KR102212056B1 - Manufacturing method for construction interior material using vegetable material - Google Patents
Manufacturing method for construction interior material using vegetable material Download PDFInfo
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- KR102212056B1 KR102212056B1 KR1020200041727A KR20200041727A KR102212056B1 KR 102212056 B1 KR102212056 B1 KR 102212056B1 KR 1020200041727 A KR1020200041727 A KR 1020200041727A KR 20200041727 A KR20200041727 A KR 20200041727A KR 102212056 B1 KR102212056 B1 KR 102212056B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/002—Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
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Abstract
Description
본 발명은 식물성 소재와 화학섬유를 혼합하여 건축용 내장재를 제조하기 위한 방법에 관한 것이다.The present invention relates to a method for manufacturing an interior material for construction by mixing a vegetable material and a chemical fiber.
현재 사용되고 있는 건축 내장재, 특히 벽체공사는 석고보드나 합판을 벽체에 접착시공한 후 도배공사를 하거나 페인트칠을 하며 벽체를 마감처리 하고 있다.In the currently used building interior materials, especially wall construction, plasterboard or plywood is adhered to the wall, followed by paperwork or painting to finish the wall.
도배지는 주로 합지벽지(종이소재)나 실크벽지(종이소재에 비닐성분의 표면에 실크인쇄)를 주로 사용하며, 바닥공사는 장판, 데코타일, 강마루, 강화마루 등의 자재로 마감처리를 하고 있다.Wallpaper is mainly made of laminated wallpaper (paper material) or silk wallpaper (silk printing on the surface of vinyl material on the paper material), and the flooring work is finished with materials such as flooring, deco tiles, steel flooring, and reinforced flooring. have.
종래의 벽체마감시 벽지가 약하여 잘 파손되며 수분의 흡수 및 배출기능이 거의 없어 곰팡이가 발생하는 경우가 많으며, 바닥공사의 경우 소재가 장판이나 데코타일은 비닐이나 플라스틱(PVC) 재질의 원료를 사용하여 환경호르몬이 다량 방출되는 등 친환경적이지 못하며, 난방시 수축과 팽창과정을 거치며 변형이 심하며 틈새가 벌어지고 손상이 많이 발생하는 단점이 많다.In the case of conventional wall finishing, the wallpaper is weak and damaged well, and there is little function of absorbing and discharging moisture, so mold is often generated.In the case of floor construction, the material is made of vinyl or plastic (PVC) material Therefore, it is not eco-friendly, such as discharging a large amount of environmental hormones, and it undergoes contraction and expansion during heating, undergoes severe deformation, opens a gap, and causes a lot of damage.
강마루와 강화마루는 접착제를 많이 사용하므로 새집증후군 발생의 주요원인이 되기도 하고 열전도율과 보온성이 매우 떨어져 과도한 난방비용발생 등의 문제점이 있는 것이다.Since the gangmaru and the reinforced floor use a lot of adhesives, they are the main cause of the occurrence of sick house syndrome, and their thermal conductivity and heat retention are very low, and there are problems such as excessive heating costs.
또한, 현재 건축 내장재로 사용되고 있는 벽지, 석고보드, mdf 합판 등은 수분에 취약하고 변형, 파손이 많이 발생하는 문제가 있으며 중량이 무거워 운반이나 시공이 어려운 것이다.In addition, wallpaper, gypsum board, mdf plywood, etc., which are currently used as interior materials for buildings, are vulnerable to moisture, have a lot of deformation and damage, and are difficult to transport or construct due to their heavy weight.
따라서 본 발명의 목적은 식물성 소재를 이용하여 건축 내장재를 제조하기 위한 방법을 제공하는데에 있다.Therefore, an object of the present invention is to provide a method for manufacturing a building interior material using a vegetable material.
상기의 목적에 따른 본 발명은 식물성 재료를 파쇄하여 건조시키는 단계와, 제품의 사양에 맞는 식물성 재료를 재료배합기에서 배합하는 단계와, 화학섬유를 필라멘트 형태로 제조하는 단계와, 제품의 사양에 맞게 식물성 재료와 필라멘트 형태의 화학섬유를 재료배합기에서 배합하여 섬유혼합물을 제조하는 단계와, 혼합된 재료를 평편한 상태로 펼친 후 압착하여 부직포형태로 임시결속시켜 섬유매트를 제조하는 단계와, 니들펀칭기를 이용하여 섬유매트를 완전히 결속시켜 필요한 크기로 제품을 절단하는 단계와, 섬유매트를 제품의 사양에 맞는 강도와 두께로 제조하기 위해 열프레스기로 압착하는 단계와, 섬유매트를 급속냉각시켜 천이나 판재 형태의 제품으로 제조하기 위해 냉각프레스기로 압착하는 단계로 이루어짐을 특징으로 한다.The present invention according to the above object comprises the steps of crushing and drying the vegetable material, mixing the vegetable material that meets the specifications of the product in a material mixer, manufacturing the chemical fiber in the form of filaments, and conforming to the specifications of the product. The step of preparing a fiber mixture by mixing vegetable materials and filament-type chemical fibers in a material mixer, and preparing a fiber mat by temporarily bonding the mixed material into a non-woven fabric by spreading the mixed material in a flat state, and a needle punching machine The steps of cutting the product to the required size by completely binding the fiber mat using the machine, pressing the fiber mat with a heat press to produce the strength and thickness that meets the specifications of the product, and rapidly cooling the fiber mat It characterized in that it consists of a step of compressing with a cooling press to manufacture a product in the form of a plate.
본 발명은 식물성 소재와 화학섬유를 혼합하여 건축 내장재를 제조함으로써 종래의 새집증후군과 같은 문제가 발생하지 않는 친환경소재이며, 사용자의 요구에 따라 다양한 형태로 제조가 가능한 효과가 있다.The present invention is an eco-friendly material that does not cause problems such as sick house syndrome by manufacturing a building interior material by mixing vegetable materials and chemical fibers, and has an effect that can be manufactured in various forms according to the needs of users.
또한, 버려지는 식물성 재료들을 재활용하여 환경오염을 줄일 수 있고 제품의 제조과정에서 일체의 접착제를 사용하지 않으므로 제품에서 인체에 유해한 물질이 배출되지 않으므로 친환경적인 효과가 있으며 제품의 폐기시에도 재활용이 가능하고 소각도 용이한 것이다.In addition, it is possible to reduce environmental pollution by recycling discarded plant materials, and since no adhesive is used in the manufacturing process of the product, the product does not discharge any substances harmful to the human body, so it has an eco-friendly effect and can be recycled even when the product is disposed of. And incineration is easy.
또한, 인체 건강증진에 도움이 되는 식물성 재료들을 사용함으로써 여러가지 유익한 물질이 배출되며, 제품에 미세한 기포가 생성되어 있어 통기성 증진 및 수분의 흡수와 배출을 통한 습도조절기능이 있으며 재료들의 항균성, 항독성 등의 효과로 곰팡이나 세균번식을 막아 줄 수 있는 효과가 있다.In addition, various beneficial substances are discharged by the use of plant materials that are helpful in promoting human health, and fine air bubbles are generated in the product, which improves ventilation and controls humidity through absorption and discharge of moisture, and antibacterial and antitoxic properties of the materials. It has an effect that can prevent the growth of mold and bacteria through the effect of such as.
또한, 제품이 천의 형태나 판재형태로 제조되어 벽지로 이용할 경우 잘 찢어지지 않아 물걸레로 닦아 청소가 가능하며, 기존의 바닥재(장판, 데코타일 등)를 대체하여 사용하여도 찢어지거나 변형되는 현상이 없어 내구성이 우수한 것이다.In addition, if the product is manufactured in the form of a cloth or plate and is used as wallpaper, it is not easily torn, so it can be cleaned by wiping with a wet mop. There is no durability.
또한, 제품에 생성된 미세한 기포들의 기능으로 실내의 단열성을 높여주고 열전도율이 높고 보온성이 좋아 난방비 절감효과가 있는 것이며, 생성된 내부의 기포에 의해 흡음성과 방음성이 우수한 것이다.In addition, the function of the fine bubbles generated in the product enhances the insulation of the room, has high thermal conductivity and good heat retention, so it has the effect of reducing heating costs, and it has excellent sound absorption and sound insulation by the generated internal bubbles.
또한, 기존의 석고보드, mdf, 합판과 같은 건축 내장재에 비해 1/3 이상 가벼워 운반이 용이하고 절단, 접합이 용이하여 시공이 편리한 것이며, 건축 내장재의 무게가 가벼워져 건축물에 가해지는 하중부담을 줄일 수 있어 건축비 절감 및 건축물의 내구성 높여줄 수 있는 효과가 있다.In addition, it is more than one third lighter than existing building interior materials such as gypsum board, mdf, and plywood, so it is easy to transport, cut and bonded, so construction is convenient. As it can be reduced, there is an effect that can reduce construction cost and increase the durability of the building.
또한, 수분에 강하고 인장강도 높아서 제품의 변형이나 파손이 발생할 우려가 적은 장점이 있다.In addition, since it is resistant to moisture and has high tensile strength, there is a merit that there is little risk of product deformation or damage.
도 1은 본 발명의 실시 예에 따른 식물성 소재를 이용한 건축 내장재 제조방법을 설명하는 흐름도이다.1 is a flowchart illustrating a method of manufacturing a building interior material using a vegetable material according to an embodiment of the present invention.
이하 첨부한 도면을 참조하여 본 발명의 바람직한 실시 예를 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 실시 예에 따른 식물성 소재를 이용한 건축 내장재 제조방법을 설명하는 흐름도이다.1 is a flowchart illustrating a method of manufacturing a building interior material using a vegetable material according to an embodiment of the present invention.
본 발명은 다양한 식물성 재료를 활용한 식물성 섬유를 이용하여 건축 내장재를 제조하는 것이며, 선별된 다양한 식물성 재료를 5~10cm 크기로 파쇄한 후 수분함유량이 20% 이하가 되도록 건조시켜 준비한다.The present invention is to manufacture a building interior material using vegetable fibers using various vegetable materials, and prepared by crushing the selected various vegetable materials into a size of 5 to 10 cm and drying so that the moisture content is 20% or less.
섬유류는 식물성 섬유(셀룰로오스계), 천연섬유, 화학섬유(합성섬유) 등이 있으며, 식물성 섬유중에는 마종류(대마, 아마, 저마, 서양마, 얌 등)가 세계 각지에서 다양한 종으로 자생 또는 재배되고 있고, 그 외에도 닥나무껍질, 뽕나무 껍질, 야자수 수염, 바나나 줄기와 잎, 왕골, 갈대, 잔디과 식물, 옥수수대와 잎, 수수대와 잎 등 특히 질긴 성질의 식물도 많아 산업용으로 활용할 수 있다.Fibers include vegetable fibers (cellulosic), natural fibers, and chemical fibers (synthetic fibers), and among vegetable fibers, hemp types (hemp, flax, germ, yam, yam, etc.) are grown or cultivated as various species all over the world. In addition, there are many plants with particularly tough properties such as mulberry bark, mulberry bark, palm tree beard, banana stems and leaves, royal bones, reeds, grass and plants, cornstalks and leaves, sorghum and leaves, etc., so they can be used for industrial purposes.
또한, 쑥 등 특유의 향기가 발산되거나 인체에 유익한 성분을 함유한 식물도 사용할 수 있다.In addition, plants that emit a peculiar scent such as mugwort or contain ingredients that are beneficial to the human body may be used.
본 발명에서는 식물성 재료로서 마줄기, 옥수수 대, 옥수수 줄기, 옥수수 잎, 야자수 수염, 볏짚, 잔디, 낙옆 등을 사용하며, 그 외에도 닥나무 껍질, 뽕나무 껍질, 갈대, 쑥 등을 선택적으로 사용하여 식물성 섬유로 활용하게 된다.In the present invention, as vegetable materials, hemp stem, corn stem, corn stem, corn leaves, palm tree beard, rice straw, grass, nakside, and the like are used, and in addition, plant fibers are selectively used, such as mulberry bark, mulberry bark, reed, mugwort Will be used as.
마줄기는 마과에 속하는 모든 것을 사용할 수 있으며, 일 예로 참마, 장마, 단마, 대마, 아마, 저마, 서양마, 얌 등을 사용할 수 있다.As for the hemp stem, anything belonging to the hemp family can be used, and as an example, yam, rainy season, sweet horse, hemp, flax, germ, western hemp, yam, etc. can be used.
본 발명에서는 다양한 식물성 재료 중에서 제조하고자 하는 건축 내장재의 사양에 맞게 식물성 재료를 선택하여 원통형의 재료배합기에 넣어 혼합하여 식물성 재료를 준비하게 된다.In the present invention, a vegetable material is prepared by selecting a vegetable material from among various vegetable materials according to the specifications of a building interior material to be manufactured, and mixing it in a cylindrical material mixer.
다음으로, 식물성 재료와 혼합할 화학섬유를 준비하게 되며, 폴리프로필렌 또는 폴리에스테르 섬유, 저융점(LM) 섬유 등을 잘게 썰어 솜 형태로 제조하여 준비한다. 솜 형태의 화학섬유는 필라멘트 형태일 수 있다.Next, chemical fibers to be mixed with vegetable materials are prepared, and polypropylene or polyester fibers, low melting point (LM) fibers, etc. are cut finely and prepared in a cotton form. The cotton-shaped chemical fiber may be in the form of a filament.
제품의 사양에 맞게 혼합된 식물성 재료와 솜 형태의 화학섬유는 다시 재료배합기에 투입하여 섬유혼합물을 제조하게 되며, 이때에도 제품의 사양에 맞게 혼합비율을 조절하게 된다.The vegetable material and cotton-type chemical fiber mixed according to the product specifications are again put into the material mixer to produce a fiber mixture, and the mixing ratio is also adjusted according to the product specifications.
일 실시 예로서, 식물성 재료와 화학섬유의 혼합비율은 식물성 재료 10~90%, 화학섬유 10~90%의 비율로 혼합하며, 상기의 혼합비율 범위 내에서 제품의 사양에 맞게 조절하여 혼합하게 된다.As an embodiment, the mixing ratio of the vegetable material and the chemical fiber is mixed in a ratio of 10 to 90% of the vegetable material and 10 to 90% of the chemical fiber, and the mixing ratio is adjusted according to the specifications of the product within the above mixing ratio range. .
식물성 재료와 화학섬유가 혼합된 섬유혼합물은 직조기를 통해 평편한 상태로 펼친 후 압력을 가하여 압착시켜 부직포와 같은 섬유매트의 형태로 임시 결속시킨다.The fiber mixture in which vegetable materials and chemical fibers are mixed is spread out in a flat state through a loom, and then pressed by applying pressure to temporarily bind it in the form of a fiber mat such as a nonwoven fabric.
임시로 결속된 섬유매트는 다시 니들펀칭기를 통해 완전히 결속시키게 되며, 결속된 섬유매트는 일정한 크기로 절단한다.The temporarily bound fiber mat is completely bound again through a needle punching machine, and the bound fiber mat is cut into a certain size.
절단된 섬유매트는 유압의 열프레스기 또는 롤러 형태의 열프레스기를 이용하여 압착하며, 열프레스기의 열에 의해 화학섬유가 녹아 접착제역할을 함으로써 식물성 재료들이 분리되지 않도록 결합되도록 한다.The cut fiber mat is compressed using a hydraulic heat press or a roller-type heat press, and the chemical fibers are melted by the heat of the heat press and act as an adhesive, so that the vegetable materials are not separated.
즉, 별도의 접착제의 사용없이 화학섬유가 녹으면서 식물성 재료들을 접착시킴에 따라 장력이 우수하고 식물성 재료에 의한 무늬의 미관성도 좋아지게 된다.In other words, as the chemical fiber melts without the use of a separate adhesive and bonds the vegetable materials, the tension is excellent and the aesthetics of the pattern made by the vegetable material is improved.
이때, 열프레스기에 압착시 온도와 압력을 조절하여 제조하고자 하는 제품의 강도와 두께를 조절하여 천이나 판재의 형태로 제품을 제조한다.At this time, the product is manufactured in the form of a cloth or plate by controlling the temperature and pressure when pressing with a heat press to control the strength and thickness of the product to be manufactured.
일 예로서 열프레스기는 120~280℃의 온도, 50~500톤 압력으로 30~180초 동안 압착하게 되며, 상기의 온도, 압력, 압착시간 범위 내에서 섬유매트를 압착하여 사양에 맞는 제품을 제조한다.As an example, a heat press machine is compressed for 30 to 180 seconds at a temperature of 120 to 280°C and a pressure of 50 to 500 tons, and a product that meets the specifications is manufactured by compressing the fiber mat within the above temperature, pressure, and compression time range. do.
열프레스기에 의해 압착하는 것은 제조하기 위한 제품의 두께, 무늬 미관성 등 제품 사양에 맞도록 맞춤제조하기 위해 조절가능한 것이다.Compression by a heat press is adjustable in order to be customized to meet product specifications such as the thickness of the product to be manufactured, the aesthetics of the pattern, etc.
상기의 범위 내에서 온도가 너무 낮게 되면 화학섬유가 녹지 않아 접착제 역할을 하는 기능이 떨어져 식물성 소재가 견고하게 결합되지 못해 제품의 내구성이 떨어질 수 있으며, 너무 높은 온도로 열압착하게 되면 제품이 타게 되는 문제가 발생한다.If the temperature is too low within the above range, the chemical fiber does not melt and the function of the adhesive function decreases, so that the vegetable material cannot be firmly bonded and the durability of the product may decrease.If the product is thermally pressed at too high temperature, the product will burn. Problems arise.
고온의 열프레스기로 제품을 압착한 후에는 급냉각 방식으로 이를 냉각시키게 되며, 유압 냉각프레스기 또는 롤러 형태의 냉각프레스기를 이용하여 압착하여 급속 냉각시켜 천 형태나 판재 형태의 제품 제조를 완료하게 된다.After compressing the product with a high-temperature heat press, the product is cooled by a rapid cooling method, and it is rapidly cooled by compressing it using a hydraulic cooling press or a roller-type cooling press to complete the manufacture of the product in the form of cloth or plate.
이때, 냉각프레스기의 온도는 10℃ 이하의 온도에서 50~500톤 압력으로 30~180초 동안 압착하게 된다.At this time, the temperature of the cooling press is compressed for 30 to 180 seconds at a pressure of 50 to 500 tons at a temperature of 10 °C or less.
제조된 제품은 천 형태의 벽지나 인테리어 자재, 판재 형태의 실내용 바닥재 등 건축 내장재로 사용되는 것이다.The manufactured products are used as interior materials for buildings such as cloth-type wallpaper, interior materials, and plate-type indoor flooring materials.
상술한 본 발명의 설명에서는 구체적인 실시 예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시할 수 있다. 따라서 본 발명의 범위는 설명된 실시 예에 의하여 정할 것이 아니고 특허청구범위 및 그 특허청구범위와 균등한 것에 의해 정해 져야 한다.In the above description of the present invention, specific embodiments have been described, but various modifications may be made without departing from the scope of the present invention. Therefore, the scope of the present invention should not be determined by the described embodiments, but should be determined by the claims and equivalents to the claims.
삭제delete
Claims (4)
제품의 사양에 맞는 식물성 재료를 재료배합기에서 배합하는 단계와,
폴리프로필렌, 폴리에스테르, 저융점(LM) 섬유를 포함하는 화학섬유를 잘게 썰어 솜 형태로 제조하는 단계와,
제품의 사양에 맞게 식물성 재료와 필라멘트 형태의 화학섬유를 재료배합기에서 식물성 재료 10~90%, 화학섬유 10~90%의 비율로 배합하여 섬유혼합물을 제조하는 단계와,
혼합된 재료를 평편한 상태로 펼친 후 압착하여 부직포형태로 임시 결속시키는 단계와,
임시로 결속된 섬유매트를 니들펀칭기를 이용하여 섬유매트를 완전히 결속시켜 필요한 크기로 절단하는 단계와,
섬유매트를 제품의 사양에 맞는 강도와 두께로 제조하기 위해 열프레스기로 120~280℃의 온도, 50~500톤 압력으로 30~180초 동안 압착하는 단계와,
고온의 열프레스기로 제품을 압착한 후에는 급냉각 방식으로 섬유매트를 급속냉각시켜 천이나 판재 형태의 제품으로 제조하기 위해 냉각프레스기로 10℃ 이하의 온도에서 50~500톤 압력으로 30~180초 동안 압착하는 단계로 이루어짐을 특징으로 하는 식물성 소재를 이용한 건축 내장재 제조방법.
Plant materials including hemp stems, corn stems, corn stems, corn leaves, palm tree whiskers, rice straw, grass, leaves, mulberry bark, mulberry bark, reeds, and mugwort are crushed into 5-10 cm sizes, and the moisture content is less than 20% Drying to become, and
The step of blending vegetable ingredients that meet the specifications of the product in a blender,
A step of preparing a cotton form by chopping a chemical fiber containing polypropylene, polyester, and low melting point (LM) fiber
The step of preparing a fiber mixture by mixing vegetable materials and filament-type chemical fibers in a material mixer in a ratio of 10 to 90% vegetable materials and 10 to 90% chemical fibers according to the specifications of the product; and
Spreading the mixed material in a flat state and then compressing it to temporarily bind it into a nonwoven fabric;
Cutting the temporarily bound fiber mat into a required size by completely binding the fiber mat using a needle punching machine; and
In order to manufacture the fiber mat with the strength and thickness that meets the specifications of the product, pressing with a heat press at a temperature of 120 to 280°C and a pressure of 50 to 500 tons for 30 to 180 seconds, and
After compressing the product with a high-temperature heat press, the fiber mat is rapidly cooled by a rapid cooling method to produce a cloth or plate type product with a cooling press for 30 to 180 seconds at a temperature of 10°C or less at 50 to 500 tons pressure. Construction interior material manufacturing method using a vegetable material, characterized in that consisting of the step of compressing during.
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