KR102164519B1 - Latex modified ultra rapid hardening self levelling finish material composition having excellent curable property in low temperature - Google Patents

Abstract

The present invention relates to a latex-modified super-fast-hardening self-horizontal flooring composition having excellent curing at low temperatures, and more specifically, to enable excellent hardening even at low temperatures so that construction can be performed even at 5°C or less in winter. Regardless of the year-round construction, it is possible to construct a large network of organic and inorganic hybrids with excellent compatibility by mixing inorganic materials (ultra-fast cement) and organic materials (latex), which were not found in the prior art. , Flexural strength, adhesion strength, waterproofness, and more enhanced durability, as well as extending the durability life, in particular, the compressive strength of 100 kgf/cm in 4 hours after completion of installation on ships, factories, airports, highway floors, etc. ^It relates to a latex-modified ultra-fast hardness self-horizontal flooring composition having excellent curing at a low temperature, which exhibits ² or more to allow other working processes to enter and shorten the air.

Description

Latex-modified ultra-fast hardness self-horizontal flooring composition having excellent curing at low temperatures {LATEX MODIFIED ULTRA RAPID HARDENING SELF LEVELLING FINISH MATERIAL COMPOSITION HAVING EXCELLENT CURABLE PROPERTY IN LOW TEMPERATURE}

The present invention relates to a latex-modified ultra-fast-diameter self-horizontal flooring composition that enables excellent hardening even at low temperatures by allowing the cement and latex to form a crosslinked structure after mixing with the latex in the ultrafast cement.

In general, domestic flooring is largely divided into cement-based flooring and polymer-based flooring, and cement-based flooring is focused on reinforcing the strength of the floor by micro-foaming by adding a fluidizing agent (organic material), and the polymer-based flooring material is acrylic. , Natural rubber latex, etc., is mixed with the floor of factories and parking lots, and then the surface is constructed using epoxy-based or polyurethane-based flooring.

Polymer-based flooring materials are expensive, and due to the use of organic solvents, there is a problem of environmental pollution due to the volatile components of organic solvents generated during or after construction, and the burden of labor costs is added because surface plastering is required during construction. There is a problem. In the case of epoxy-based flooring, the surface strength is strong and the impact resistance is low, causing a problem in durability due to the occurrence of cracks, resulting in a problem in that repair and maintenance costs are high, and polyurethane-based flooring has problems such as high cost of raw materials and lifting due to adhesion. .

And the trend of overseas flooring materials is polymer, gypsum, ceramic, self leveling, which forms cement Co-Matrix by mixing cement-based and polymer mixed with a fluidizing agent similar to the domestic one. It is classified as a flooring material. The major companies that produce cement-based flooring are Germany's PCI, Henkel, BAYER, Finland's PARTEX, Japan's Onoda, and Japan's Ube. , Polymer-based flooring manufacturers include PCI and Henkel in Germany, and ICI in the UK. Self-horizontal flooring is Japan's Onoda and Ube. And the like, and most foreign companies tend to construct cement-based and polymer-based flooring in parallel depending on the purpose of construction.

On the other hand, looking at various research and development and patent applications as a way to solve the above problems of flooring, self-leveling flooring compositions having various composition components and composition ratios such as Patent Documents 1 to 3 have been developed, but excellent self-leveling While maintaining the performance of the floor, the hardening time is fast, and the elasticity of the floor is given to the human body and environment.

In addition, the prior art as described above has a problem that construction is difficult because hardening is not performed properly at low temperatures (below 5℃ in winter), and other work processes are not input until hardening is made, resulting in unnecessary increase in air. There was a problem.

Patent Document 1: Republic of Korea Patent Publication No. 10-0398074 "Cement-based mortar composition having self-horizontality for heating ondol floors of buildings" Patent Document 2: Republic of Korea Patent Publication No. 10-0609347 "Quasi-magnetic horizontal mortar composition for finishing ondol floors of buildings" Patent Document 3: Korean Patent Publication No. 10-0769853 "Self-horizontal mortar composition"

The present invention is to solve the above problems, it is an object of the present invention to provide a latex-modified ultra-fast-diameter self-horizontal flooring composition capable of forming a crosslinked structure between cement and latex after mixing with latex in ultra-fast-diameter cement.

More specifically, it enables excellent hardening even at low temperatures so that construction can be performed even at 5℃ or less in winter. This allows construction to be carried out all year round regardless of season and temperature, and inorganic materials (initial speed Light cement) and organic material (latex) are mixed to create a hybrid-type large network structure of organic and inorganic materials with excellent compatibility, so that it not only provides compression strength, flexural strength, adhesion strength, waterproofness, and improved durability, but also provides durability. It can be extended, and in particular, it shows a compressive strength of 100 kgf/cm ² or more in 4 hours after installation of ships, factories, airports, highway floors, etc., so that other work processes can enter and work to shorten the construction period. Make it an assignment.

The present invention is an IPN (interpenetrating polymer networks: network structure) structure by mixing inorganic materials (ultra fast cement) and organic materials (latex) with excellent compatibility, so that sulfur and zinc contained in the organic material latex influence the crosslinking agent of the latex, That is, a latex-modified ultra-fast hardness self-horizontal flooring composition having excellent curing at low temperatures, which enables the formation of organic and inorganic hybrid-type large networks, is used as a means of solving the problem.

The present invention enables excellent hardening even at low temperatures so that construction can be performed even at 5°C or less in winter, so that construction can be carried out all year round regardless of season and temperature, and further compressive strength, flexural strength, adhesion strength, In addition to making it waterproof and more durable, it can extend the durability life. In particular, it shows a compressive strength of 100 kgf/cm ² or more in 4 hours after installation of ships, factories, airports, highways, etc. It has the effect of shortening the period by allowing processes to enter and work.

The present invention for achieving the above effect relates to a latex-modified ultra-fast hardness self-horizontal flooring composition, and only parts necessary for understanding the technical configuration of the present invention are described, and the description of the other parts is not to scatter the gist of the present invention. It should be noted that it will be omitted.

Hereinafter, a detailed description of the latex-modified ultra-fast hardness magnetic horizontal flooring composition according to the present invention is as follows.

The latex-modified ultra-fast-hardening self-horizontal flooring composition according to the present invention is based on 100 parts by weight of a base material consisting of 10 to 40% by weight of synthetic rubber latex and 60 to 90% by weight of ultrafast-hardening inorganic powder, 0.5 to 0.8 parts by weight of a fluidizing agent, and an antifoaming agent. It is made by mixing 0.2 to 0.3 parts by weight and 0.1 to 0.2 parts by weight of the retarder.

The synthetic rubber latex is made by preparing a seed latex, preparing a primary crosslinked base latex, and then preparing a secondary crosslinked copolymer.

First, the method of preparing the seed latex is to prepare the seed latex using a monomer, an anionic emulsifier, a reaction initiator, a reducing agent, and distilled water. Specifically, as a preparation step before the polymerization reaction, process water is filled in a batch reactor and process water is used with nitrogen gas. After completely discharging the dissolved oxygen in the reactor three times, the process water is filled again, and the process water is discharged with butadiene gas to replace the inside of the reactor with butadiene gas. Thereafter, in the reactor, based on 100 parts by weight of a monomer consisting of 30 to 50% by weight of butadiene, 25 to 35% by weight of styrene, and 25 to 35% by weight of acrylonitrile, 1.5 to 2.5 parts by weight of an anionic emulsifier, potassium persulfide as a reaction initiator 1.0 to 2.0 parts by weight, 0.1 to 0.3 parts by weight of sodium bisulfide as a reducing agent, and 100 to 200 parts by weight of distilled water are added and reacted at 90 to 110°C for 1 to 3 hours. The physical properties of the seed latex thus prepared as shown in FIG. 1 show a total solid content of 30 to 40 wt%, an average particle size of 300 to 500 Å, a pH of 2.0 to 4.0, and a viscosity of 20 to 50 cps.

And the method of manufacturing the base latex uses the prepared seed latex, monomer, unsaturated carboxylic acid, anionic emulsifier, amphoteric stabilizer, reaction initiator, reducing agent, electrolyte, molecular weight modifier, organic crosslinking agent, nonionic emulsifier and water reducing retarder. To prepare a primary crosslinked base latex, specifically, as described above, after removing the dissolved oxygen inside the reactor, the prepared seed latex was added, and based on 100 parts by weight of the prepared seed latex, Acid methyl methacrylate 5 to 10 parts by weight, methacrylic acid 0.3 to 0.5 parts by weight, acrylic acid 0.3 to 0.5 parts by weight, itaconic acid 0.1 to 0.5 Parts by weight, 0.1 to 3.0 parts by weight of fumaric acid, 0.2 to 0.5 parts by weight of anionic emulsifier, 0.1 to 0.3 parts by weight of an amphoteric stabilizer, 0.5 to 1.5 parts by weight of potassium carbonate, an electrolyte, 0.1 to 0.7 parts by weight, 0.1 to 0.7 parts by weight of divinylbenzene as an organic crosslinking agent, 1.0 to 5.0 parts by weight of 2hexaethylmethyl acrylate, and 1.0 to 5.0 parts by weight of acrylamide are collectively added to the reactor and pre-emulsion for 25 to 35 minutes while internal temperature To 50 ~ 53 ℃.

When the internal temperature reaches 54 to 56°C, 1 to 3 parts by weight of potassium persulfide as a reaction initiator and 0.1 to 0.3 parts by weight of sodium bisulfide as a reducing agent are added, and this is referred to as the reaction start time, and then 10 butadiene as a monomer. ~ 20 parts by weight, 10 to 20 parts by weight of styrene, and 25 to 50 parts by weight of acrylonitrile are continuously added at a constant flow rate for 3 to 5 hours and reacted for 1 to 3 hours, then the temperature is raised to 75 to 85°C, and the reaction conversion rate When this is 90% or more, that is, 3 to 5 hours of reaction, 0.3 to 0.5 parts by weight of methacrylic acid and 0.3 to 0.5 parts by weight of acrylic acid, which are unsaturated carboxylic acids, are added to the reactor.

And when the final TSC (total solid content) is 47% or more and the conversion rate is 98% or more, the pH of the latex is improved by adjusting the pH from 2 to 4 to 9.5 to 11 with 25% sodium hydroxide aqueous solution to improve the stability of the latex and the cement mixture. Add 1 to 3 parts by weight of non-ionic emulsifier nonylphenyl ether based emulsifier and 1.0 to 2.0 parts by weight of high-performance water-reducing delayed polycarboxylic acid salt to improve chemical conversion and pot life, and aged for 1 to 2 hours in a vacuum at 75 to 80℃ And reacted to completely react the unreacted product.

At this time, the primary crosslinked base latex exhibits a total solid content of 46 to 50% by weight, a particle diameter of 1400 to 1800Å, a gel content of 80 to 85% by weight, a viscosity of 95 to 100 cps, a pH of 10 to 12, and a coagulation amount of 0.05 to 0.07%.

Here, the anionic emulsifier used in the above process is one or two or more of polycarboxylic acid salt, sodium dodecylbenzenesulfonate, sodium lauryl sulfate, sodium octyl sulfate, sodium toluene sulfonate, potassium stearyl phosphate, or potassium stearate. Used in combination, the amphoteric stabilizer is used alone or in combination of two or more in nonylphenyl ether sulfonic acid salt or nonyl phenyl ether sulfonic acid ammonium, and the molecular weight modifier is n-dodecyl mercaptan, t-dodecyl Mercaptan or n-octyl mercaptan is used alone or in combination of two or more.

On the other hand, synthetic rubber latex such as SBR, NBR, and CR can be synthesized by emulsion polymerization of unsaturated monomers. In some cases, the latex is used as a product, but in most cases, properties are improved by heating by adding various chemicals. . In the present invention, the purpose of the present invention is to develop a highly durable self-horizontal flooring composition by preparing a copolymer synthetic rubber latex having a secondary crosslinked acrylonitrile, styrene, butadiene macronetwork structure, and theoretically, the network is formed by heating with the latex and the secondary crosslinking agent sulfur. It is easy to remove electrons from the methylene around the double bond for resonance, and the vulcanization of the rubber by sulfur is initiated by the removal of α methylene electrons from the rubber by sulfur radicals. Next,'S' is added to the butadiene radical, and a butadiene polysulfide radical is generated, which further combines with the butadiene radical to cause crosslinking of butadiene using polysulfide as a bonding ring.

And the method of preparing a synthetic rubber latex by preparing a secondary crosslinked copolymer is to prepare a secondary crosslinked copolymer using the first crosslinked base latex, an inorganic crosslinking agent, a crosslinking accelerator, a crosslinking reinforcing agent, and a dispersant, Specifically, based on 100 parts by weight of the base latex, 5 to 10 parts by weight of colloidal sulfur as an inorganic crosslinking agent, 3 to 5 parts by weight of zinc oxide dispersion, 1.0 to 3.0 parts by weight of zinc diethyldithiocarbamate dispersion as a crosslinking accelerator, 2 -Mercaptobenzothiazole zinc salt dispersion 1.0 to 3.0 parts by weight, carbon black dispersion 10 to 30 parts by weight as a crosslinking reinforcing agent, 10 to 30 parts by weight of white carbon, and 10 to 30 parts by weight of tamolene dispersant as a dispersant are mixed and this is mixed with a ball mill. After finely dispersing the particles for 20 to 25 hours, filtered through a 150 to 250 mesh filtration network to prepare a dispersion aqueous solution, and after adding the dispersion aqueous solution to the reactor, stirred at 60 to 80°C for 1 to 3 hours to form a secondary crosslinked structure And a synthetic rubber latex of an acrylonitrile styrene butadiene copolymer having a large network structure.

On the other hand, if the production conditions and composition ratio of the synthetic rubber latex are out of the above range, there is a concern that the synthetic rubber latex may not be properly manufactured or the efficiency of ultra-fast setting may be lowered.

In addition, when the mixing amount of the synthetic rubber latex is less than 10% by weight, there is a possibility that the adhesion, elasticity, fluidity, and compressive strength of the flooring composition may not be sufficiently improved, and when the mixing amount of the synthetic rubber latex exceeds 40% by weight There is a concern that polymer cement processing properties may not be exhibited due to the separation of latex, cement, and aggregate due to the low viscosity of the mortar due to the relatively small mixing amount of inorganic powder.

The super-fast-hardening inorganic powder is based on 100 parts by weight of the instructor, 10 to 15 parts by weight of ultra-fast cement, 10 to 15 parts by weight of Portland cement, 3 to 6 parts by weight of white cement, 3 to 6 parts by weight of alumina cement, and blast furnace slag powder 2 to 5 parts by weight and 0.1 to 0.3 parts by weight of each of a water reducing agent, an expanding agent, a thickening agent, and a dispersant such as other additives are mixed.

The cement used in the ultra-fast setting inorganic powder of the present invention is a material that exhibits strength by a hydration reaction with water, and serves as an adhesive for bonding components such as instructors and blast furnace slag powder. It is preferable to use a mixture of 10 to 15 parts by weight, 10 to 15 parts by weight of Portland cement, 3 to 6 parts by weight of white cement, and 3 to 6 parts by weight of alumina cement. The ultra-fast-hardening cement shortens the initial fluidity, hardening time and construction time, and shortens the reaction bonding time between mortar and latex to accelerate the strength development time. In addition, white cement suppresses the occurrence of cracks by controlling shrinkage and expansion during drying and curing of the mortar and makes it excellent in dimensional stability. In order to shorten the hardening time of the mortar of the flooring material, ultra-fast hardness cement and alumina cement are mixed with Portland cement.

In addition, the blast furnace slag powder is mixed with a cement mixture to improve the mechanical properties of the floor material, and blast furnace slag produced by the steelmaking and steelmaking processes is pulverized so that the residual amount of the blast furnace slag is 10 parts by weight or less.

In addition, the instructor is sand collected from the river, and it is preferable that the particle size is No. 6 (0.60~0.425mm). If the size of the instructor particle is larger than Company 6, the self-leveling performance of the flooring material may be deteriorated, and when the size of the instructor particle is smaller than Company 6, the mechanical properties of the flooring material may be deteriorated.

In the present invention, the other additives are preferably added in an amount of 0.1 to 0.3 parts by weight of a water reducing agent, an expanding agent, a thickening agent, and a dispersing agent, respectively, and the additives are conventional additives and are not a feature of the present invention. Water reducing agents are added admixtures for the purpose of improving unit quantity reduction, strength and durability improvement, and prevention of hydration heat cracking, including lignin sulfonic acid salts, oxycarboxylic acid salts, alkylarylsulfonic acid salts, and advanced polyhydric alcohol sulfate water reducing agents. In addition, the expanding agent is an admixture added to reduce the occurrence of cracks due to curing shrinkage or drying shrinkage of the mortar and improve the resistance to cracking, and the thickener is an admixture added to reduce material separation of the mortar composition. A thickener is preferred, and the dispersant is an admixture added to have sensitivity in a low water-to-binder ratio region, sustained slam flow, and rapid strength reproducibility.Polymelamine sulfonate, liglin sulfonate, olefin and maleic acid ( maleic acid) copolymers and polycarboxylic acid-based dispersants.

On the other hand, the fluidizing agent is an admixture that expresses flow characteristics in the mortar, and it is preferable to use melamine-based and naphthalene-based alone or in combination, and the mixing amount of the fluidizing agent is preferably 0.5 to 0.8 parts by weight based on 100 parts by weight of the substrate. Do. When the mixing amount of the fluidizing agent is less than the above-limited range, there is a concern that the fluidity of the mortar may decrease, and when it exceeds the above-limited range, there is a high possibility of material separation due to high fluidity.

The antifoaming agent is preferably added 0.2 to 0.3 parts by weight of the antifoaming agent based on 100 parts by weight of the base material, and it is preferable to use a silicone-based or fatty acid-based antifoaming agent, and when the amount of the antifoaming agent is out of the range limited above, the antifoaming effect is reduced. There is a fear of doing it.

The retarder is an admixture for delaying coagulation by partially lowering the hydration of the mortar, and one of gluconate-based, citrate-based, tartrate-based, magnesium silicate-based, acrylate-based, and acid-based retarders It is preferable to select and use, and the mixing amount of the retarder is preferably 0.1 to 0.2 parts by weight based on 100 parts by weight of the substrate. If the mixing amount of the retarder is less than the above-limited range, there is a possibility that the condensation delay of the mortar may not be properly delayed, and if the amount of the retardant is excessively mixed, the latex and fasting phenomenon may occur. As the miscibility is lowered, fluidity is lowered, and there is a risk of surface cracking due to air temperature and wind.

In addition, since the present invention has excellent compatibility with synthetic rubber latex, which is a major component, and pigments of various colors, it is possible to color the desired color, so that the architectural culture can be diversified and advanced. At this time, the amount of the pigment to be mixed with the composition of the present invention is not particularly limited, and may be appropriately adjusted according to the color and saturation of the desired pigment.

Hereinafter, the configuration of the present invention will be described in more detail based on the following examples, but the present invention is not necessarily limited only by the following examples.

1. Synthetic rubber latex manufacturing

(1) Sidratex manufacturing

(Production Example 1)

Based on 100 parts by weight of the monomer consisting of 30% by weight of butadiene, 30% by weight of styrene and 30% by weight of acrylonitrile, 2.0 parts by weight of an anionic emulsifier polycarboxylic acid salt, 1.5 parts by weight of potassium persulfide as a reaction initiator, sodium bisulfide as a reducing agent It was prepared by adding 0.2 parts by weight and 156 parts by weight of distilled water to a batch reactor and reacting at 100° C. for 2 hours.

(Production Example 2)

Based on 100 parts by weight of a monomer consisting of 30% by weight of butadiene, 35% by weight of styrene, and 35% by weight of acrylonitrile, 1.5 parts by weight of an anionic emulsifier polycarboxylic acid salt, 1.0 part by weight of potassium persulfide as a reaction initiator, sodium bisulfide as a reducing agent 0.1 parts by weight and 100 parts by weight of distilled water were added to a batch reactor and reacted at 90° C. for 3 hours to prepare.

(Production Example 3)

Based on 100 parts by weight of a monomer consisting of 50% by weight of butadiene, 25% by weight of styrene and 25% by weight of acrylonitrile, 2.5 parts by weight of an anionic emulsifier polycarboxylic acid salt, 2.0 parts by weight of potassium persulfide as a reaction initiator, sodium bisulfide as a reducing agent 0.3 parts by weight and 200 parts by weight of distilled water were added to a batch reactor and then reacted at 110° C. for 1 hour to prepare.

(2) base latex manufacturing

(Production Example 4)

With respect to 100 parts by weight of the seed latex prepared according to Preparation Example 1, 5 parts by weight of unsaturated carboxylic acid methyl methacrylate, 0.3 parts by weight of methacrylic acid, 0.3 parts by weight of acrylic acid, 0.1 parts by weight of itaconic acid, 0.1 parts by weight of fumaric acid Parts by weight, 0.2 parts by weight of anionic emulsifier, 0.1 parts by weight of nonylphenyl ether sulfonic acid salt as an amphoteric stabilizer, 0.5 parts by weight of potassium carbonate as an electrolyte, 0.1 parts by weight of n-dodecylmercaptan as a molecular weight modifier, and divinylbenzene as an organic crosslinking agent 0.1 parts by weight, 1.0 parts by weight of 2hexaethylmethyl acrylate and 1.0 parts by weight of acrylamide were added to the reactor, and the internal temperature was raised to 53°C while stirring for 30 minutes, and when the internal temperature reached 55°C, the reaction initiator 1 part by weight of phosphorus potassium persulfide and 0.1 part by weight of sodium bisulfide as a reducing agent are added, and this is based on the reaction start time, and then 10 parts by weight of butadiene, 10 parts by weight of styrene, and 25 to 50 parts by weight of acrylonitrile are 4 hours. During the reaction, 0.3 to 0.5 parts by weight of methacrylic acid and 0.3 to 0.5 parts by weight of acrylic acid, which are unsaturated carboxylic acids, were added to the reactor after the reaction was carried out for 2 hours at a constant flow rate, and the temperature was raised to 80°C. When the TSC is 47% or more and the conversion rate is 98% or more, adjust the pH to 9.5 to 11 with an aqueous sodium hydroxide solution, and then add 1 part by weight of nonylphenyl ether-based emulsifier, which is a nonionic emulsifier, and 1.0 part by weight of polycarboxylic acid salt, which is a water reducing agent. And it was prepared by aging and reacting for 1 hour in a vacuum at 80 ℃.

(Production Example 5)

With respect to 100 parts by weight of the seed latex prepared according to Preparation Example 2, 5 parts by weight of unsaturated carboxylic acid methyl methacrylate, 0.3 parts by weight of methacrylic acid, 0.3 parts by weight of acrylic acid, 0.1 parts by weight of itaconic acid, 0.1 parts by weight of fumaric acid Parts by weight, 0.2 parts by weight of anionic emulsifier, 0.1 parts by weight of nonylphenyl ether sulfonic acid salt as an amphoteric stabilizer, 0.5 parts by weight of potassium carbonate as an electrolyte, 0.1 parts by weight of n-dodecylmercaptan as a molecular weight modifier, and divinylbenzene as an organic crosslinking agent 0.1 parts by weight, 1.0 parts by weight of 2hexaethylmethyl acrylate and 1.0 parts by weight of acrylamide were added to the reactor, and the internal temperature was raised to 53°C while stirring for 25 minutes, and when the internal temperature reached 54°C, the reaction initiator 1 part by weight of phosphorus potassium persulfide and 0.1 part by weight of sodium bisulfide as a reducing agent are added, and this is based on the reaction start time, and then 10 parts by weight of butadiene, 10 parts by weight of styrene, and 25 to 50 parts by weight of acrylonitrile are 3 hours. During the reaction, 0.3 to 0.5 parts by weight of methacrylic acid and 0.3 to 0.5 parts by weight of acrylic acid, which are unsaturated carboxylic acids, were added to the reactor for 1 hour, and then the temperature was raised to 75°C. When the TSC is 47% or more and the conversion rate is 98% or more, adjust the pH to 9.5 to 11 with an aqueous sodium hydroxide solution, and then add 1 part by weight of nonylphenyl ether-based emulsifier, which is a nonionic emulsifier, and 1.0 part by weight of polycarboxylic acid salt, which is a water reducing agent. Then, it was prepared by aging and reacting for 1 hour in a vacuum at 75°C.

(Production Example 6)

Based on 100 parts by weight of the seed latex prepared according to Preparation Example 3, 10 parts by weight of unsaturated carboxylic acid methyl methacrylate, 0.5 parts by weight of methacrylic acid, 0.5 parts by weight of acrylic acid, 0.5 parts by weight of itaconic acid, and 3.0 parts by weight of fumaric acid Parts by weight, 0.5 parts by weight of anionic emulsifier, 0.3 parts by weight of nonylphenyl ether sulfonic acid salt as an amphoteric stabilizer, 1.5 parts by weight of potassium carbonate as an electrolyte, 0.7 parts by weight of n-dodecylmercaptan as a molecular weight modifier, and divinylbenzene as an organic crosslinking agent 0.7 parts by weight, 5.0 parts by weight of 2hexaethylmethyl acrylate and 5.0 parts by weight of acrylamide were added to the reactor, and the internal temperature was raised to 50°C while stirring for 35 minutes, and when the internal temperature reached 56°C, the reaction initiator After adding 3 parts by weight of phosphorus potassium persulfide and 0.3 parts by weight of sodium bisulfide as a reducing agent, and based on this as the reaction start time, 20 parts by weight of butadiene, 20 parts by weight of styrene, and 50 parts by weight of acrylonitrile as monomers were fixed for 5 hours. After 3 hours of reaction by continuously introduced at a flow rate, the temperature was raised to 85°C, and 0.5 parts by weight of methacrylic acid and 0.5 parts by weight of acrylic acid, which are unsaturated carboxylic acids, were added to the reactor at the 5th hour of reaction, and the final TSC was 47% or more, conversion rate When it is more than 98%, adjust the pH to 9.5 to 11 with sodium hydroxide aqueous solution, then add 3 parts by weight of nonylphenyl ether emulsifier, which is a nonionic emulsifier, and 2.0 parts by weight of polycarboxylic acid salt, which is a water-reducing retardant, in a vacuum at 80℃. It was prepared by aging and reacting for 2 hours.

(3) Manufacture of synthetic rubber latex

(Production Example 7)

Based on 100 parts by weight of the base latex prepared according to Preparation Example 4, 5 parts by weight of sulfur as an inorganic crosslinking agent, 3 parts by weight of zinc oxide dispersion, 1.0 parts by weight of zinc diethyldithiocarbamate dispersion as a crosslinking accelerator, 2-mercapto 1.0 parts by weight of benzothiazol zinc salt dispersion, 10 parts by weight of carbon black dispersion as a crosslinking reinforcing agent, 10 parts by weight of white carbon, and 10 parts by weight of a dispersant tamolene dispersant were mixed and dispersed for 24 hours with a ball mill, and then filtered through a 200 mesh filter network. To prepare an aqueous dispersion solution, and the aqueous dispersion solution was added to a reactor and stirred at 75° C. for 2 hours to prepare.

(Production Example 8)

Based on 100 parts by weight of the base latex prepared according to Preparation Example 5, 5 parts by weight of sulfur as an inorganic crosslinking agent, 3 parts by weight of zinc oxide dispersion, 1.0 parts by weight of zinc diethyldithiocarbamate dispersion as a crosslinking accelerator, 2-mercapto 1.0 parts by weight of benzothiazol zinc salt dispersion, 10 parts by weight of carbon black dispersion as a crosslinking reinforcing agent, 10 parts by weight of white carbon, and 10 parts by weight of a dispersant tamolene dispersant are mixed and dispersed for 20 hours with a ball mill, and then filtered through a 150 mesh filter network To prepare an aqueous dispersion solution, and the aqueous dispersion solution was added to a reactor and stirred at 60° C. for 1 hour to prepare.

(Production Example 9)

Based on 100 parts by weight of the base latex prepared according to Preparation Example 6, 10 parts by weight of sulfur as an inorganic crosslinking agent, 5 parts by weight of zinc oxide dispersion, 3.0 parts by weight of zinc diethyldithiocarbamate dispersion as a crosslinking accelerator, 2-mercapto 3.0 parts by weight of benzothiazol zinc salt dispersion, 30 parts by weight of carbon black dispersion as a crosslinking reinforcing agent, 30 parts by weight of white carbon, and 30 parts by weight of a dispersant tamolene dispersant are mixed and dispersed for 25 hours with a ball mill, and then filtered through a 250 mesh filter net. To prepare an aqueous dispersion solution, and the aqueous dispersion solution was added to a reactor and stirred at 60 to 80° C. for 3 hours.

2. Preparation of latex-modified ultra-fast hardness self-horizontal flooring composition

(Example 1)

Mixing 0.5 parts by weight of a melamine-based fluidizing agent, 0.2 parts by weight of a silicone-based antifoaming agent, and 0.1 parts by weight of an acid-based retardant based on 100 parts by weight of the base material consisting of 10% by weight of the synthetic rubber latex according to Preparation Example 7 and 90% by weight of the ultrafast-hardening inorganic powder. A self-leveling flooring composition was prepared.

The ultra-fast-hardening inorganic powder is based on 100 parts by weight of the instructor with a particle size of 6, 10 parts by weight of ultra-fast-hard cement, 10 parts by weight of Portland cement, 6 parts by weight of white cement, 6 parts by weight of alumina cement, and 2 parts by weight of blast furnace slag powder. Part and lignin sulfonate-based water reducing agent, swelling agent, methylcellulose-based thickener, and polycarboxylic acid-based dispersant were each composed of 0.1 parts by weight.

(Example 2)

By mixing 0.7 parts by weight of a melamine-based fluidizing agent, 0.2 parts by weight of a silicone-based antifoaming agent, and 0.1 parts by weight of an acid-based retardant based on 100 parts by weight of the base material consisting of 40% by weight of the synthetic rubber latex according to Preparation Example 8 and 60% by weight of the ultrafast-hardening inorganic powder. A self-leveling flooring composition was prepared.

The super-fast-hardening inorganic powder is based on 100 parts by weight of the instructor with a particle size of No. 6, 12 parts by weight of super-fast-hardening cement, 12 parts by weight of Portland cement, 4 parts by weight of white cement, 4 parts by weight of alumina cement, and 3 parts by weight of blast furnace slag powder. Part and lignin sulfonate-based water reducing agent, swelling agent, methylcellulose-based thickener, and polycarboxylic acid-based dispersant were each composed of 0.2 parts by weight.

(Example 3)

Mixing 0.8 parts by weight of a melamine-based fluidizing agent, 0.3 parts by weight of a silicone-based antifoaming agent, and 0.2 parts by weight of an acid-based retardant based on 100 parts by weight of the base material consisting of 50% by weight of the synthetic rubber latex according to Preparation Example 9 and 50% by weight of the ultrafast setting inorganic powder. A self-leveling flooring composition was prepared.

The ultra-fast-hardening inorganic powder is based on 100 parts by weight of the instructor with a particle size of 6, 15 parts by weight of ultra-fast-diameter cement, 15 parts by weight of Portland cement, 6 parts by weight of white cement, 6 parts by weight of alumina cement, and 5 parts by weight of blast furnace slag powder. Part and lignin sulfonate-based water reducing agent, swelling agent, methylcellulose-based thickener, and polycarboxylic acid-based dispersant were each composed of 0.3 parts by weight.

(Comparative Example 1)

It was prepared according to the same composition and composition ratio as in Example 1, but without using synthetic rubber latex.

(Comparative Example 2)

It was prepared according to the same composition and composition ratio as in Example 2, but without using synthetic rubber latex.

(Comparative Example 3)

It was prepared according to the same composition and composition ratio as in Example 3, but without using synthetic rubber latex.

3. Evaluation of self-leveling flooring composition

For the self-horizontal flooring compositions according to Examples 1 to 3 and Comparative Examples 1 to 3, the setting time at low temperature, flow, flexural strength, compressive strength, and adhesive strength were tested. The setting time test is conducted in accordance with KS L 5108 “Test Method for Setting Time of Hydraulic Cement by Vicat Needle” by measuring the depth of penetration of the specified needle within a certain time at low temperature (5°C) in units of 1 mm and measuring the penetration of 25 mm. The test was carried out until obtained, and the setting time was determined. In addition, the flow test was conducted according to KS F 2476 (Test Method of Polymer Cement Mortar), and the number of drops was modified to 5 times due to increased flow for workability. Flexural strength and compressive strength were tested according to KS F 4042 (polymer cement mortar for repairing concrete structures), and adhesive strength was tested according to KS F 2762 (Adhesion strength test method of concrete repair and protective materials), and the results are shown in [Table 1] ].

Properties Example Comparative example One 2 3 One 2 3 Initial determination (5℃, minute) 7 7 6 11 11 11 Termination (5℃, min) 25 26 26 38 37 38 Flow (mm) 270 267 265 212 231 233 Flexural strength
(kgf/cm ² ) 3 days 57 67 68 26 46 50 7 days 84 85 89 30 56 73 28 days 107 109 109 30 63 86 Compressive strength
(kgf/cm ² ) 3 days 342 422 390 88 101 388 7 days 372 556 478 122 128 469 28 days 521 750 642 130 228 530 Adhesive strength
(kgf/cm ² ) 3 days 18 18 17 4 6 11 7 days 19 21 22 7 8 14 28 days 24 30 30 8 11 18

As shown in [Table 1], the self-horizontal flooring compositions according to Examples 1 to 3 of the present invention not only have excellent curing properties at low temperatures, but also in Comparative Examples 1 to 3 as a crosslinked structure is formed between cement and latex. In comparison, it was confirmed that physical properties such as flow (flowability), flexural strength, compressive strength, and adhesive strength were very excellent.

As described above, although it has been described with reference to preferred embodiments of the present invention, those skilled in the art will be able to variously modify and change the present invention within the scope not departing from the spirit and scope of the present invention described in the following claims. You will understand that you can.

Claims (3)

In the ultra-fast-hardening magnetic horizontal flooring composition,
Mixing 0.5 to 0.8 parts by weight of a fluidizing agent, 0.2 to 0.3 parts by weight of a defoaming agent, and 0.1 to 0.2 parts by weight of a retarder based on 100 parts by weight of the base material consisting of 10 to 40% by weight of synthetic rubber latex and 60 to 90% by weight of the ultrafast-hardening inorganic powder. And it is done,
The synthetic rubber latex is based on 100 parts by weight of the base latex, 5 to 10 parts by weight of sulfur as an inorganic crosslinking agent, 3 to 5 parts by weight of zinc oxide dispersion, 1.0 to 3.0 parts by weight of zinc diethyldithiocarbamate dispersion as a crosslinking accelerator, 2 -Mercaptobenzothiazole zinc salt dispersion 1.0 to 3.0 parts by weight, carbon black dispersion 10 to 30 parts by weight as a crosslinking reinforcing agent, 10 to 30 parts by weight of white carbon, and 10 to 30 parts by weight of tamolene dispersant as a dispersant are mixed and this is mixed with a ball mill. Disperse for 20 to 25 hours and then filtered through a 150 to 250 mesh filter network to prepare a dispersion aqueous solution, and after introducing the dispersion aqueous solution to a reactor, prepared by stirring for 1 to 3 hours at 60 to 80°C, the base latex, Based on 100 parts by weight of seed latex, 5 to 10 parts by weight of unsaturated carboxylic acid methyl methacrylate, 0.3 to 0.5 parts by weight of methacrylic acid, 0.3 to 0.5 parts by weight of acrylic acid, 0.1 to 0.5 parts by weight of itaconic acid, 0.1 of fumaric acid ~ 3.0 parts by weight, 0.2 to 0.5 parts by weight of anionic emulsifier, 0.1 to 0.3 parts by weight of amphoteric stabilizer, 0.5 to 1.5 parts by weight of potassium carbonate as an electrolyte, 0.1 to 0.7 parts by weight of molecular weight control agent, 0.1 to 0.7 parts by weight of divinylbenzene as an organic crosslinking agent Part by weight, 1.0 to 5.0 parts by weight of 2hexaethylmethyl acrylate and 1.0 to 5.0 parts by weight of acrylamide were added to the reactor, and the internal temperature was raised to 50 to 53°C while stirring for 25 to 35 minutes, and the internal temperature was 54 to When it reaches 56°C, 1 to 3 parts by weight of potassium persulfide as a reaction initiator and 0.1 to 0.3 parts by weight of sodium bisulfide as a reducing agent are added, and this is based on the reaction start time, and then 10 to 20 parts by weight of butadiene as a monomer, 10 to 20 parts by weight of styrene and 25 to 50 parts by weight of acrylonitrile were continuously added at a constant flow rate for 3 to 5 hours and reacted for 1 to 3 hours, and then the temperature was raised to 75 to 85°C, and the reaction was performed at 3 to 5 hours. Unsaturated carboxylic acid methacrylic acid 0.3 ~ 0.5 parts by weight and 0.3 to 0.5 parts by weight of acrylic acid are added to the reactor, and the pH is adjusted to 9.5 to 11 with an aqueous sodium hydroxide solution, and then 1 to 3 parts by weight of a non-ionic emulsifier nonylphenyl ether-based emulsifier and a polycarboxylic acid salt that is a water reduction retardant 1.0 to 2.0 parts by weight are added and prepared by aging and reacting for 1 to 2 hours in a vacuum at 75 to 80°C. The primary crosslinked base latex prepared through the above process has a total solid content of 46 to 50% by weight, a particle diameter of 1400 ～1800Å gel content 80 to 85% by weight, viscosity 95 to 100cps, pH 10 to 12, coagulation amount 0.05 to 0.07%, and the seed latex is 30 to 50% by weight of butadiene, 25 to 35% by weight of styrene and acrylonitrile Based on 100 parts by weight of the monomer consisting of 25 to 35% by weight, 1.5 to 2.5 parts by weight of an anionic emulsifier, 1.0 to 2.0 parts by weight of potassium persulfide as a reaction initiator, 0.1 to 0.3 parts by weight of sodium bisulfide as a reducing agent, and 100 to 200 parts by weight of distilled water After adding the part to the batch reactor, it is prepared by reacting at 90 to 110°C for 1 to 3 hours, and the physical properties of the seed latex prepared through the above process have a total solid content of 30 to 40 wt%, an average particle size of 300 to 500 Å, pH 2.0 Represents ~ 4.0 and viscosity 20 ~ 50 cps, the anionic emulsifier, in polycarboxylic acid salt, sodium dodecylbenzenesulfonate, sodium lauryl sulfate, sodium octyl sulfate, sodium toluenesulfonate, potassium stearyl phosphate or potassium stearate It is used alone or in combination of two or more, and the amphoteric stabilizer is used alone or in combination of two or more in nonylphenyl ether sulfonic acid salt or nonyl phenyl ether sulfonic acid ammonium, and the molecular weight modifier is n-dodecyl mercaptan , t-dodecyl mercaptan or n-octyl mercaptan, used alone or in combination of two or more,
The ultra-fast-hardening inorganic powder is based on 100 parts by weight of the instructor, 10 to 15 parts by weight of ultra-fast cement, 10 to 15 parts by weight of Portland cement, 3 to 6 parts by weight of white cement, 3 to 6 parts by weight of alumina cement, and blast furnace slag powder. 2 to 5 parts by weight and 0.1 to 0.3 parts by weight of a water reducing agent, an expanding agent, a thickening agent, and a dispersant, respectively, and other additives,
The fluidizing agent is used alone or in combination with a melamine-based fluidizing agent or a naphthalene-based fluidizing agent,
The antifoaming agent is used alone or in combination with a silicone-based antifoaming agent or a fatty acid-based antifoaming agent,
The retarder is characterized by using a gluconate-based retarder, a citrate-based retarder, a tartrate-based retarder, a magnesium silicate salt-based retarder, an acrylate-based retarder or an acid-based retarder. Latex-modified ultra-fast hardness self-horizontal flooring composition with excellent curing. delete delete