not uniform because each worker had a different working method such as the spray intensity or amount of spray.

In addition, because the existing bird eggs are coated with a spray method, there are some that are not sprayed on the egg shell of the bird egg as well as those that are not sprayed on the egg shell of the bird egg.

Accordingly, in the present invention, in the coating step (S150), it is possible to evenly coat the bird eggs through an impregnation method of immersing the eggs in a container containing various color liquids, as well as minimize the waste of the color liquid.

In addition, the present invention has the effect of sterilizing all bacteria by impregnating the avian eggs for about 3 to 5 seconds, as well as improving the production by that much since it can impregnate several bird eggs at once.

Bird eggs are engraved with a pattern on the eggshell, the pattern is engraved before the coating step (S150) or after the coating step (S150).

The pattern is a visual object and reflects the aesthetic pursuit most clearly. All.

Bird eggs engraved with a pattern on the eggshell before or after the coating step (S150) can create a variety of productions through patterns and colors, thereby providing beauty to consumers and enhancing the quality of products.

In the coating step (S150), the coated color of the bird eggs coated in various colors may be changed in the coating step through the smoking step (S180) to be described below. provides a sense of aesthetics to

Sterilization and drying step (S160) is a step of sterilizing and drying the coated bird eggs through the coating step (S150) at low temperature for a long time.

Specifically, in the sterilization and drying step (S160), the impregnated and coated avian eggs are sterilized and dried at a temperature of 67 ° C. to 70 ° C., at 30 minute intervals for 15 to 20 hours, and the coating is It is firmly fused to the surface (shell).

The sterilization step (S170) is a step of sterilizing the sterilized and dried bird eggs through the sterilization and drying step (S160) at a high temperature for a short time.

The sterilized and dried avian eggs are sterilized at a temperature of 72 ° C. to 75 ° C., at intervals of 60 to 120 seconds, for 1 to 2 hours.

The smoking step (S180) is a step of smoking with smoke generated by burning the algae eggs sterilized at high temperature for a short time with oak wood through the sterilization step (S170).

In the smoking step (S180), the algae eggs sterilized at high temperature for a short time are smoked at a temperature of 78°C to 87°C for 2-3 hours.

It is preferable to use moist oak chips (sawdust) containing a lot of moisture for the oak used to smoke the bird eggs. These moist oak chips are forcibly burned by the heat of the heater, but due to incomplete combustion, a lot of tar, which is a viscous oily bitumen, is generated, which coats the eggshell of the bird egg with a shiny, earthy brown color.

In such incomplete combustion smoke, algae eggs are coated at a temperature of 78°C to 87°C for 2 to 3 hours, and the coating is made earthy brown and at the same time, the scent of oak permeates the inside through the eggshell, giving it a unique flavor.

The egg shell coated with the tar contained in the oak smoke blocks the infiltration of bacteria by blocking contact with the outside air, which promotes decay, and extends the shelf life by maximizing the freshness preservation period.

Sterilization step (S190) is a step of high-temperature sterilization of the smoked bird eggs through the smoking step (S180) at a step-by-step temperature.

Specifically, in the sterilization step (S190), the smoked avian eggs through the smoking step (S180) are sterilized at a temperature of 60°C to 140°C, and sterilized at a temperature of 10 steps for 20 to 24 hours.

In the sterilization step (S190), it is preferable to slowly increase the temperature without rapidly increasing the sterilization of smoked algae eggs.

For example, the sterilization temperature is raised to 140°C for 1 hour at 60°C, 2 hours at 70°C, and 2 hours at 80°C.

The reason for this step-by-step sterilization is that, if the sterilization temperature is increased rapidly, the vapor pressure inside the bird egg rises rapidly, causing the shell of the bird egg to break or incontinence. The vapor pressure rises step by step so that the shell of the bird egg does not break.

Avian eggs that have been subjected to the sterilization step (S190) are sterilized by 99.9% not only of general bacteria and E. coli, but also Salmonella, which is the most difficult to sterilize.

3 is a block diagram of an embodiment of a manufacturing system for colored smoked coated eggs according to the present invention, FIGS. 4 and 5 are block diagrams of an embodiment of the sorting unit according to FIG. 3, and FIGS. 6 to 8 are according to FIG. It is a block diagram of an embodiment of the sterilization unit.

The manufacturing system 100 for colored smoked coated eggs according to the present invention, as shown in FIGS. 3 to 8 , includes an input unit 110 , a sterilization unit 120 , an aging unit 130 , a coating unit 140 , It consists of a drying unit 150 , a smoking unit 160 , and a discharge unit 170 .

The bird eggs washed with the washing water treated with the advanced oxidation method are stored in a low-temperature warehouse, and the bird eggs stored in the low-temperature warehouse are put into the inside through the input unit 110 .

Specifically, the input unit 110 is provided with a movable tray, and a plurality of bird eggs are put into the input unit 110 through the input unit 110 .

Bird eggs input through the input unit 110 are made of eggs, quail eggs, duck eggs, ostrich eggs, and the like.

Bird eggs before washing are not only distributed with various impurities such as bird manure and hairs on the eggshell (卵殼, surface), but also additional impurities or contaminants in the process of distribution.

Algae manure or additional impurities or contaminants attached to the surface of the bird eggs are removed through washing by rubbing them by hand or using equipment such as a brush and washing water.

The washing water for washing the algae eggs is the washing water treated with the advanced oxidation method.

The advanced oxidation method is an advanced oxidation process (AOP), which simultaneously generates an ultraviolet wavelength of 253.7 nm and an ozone generation wavelength of 184.9 nm to a discharge lamp, and combines with oxygen in the air to generate a large amount of hydroxyl groups (OH radicals, hydroxyl radicals) in the process of photolysis. It refers to the method of generation and oxidation treatment, and it is a technology to sterilize by the oxidation action of OH radicals generated by the AOP discharge lamp.

The method of washing algae eggs with water treated with the Advanced Oxidation Method (AOP) has the advantage of being able to not only wash foreign substances on the surface of the algal egg shell due to washing and sterilization, but also sterilize the bacteria on the surface of the algal egg shell. .

Algae eggs washed with washing water treated with the advanced oxidation method are stored in a low-temperature warehouse at a temperature of 10°C to 15°C.

Bird eggs washed with washing water are stored in a low-temperature warehouse to prevent contamination by the surrounding environment, and can be stored for a long time due to the internal temperature of 10°C to 15°C in the low-temperature warehouse, and to prevent deterioration of the eggs before processing do.

The sterilization unit 120a is connected to the input unit 110 to sterilize the bird eggs introduced through the input unit 110 .

As shown in FIG. 6 , the sterilization unit 120a sterilizes the eggs introduced through the input unit 110 at a temperature of 10° C. to 15° C., at a low temperature for 1 to 2 hours.

The whole bird eggs are sterilized without loss of quality and function due to pasteurization, thereby reducing the peculiar fishy smell of bird eggs and maintaining freshness for a long time.

The sterilization unit 120b is linked to the input unit 110 and is exemplified as sterilizing the bird eggs introduced through the input unit 110 , but as shown in FIG. 7 , the sterilization unit 120b is the coating unit 140 . ), sterilize and dry the eggs coated on the eggshell at a temperature of 67°C to 70°C for 15-20 hours at 30-minute intervals.

The sterilization unit 120b sterilizes the algae eggs that have been sterilized and dried at a low temperature for a long time at a high temperature of 72 ° C.

As shown in FIG. 8 , the sterilization unit 120c sterilizes the avian eggs smoked in the smoking unit 160 at a temperature of 60° C. to 140° C., at 10 step temperatures for 20 to 24 hours.

When sterilizing the smoked algae eggs, the sterilization unit 120c preferably increases the temperature slowly without rapidly increasing the temperature.

For example, the sterilization temperature is raised to 140°C for 1 hour at 60°C, 2 hours at 70°C, and 2 hours at 80°C.

The reason for this step-by-step sterilization is that, if the sterilization temperature is rapidly increased, the vapor pressure inside the bird egg rises rapidly, causing the shell of the bird egg to break or incontinence. The vapor pressure of the algae rises step by step so that the shell of the bird's egg does not break.

Bird eggs go through the sterilization section (120a, 120b, 120b) to sterilize up to 99.9% of not only general bacteria and E. coli, but also Salmonella, which is the most difficult to sterilize.

The aging unit 130 is connected to the sterilization unit 120 to mature the dehumidified and sterilized bird eggs together with the dehumidification.

The aging unit 130 dehumidifies and ripens the pasteurized bird eggs at a temperature of 55 ° C. to 65 ° C. for 30 to 38 hours. Let it be left unattended to have properties suitable for the target food.

The aging unit 130 moderately reduces the internal moisture of the washed egg, so that the skin is easily peeled, and the flesh of the egg is chewy, thereby stimulating the taste of consumers.

The coating unit 140 is connected to the aging unit 130 to impregnate the aged bird eggs in a container containing various color liquids and coat the eggshell with a color (color).

The coating unit 140 is coated with various colors on the eggshell of the bird egg, and the color solution is coated on the eggshell of the bird egg by mixing water-soluble shellac and alcohol, so it suppresses the evaporation of alcohol inside the coating film to shorten the contact time between alcohol and bacteria. It not only provides the effect of sterilizing all bacteria by increasing it, but also plays a role in improving the preservation of avian eggs.

The coating unit 140 not only serves to improve the preservation of bird eggs, but also creates beauty through the coating of colors made of natural minerals harmless to the human body, such as color liquid, to enhance the quality of the coated bird eggs. It works.

Specifically, the color solution is made of natural minerals, and it is manufactured by selecting one of various colors such as gold, silver, blue, and red, or it is possible to mix two or more colors, thereby providing beauty to consumers.

The coating unit 140 of the present invention is exemplified by impregnating the container in which various color solutions are accommodated and coating the eggshell with various colors, which is the existing coating of bird eggs is applied to the eggshell of the bird egg through a spraying method such as spraying. Although it was coated, the working method such as spray strength or amount of spray is different for each worker, so that the coating state is not uniform.

In addition, because the existing bird eggs are coated with a spray method, there are some that are not sprayed on the egg shell of the bird egg as well as those that are not sprayed on the egg shell of the bird egg.

Accordingly, in the present invention, it is possible to evenly coat the bird eggs in the coating unit 140 through the impregnation method in the container containing various color liquids, as well as minimize the waste of the color liquid.

In addition, the present invention has the effect of sterilizing all bacteria by impregnating the avian eggs for about 3 to 5 seconds, as well as improving the production by that much since it can impregnate several bird eggs at once.

The drying unit 150 is connected to the coating unit 140 to dry the eggs coated in various colors.

The drying unit 150 sterilizes and dries the eggs coated in various colors at a low temperature for a long time, and the impregnated and coated bird eggs are at a temperature of 67 ° C to 70 ° C, 15 to 20 hours at 30 minute intervals. During sterilization and drying, the coating is firmly fused to the surface (shell) of the bird egg.

The smoking unit 160 is connected to the drying unit 150 to smoke the eggs coated on the eggshell due to the circulation of smoke generated by burning oak wood.

The smoker 160 is sterilized at a high temperature for a short time at a temperature of 78 ° C to 87 ° C, and smokes for 2 to 3 hours.

It is preferable to use moist oak chips (sawdust) containing a lot of moisture for the oak used to smoke bird eggs. These moist oak chips are forcibly burned by the heat of the heater, but are incompletely burned to generate a lot of tar, which is a viscous oily bitumen, which coats the eggshell of the bird egg with a shiny, earthy brown color.

In such incomplete combustion smoke, algae eggs are coated at a temperature of 78°C to 87°C for 2 to 3 hours, resulting in an earthy-brown luster coating, and at the same time, the aroma of oak permeates through the eggshell and has a unique flavor.

As such, the egg shell coated with the tar contained in the oak smoke blocks contact with the outside air, which promotes decay, and thus blocks the penetration of bacteria, and the shelf life is extended by maximizing the freshness preservation period.

The discharge unit 170 is connected to the smoke unit 160 to discharge the smoked bird eggs from the smoke unit 160 to the outside.

The smoke-coated bird eggs discharged as a finished product through the discharge unit 170 are shipped frozen in standard packaging and sold at sales places such as marts.

The system 100 for manufacturing colored smoked coated eggs further includes a sorting unit 180, in which the algae eggs introduced into the sterilization unit 120 through the input unit 110 are broken or incontinence is formed. and selects the ripening state of the bird eggs aged in the aging unit 130 .

The selection unit 180 includes a first selection unit 180a and a second selection unit 180b.

The first sorting unit 180a washes the surface of the bird eggs with washing water treated with the advanced oxidation method before being put into the sterilization unit 120, and stores the washed bird eggs in a low-temperature warehouse, and stores the bird eggs in the low-temperature warehouse. Select bird eggs with cracks or incontinence.

The low-temperature warehouse that stores the washed eggs can be stored for a long time due to the internal temperature of 10°C to 15°C, and prevents deterioration of the eggs before processing.

The second sorting unit 180b selects the bird eggs that do not meet the standards, such as the shell of the bird eggs matured in the aging unit 130 does not come off easily or the meat does not become chewy.

In the above, the present invention has been described based on a preferred embodiment, but the technical spirit of the present invention is not limited thereto, and it is possible to carry out modifications or changes within the scope described in the claims. Those of ordinary skill in the art to which the present invention pertains It will be apparent to the person concerned, and such modifications or changes shall fall within the scope of the appended claims.

S100: Manufacturing method of colored smoked coated eggs
S110: first screening step
S120: pasteurization step
S130: dehumidification and aging stage
S140: second screening step
S150: coating step
S160: Sterilization and drying step
S170: Sterilization step
S180 : Smoke stage
S190: Sterilization step
100: Manufacturing system of colored smoked coated eggs
110: input unit
120: sterilization unit
130: aging part
140: coating part
150: drying unit
160: smoking unit
170: discharge part
180: selection unit

Claims (16)

washing the surface of the avian eggs with washing water treated with an advanced oxidation method, storing the washed avian eggs in a low-temperature warehouse, and selecting the broken or incontinenced bird eggs stored in the low-temperature warehouse;
sterilizing the selected bird eggs at low temperature;
Dehumidifying and aging the algae eggs sterilized at low temperature;
selecting the dehumidified and aged avian eggs;
Impregnating the selected bird eggs in a container containing a color solution and coating the eggshell with color;
Sterilizing and drying the color-coated bird eggs at a low temperature for a long time;
Sterilizing the sterilized and dried algae eggs at a high temperature for a short time;
burning the algae eggs sterilized at high temperature for a short time with oak wood and smoking it with smoke produced; and
high-temperature sterilization of the smoked bird eggs at a step-by-step temperature; is made, including
The algae eggs washed with the washing water treated with the advanced oxidation method are stored in a low-temperature warehouse at a temperature of 10 ° C to 15 ° C,
Engrave a pattern on the eggshell of the bird egg, or engrave the pattern before the coating step or engrave the pattern after the coating step,
The bird eggs, which have been screened for cracks or incontinence of the bird eggs, are sterilized at a temperature of 10 ° C to 15 ° C, at a low temperature for 1 to 2 hours,
The pasteurized algae eggs are made in a fully or semi-boiled state, and are dehumidified and aged at a temperature of 55 ° C to 65 ° C for 30 to 38 hours,
The sterilized and dried avian eggs are sterilized at a temperature of 72 ° C. to 75 ° C. for 1 to 2 hours at intervals of 60 to 120 seconds,
The method for producing colored smoked coated eggs, characterized in that the algae eggs sterilized at high temperature for a short time are smoked at a temperature of 78°C to 87°C for 2-3 hours. delete According to claim 1,
The method for producing colored smoked coated eggs, characterized in that the algae eggs washed with the washing water treated with the advanced oxidation method are immersed in any one of water in which salt is dissolved, water in which fruit liquid is diluted, and water infused with oriental medicine. delete delete delete According to claim 1,
The method for producing colored smoked coated eggs, characterized in that the algae eggs coated on the eggshell are sterilized and dried at a temperature of 67°C to 70°C at intervals of 30 minutes for 15 to 20 hours. delete delete According to claim 1,
The method for producing colored smoked coated eggs, characterized in that the smoked avian eggs are sterilized at a temperature of 60°C to 140°C at a temperature of 10 steps for 20 to 24 hours. an input unit for storing the eggs washed with the washing water treated with the advanced oxidation method in a low-temperature warehouse, and putting the eggs stored in the low-temperature warehouse into the inside;
a sterilization unit connected to the input unit to sterilize the bird eggs introduced through the input unit;
an aging unit connected to the sterilizing unit and aging the dehumidified and aged bird eggs together with dehumidification;
a coating unit for coating the eggshell with color by impregnating the aged algal eggs in connection with the aging unit in a container containing a color solution;
a drying unit connected to the coating unit to dry the color-coated bird eggs;
a smoking unit connected to the drying unit to smoke the bird eggs coated on the eggshell due to the circulation of smoke generated by burning oak wood; and
a discharge unit connected to the smoking unit and discharging the smoked bird eggs from the smoke unit to the outside; is made, including
a sorting unit for sorting the broken or incontinence of the bird eggs fed into the sterilization unit through the input unit, and selecting the aging state of the avian eggs aged in the aging unit; further comprising,
The sterilization unit sterilizes and dries the algae eggs coated on the eggshell in the coating unit at a temperature of 67 ° C. to 70 ° C. for 15 to 20 hours at 30 minute intervals,
The sterilization unit is a manufacturing system of colored smoke coated eggs, characterized in that the high-temperature sterilization of the avian eggs smoked in the smoking unit at a temperature of 60 ℃ ~ 140 ℃, 20 to 24 hours at a temperature of 10 steps. delete 12. The method of claim 11,
Before entering the maturation unit, the sterilization unit sterilizes the bird eggs at a temperature of 10°C to 15°C at a low temperature for 1 to 2 hours. delete 12. The method of claim 11,
The sterilization unit sterilizes the eggs, which have been sterilized and dried for a long time at a low temperature, at a temperature of 72 ° C to 75 ° C, and sterilizes for 1 to 2 hours at intervals of 60 to 120 seconds. delete

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