KR102148738B1 - manufacturing method of volatile corrosion inhibitor film - Google Patents

manufacturing method of volatile corrosion inhibitor film Download PDF

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KR102148738B1
KR102148738B1 KR1020180067440A KR20180067440A KR102148738B1 KR 102148738 B1 KR102148738 B1 KR 102148738B1 KR 1020180067440 A KR1020180067440 A KR 1020180067440A KR 20180067440 A KR20180067440 A KR 20180067440A KR 102148738 B1 KR102148738 B1 KR 102148738B1
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mixture
sample
weight
parts
rust
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KR20190141047A (en
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김제임스건한
죤복동 킴
김마이클은동
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주식회사 조은기업
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/02Halogenated hydrocarbons
    • C08K5/03Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/07Aldehydes; Ketones
    • C08K5/08Quinones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene

Abstract

본 발명의 기화성 방청필름 제조방법은 벤조산나트륨(Sodium Benzoate), 하이드로퀴논(Hydroquinone), 소르빈산칼륨(Potassium Sorbate) 및 산화아연(Zinc Oxide)을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산(Octanoic Acid)을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계(S10)와, 제1혼합물에 이산화규소(SiO2), 폴리에틸렌왁스(Polyethylene Wax), 스테아르산아연(Zinc Stearate) 및 폴리에틸렌수지(Polyethylene Resin)를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계(S20)와, 제2혼합물을 필름압출기에 의해 압출시키는 압출단계(S30)로 구성된다.The method of manufacturing a vaporizable rust preventive film of the present invention is after pulverizing each of sodium benzoate, hydroquinone, potassium sorbate and zinc oxide, and then pulverized sodium benzoate, hydroquinone, sorbic acid. A first mixing and stirring step (S10) in which potassium, zinc oxide, and octanoic acid are mixed and stirred to form a first mixture, and silicon dioxide (SiO 2 ), polyethylene wax, and stear are used in the first mixture. Consists of a second mixing and stirring step (S20) of mixing and stirring zinc acid and polyethylene resin to form a second mixture, and an extrusion step (S30) of extruding the second mixture by a film extruder. do.

Description

기화성 방청필름 제조방법{manufacturing method of volatile corrosion inhibitor film}Manufacturing method of volatile corrosion inhibitor film {manufacturing method of volatile corrosion inhibitor film}

본 발명은 기화성 방청필름 제조방법에 관한 것으로, 특히 흡입 또는 피부 접촉시 인체에 유해한 벤조트리아졸을 사용하지 않고, 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 방청기능이 탁월한 기화성 방청필름 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a vaporizable rust preventive film, in particular, without using benzotriazole, which is harmful to the human body when inhaled or in contact with the skin, and using a vaporizable rust inhibitor, antioxidant, and negative electrode inhibitor made of food additives or food extracts. It is safe even when contacted, does not cause environmental pollution, and relates to a method of manufacturing a vaporizable rust prevention film excellent in rust prevention function.

금속산업이 발달함에 따라 철 또는 비철금속 등의 금속제품의 판매가 증가되고 있으며, 이러한 금속제품은 포장되어 보관 또는 운반된다. 금속제품의 운반 또는 보관시 금속제품은 부식이 야기되기가 쉬우며, 이로 인한 공업적 손실이 증대되고 있다.As the metal industry develops, sales of metal products such as ferrous or nonferrous metals are increasing, and these metal products are packaged and stored or transported. When transporting or storing metal products, metal products are easily corroded, and industrial losses are increasing.

이러한 금속제품의 부식발생을 방지하기 위해 오일, 구리스, 페인트를 사용하거나, 금속제품을 진공포장하거나, 기화성 방청필름을 사용하였다.In order to prevent the occurrence of corrosion of such metal products, oil, grease, and paint were used, metal products were vacuum-packed, or vaporizable rust preventive films were used.

종래의 기화성 방청필름은 기화성 방청제와 폴리에틸렌수지를 혼합하여 압출함으로써 제조되며, 이러한 기화성 방청필름을 사용하여 금속제품들을 포장할 경우 그리스나 방청유의 도포없이도 금속제품의 발청을 방지할 수 있으며, 방청유의 도포가 힘든 금속제품도 내부까지 기화 가스가 침투하여 일반 방청제로 처리할 수 없는 미세한 틈새까지 방청을 할 수 있다.Conventional vaporizable rust preventive film is manufactured by mixing and extruding a vaporizable rust preventive agent and polyethylene resin, and when packaging metal products using this vaporizable rust preventive film, it is possible to prevent rust of metal products without applying grease or rust preventive oil. Even metal products that are difficult to apply can be prevented from rusting to minute gaps that cannot be treated with general rust inhibitors due to the penetration of vaporized gas into the interior.

이러한 기화성 방청필름의 선행기술로는, 대한민국 등록특허 제10-0986695호 "생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2010.10.04)과, 대한민국 등록특허 제10-1220879호 "은, 구리 및 알루미늄 제품용 생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2013.010.04)과, 대한민국 등록특허 제10-0598152호 "기화성 방청필름 및 그의 제조방법"(등록일자 : 2006.06.30)과, 대한민국 공개특허공보 제10-2016-0022547호 "기화성 방청필름 및 그의 제조방법"(공개일자 : 2016.03.02)가 개시되어 있다.As a prior art of such a vaporizable rust preventive film, Korean Patent Registration No. 10-0986695 "Method for manufacturing a biochemically degradable vaporizable rust preventive film" (registration date: 2010.10.04) and Korean Patent No. 10-1220879 "Silver, copper and Biochemically degradable vaporizable rust preventive film manufacturing method for aluminum products" (Registration Date: 2013.010.04), Korean Patent Registration No. 10-0598152 "Vapable rust preventive film and its manufacturing method" (Registration Date: 2006.06.30), published in Korea Patent Publication No. 10-2016-0022547 "A vaporizable anti-rust film and its manufacturing method" (published date: 2016.03.02) is disclosed.

상기 종래의 선행기술인 기화성 방청필름의 경우, 기화성 방청을 위한 방청제로 벤조트리아졸(Benzotriazol)을 사용하고 있으나, 벤조트리아졸은 생분해가 일어나지 않는 물질로, 환경에 대한 유해성이 계속 대두되고 있으며, 최근에는 유럽연합의 REACH(Registration, Evaluation, Authorisation & Restriction of Chemicals) 규제 예비물질로 등록된 물질에 해당하는 것으로. 흡입 또는 피부 접촉시 인체에 유해하므로, 벤조트리아졸의 사용을 제한할 필요가 있다.In the case of the conventional prior art vaporizable rust preventive film, benzotriazol is used as a rust inhibitor for vaporizable rust prevention, but benzotriazole is a material that does not biodegrade, and the harmfulness to the environment continues to emerge. It corresponds to substances registered as preliminary substances regulated by the European Union's REACH (Registration, Evaluation, Authorization & Restriction of Chemicals). Since it is harmful to the human body when inhaled or in contact with the skin, it is necessary to limit the use of benzotriazole.

대한민국 등록특허 제10-0986695호 "생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2010.10.04)Korean Patent Registration No. 10-0986695 "Method for manufacturing biochemically degradable vaporizable rust preventive film" (Registration date: 2010.10.04) 대한민국 등록특허 제10-1220879호 "은, 구리 및 알루미늄 제품용 생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2013.010.04)Registered Korean Patent No. 10-1220879 "Method of manufacturing biochemically degradable vaporizable rust preventive film for silver, copper and aluminum products" (Registration date: 2013.010.04) 대한민국 등록특허 제10-0598152호 "기화성 방청필름 및 그의 제조방법"(등록일자 : 2006.06.30)Republic of Korea Patent Registration No. 10-0598152 "Vapable anti-rust film and its manufacturing method" (Registration date: 2006.06.30) 대한민국 공개특허공보 제10-2016-0022547호 "기화성 방청필름 및 그의 제조방법"(공개일자 : 2016.03.02)Republic of Korea Patent Publication No. 10-2016-0022547 "Vapable anti-rust film and its manufacturing method" (Publication date: 2016.03.02)

본 발명의 목적은 환경 및 인체에 유해한 벤조트리아졸을 사용하지 않고, 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 방청기능이 탁월한 기화성 방청필름 제조방법을 제공하는 데 있다.An object of the present invention is to avoid using benzotriazole, which is harmful to the environment and the human body, and by using a vaporizable rust inhibitor, antioxidant, and negative electrode inhibitor made of food additives or food extracts, it is safe even if it comes into contact with the human body, and does not cause environmental pollution. It is to provide a method of manufacturing a vaporizable rust prevention film with excellent rust prevention function.

상기의 목적을 달성하기 위하여 본 발명의 기화성 방청필름 제조방법은, 철 또는 비철금속류가 부식되는 것을 방지하는 기화성 방청필름 제조방법에 있어서, 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계; 상기 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계: 및 상기 제2혼합물을 필름압출기에 의해 압출시키는 압출단계를 구비하며, 상기 제2혼합물은 상기 폴리에틸렌수지 1000중량부에 대해서 상기 벤조산 나트륨은 180중량부 내지 220중량부이고, 상기 하이드로퀴논은 80중량부 내지 120중량부이고, 상기 소르빈산칼륨은 80중량부 내지 120중량부이고, 상기 산화아연은 40중량부 내지 60중량부이고, 상기 옥탄산은 80중량부 내지 120중량부이고, 상기 이산화규소는 40중량부 내지 60중량부이고, 상기 폴리에틸렌 왁스는 120중량부 내지 180중량부이고, 상기 스테아르산아연은 120중량부 내지 180중량부인 것을 특징으로 한다. In order to achieve the above object, the method of manufacturing a vaporizable rust preventive film of the present invention is prepared by pulverizing sodium benzoate, hydroquinone, potassium sorbate, and zinc oxide, respectively, in the method of manufacturing a vaporizable rust preventive film preventing corrosion of iron or non-ferrous metals. Then, a first mixing and stirring step of forming a first mixture by mixing and stirring the pulverized sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid; A second mixing and stirring step of forming a second mixture by mixing and stirring silicon dioxide, polyethylene wax, zinc stearate, and polyethylene resin with the first mixture: and an extrusion step of extruding the second mixture by a film extruder, , The second mixture is 180 to 220 parts by weight of sodium benzoate, 80 to 120 parts by weight of hydroquinone, and 80 to 120 parts by weight of potassium sorbate based on 1000 parts by weight of the polyethylene resin. Parts, the zinc oxide is 40 to 60 parts by weight, the octanoic acid is 80 to 120 parts by weight, the silicon dioxide is 40 to 60 parts by weight, the polyethylene wax is 120 to 180 parts by weight It is a part by weight, and the zinc stearate is characterized in that 120 parts by weight to 180 parts by weight.

삭제delete

본 발명의 기화성 방청필름 제조방법은 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 기화성 방청필름을 제조하여 환경 및 인체에 유해한 벤조트리아졸을 사용하지 않음으로써, 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 철 및 비철금속류의 부식을 방지할 수 있다.The method for manufacturing a vaporizable rust preventive film of the present invention is to produce a vaporizable rust preventive film using a vaporizable rust preventive agent, antioxidant, and negative electrode inhibitor composed of food additives or food extracts, and thus does not use benzotriazole harmful to the environment and human body. It is safe even in contact, does not cause environmental pollution, and can prevent corrosion of ferrous and non-ferrous metals.

도 1은 본 발명의 기화성 방청필름 제조방법의 공정순서도이다.
도 2는 연강 및 탄소강에 대한 녹발생등급에 따른 부식의 정도를 나타낸 녹발생 등급표이다.
1 is a process flow chart of a method for producing a vaporizable rust preventive film of the present invention.
2 is a rust generation grade table showing the degree of corrosion according to the rust generation grade for mild steel and carbon steel.

이하, 첨부된 도면을 참조하여 본 발명의 기화성 방청필름 제조방법을 상세히 설명하고자 한다.Hereinafter, with reference to the accompanying drawings will be described in detail the method for producing a vaporizable rust preventive film of the present invention.

도 1에 도시된 바와 같이 본 발명의 기화성 방청필름 제조방법은 벤조산나트륨(Sodium Benzoate), 하이드로퀴논(Hydroquinone), 소르빈산칼륨(Potassium Sorbate) 및 산화아연(Zinc Oxide)을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산(Octanoic Acid)을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계(S10)와, 제1혼합물에 이산화규소(SiO2), 폴리에틸렌왁스(Polyethylene Wax), 스테아르산아연(Zinc Stearate) 및 폴리에틸렌수지(Polyethylene Resin)를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계(S20)와, 제2혼합물을 필름압출기에 의해 압출시키는 압출단계(S30)로 구성된다.As shown in FIG. 1, the method for manufacturing a vaporizable rust preventive film of the present invention comprises pulverizing sodium benzoate, hydroquinone, potassium sorbate, and zinc oxide, respectively, and then pulverized. A first mixing and stirring step (S10) of forming a first mixture by mixing and stirring sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid, and silicon dioxide (SiO 2 ), polyethylene in the first mixture. The second mixing and stirring step (S20) of forming a second mixture by mixing and stirring the wax (Polyethylene Wax), zinc stearate and polyethylene resin (S20), and extruding the second mixture by a film extruder It consists of an extrusion step (S30).

또한, 상기 제2혼합물은 폴리에틸렌수지 1000중량부에 대해서 벤조산 나트륨은 180중량부 내지 220중량부이고, 하이드로퀴논은 80중량부 내지 120중량부이고, 소르빈산칼륨은 80중량부 내지 120중량부이고, 산화아연은 40중량부 내지 60중량부이고, 옥탄산은 80중량부 내지 120중량부이고, 이산화규소는 40중량부 내지 60중량부이고, 상기 폴리에틸렌 왁스는 120중량부 내지 180중량부이고, 스테아르산아연은 120중량부 내지 180중량부로 구성된다.In addition, in the second mixture, sodium benzoate is 180 to 220 parts by weight, hydroquinone is 80 to 120 parts by weight, and potassium sorbate is 80 to 120 parts by weight, based on 1000 parts by weight of the polyethylene resin, Zinc oxide is 40 to 60 parts by weight, octanoic acid is 80 to 120 parts by weight, silicon dioxide is 40 to 60 parts by weight, the polyethylene wax is 120 to 180 parts by weight, stearic acid Zinc is composed of 120 parts by weight to 180 parts by weight.

상기의 구성에 따른 본 발명인 기화성 방청필름 제조방법의 동작은 다음과 같다.The operation of the method for producing a vaporizable rust preventive film according to the present invention according to the above configuration is as follows.

도 1에 도시된 바와 같이 제1혼합교반단계(S10)는 폴리에틸렌수지 1000중량부에 대해서 180중량부 내지 220중량부의 벤조산 나트륨과, 80중량부 내지 120중량부의 하이드로퀴논과, 80중량부 내지 120중량부의 소르빈산칼륨과, 40중량부 내지 60중량부의 산화아연을 200메시(mesh)에서 350메시의 크기로 분쇄하고, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성한다.As shown in Fig. 1, the first mixing and stirring step (S10) includes 180 parts by weight to 220 parts by weight of sodium benzoate, 80 parts by weight to 120 parts by weight of hydroquinone, and 80 parts by weight to 120 parts by weight based on 1000 parts by weight of the polyethylene resin. Parts by weight of potassium sorbate and 40 to 60 parts by weight of zinc oxide were pulverized in 200 mesh to 350 mesh, and the pulverized sodium benzoate, hydroquinone, potassium sorbate and zinc oxide and octanoic acid were mixed and stirred. A first mixture is formed.

상기 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산은 모두 식품첨가물이나 식품추출물들로서 인체에 무해하다.The sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid are all food additives or food extracts that are harmless to the human body.

벤조산나트륨과 옥탄산은 기화성 방청제로서 사용되는 것으로, 벤조산나트륨은 철금속류에 비해 상대적으로 비철금속류의 방청에 기여하고, 옥탄산은 비철금속류보다 상대적으로 철금속류의 방청에 기여한다.Sodium benzoate and octanoic acid are used as vaporizable rust inhibitors, and sodium benzoate contributes to rust prevention of nonferrous metals relatively compared to ferrous metals, and octanoic acid contributes to rust prevention of ferrous metals relatively than nonferrous metals.

하이드로퀴논과 소르빈산칼륨은 산화반응을 차단하는 산화방지제로 사용되며, 하이드로퀴논은 철금속류에 비해 상대적으로 비철금속류의 방청에 기여하고, 소르빈산칼륨은 비철금속류와 철금속류의 방청에 기여하고, 특히 소르빈산칼륨의 경우 산소를 흡습하는 기능도 가지고 있으며, 산화아연은 부식을 방지하는 음극억제제로 사용되는 것으로, 철금속류에 비해 상대적으로 비철금속류의 방청에 기여한다.Hydroquinone and potassium sorbate are used as antioxidants that block oxidation reactions. Hydroquinone contributes to rust prevention of nonferrous metals relatively compared to ferrous metals, and potassium sorbate contributes to rust prevention of nonferrous metals and ferrous metals, especially sorbic acid. Potassium also has a function of absorbing oxygen, and zinc oxide is used as a negative electrode inhibitor to prevent corrosion, and it contributes to rust prevention of nonferrous metals relatively compared to ferrous metals.

즉, 제1혼합물로 구성되는 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산은 모두 철 또는 비철금속류의 방청을 위한 것으로, 상기 적정 중량보다 낮게 형성할 경우 방청력이 감소되게 되고, 적정 중량보다 클 경우에는 방청성의 균형이 깨져서 발청이 발생될 수 있다.That is, sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid composed of the first mixture are all for rust prevention of iron or non-ferrous metals, and when formed below the appropriate weight, rust prevention power is reduced, and appropriate weight If it is larger, the balance of rust prevention may be broken and rust may occur.

제2혼합교반단계(S20)는 상기와 같이 구성된 제1혼합물에 폴리에틸렌수지 1000중량부에 대해서 40중량부 내지 60중량부의 이산화규소와, 120중량부 내지 180중량부의 폴리에틸렌 왁스와 120중량부 내지 180중량부의 스테아르산아연과 폴리에틸렌수지를 혼합하여 제2혼합물을 형성한다.The second mixing and stirring step (S20) includes 40 parts by weight to 60 parts by weight of silicon dioxide, 120 parts by weight to 180 parts by weight of polyethylene wax and 120 parts by weight to 180 parts by weight based on 1000 parts by weight of polyethylene resin in the first mixture configured as described above. A second mixture is formed by mixing parts by weight of zinc stearate and polyethylene resin.

이산화규소는 수분을 흡습하는 흡습제로, 흡습제를 적정 중량보타 클 경우에는 기화성 방청 필름의 물성을 약화시킨다.Silicon dioxide is a desiccant that absorbs moisture, and when the desiccant is larger than an appropriate weight, the physical properties of the vaporizable rust preventive film are weakened.

폴리에틸렌왁스는 유화제로서, 상기 적정 중량보다 낮을 경우 제1혼합물과 폴리에틸렌수지와의 혼합이 원활하게 이루어지지 않고, 상기 적정 중량보다 클 경우에는 기화성 방청필름이 너무 유연하게 되어 파열강도나 인장강도가 좋지 못하게 된다.Polyethylene wax is an emulsifier, and when it is less than the appropriate weight, mixing of the first mixture and the polyethylene resin is not performed smoothly, and when it is larger than the appropriate weight, the vaporizable rust preventive film becomes too flexible and the bursting strength or tensile strength is good. I can't.

스테아르산아연은 분산제로서, 제1혼합물과 제2혼합물의 혼합 교반이 원활하게 이루어지기 위해 사용된다.Zinc stearate is a dispersant and is used to facilitate mixing and stirring of the first mixture and the second mixture.

압출단계(S30)는 통상적인 방법에 의해 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 기화성 방청필름을 제조한다.In the extrusion step (S30), the second mixture is extruded to a thickness of approximately 0.1 mm in a temperature range of 170°C to 190°C using a film extruder by a conventional method to prepare a vaporizable rust prevention film.

본 발명에 의해 제조되는 기화성 방청필름의 조성비에 따른 방청실험을 측정하기 위해 다음과 같이 각각의 샘플들을 제조하였다.Each sample was prepared as follows in order to measure the rust prevention experiment according to the composition ratio of the vaporizable rust prevention film prepared by the present invention.

샘플1Sample 1

제1혼합물로 벤조산나트륨 200g만을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 150g의 폴리에틸렌왁스와 150g의 스테아르산아연과 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플1의 기화성 방청필름을 제조한다.Using only 200 g of sodium benzoate as the first mixture, 200 g of crushed sodium benzoate, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed and stirred at a high speed for 10 minutes at a temperature of 50°C to prepare the second mixture. After forming, the second mixture was extruded to a thickness of approximately 0.1 mm at a temperature range of 170°C to 190°C using a film extruder to prepare a vaporizable rust preventive film of Sample 1.

샘플2Sample 2

제1혼합물로 벤조산나트륨 200g과 옥탄산 100g을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 150g의 폴리에틸렌왁스와 150g의 스테아르산아연과 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플2의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 100 g of octanoic acid were used as the first mixture. After stirring the pulverized 200 g of sodium benzoate and 100 g of octanoic acid to form a first mixture, 150 g of polyethylene wax and 150 g of stearic acid were added to the first mixture. Zinc and 1000g of polyethylene resin are mixed and stirred at a high speed for 10 minutes at a temperature of 50℃ to form a second mixture, and the second mixture is extruded to a thickness of approximately 0.1mm at a temperature range of 170℃ to 190℃ using a film extruder. Thus, a vaporizable rust prevention film of Sample 2 was prepared.

샘플3Sample 3

제1혼합물로 벤조산나트륨 200g과 옥탄산 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플3의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 100 g of octanoic acid were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture, and 200 g of pulverized sodium benzoate and 100 g of octanoic acid were stirred to form a first mixture, In the first mixture, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed and stirred at a high speed for 10 minutes at a temperature of 50°C to form a second mixture, and the second mixture Was extruded to a thickness of approximately 0.1 mm in a temperature range of 170° C. to 190° C. using a film extruder to prepare a vaporizable rust preventive film of Sample 3.

샘플4Sample 4

제1혼합물로 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 100g의 하이드로퀴논과 100g의 소르빈산칼륨을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플4의 기화성 방청필름을 제조한다.As the first mixture, 100 g of hydroquinone and 100 g of potassium sorbate were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture, and the pulverized 100 g of hydroquinone and 100 g of potassium sorbate were stirred to form a first mixture. After that, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed and stirred at a high speed for 10 minutes at a temperature of 50° C. to form a second mixture, The second mixture was extruded to a thickness of approximately 0.1 mm at a temperature range of 170° C. to 190° C. using a film extruder to prepare a vaporizable rust prevention film of Sample 4.

샘플5Sample 5

제1혼합물로 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 50g의 산화아연을 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플5의 기화성 방청필름을 제조한다.50 g of zinc oxide, a negative electrode inhibitor, was used as the first mixture, and 50 g of silicon dioxide was added to the second mixture, and 50 g of pulverized zinc oxide was added to 50 g of silicon dioxide, 150 g of polyethylene wax, and 150 g of stearic acid. Zinc and 1000g of polyethylene resin were mixed and stirred at a high speed for 10 minutes at a temperature of 50℃ to form a second mixture, and the second mixture was applied to a thickness of approximately 0.1mm in a temperature range of 170℃ to 190℃ using a film extruder. Extruded to prepare a vaporizable rust preventive film of Sample 5.

샘플6Sample 6

제1혼합물로 벤조산나트륨 200g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플6의 기화성 방청필름을 제조한다.As the first mixture, 200 g of sodium benzoate, 100 g of hydroquinone and 100 g of antioxidant, 100 g of potassium sorbate were used, and 50 g of silicon dioxide was added to the second mixture, and 200 g of pulverized sodium benzoate, 100 g of hydroquinone and 100 g of sorbic acid were used. After stirring potassium to form the first mixture, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed at a high speed for 10 minutes at a temperature of 50°C. After stirring to form a second mixture, the second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170°C to 190°C using a film extruder to prepare a vaporizable rust preventive film of Sample 6.

샘플7Sample 7

제1혼합물로 벤조산나트륨 200g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 50g의 산화아연을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플7의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 50 g of zinc oxide as a negative electrode inhibitor were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture, and 200 g of pulverized sodium benzoate and 50 g of zinc oxide were stirred to form a first mixture. After that, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed and stirred at a high speed for 10 minutes at a temperature of 50° C. to form a second mixture, The second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170° C. to 190° C. using a film extruder to prepare a vaporizable rust preventive film of Sample 7.

샘플8Sample 8

제1혼합물로 벤조산나트륨 200g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플8의 기화성 방청필름을 제조한다.200 g of sodium benzoate, 100 g of hydroquinone as an antioxidant, 100 g of potassium sorbate, and 50 g of zinc oxide as a negative electrode inhibitor were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture, and 200 g of pulverized sodium benzoate and 100 g Hydroquinone, 100 g of potassium sorbate and 50 g of zinc oxide were stirred to form a first mixture, and then 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene were stirred in the first mixture. The resin is mixed and stirred at high speed for 10 minutes in a temperature range of 50°C to form a second mixture, and the second mixture is extruded to a thickness of approximately 0.1mm at a temperature range of 170°C to 190°C using a film extruder. To prepare an anti-rust film.

샘플9Sample 9

제1혼합물로 벤조산나트륨 200g과 옥탄산 100g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플9의 기화성 방청필름을 제조한다.As the first mixture, 200 g of sodium benzoate, 100 g of octanoic acid, 100 g of hydroquinone, an antioxidant, 100 g of potassium sorbate, and 50 g of zinc oxide, a negative electrode inhibitor, were used.The pulverized 200 g of sodium benzoate, 100 g of hydroquinone and 100 g of potassium sorbate were used. After stirring 50g of zinc oxide and 100g of octanoic acid to form a first mixture, 150g of polyethylene wax, 150g of zinc stearate, and 1000g of polyethylene resin were added to the first mixture for 10 minutes at a temperature of 50℃. A second mixture was formed by high-speed mixing and stirring, and the second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170°C to 190°C using a film extruder to prepare a vaporizable rust preventive film of Sample 9.

샘플10Sample 10

제1혼합물로 벤조산나트륨 200g과 옥탄산 100g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플10의 기화성 방청필름을 제조한다.As the first mixture, 200 g of sodium benzoate and 100 g of octanoic acid, 100 g of hydroquinone as an antioxidant, 100 g of potassium sorbate, and 50 g of zinc oxide as a negative electrode inhibitor were used, and 50 g of silicon dioxide was added to the second mixture. A first mixture was formed by stirring sodium benzoate, 100 g of hydroquinone, 100 g of potassium sorbate, 50 g of zinc oxide, and 100 g of octanoic acid, and then 50 g of silicon dioxide, 150 g of polyethylene wax, and 150 g of the first mixture. Zinc stearate and 1000 g of polyethylene resin are mixed and stirred at a high speed for 10 minutes at a temperature of 50°C to form a second mixture, and the second mixture is used in a temperature range of 170°C to 190°C, approximately 0.1 Extruded to a thickness of mm to prepare a vaporizable rust preventive film of Sample 10.

다음의 표 1은 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 여러 가지 금속시편들에 대한 방청실험에 대한 비교결과를 보여주고 있다.Table 1 below shows the comparative results of the rust prevention tests for various metal specimens using the vaporizable rust prevention films of Samples 1 to 10.

샘플 필름 / 금속 종류Sample film / metal type 탄소강Carbon steel 구리Copper 아연도 강판Galvanized steel sheet 알루미늄aluminum 샘플1Sample 1 샘플2Sample 2 샘플3Sample 3 샘플4Sample 4 샘플5Sample 5 xx 샘플6Sample 6 샘플7Sample 7 샘플8Sample 8 샘플9Sample 9 샘플10Sample 10

○: 발청없음, Ⅹ: 발청, △: 5% 이내 발청 ○: No rust, Ⅹ: rust, △: within 5% of rust

상기 표 1에 나타난 방청비교실험은 탄소강, 구리, 아연도 강판, 알루미늄의 각각의 금속시편들을 상기 샘플1 내지 샘플10에 의한 기화성 방청필름으로 밀봉 포장한 후, 500㎖ 비이커에 증류수 30ml를 넣고 루사이트에 상기 샘플1 내지 샘플10으로 밀봉 포장된 금속시편을 넣고 비이커 입구를 랩필름으로 감싸서 밀봉시킨 후, 섭씨 40도, 16시간 실온에서 8시간을 1Cycle로 하여, 45Cycle 실험 후 상기 금속 시편들에 대해서 발청 발생 여부를 관찰한 결과이다.In the rust prevention comparative experiment shown in Table 1 above, each metal specimen of carbon steel, copper, galvanized steel sheet, and aluminum was sealed and packaged with a vaporizable rust prevention film according to Samples 1 to 10, and then 30 ml of distilled water was added to a 500 ml beaker. The metal specimens sealed with the samples 1 to 10 were put in the site, and the beaker inlet was sealed with a wrap film, and then, 1 cycle at 40 degrees Celsius, 16 hours at room temperature for 8 hours, and 45 cycles, and then the metal specimens. This is the result of observing whether or not rust has occurred.

상기 표 1에서 알 수 있듯이, 샘플1의 기화성 방청필름의 경우 모든 금속류에는 방청 효과가 없고, 샘플2 및 샘플3의 기화성 방청필름의 경우 철금속류인 탄소강에는 어느 정도 방청 효과가 있으나, 비철금속류에는 방청 효과가 없으며, 샘플4의 기화성 방청필름의 경우 탄소강과 알루미늄에는 방청 효과가 없고, 샘플5의 기화성 방청필름의 경우 탄소강과 구리에는 방청 효과가 없고, 샘플6 및 샘플7의 기화성 방청필름의 경우 탄소강을 제외하고 나머지 금속류에는 어느 정도 방청 효과가 있으며, 샘플8의 기화성 방청필름의 경우 탄소강을 제외하고 나머지 금속류에는 방청 효과가 좋으며, 샘플9의 기화성 방청필름의 경우 탄소강에도 어느 정도 방청 효과가 좋고, 나머지 금속류에는 방청 효과가 좋으며, 샘플10의 경우 모든 금속류에 좋은 방청 효과를 나타내고 있음을 알 수 있다.As can be seen from Table 1 above, in the case of the vaporizable rust preventive film of Sample 1, there is no rust preventive effect on all metals, and in the case of the vaporizable rust preventive film of Samples 2 and 3, there is some rust prevention effect on carbon steel, which is a ferrous metal, but nonferrous metals have There is no rust prevention effect, in the case of the vaporizable rust prevention film of Sample 4, there is no rust prevention effect on carbon steel and aluminum, the vaporization rust prevention film of Sample 5 has no rust prevention effect on carbon steel and copper, and the vaporization rust prevention film of Sample 6 and Sample 7 Except for carbon steel, there is a certain degree of rust prevention effect on the other metals, in the case of the vaporizable rust prevention film of Sample 8, the rust prevention effect is good for the rest of the metals except for carbon steel, and the vaporization rust prevention effect of sample 9 is good to some extent on carbon steel. , It can be seen that the rust prevention effect is good for the rest of the metals, and Sample 10 shows good rust prevention effect for all metals.

따라서, 본 발명에 따라 제조된 샘플10의 기화성 방청필름은 철 및 비철금속류의 방청 효과에 탁월함을 알 수 있다.Therefore, it can be seen that the vaporizable rust preventive film of Sample 10 prepared according to the present invention is excellent in the rust preventive effect of ferrous and nonferrous metals.

다음의 표 2는 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 연강(mild steel)에 대한 방청실험에 대한 비교결과를 보여주고 있다.Table 2 below shows the comparative results of the rust prevention test for mild steel using the vaporizable rust prevention film of Samples 1 to 10.

샘플 필름Sample film 녹발생등급Rust generation grade 샘플1Sample 1 Grade 0Grade 0 샘플2Sample 2 Grade 2Grade 2 샘플3Sample 3 Grade 2Grade 2 샘플4Sample 4 Grade 0Grade 0 샘플5Sample 5 Grade 0Grade 0 샘플6Sample 6 Grade 0Grade 0 샘플7Sample 7 Grade 0Grade 0 샘플8 Sample 8 Grade 0Grade 0 샘플9Sample 9 Grade 2Grade 2 샘플10Sample 10 Grade 3Grade 3

상기 표 2에 나타난 방청실험은 샘플1 내지 샘플10의 각각의 기화성 방청 필름 2개를 1000㎖ 삼각플라스크에 장착하고, 연강(mild steel) 시편을 고무마개에 조립하고, 실온에서 20시간 방치한 후 글리세롤(GLYCEROL)과 증류수를 1:2 비율로 혼합한 용액 10㎖를 넣고 2시간 후에 온도 40℃의 항온기에 넣고 2시간 경과 후 발청여부를 관찰한 결과이다.In the rust prevention test shown in Table 2 above, two vaporizable rust preventive films of Samples 1 to 10 were mounted in a 1000 ml Erlenmeyer flask, a mild steel specimen was assembled on a rubber stopper, and left at room temperature for 20 hours. This is the result of observing whether or not rust is rusted after 2 hours after adding 10 ml of a solution of glycerol and distilled water in a ratio of 1:2, put in a thermostat at 40℃ after 2 hours.

상기 표 2에서 샘플1과 샘플4 내지 샘플8의 기화성 방청필름은 모두 녹발생등급이 그레이드 0이고, 샘플2, 샘플3 및 샘플9의 기화성 방청필름은 모두 녹발생등급이 그레이드 2이고, 본 발명에 따른 샘플10의 기화성 방청필름은 녹발생등급이 그레이드 3인 것을 알 수 있다.In Table 2, the vaporizable rust prevention films of Sample 1 and Samples 4 to 8 all have a rust generation grade of grade 0, and all of the vaporizable rust prevention films of Sample 2, Sample 3 and Sample 9 have a rust generation grade of grade 2, and the present invention It can be seen that the vaporizable rust prevention film of Sample 10 according to the rust generation grade is grade 3.

즉, 도 2의 녹발생등급에 따른 부식의 정도를 나타낸 녹발생 등급표에 도시된 바와 같이, 녹발생등급이 그레이드 0는 30%이상 부식이 발생하는 경우의 등급을 의미하며, 그레이드 1은 5∼30% 부식이 발생하는 경우의 등급을 의미하며, 그레이드 2는 5%이하로 부식이 발생하는 경우의 등급을 의미하며, 그레이드 3은 부식이 전혀 발생하지 않는 경우의 등급을 의미한다. That is, as shown in the rust generation grade table showing the degree of corrosion according to the rust generation grade of FIG. 2, the rust generation grade of grade 0 means the grade in the case of more than 30% corrosion, and the grade 1 is 5 ∼30% of corrosion occurs, grade 2 means 5% or less when corrosion occurs, and grade 3 means no corrosion at all.

따라서, 본 발명에 따라 제조되는 샘플10의 기화성 방청필름의 녹발생등급은 3으로 카본함량이 0.3% 미만인 연강 금속류에는 부식이 전혀 발생되지 않는다.Accordingly, the rust generation grade of the vaporizable rust preventive film of Sample 10 prepared according to the present invention is 3, and corrosion does not occur at all in mild steel metals having a carbon content of less than 0.3%.

다음의 표 3은 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 탄소강(carbon steel)에 대한 방청실험에 대한 비교결과를 보여주고 있다.Table 3 below shows the comparative results of the rust prevention tests for carbon steel using the vaporizable rust prevention films according to Samples 1 to 10.

샘플 필름Sample film 녹발생등급녹Rust generation grade 샘플1Sample 1 Grade 0Grade 0 샘플2Sample 2 Grade 2Grade 2 샘플3Sample 3 Grade 2Grade 2 샘플4Sample 4 Grade 0Grade 0 샘플5Sample 5 Grade 0Grade 0 샘플6Sample 6 Grade 0Grade 0 샘플7Sample 7 Grade 0Grade 0 샘플8Sample 8 Grade 0Grade 0 샘플9Sample 9 Grade 2Grade 2 샘플10Sample 10 Grade 3Grade 3

상기 표 3에 나타난 방청실험은 샘플1 내지 샘플10의 각각의 기화성 방청 필름 2개를 1000㎖ 삼각플라스크에 장착하고, 탄소강 시편(DIN EN-10025)을 고무마개에 조립하고, 실온에서 20시간 방치한 후 글리세롤(GLYCEROL)과 증류수를 1:2 비율로 혼합한 용액 10㎖를 넣고 2시간 후에 온도 40℃의 항온기에 넣고 2시간 경과 후 발청여부를 관찰한 결과이다.In the rust-prevention test shown in Table 3, two vaporizable rust-preventing films of Samples 1 to 10 were mounted in a 1000 ml Erlenmeyer flask, and a carbon steel specimen (DIN EN-10025) was assembled on a rubber stopper, and left at room temperature for 20 hours. After that, 10 ml of a solution obtained by mixing glycerol and distilled water in a ratio of 1:2 was added and placed in a thermostat at a temperature of 40° C. 2 hours later, and after 2 hours, the rust was observed.

상기 표 3에서 샘플1과 샘플4 내지 샘플8의 기화성 방청필름은 모두 녹발생등급이 그레이드 0이고, 샘플2, 샘플3 및 샘플9의 기화성 방청필름은 모두 녹발생등급이 그레이드 2이고, 본 발명에 따른 샘플10의 기화성 방청필름은 녹발생등급이 그레이드 3인 것을 알 수 있다.In Table 3, all of the vaporizable rust preventive films of Sample 1 and Samples 4 to 8 have a rust generation grade of grade 0, and all of the vaporizable rust prevention films of Sample 2, Sample 3 and Sample 9 have a rust generation grade of grade 2, and the present invention It can be seen that the vaporizable rust prevention film of Sample 10 according to the rust generation grade is grade 3.

따라서, 본 발명에 따라 제조되는 샘플10의 기화성 방청필름은 탄소강에 사용할 경우 녹발생등급은 3으로 부식이 전혀 발생되지 않는다.Therefore, when the vaporizable rust preventive film of Sample 10 prepared according to the present invention is used for carbon steel, the rust generation grade is 3, and corrosion does not occur at all.

다음의 표 4는 상기 샘플1 내지 샘플10에 의한 기화성 방청필름에 대해 크레이그 실험(Kreig test) 방법에 의해 구리와 탄소강에 대한 방청실험에 대한 비교결과를 보여주고 있다. The following Table 4 shows the comparative results of the rust prevention tests for copper and carbon steel by the Craig test method for the vaporizable rust prevention films of Samples 1 to 10.

샘플 필름Sample film 구리Copper 탄소강Carbon steel 샘플1Sample 1 샘플2Sample 2 샘플3Sample 3 샘플4Sample 4 샘플5Sample 5 샘플6Sample 6 샘플7Sample 7 샘플8Sample 8 샘플9Sample 9 샘플10Sample 10

○: 발청없음, Ⅹ: 발청, △: 5% 이내 발청 ○: No rust, Ⅹ: rust, △: within 5% of rust

상기 표 4에 나타난 방청비교실험은 500㎖ 비이커에 루사이트(lucite)를 사용하여 샘플1 내지 샘플10의 기화성 방청필름(6.5cmx15cm)를 각각 장착한 후 증류수 30㎖를 넣고 밀봉하여 섭씨 60도의 항온기에 40분 넣어둔 후 꺼내어 실온에서 30분 식힌 후 구리 및 탄소강의 금속시편을 비이커 속의 루사이트에 넣고 섭씨 60도의 항온기에 1 시간 넣은 후, 실온에서 30분동안 방치하는 과정을 2번 반복하여 발청 발생 여부를 관찰한 결과이다.In the rust-prevention comparison experiment shown in Table 4, each of the vaporizable rust-preventing films (6.5cmx15cm) of Samples 1 to 10 were mounted in a 500 mL beaker using lucite, and then 30 mL of distilled water was added and sealed to a thermostat at 60 degrees Celsius. Put it in for 40 minutes, take it out, cool it at room temperature for 30 minutes, put the copper and carbon steel metal specimens in lucite in a beaker, put it in a thermostat at 60 degrees Celsius for 1 hour, and then leave it at room temperature for 30 minutes. It is the result of observing the occurrence or not.

상기 표 4에서 알 수 있듯이, 샘플1, 샘플4 내지 샘플6의 기화성 방청필름의 경우 구리 및 탄소강에 모두 발청이 발생되어 방청 효과가 없고, 샘플2 및 샘플3의 기화성 방청필름의 경우 구리에는 발청이 발생되나 탄소강에는 발청이 발생되지 않으며, 샘플7의 기화성 방청필름의 경우 탄소강에는 발청이 발생되나 구리에는 발청이 발생되지 않으며, 샘플8 내지 샘플10은 구리와 탄소강 모두 발청에 효과가 좋은 것을 알 수 있다.As can be seen from Table 4 above, in the case of the vaporizable rust preventive films of Sample 1 and Samples 4 to 6, both copper and carbon steel have no rust prevention effect, and in the case of the vaporizable rust preventive films of Samples 2 and 3, copper It was found that rust was generated but no rust rust was generated on carbon steel, and in the case of the vaporizable rust prevention film of Sample 7, rust rust was generated on carbon steel, but rust rust was not generated on copper, and samples 8 to 10 showed that both copper and carbon steel had good rust rust effects. I can.

본 발명에 따라 제조된 샘플10의 기화성 방청필름의 경우 다름 샘플들의 방청필름에 비해 구리 및 탄소강에 방청 효과가 탁월함을 알 수 있다.In the case of the vaporizable rust preventive film of Sample 10 prepared according to the present invention, it can be seen that the rust preventive effect on copper and carbon steel is superior to that of the other samples.

상기와 같이 표 1 내지 표 4에 따른 방청실험에 의해 알 수 있듯이, 본 발명에 따라 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨, 산화아연 및 옥탄산으로 제1혼합물을 형성하고, 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하여 제조되는 샘플10의 기화성 방청필름의 경우 인체에 유해한 벤조트리아졸을 사용하지 않고서도 철 및 비철금속류의 모든 금속에 탁월한 방청력을 가지고 있음을 알 수 있다.As can be seen by the rust prevention experiments according to Tables 1 to 4 as described above, according to the present invention, a first mixture was formed with sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid, and silicon dioxide in the first mixture , Polyethylene wax, zinc stearate, and polyethylene resin are mixed and stirred to form a second mixture, and the vaporizable rust preventive film of Sample 10 is excellent for all metals such as ferrous and nonferrous metals without using benzotriazole, which is harmful to the human body. It can be seen that it has anti-rust.

Claims (2)

철 또는 비철금속류가 부식되는 것을 방지하는 기화성 방청필름 제조방법에 있어서,
벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계(S10);
상기 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계(S20): 및
상기 제2혼합물을 필름압출기에 의해 압출시키는 압출단계(S30)를 구비하며,
상기 제2혼합물은 상기 폴리에틸렌수지 1000중량부에 대해서 상기 벤조산 나트륨은 180중량부 내지 220중량부이고, 상기 하이드로퀴논은 80중량부 내지 120중량부이고, 상기 소르빈산칼륨은 80중량부 내지 120중량부이고, 상기 산화아연은 40중량부 내지 60중량부이고, 상기 옥탄산은 80중량부 내지 120중량부이고, 상기 이산화규소는 40중량부 내지 60중량부이고, 상기 폴리에틸렌 왁스는 120중량부 내지 180중량부이고, 상기 스테아르산아연은 120중량부 내지 180중량부인 것을 특징으로 하는 기화성 방청필름 제조방법.
In the method for producing a vaporizable rust preventive film preventing corrosion of ferrous or nonferrous metals,
After pulverizing sodium benzoate, hydroquinone, potassium sorbate and zinc oxide, respectively, the pulverized sodium benzoate, hydroquinone, potassium sorbate, zinc oxide, and octanoic acid are mixed and stirred to form a first mixture (S10). );
A second mixing and stirring step (S20) of mixing and stirring silicon dioxide, polyethylene wax, zinc stearate, and polyethylene resin to the first mixture to form a second mixture: and
And an extrusion step (S30) of extruding the second mixture by a film extruder,
The second mixture is 180 to 220 parts by weight of sodium benzoate, 80 to 120 parts by weight of hydroquinone, and 80 to 120 parts by weight of potassium sorbate based on 1000 parts by weight of the polyethylene resin. And, the zinc oxide is 40 to 60 parts by weight, the octanoic acid is 80 to 120 parts by weight, the silicon dioxide is 40 to 60 parts by weight, and the polyethylene wax is 120 to 180 parts by weight Parts, wherein the zinc stearate is 120 parts by weight to 180 parts by weight.
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