KR102236999B1 - Two-color ribbon manufacturing deivce, manufacturing method and packaging ribbon produced thereby - Google Patents

Abstract

The present invention relates to an apparatus for manufacturing a two-color ribbon, a manufacturing method thereof, and a packaging ribbon manufactured thereby that the packaging ribbon used for packaging such as packaging strings, flower markets or cakescan be dyed by high-pressure spraying of two colors thereon. The apparatus for manufacturing two-color ribbon comprises: an unwinding unit having a winding roll on which the packaging ribbon is wound is fastened, and unwinding the packaging ribbon wound according to a two-color processing process; a dyeing unit receiving the packaging ribbon from the unwinding unit and dyeing the packaging ribbon by spraying two colors of dye onto the packaging ribbon; a drying unit receiving the dyed packaging ribbon and drying the dye, or receiving the packaging ribbon that has been completed until washing and drying the washing solution; a washing unit receiving the dye-dried packaging ribbon from the drying unit, washing the packaging ribbon while passing it through a water tank containing washing water, and then delivering it back to the drying unit; and a cutting unit receiving the packaging ribbon in which the washing liquid is dried from the drying unit, cutting it to a preset length, and then loading.

Description

Two-color ribbon manufacturing apparatus, manufacturing method, and packaging ribbon manufactured thereby {TWO-COLOR RIBBON MANUFACTURING DEIVCE, MANUFACTURING METHOD AND PACKAGING RIBBON PRODUCED THEREBY}

The present invention relates to a two-color ribbon manufacturing apparatus, a manufacturing method, and a packaging ribbon manufactured thereby, and more particularly, dyeing by high-pressure spraying two colors on a packaging ribbon used for packaging such as packaging strings, flower markets or cakes. It relates to a two-color ribbon manufacturing apparatus, a manufacturing method, and a packaging ribbon manufactured thereby.

The textile dyeing manufacturing process is an industry that gives functions such as color, texture, design, and properties change by physical and chemical treatment to yarn or fabric, which is a textile material, to suit the consumer's preference.

The fabric dyeing manufacturing process, which is generally referred to, can be said to be a process for improving product quality and satisfying consumers by dyeing materials using dyes in order to make textile materials into commodities.

However, in the conventional dyeing method, a winding roll wound with a ribbon or the like to be dyed is immersed in a water tank containing the dye in a wound state and then heated to a high temperature of about 130 degrees to dye. As the dyeing process was carried out through the process of preliminary polishing and straightening, the dyeing process procedure was complicated in that the workpiece was skeined, dyed with a high pressure pressure machine, and the skein was unscrewed and processed. It could not be dyed on the ribbons of two colors, and had the disadvantage of causing a lot of scale and wrinkles.

On the other hand, the above-described background technology is technical information that the inventor possessed for derivation of the present invention or acquired during the derivation process of the present invention, and is not necessarily known to be known to the general public prior to filing the present invention. .

Korean Patent Registration No. 10-1562511 Korean Patent Publication No. 10-2001-0067715

One aspect of the present invention is implemented so that two colors can be dyed using two high-pressure spray sprays that are individually installed on packaging ribbons used for packaging straps, flower markets, or cakes and spray different dyes at high pressure. A two-color ribbon manufacturing apparatus, a manufacturing method, and a packaging ribbon manufactured thereby are provided.

In addition, a two-color ribbon manufacturing device implemented so that dye can be applied not only to the upper side but also to the lower side of the packaging ribbon by using the first high-pressure spray and the second high-pressure spray installed to rotate the outer side of the packaging ribbon. Provides.

The technical problem of the present invention is not limited to the technical problem mentioned above, and other technical problems that are not mentioned will be clearly understood by those skilled in the art from the following description.

A two-color ribbon manufacturing apparatus according to an embodiment of the present invention, a winding roll on which a packaging ribbon is wound is fastened, and an unwinding unit for unwinding a packaging ribbon wound according to a two-color processing process; A dyeing unit for receiving the packaging ribbon from the unwinding unit and for dyeing the packaging ribbon by spraying two colors of dyes onto the packaging ribbon; A drying unit for drying the dye by receiving the dyed packaging ribbon by the dyeing unit or receiving the packaging ribbon completed until washing and drying the washing liquid; A washing unit receiving the dye-dried packaging ribbon from the drying unit, washing the packaging ribbon while passing it through a tank containing washing water, and then transferring it back to the drying unit; And a cutting unit for receiving the ribbon for packaging in which the washing liquid is dried from the drying unit, and for cutting it to a predetermined length and then loading it.

In one embodiment, the dyeing unit, a support for supporting the lower side of the ribbon for packaging to prevent sagging down the ribbon for packaging; A first high-pressure spray for dyeing by spraying a first dye onto a packaging ribbon moving above the support; A second high-pressure spray for dyeing by spraying a second dye onto the packaging ribbon moving above the support; A first dye tank storing the first dye and supplying the first dye with the first high-pressure spray; And a second dye tank storing the second dye and supplying the second dye with the second high pressure spray.

In one embodiment, the first high-pressure spray or the second high-pressure spray may dye the packaging ribbon by spraying the first dye or the second dye into the packaging ribbon at a pressure of 4.5 bar to 5.5 bar.

In one embodiment, the drying unit is made of eight heater drum rollers intersected in a vertical zigzag shape, and the packaging ribbon is changed in a vertical zigzag direction along the eight heater drum rollers, and in the process of being transferred. Dye or washing liquid may be dried by the temperature of the heater drum roller in a heated state.

In one embodiment, in the heater drum roller, a packaging ribbon delivered from the dyeing unit is seated on one side of the roller so that the dye is dried during the transfer, and a packaging ribbon delivered from the washing unit is placed on the other side of the roller. In the process of being settled and transported, the washing liquid can be dried.

In one embodiment, the heater drum roller may be heated to a temperature of 350 degrees to 370 degrees.

In one embodiment, the dyeing unit is installed surrounding the packaging ribbon so that the packaging ribbon moving on the upper side of the support can pass through the inner through hole, the first high pressure spray is installed on one side, and the dyeing pattern of the packaging ribbon A first rotating ring for rotating the first high-pressure spray spraying the first dye in a clockwise or counterclockwise direction in response to the first dye; And it surrounds the packaging ribbon so that the packaging ribbon moving on the upper side of the support can pass through the inner through hole, and is installed spaced apart from the rear or front end of the first rotary ring, and the second high pressure spray is installed on one side, and for packaging. It may further include a second rotary ring for rotating the second high-pressure spray spraying the second dye in a clockwise or counterclockwise direction corresponding to the dyeing pattern of the ribbon.

The ribbon for packaging according to an embodiment of the present invention is processed by a two-color ribbon manufacturing apparatus.

A method for manufacturing a two-color ribbon according to an embodiment of the present invention includes a first dyeing step of spraying a first dye to a packaging ribbon delivered from a winding roll on which a packaging ribbon is wound, thereby first dyeing; A second dyeing step of secondary dyeing by spraying a second dye onto the packaging ribbon dyed with the first dye by the first dyeing step; A dye drying step of drying the dye while passing the packaging ribbon dyed up to the second dyeing step through a drying unit consisting of eight heater drum rollers; A washing step of washing the packaging ribbon in which the dye is dried by the dye drying step using a washing liquid in a washing unit; A washing liquid precursor step of drying the washing liquid while passing the washed packaging ribbon through the drying unit again in the washing step; And a cutting step of cutting the packaging ribbon in which the washing liquid is dried by the washing liquid precursor step to a predetermined length and then loading the ribbon.

According to one aspect of the present invention described above, two colors are dyed using two high-pressure spray sprays that are individually installed on a packaging ribbon used for packaging of packaging strings, flower markets, or cakes, respectively, and spray different dyes at high pressure. By doing so, it is possible to minimize the occurrence of scale or wrinkles due to dyeing, and it is possible to provide an effect of performing the dyeing process with little manpower and low cost.

In addition, by applying dyes to the lower as well as the upper side of the packaging ribbon using the first high pressure spray and the second high pressure spray installed to rotate the outer side of the packaging ribbon, various color packaging ribbons are manufactured. It can provide an effect of improving marketability.

The effects of the present invention are not limited to the above-mentioned effects, and various effects may be included within a range that is apparent to a person skilled in the art from the contents to be described below.

1 is a view showing a schematic configuration of a two-color ribbon manufacturing apparatus according to an embodiment of the present invention.
FIG. 2 is a diagram illustrating a method of drying the packaging ribbon by the drying unit of FIG. 1.
3 and 4 are views showing another embodiment of the dyeing unit of FIG. 1.
5 is a photograph showing a ribbon for packaging that has been dyed by the two-color ribbon manufacturing apparatus according to the present invention.
6 is a flowchart illustrating a method of manufacturing a two-color ribbon according to an embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The detailed description of the present invention described below refers to the accompanying drawings, which illustrate specific embodiments in which the present invention may be practiced. These embodiments are described in detail sufficient to enable a person skilled in the art to practice the present invention. It should be understood that the various embodiments of the present invention are different from each other, but need not be mutually exclusive. For example, specific shapes, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the present invention in connection with one embodiment. In addition, it should be understood that the location or arrangement of individual components within each disclosed embodiment may be changed without departing from the spirit and scope of the present invention. Accordingly, the detailed description to be described below is not intended to be taken in a limiting sense, and the scope of the present invention, if appropriately described, is limited only by the appended claims, along with all ranges equivalent to those claimed by the claims. Like reference numerals in the drawings refer to the same or similar functions over several aspects.

Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the drawings.

1 is a view showing a schematic configuration of a two-color ribbon manufacturing apparatus according to an embodiment of the present invention.

Referring to Figure 1, the two-color ribbon manufacturing apparatus 10 according to an embodiment of the present invention, the unwinding unit 100, the dyeing unit 200, the drying unit 300, the washing unit 400 and the cutting unit ( 500).

The unwinding unit 100 is fastened with a winding roll on which a packaging ribbon is wound, and unwinds the packaging ribbon R1 wound up according to a two-color processing process in the direction of the dyeing unit 200.

The dyeing unit 200 receives the packaging ribbon R1 from the unwinding unit 100, and sprays two colors of dyes to the packaging ribbon to dye the packaging ribbon as shown in the sample of the packaging ribbon shown in FIG. 5. After that, it is delivered to the drying unit 300.

At this time, in order to change the delivery direction of the packaging ribbon, a plurality of transfer rollers 610 and 620 for changing the delivery direction may be installed in the middle.

In one embodiment, the dyeing unit 200 includes a support 210, a first high pressure spray 220, a second high pressure spray 230, a first dye tank 240 and a second dye tank 250 can do.

The support 210 supports the lower side of the packaging ribbon R1 in order to prevent the packaging ribbon being dyed from sagging downward by the first high pressure spray 220 or the second high pressure spray 230.

The first high pressure spray 220 is dyed by spraying the first dye supplied from the first dye tank 240 with the packaging ribbon R1 moving above the support 210.

The second high pressure spray 230 is supplied from the second dye tank 250 as a packaging ribbon R1 moving above the support 210 while the first dye is applied by the first high pressure spray 220 It is dyed by spraying the second dye.

In one embodiment, the first high-pressure spray 220 or the second high-pressure spray 230 is high-pressure spraying of the first dye or the second dye into a packaging ribbon at a pressure of 4.5 bar to 5.5 bar, more preferably 5.0 bar. To dye the packaging ribbon.

The first dye tank 240 stores the first dye and supplies the first dye to the first high pressure spray 220.

The second dye tank 250 stores the second dye and supplies the second dye to the second high pressure spray 230.

The drying unit 300 receives the dyed packaging ribbon R1 by the dyeing unit 200 and dries the dye applied to the packaging ribbon R1 at high temperature, or by the washing unit 400 After receiving the packaging ribbon (R3) for which the washing of is completed, the washing liquid is dried at high temperature, and the dried packaging ribbon (R4) is delivered to the cutting unit 500.

In one embodiment, the drying unit 300 is made of eight heater drum rollers intersected in a zigzag shape in the vertical direction, and the packaging ribbon is in a vertical zigzag direction along the eight heater drum rollers 310 to 380. This is changed and the dye or washing liquid may be dried by the temperature of the heater drum rollers 310 to 380 in a heated state in the process of being transferred.

내지 370도, 보다 바람직하게는 360도의 온도로 가열될 수 있다.In one embodiment, the heater drum roller is 350, which is an appropriate heating temperature of the packaging ribbon.

It can be heated to a temperature of to 370 degrees, more preferably 360 degrees.

In one embodiment, the heater drum rollers 310 to 380 are mounted on one side of the roller, as shown in FIG. 2, so that the dye is dried in the process of being transported by the packaging ribbon R2 delivered from the dyeing unit 200. And, on the other side of the roller, the packaging ribbon R3 transmitted from the washing unit 400 may be seated and the washing liquid may be dried during the transport process.

That is, the packaging ribbon R2 delivered from the dyeing unit 200 or the packaging ribbon R3 delivered from the washing unit 400 are not individually dried using a drying device installed separately, but two types. All of the packaging ribbons R2 and R3 are dried by the temperature of the rollers while moving each of the heater drum rollers 310 to 380 at the same time.

The washing unit 400 receives the dye-dried packaging ribbon from the drying unit 300, and passes the packaging ribbon through a tank containing the washing water L, and then passes the ribbon to the drying unit 300 again.

In one embodiment, as shown in FIG. 1, the packaging ribbon may be washed with dye applied to the packaging ribbon in a process of repeating the process of being immersed in a water tank containing the washing water L or exposed outside the water tank, as shown in FIG. 1.

The cutting unit 500 receives a ribbon for packaging in which the washing liquid is dried from the drying unit 300, and is cut to a preset length (for example, 1m to 2m) using a cutting device 510 such as a cutter blade. After that, the cut packaging ribbon R5 is loaded in the loading box 520.

The two-color ribbon manufacturing apparatus 10 according to an embodiment of the present invention having the configuration as described above is individually installed on a packaging ribbon used for packaging such as a packaging string, a flower market, or a cake, so that different dyes are applied at high pressure. By dyeing two colors using two high-pressure spray sprays that spray, it is possible to minimize the occurrence of scale or wrinkles due to dyeing, and perform the dyeing process with little manpower and low cost.

3 and 4 are views showing another embodiment of the dyeing unit of FIG. 1.

Referring to FIG. 3, the dyeing unit 200 according to another embodiment includes a support 210, a first high pressure spray 220, a second high pressure spray 230, a first dye tank 240, and a second dye. It includes a tank 250, a first rotary ring 260 and a second rotary ring 270. Here, the support 210, the first high pressure spray 220, the second high pressure spray 230, the first dye tank 240 and the second dye tank 250 are the same as the components of FIG. Is omitted.

The first rotating ring 260 is installed to surround the packaging ribbon R1 so that the packaging ribbon R1 moving above the support 210 can pass through the inner through hole S1, and is installed on one side of the inner side. A high-pressure spray 220 is installed, and rotates the first high-pressure spray 220 that is spraying the first dye in a clockwise or counterclockwise direction corresponding to the dyeing pattern of the packaging ribbon.

In one embodiment, the first rotation ring 260 is formed with a gear along the outer surface, and a plurality of gears (G1 to G4) are interlocked and installed on the outside, and the rotation of each of the gears (G1 to G4) It can be rotated clockwise or counterclockwise.

That is, the first high-pressure spray 220 can be applied by spraying the first dye on the surface of the packaging ribbon R1 while rotating the periphery of the packaging ribbon R1 according to the rotation of the first rotary ring 260. will be.

The second rotary ring 270 surrounds the packaging ribbon R1 so that the packaging ribbon moving above the support 210 can pass through the inner through hole S2, and the rear end or front end of the first rotary ring 260 The second high-pressure spray 230 is installed at one side, and the second high-pressure spray 230 spraying the second dye in response to the dyeing pattern of the packaging ribbon is rotated clockwise or counterclockwise. give.

Here, the description of the second rotary ring 270 will be omitted in order to avoid overlapping descriptions that can be applied identically to the components of the first rotary ring 260.

The dyeing unit 200 according to another embodiment having the configuration as described above is for packaging, unlike the dyeing unit 200 described above according to an embodiment of the present invention in which dye can be applied only to the upper side of the packaging ribbon. Using the first high-pressure spray 220 and the second high-pressure spray 230 installed to rotate while rotating the outside of the ribbon, the dye may be applied to the lower side as well as the upper side of the packaging ribbon.

6 is a flowchart illustrating a method of manufacturing a two-color ribbon according to an embodiment of the present invention.

Referring to FIG. 6, in the method of manufacturing a two-color ribbon according to an embodiment of the present invention, first, the unwinding part ( First dyeing is performed by spraying the first dye to the packaging ribbon R1 delivered from 100) (S110).

In the second high-pressure spray 230 of the dyeing unit 200, the second dye is sprayed onto the packaging ribbon dyed with the first dye by the above-described first dyeing step (S110) to perform secondary dyeing (S120).

The dye is dried (S130) while the dyeing is completed until the second dyeing step (S120) is passed through the drying unit 300 consisting of eight heater drum rollers, and then transferred to the washing unit 400.

The packaging ribbon in which the dye is dried by the dye drying step (S130) described above is washed (S140) using a washing solution in the drying unit (300), and then transferred to the drying unit (300).

In the above-described washing step (S140), the washing liquid is dried (S150) while passing the washed packaging ribbon through the drying unit 300 again, and then transferred to the cutting unit 500.

The packaging ribbon in which the washing liquid is dried by the above-described washing liquid precursor step (S160) is cut to a predetermined length and then loaded (S160).

Here, the configuration of each of the two-color ribbon manufacturing apparatus 10 in which the two-color ribbon manufacturing method is performed according to an embodiment of the present invention is as described above in FIG. 1, and a description thereof will be omitted in order to avoid duplication of description. do.

The above-described embodiments are for illustrative purposes only, and those of ordinary skill in the art to which the above-described embodiments belong can easily transform into other specific forms without changing the technical spirit or essential features of the above-described embodiments. You can understand. Therefore, it should be understood that the above-described embodiments are illustrative and non-limiting in all respects. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as being distributed may also be implemented in a combined form.

The scope to be protected through the present specification is indicated by the claims to be described later rather than the detailed description, and should be interpreted as including all changes or modified forms derived from the meaning and scope of the claims and the concept of equivalents thereof. .

10: two color ribbon manufacturing apparatus
100: unwinding part 200: dyeing part
210: support 220: first high pressure spray
230: second high pressure spray 240: first dye tank
250: second dye tank 260: first rotating ring
270: second rotary ring 300: drying unit
400: washing unit 500: cutting unit

Claims (9)

A winding roll on which a packaging ribbon is wound is fastened, and an unwinding unit for unwinding a packaging ribbon wound according to a two-color processing process;
A dyeing unit receiving a packaging ribbon from the unwinding unit and spraying two colors of dyes onto the packaging ribbon to dye the packaging ribbon;
A drying unit for drying the dye by receiving the dyed packaging ribbon by the dyeing unit or receiving the packaging ribbon completed until washing and drying the washing liquid;
A washing unit receiving the dye-dried packaging ribbon from the drying unit, washing the packaging ribbon while passing it through a tank containing washing water, and then transferring it back to the drying unit; And
Including; a cutting part for receiving the delivery of the packaging ribbon for which the washing liquid has been dried from the drying part, cutting it to a predetermined length and then loading it,
The drying unit,
It consists of eight heater drum rollers intersecting in a vertical zigzag shape, and the packaging ribbon is changed in a vertical zigzag direction along the eight heater drum rollers. Dye or washing liquid is dried by temperature,
The heater drum roller,
On one side of the roller, the packaging ribbon delivered from the dyeing unit is seated to dry the dye in the process of being transported, and the packaging ribbon delivered from the washing unit is seated on the other side of the roller and the washing liquid is dried during the transport. , Silver, two-color ribbon manufacturing device.
The method of claim 1, wherein the dyeing unit,
A support for supporting the lower side of the packaging ribbon to prevent the packaging ribbon from sagging downward;
A first high-pressure spray for dyeing by spraying a first dye onto the packaging ribbon moving on the upper side of the support;
A second high-pressure spray for dyeing by spraying a second dye onto the packaging ribbon moving on the upper side of the support;
A first dye tank storing the first dye and supplying the first dye with the first high-pressure spray; And
A second dye tank storing the second dye and supplying the second dye with the second high-pressure spray; containing, a two-color ribbon manufacturing apparatus.
The method of claim 2, wherein the first high pressure spray or the second high pressure spray,
A two-color ribbon manufacturing apparatus for dyeing a packaging ribbon by high-pressure spraying a first dye or a second dye into a packaging ribbon at a pressure of 4.5 bar to 5.5 bar.
delete delete The method of claim 1, wherein the heater drum roller,
An apparatus for producing a two-color ribbon, which is heated to a temperature of 350 degrees to 370 degrees.
The method of claim 2, wherein the dyeing unit,
The packaging ribbon moving on the upper side of the support is installed to surround the packaging ribbon so that it can pass through the inner through hole, the first high-pressure spray is installed on one side, and the first dye is sprayed in response to the dyeing pattern of the packaging ribbon. A first rotating ring for rotating the first high-pressure spray in a clockwise or counterclockwise direction; And
It surrounds the packaging ribbon so that the packaging ribbon moving on the upper side of the support can pass through the inner through hole, and is installed spaced apart from the rear or front end of the first rotating ring, and the second high pressure spray is installed on one side, and the packaging ribbon A second rotary ring for rotating the second high-pressure spray spraying the second dye in a clockwise or counterclockwise direction corresponding to the dyeing pattern of; further comprising, a two-color ribbon manufacturing apparatus.
A ribbon for packaging, processed by the two-color ribbon manufacturing apparatus according to any one of claims 1 to 3, 6 and 7.
A first dyeing step of primary dyeing by spraying a first dye onto a wrapping ribbon delivered from a winding roll on which the wrapping ribbon is wound;
A second dyeing step of secondary dyeing by spraying a second dye onto the packaging ribbon dyed with the first dye by the first dyeing step;
A dye drying step of drying the dye while passing the packaging ribbon dyed up to the second dyeing step through a drying unit consisting of eight heater drum rollers;
A washing step of washing the packaging ribbon in which the dye is dried by the dye drying step using a washing liquid in a washing unit;
A washing solution precursor step of drying the washing solution while passing the washed packaging ribbon through the drying unit again in the washing step; And
Containing, a two-color ribbon manufacturing method comprising; cutting the ribbon for packaging in which the washing liquid is dried by the washing liquid precursor step to a predetermined length and then loading it.

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