KR20190141047A - manufacturing method of volatile corrosion inhibitor film - Google Patents
manufacturing method of volatile corrosion inhibitor film Download PDFInfo
- Publication number
- KR20190141047A KR20190141047A KR1020180067440A KR20180067440A KR20190141047A KR 20190141047 A KR20190141047 A KR 20190141047A KR 1020180067440 A KR1020180067440 A KR 1020180067440A KR 20180067440 A KR20180067440 A KR 20180067440A KR 20190141047 A KR20190141047 A KR 20190141047A
- Authority
- KR
- South Korea
- Prior art keywords
- mixture
- weight
- parts
- sample
- film
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/02—Halogenated hydrocarbons
- C08K5/03—Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
- C08K5/08—Quinones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
Description
본 발명은 기화성 방청필름 제조방법에 관한 것으로, 특히 흡입 또는 피부 접촉시 인체에 유해한 벤조트리아졸을 사용하지 않고, 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 방청기능이 탁월한 기화성 방청필름 제조방법에 관한 것이다.The present invention relates to a method for producing a vaporizable rustproof film, in particular to the human body by using a vaporizing rust inhibitor, an antioxidant and a negative electrode inhibitor made of food additives or food extracts without using benzotriazole harmful to the human body when inhaled or skin contact The present invention relates to a vaporizing antirust film manufacturing method which is safe even when contacted, does not cause environmental pollution, and has excellent rust prevention function.
금속산업이 발달함에 따라 철 또는 비철금속 등의 금속제품의 판매가 증가되고 있으며, 이러한 금속제품은 포장되어 보관 또는 운반된다. 금속제품의 운반 또는 보관시 금속제품은 부식이 야기되기가 쉬우며, 이로 인한 공업적 손실이 증대되고 있다.As the metal industry develops, sales of metal products such as iron or nonferrous metals are increasing, and these metal products are packaged and stored or transported. When transporting or storing metal products, the metal products are easy to cause corrosion, and industrial losses are increasing.
이러한 금속제품의 부식발생을 방지하기 위해 오일, 구리스, 페인트를 사용하거나, 금속제품을 진공포장하거나, 기화성 방청필름을 사용하였다.In order to prevent the occurrence of corrosion of these metal products, oil, grease, paint was used, the metal products were vacuum packed, or vaporized rust preventive film was used.
종래의 기화성 방청필름은 기화성 방청제와 폴리에틸렌수지를 혼합하여 압출함으로써 제조되며, 이러한 기화성 방청필름을 사용하여 금속제품들을 포장할 경우 그리스나 방청유의 도포없이도 금속제품의 발청을 방지할 수 있으며, 방청유의 도포가 힘든 금속제품도 내부까지 기화 가스가 침투하여 일반 방청제로 처리할 수 없는 미세한 틈새까지 방청을 할 수 있다.Conventional vaporized rust preventive film is manufactured by mixing and extruding a vaporizable rust preventive agent and polyethylene resin, when packaging the metal products using such vaporized rust preventive film can prevent the rust of the metal product without the application of grease or rust preventive oil, Even hard-to-coated metal products can be rust-proof even through tiny gaps that cannot be treated with ordinary rust inhibitors due to the penetration of vaporized gas into the interior.
이러한 기화성 방청필름의 선행기술로는, 대한민국 등록특허 제10-0986695호 "생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2010.10.04)과, 대한민국 등록특허 제10-1220879호 "은, 구리 및 알루미늄 제품용 생화학분해성 기화성 방청필름 제조방법"(등록일자 : 2013.010.04)과, 대한민국 등록특허 제10-0598152호 "기화성 방청필름 및 그의 제조방법"(등록일자 : 2006.06.30)과, 대한민국 공개특허공보 제10-2016-0022547호 "기화성 방청필름 및 그의 제조방법"(공개일자 : 2016.03.02)가 개시되어 있다.The prior art of such a vaporizable rustproof film, Korean Patent No. 10-0986695 "Biochemically decomposable vaporizing anti-rust film manufacturing method" (Registration Date: 2010.10.04), Republic of Korea Patent No. 10-1220879 "Silver, copper and Biochemically degradable vaporizable antirust film manufacturing method for aluminum products "(registration date: 2013.010.04) and Republic of Korea Patent No. 10-0598152" vaporable antirust film and its manufacturing method "(registration date: June 30, 2006), Republic of Korea Patent Publication No. 10-2016-0022547 discloses a vaporizable antirust film and a method of manufacturing the same (published date: 2016.03.02).
상기 종래의 선행기술인 기화성 방청필름의 경우, 기화성 방청을 위한 방청제로 벤조트리아졸(Benzotriazol)을 사용하고 있으나, 벤조트리아졸은 생분해가 일어나지 않는 물질로, 환경에 대한 유해성이 계속 대두되고 있으며, 최근에는 유럽연합의 REACH(Registration, Evaluation, Authorisation & Restriction of Chemicals) 규제 예비물질로 등록된 물질에 해당하는 것으로. 흡입 또는 피부 접촉시 인체에 유해하므로, 벤조트리아졸의 사용을 제한할 필요가 있다.In the conventional prior art vaporizable rust preventive film, although benzotriazol is used as a rust inhibitor for vaporizable rust preventive, benzotriazole is a material that does not occur biodegradation, and continues to be harmful to the environment. This includes substances registered as EU REACH Regulation, Evaluation, Authorization & Restriction of Chemicals. There is a need to limit the use of benzotriazole as it is harmful to humans by inhalation or in contact with skin.
본 발명의 목적은 환경 및 인체에 유해한 벤조트리아졸을 사용하지 않고, 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 방청기능이 탁월한 기화성 방청필름 제조방법을 제공하는 데 있다.It is an object of the present invention to be safe in contact with the human body without using benzotriazole, which is harmful to the environment and human body, and by using a vaporizing rust inhibitor, an antioxidant and a negative electrode inhibitor composed of food additives or food extracts, without causing environmental pollution. In addition, the present invention provides a vaporizing antirust film manufacturing method having excellent rust prevention function.
상기의 목적을 달성하기 위하여 본 발명의 기화성 방청필름 제조방법은, 철 또는 비철금속류가 부식되는 것을 방지하는 기화성 방청필름 제조방법에 있어서, 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계; 상기 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계: 및 상기 제2혼합물을 필름압출기에 의해 압출시키는 압출단계를 구비한 것을 특징으로 한다.In order to achieve the above object, the vaporizing antirust film production method of the present invention, in the vaporization antirust film production method for preventing the corrosion of iron or non-ferrous metals, A first mixing and stirring step of pulverizing sodium benzoate, hydroquinone, potassium sorbate and zinc oxide, respectively, followed by mixing and stirring the ground sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid to form a first mixture; A second mixing and stirring step of mixing and stirring silicon dioxide, polyethylene wax, zinc stearate and polyethylene resin to the first mixture to form a second mixture: and And extruding the second mixture by a film extruder.
또한, 상기 제2혼합물은 상기 폴리에틸렌수지 1000중량부에 대해서 상기 벤조산 나트륨은 180중량부 내지 220중량부이고, 상기 하이드로퀴논은 80중량부 내지 120중량부이고, 상기 소르빈산칼륨은 80중량부 내지 120중량부이고, 상기 산화아연은 40중량부 내지 60중량부이고, 상기 옥탄산은 80중량부 내지 120중량부이고, 상기 이산화규소는 40중량부 내지 60중량부이고, 상기 폴리에틸렌 왁스는 120중량부 내지 180중량부이고, 상기 스테아르산아연은 120중량부 내지 180중량부인 것을 특징으로 한다.In addition, the second mixture is based on 1000 parts by weight of the polyethylene resin, the sodium benzoate is 180 parts by weight to 220 parts by weight, the hydroquinone is 80 parts by weight to 120 parts by weight, and the potassium sorbate is 80 parts by weight to 120 By weight, the zinc oxide is 40 parts by weight to 60 parts by weight, the octanoic acid is 80 parts by weight to 120 parts by weight, the silicon dioxide is 40 parts by weight to 60 parts by weight, and the polyethylene wax is 120 parts by weight to 180 parts by weight, the zinc stearate is characterized in that 120 to 180 parts by weight.
본 발명의 기화성 방청필름 제조방법은 식품첨가물이나 식품추출물들로 이루어진 기화성 방청제, 산화방지제 및 음극억제제를 사용하여 기화성 방청필름을 제조하여 환경 및 인체에 유해한 벤조트리아졸을 사용하지 않음으로써, 인체에 접촉되더라도 안전하고, 환경오염을 유발하지 않고, 철 및 비철금속류의 부식을 방지할 수 있다.The vaporizing antirust film manufacturing method of the present invention uses a vaporizing antirust agent, an antioxidant, and a negative electrode inhibitor composed of food additives or food extracts to prepare a vaporizable antirust film and does not use benzotriazole which is harmful to the environment and human body. It is safe to contact, it does not cause environmental pollution, and can prevent the corrosion of ferrous and nonferrous metals.
도 1은 본 발명의 기화성 방청필름 제조방법의 공정순서도이다.
도 2는 연강 및 탄소강에 대한 녹발생등급에 따른 부식의 정도를 나타낸 녹발생 등급표이다. 1 is a process flowchart of a method for manufacturing a vaporizable antirust film of the present invention.
Figure 2 is a rust generation grade table showing the degree of corrosion according to the rust generation grade for mild steel and carbon steel.
이하, 첨부된 도면을 참조하여 본 발명의 기화성 방청필름 제조방법을 상세히 설명하고자 한다.Hereinafter, with reference to the accompanying drawings will be described in detail a method of manufacturing a vaporizable rustproof film of the present invention.
도 1에 도시된 바와 같이 본 발명의 기화성 방청필름 제조방법은 벤조산나트륨(Sodium Benzoate), 하이드로퀴논(Hydroquinone), 소르빈산칼륨(Potassium Sorbate) 및 산화아연(Zinc Oxide)을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산(Octanoic Acid)을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계(S10)와, 제1혼합물에 이산화규소(SiO2), 폴리에틸렌왁스(Polyethylene Wax), 스테아르산아연(Zinc Stearate) 및 폴리에틸렌수지(Polyethylene Resin)를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계(S20)와, 제2혼합물을 필름압출기에 의해 압출시키는 압출단계(S30)로 구성된다.As shown in Figure 1, the vaporizing anti-corrosive film production method of the present invention is pulverized after grinding sodium benzoate (Sodium Benzoate), hydroquinone (Hydroquinone), potassium sorbate (Potassium Sorbate) and zinc oxide (Zinc Oxide), respectively Sodium benzoate, hydroquinone, potassium sorbate, and a first mixed stirring step (S10) of mixing and stirring zinc oxide and octanoic acid to form a first mixture, and silicon dioxide (SiO 2 ), polyethylene in the first mixture A second mixing and stirring step (S20) of mixing and stirring a wax (Zinc Stearate) and a polyethylene resin (Polyethylene Resin) to form a second mixture, and extruding the second mixture by a film extruder. It consists of an extrusion step (S30).
또한, 상기 제2혼합물은 폴리에틸렌수지 1000중량부에 대해서 벤조산 나트륨은 180중량부 내지 220중량부이고, 하이드로퀴논은 80중량부 내지 120중량부이고, 소르빈산칼륨은 80중량부 내지 120중량부이고, 산화아연은 40중량부 내지 60중량부이고, 옥탄산은 80중량부 내지 120중량부이고, 이산화규소는 40중량부 내지 60중량부이고, 상기 폴리에틸렌 왁스는 120중량부 내지 180중량부이고, 스테아르산아연은 120중량부 내지 180중량부로 구성된다.In addition, the second mixture is 180 parts by weight to 220 parts by weight of sodium benzoate, 80 parts by weight to 120 parts by weight, and 80 parts by weight to 80 parts by weight of potassium sorbate, based on 1000 parts by weight of polyethylene resin, Zinc oxide is 40 to 60 parts by weight, octanoic acid is 80 to 120 parts by weight, silicon dioxide is 40 to 60 parts by weight, the polyethylene wax is 120 to 180 parts by weight, stearic acid Zinc is comprised of 120 parts by weight to 180 parts by weight.
상기의 구성에 따른 본 발명인 기화성 방청필름 제조방법의 동작은 다음과 같다.The operation of the present invention vaporizing antirust film production method according to the above configuration is as follows.
도 1에 도시된 바와 같이 제1혼합교반단계(S10)는 폴리에틸렌수지 1000중량부에 대해서 180중량부 내지 220중량부의 벤조산 나트륨과, 80중량부 내지 120중량부의 하이드로퀴논과, 80중량부 내지 120중량부의 소르빈산칼륨과, 40중량부 내지 60중량부의 산화아연을 200메시(mesh)에서 350메시의 크기로 분쇄하고, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성한다.As shown in FIG. 1, the first mixing and stirring step S10 includes 180 parts by weight to 220 parts by weight of sodium benzoate, 80 parts by weight to 120 parts by weight of hydroquinone, and 80 parts by weight to 120 with respect to 1000 parts by weight of polyethylene resin. By weight of potassium sorbate, 40 to 60 parts by weight of zinc oxide is pulverized from 200 mesh to 350 mesh, pulverized sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid To form a first mixture.
상기 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산은 모두 식품첨가물이나 식품추출물들로서 인체에 무해하다.The sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid are all harmless to the human body as food additives or food extracts.
벤조산나트륨과 옥탄산은 기화성 방청제로서 사용되는 것으로, 벤조산나트륨은 철금속류에 비해 상대적으로 비철금속류의 방청에 기여하고, 옥탄산은 비철금속류보다 상대적으로 철금속류의 방청에 기여한다.Sodium benzoate and octanoic acid are used as vaporizing rust preventive agents, sodium benzoate contributes to the rust prevention of nonferrous metals relative to ferrous metals, octanoic acid contributes to the rust prevention of ferrous metals relative to nonferrous metals.
하이드로퀴논과 소르빈산칼륨은 산화반응을 차단하는 산화방지제로 사용되며, 하이드로퀴논은 철금속류에 비해 상대적으로 비철금속류의 방청에 기여하고, 소르빈산칼륨은 비철금속류와 철금속류의 방청에 기여하고, 특히 소르빈산칼륨의 경우 산소를 흡습하는 기능도 가지고 있으며, 산화아연은 부식을 방지하는 음극억제제로 사용되는 것으로, 철금속류에 비해 상대적으로 비철금속류의 방청에 기여한다.Hydroquinone and potassium sorbate are used as antioxidants to block the oxidation reaction, hydroquinone contributes to the rust prevention of nonferrous metals relative to ferrous metals, potassium sorbate contributes to the rust prevention of nonferrous metals and ferrous metals, in particular sorbic acid Potassium also has a function of absorbing oxygen, and zinc oxide is used as a negative electrode inhibitor to prevent corrosion and contributes to rust prevention of nonferrous metals relative to ferrous metals.
즉, 제1혼합물로 구성되는 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산은 모두 철 또는 비철금속류의 방청을 위한 것으로, 상기 적정 중량보다 낮게 형성할 경우 방청력이 감소되게 되고, 적정 중량보다 클 경우에는 방청성의 균형이 깨져서 발청이 발생될 수 있다.That is, sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid composed of the first mixture are all for the rust prevention of iron or nonferrous metals. In larger cases, the balance of rust resistance may be broken, and rusting may occur.
제2혼합교반단계(S20)는 상기와 같이 구성된 제1혼합물에 폴리에틸렌수지 1000중량부에 대해서 40중량부 내지 60중량부의 이산화규소와, 120중량부 내지 180중량부의 폴리에틸렌 왁스와 120중량부 내지 180중량부의 스테아르산아연과 폴리에틸렌수지를 혼합하여 제2혼합물을 형성한다.The second mixing and stirring step (S20) is 40 parts by weight to 60 parts by weight of silicon dioxide, 120 parts by weight to 180 parts by weight of polyethylene wax, and 120 parts by weight to 180 to 1000 parts by weight of polyethylene resin in the first mixture configured as described above. A weight mixture of zinc stearate and polyethylene resin are mixed to form a second mixture.
이산화규소는 수분을 흡습하는 흡습제로, 흡습제를 적정 중량보타 클 경우에는 기화성 방청 필름의 물성을 약화시킨다.Silicon dioxide is a moisture absorbent that absorbs moisture. When the moisture absorbent is larger than the proper weight, the silicon dioxide weakens the physical properties of the vaporizable rustproof film.
폴리에틸렌왁스는 유화제로서, 상기 적정 중량보다 낮을 경우 제1혼합물과 폴리에틸렌수지와의 혼합이 원활하게 이루어지지 않고, 상기 적정 중량보다 클 경우에는 기화성 방청필름이 너무 유연하게 되어 파열강도나 인장강도가 좋지 못하게 된다.Polyethylene wax is an emulsifier, and when it is lower than the appropriate weight, the first mixture and the polyethylene resin are not smoothly mixed. When the polyethylene wax is larger than the appropriate weight, the vaporizable rust preventive film is too flexible, so that the bursting strength or tensile strength is good. I can't.
스테아르산아연은 분산제로서, 제1혼합물과 제2혼합물의 혼합 교반이 원활하게 이루어지기 위해 사용된다.Zinc stearate is used as a dispersant to smoothly mix and stir the first mixture and the second mixture.
압출단계(S30)는 통상적인 방법에 의해 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 기화성 방청필름을 제조한다.Extrusion step (S30) by extruding the second mixture to a thickness of approximately 0.1mm in a temperature range of 170 ℃ to 190 ℃ using a film extruder by a conventional method to produce a vaporizable rustproof film.
본 발명에 의해 제조되는 기화성 방청필름의 조성비에 따른 방청실험을 측정하기 위해 다음과 같이 각각의 샘플들을 제조하였다.In order to measure the antirust test according to the composition ratio of the vaporizable antirust film prepared by the present invention, each sample was prepared as follows.
샘플1Sample 1
제1혼합물로 벤조산나트륨 200g만을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 150g의 폴리에틸렌왁스와 150g의 스테아르산아연과 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플1의 기화성 방청필름을 제조한다.Using only 200 g of sodium benzoate as the first mixture, pulverized 200 g of sodium benzoate, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed at a high temperature of 50 ° C. for 10 minutes at a high speed to stir the second mixture. After forming, the second mixture is extruded to a thickness of approximately 0.1 mm in a temperature range of 170 ° C. to 190 ° C. using a film extruder to prepare a vaporizable rustproof film of Sample 1.
샘플2Sample 2
제1혼합물로 벤조산나트륨 200g과 옥탄산 100g을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 150g의 폴리에틸렌왁스와 150g의 스테아르산아연과 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플2의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 100 g of octanoic acid were used as the first mixture. The ground mixture was stirred by stirring 200 g of sodium benzoate and 100 g of octanoic acid, and then 150 g of polyethylene wax and 150 g of stearic acid were added to the first mixture. Zinc and 1000 g of polyethylene resin were mixed at high temperature for 50 minutes at a high speed for 10 minutes to form a second mixture, and the second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170 to 190 ° C. using a film extruder. To prepare a vaporizable antirust film of Sample 2.
샘플3Sample 3
제1혼합물로 벤조산나트륨 200g과 옥탄산 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플3의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 100 g of octanoic acid were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture. Then, the ground 200 g of sodium benzoate and 100 g of octanoic acid were stirred to form a first mixture. 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed at high temperature in a temperature range of 50 ° C. for 10 minutes to form a second mixture in the first mixture to form a second mixture. This was extruded to a thickness of approximately 0.1mm in the temperature range of 170 ℃ to 190 ℃ using a film extruder to prepare a vaporizable rustproof film of Sample 3.
샘플4Sample 4
제1혼합물로 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 100g의 하이드로퀴논과 100g의 소르빈산칼륨을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플4의 기화성 방청필름을 제조한다.100 g of hydroquinone and 100 g of potassium sorbate were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture. The pulverized 100 g of hydroquinone and 100 g of potassium sorbate were stirred to form a first mixture. Thereafter, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed at high temperature in a temperature range of 50 ° C. for 10 minutes in a first mixture to form a second mixture. The second mixture is extruded to a thickness of approximately 0.1 mm in a temperature range of 170 ° C. to 190 ° C. using a film extruder to prepare a vaporizable rustproof film of Sample 4.
샘플5Sample 5
제1혼합물로 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 50g의 산화아연을 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플5의 기화성 방청필름을 제조한다.50 g of zinc oxide was added to the second mixture, and 50 g of silicon dioxide was added to the second mixture, and 50 g of silicon dioxide, 50 g of silicon dioxide, 150 g of polyethylene wax, and 150 g of stearic acid were used. Zinc and 1000 g of polyethylene resin were mixed at a high temperature of 50 ° C. for 10 minutes at high speed to form a second mixture, and the second mixture was formed to a thickness of approximately 0.1 mm at a temperature of 170 ° C. to 190 ° C. using a film extruder. Extrusion to prepare a vaporizable rust preventive film of Sample 5.
샘플6Sample 6
제1혼합물로 벤조산나트륨 200g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플6의 기화성 방청필름을 제조한다.200 g of sodium benzoate, 100 g of hydroquinone and 100 g of potassium sorbate were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture. 200 g of sodium benzoate, 100 g of hydroquinone and 100 g of sorbic acid were added. After stirring the potassium to form the first mixture, the first mixture was rapidly mixed with 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin in a temperature range of 50 ° C. for 10 minutes. The second mixture was stirred to form a second mixture, and the second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170 ° C. to 190 ° C. using a film extruder to prepare a vaporizable rustproof film of Sample 6.
샘플7Sample 7
제1혼합물로 벤조산나트륨 200g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 50g의 산화아연을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플7의 기화성 방청필름을 제조한다.200 g of sodium benzoate and 50 g of zinc oxide as a negative electrode inhibitor were used as the first mixture, and 50 g of silicon dioxide was added to the second mixture. The ground mixture was stirred with 200 g of sodium benzoate and 50 g of zinc oxide to form a first mixture. Thereafter, 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were mixed at high temperature in a temperature range of 50 ° C. for 10 minutes in a first mixture to form a second mixture. The second mixture was extruded to a thickness of approximately 0.1 mm using a film extruder in a temperature range of 170 ° C. to 190 ° C. to prepare a vaporizable rustproof film of Sample 7.
샘플8Sample 8
제1혼합물로 벤조산나트륨 200g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플8의 기화성 방청필름을 제조한다.As the first mixture, 200 g of sodium benzoate, 100 g of hydroquinone as antioxidant, 100 g of potassium sorbate and 50 g of zinc oxide as negative electrode inhibitor were used, and 50 g of silicon dioxide was added to the second mixture. Hydroquinone and 100 g of potassium sorbate and 50 g of zinc oxide were stirred to form a first mixture, followed by 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene in the first mixture. The resin was rapidly mixed and stirred for 10 minutes at a temperature range of 50 ° C. to form a second mixture, and the second mixture was extruded to a thickness of approximately 0.1 mm at a temperature range of 170 ° C. to 190 ° C. using a film extruder to vaporize the sample 8. The antirust film is manufactured.
샘플9Sample 9
제1혼합물로 벤조산나트륨 200g과 옥탄산 100g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플9의 기화성 방청필름을 제조한다.As the first mixture, 200 g of sodium benzoate, 100 g of octanoic acid, 100 g of hydroquinone as an antioxidant, 100 g of potassium sorbate, and 50 g of zinc oxide as a negative electrode inhibitor were used. After stirring 50 g of zinc oxide and 100 g of octanoic acid to form a first mixture, 150 g of polyethylene wax, 150 g of zinc stearate, and 1000 g of polyethylene resin were stirred for 10 minutes in a temperature range of 50 ° C. in the first mixture. The mixture was stirred at high speed to form a second mixture, and the second mixture was extruded to a thickness of approximately 0.1 mm in a temperature range of 170 ° C. to 190 ° C. using a film extruder to prepare a vaporizable rust preventive film of Sample 9.
샘플10Sample 10
제1혼합물로 벤조산나트륨 200g과 옥탄산 100g과 산화방지제인 하이드로퀴논 100g과 소르빈산칼륨 100g과 음극억제제인 산화아연 50g을 사용하고, 제2혼합물에 50g의 이산화규소를 첨가한 것으로, 분쇄된 200g의 벤조산나트륨과 100g의 하이드로퀴논과 100g의 소르빈산칼륨과 50g의 산화아연과 100g의 옥탄산을 교반하여 제1혼합물을 형성한 후, 제1혼합물에 50g의 이산화규소와, 150g의 폴리에틸렌왁스와, 150g의 스테아르산아연과, 1000g의 폴리에틸렌수지를 50℃의 온도범위에서 10분간 고속 혼합 교반하여 제2혼합물을 형성하고, 제2혼합물을 필름압출기를 사용하여 170℃∼190℃의 온도범위에서 대략 0.1mm 두께로 압출하여 샘플10의 기화성 방청필름을 제조한다.200 g of crushed 200 g of sodium benzoate, 100 g of octanoic acid, 100 g of hydroquinone as antioxidant, 100 g of potassium sorbate, and 50 g of zinc oxide as negative electrode inhibitor were added, and 50 g of silicon dioxide was added to the second mixture. Sodium benzoate, 100 g of hydroquinone, 100 g of potassium sorbate, 50 g of zinc oxide, and 100 g of octanoic acid were stirred to form a first mixture, and then 50 g of silicon dioxide, 150 g of polyethylene wax, 150 g of the first mixture. Zinc stearate and 1000 g of polyethylene resin were rapidly mixed and stirred at a temperature range of 50 ° C. for 10 minutes to form a second mixture, and the second mixture was approximately 0.1 at a temperature range of 170 ° C. to 190 ° C. using a film extruder. Extrusion to a thickness of mm to prepare a vaporizable rust preventive film of Sample 10.
다음의 표 1은 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 여러 가지 금속시편들에 대한 방청실험에 대한 비교결과를 보여주고 있다.Table 1 below shows the comparison results of the rust prevention experiments on various metal specimens using the vaporizable rustproof films according to Samples 1 to 10.
○: 발청없음, Ⅹ: 발청, △: 5% 이내 발청 ○: No callout, Ⅹ: Requested, △: Within 5%
상기 표 1에 나타난 방청비교실험은 탄소강, 구리, 아연도 강판, 알루미늄의 각각의 금속시편들을 상기 샘플1 내지 샘플10에 의한 기화성 방청필름으로 밀봉 포장한 후, 500㎖ 비이커에 증류수 30ml를 넣고 루사이트에 상기 샘플1 내지 샘플10으로 밀봉 포장된 금속시편을 넣고 비이커 입구를 랩필름으로 감싸서 밀봉시킨 후, 섭씨 40도, 16시간 실온에서 8시간을 1Cycle로 하여, 45Cycle 실험 후 상기 금속 시편들에 대해서 발청 발생 여부를 관찰한 결과이다.In the rust-preparation experiment shown in Table 1, each metal specimen of carbon steel, copper, galvanized steel sheet, and aluminum was sealed-packed with a vaporizable rustproof film according to Samples 1 to 10, and 30 ml of distilled water was added to a 500 ml beaker. Put the metal specimens sealed with Samples 1 to 10 at the site and wrap the beaker inlet with a wrap film to seal it.Then, 8 hours at 40 degrees Celsius, 16 hours at room temperature, 1 cycle, and after 45 cycle experiment on the metal specimens This is the result of observing whether or not rust occurred.
상기 표 1에서 알 수 있듯이, 샘플1의 기화성 방청필름의 경우 모든 금속류에는 방청 효과가 없고, 샘플2 및 샘플3의 기화성 방청필름의 경우 철금속류인 탄소강에는 어느 정도 방청 효과가 있으나, 비철금속류에는 방청 효과가 없으며, 샘플4의 기화성 방청필름의 경우 탄소강과 알루미늄에는 방청 효과가 없고, 샘플5의 기화성 방청필름의 경우 탄소강과 구리에는 방청 효과가 없고, 샘플6 및 샘플7의 기화성 방청필름의 경우 탄소강을 제외하고 나머지 금속류에는 어느 정도 방청 효과가 있으며, 샘플8의 기화성 방청필름의 경우 탄소강을 제외하고 나머지 금속류에는 방청 효과가 좋으며, 샘플9의 기화성 방청필름의 경우 탄소강에도 어느 정도 방청 효과가 좋고, 나머지 금속류에는 방청 효과가 좋으며, 샘플10의 경우 모든 금속류에 좋은 방청 효과를 나타내고 있음을 알 수 있다.As can be seen in Table 1, in the case of vaporized rustproof film of Sample 1, there is no rust prevention effect for all metals, and in the case of vaporized rustproof films of Samples 2 and 3, there is some anti-rust effect for carbon steel, which is ferrous metals, but not for nonferrous metals. There is no rust prevention effect, and the vaporization rust prevention film of Sample 4 has no rust prevention effect on carbon steel and aluminum, and the vaporization rust prevention film of Sample 5 has no rust prevention effect on carbon steel and copper, and the vaporization rust prevention films of Samples 6 and 7 Except for carbon steel, the other metals have some anti-rust effect, and in case of vaporized antirust film of Sample 8, the anti-rust effect is good for the remaining metals except for carbon steel. Antirust effect is good for the remaining metals, and Sample 10 shows good antirust effect for all metals. It can be seen that out.
따라서, 본 발명에 따라 제조된 기화성 방청필름은 철 및 비철금속류의 방청 효과에 탁월함을 알 수 있다.Therefore, it can be seen that the vaporizable antirust film prepared according to the present invention is excellent in the antirust effect of iron and nonferrous metals.
다음의 표 2는 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 연성(mild steel)에 대한 방청실험에 대한 비교결과를 보여주고 있다. Table 2 below shows a comparison result of the antirust test for mild steel using the vaporizable antirust film according to Samples 1 to 10.
상기 표 2에 나타난 방청실험은 샘플1 내지 샘플10의 각각의 기화성 방청 필름 2개를 1000㎖ 삼각플라스크에 장착하고, 연성(mild steel) 시편을 고무마개에 조립하고, 실온에서 20시간 방치한 후 글리세롤(GLYCEROL)과 증류수를 1:2 비율로 혼합한 용액 10㎖를 넣고 2시간 후에 온도 40℃의 항온기에 넣고 2시간 경과 후 발청여부를 관찰한 결과이다.In the antirust test shown in Table 2, two vaporized antirust films of each of Samples 1 to 10 were mounted in a 1000 ml Erlenmeyer flask, and a soft steel specimen was assembled to a rubber stopper, and left at room temperature for 20 hours. 10 ml of a mixture of glycerol (GLYCEROL) and distilled water at a ratio of 1: 2 was added, and after 2 hours, the result was placed in a thermostat at 40 ° C. and observed for 2 hours.
상기 표 2에서 샘플1과 샘플4 내지 샘플8의 기화성 방청필름은 모두 녹발생등급이 그레이드 0이고, 샘플2, 샘플3 및 샘플9의 기화성 방청필름은 모두 녹발생등급이 그레이드 2이고, 본 발명에 따른 샘플10의 기화성 방청필름은 녹발생등급이 그레이드 3인 것을 알 수 있다.In Table 2, all of the vaporizable rust preventive films of Samples 1 and 4 to 8 have a rust generation grade of Grade 0, and all of the vaporizable rust preventive films of Samples 2, 3 and 9 have a rust generation grade of Grade 2, and the present invention. It can be seen that the vaporizable antirust film of Sample 10 according to the rust generation grade is Grade 3.
즉, 도 2의 녹발생등급에 따른 부식의 정도를 나타낸 녹발생 등급표에 도시된 바와 같이, 녹발생등급이 그레이드 0는 30%이상 부식이 발생하는 경우의 등급을 의미하며, 그레이드 1은 5∼30% 부식이 발생하는 경우의 등급을 의미하며, 그레이드 2는 5%이하로 부식이 발생하는 경우의 등급을 의미하며, 그레이드 3은 부식이 전혀 발생하지 않는 경우의 등급을 의미한다. That is, as shown in the rust generation grade table showing the degree of corrosion according to the rust generation grade of FIG. 2, the rust generation grade is grade 0 means the grade when the corrosion occurs more than 30%, grade 1 is 5 It means the grade when ˜30% corrosion occurs, the grade 2 means the grade when the corrosion occurs less than 5%, and the grade 3 means the grade when no corrosion occurs at all.
따라서, 본 발명에 따라 제조되는 샘플10의 기화성 방청필름의 녹발생등급은 3으로 카본함량이 0.3% 미만인 연성 금속류에는 부식이 전혀 발생되지 않는다.Therefore, the rusting grade of the vaporizable rustproof film of Sample 10 prepared according to the present invention is 3, and no corrosion occurs in soft metals having a carbon content of less than 0.3%.
다음의 표 3은 상기 샘플1 내지 샘플10에 의한 기화성 방청필름을 사용하여 탄소강(carbon steel)에 대한 방청실험에 대한 비교결과를 보여주고 있다.Table 3 below shows a comparison result of the antirust test on carbon steel using the vaporizable antirust film according to Samples 1 to 10.
상기 표 3에 나타난 방청실험은 샘플1 내지 샘플10의 각각의 기화성 방청 필름 2개를 1000㎖ 삼각플라스크에 장착하고, 탄소강 시편(DIN EN-10025)을 고무마개에 조립하고, 실온에서 20시간 방치한 후 글리세롤(GLYCEROL)과 증류수를 1:2 비율로 혼합한 용액 10㎖를 넣고 2시간 후에 온도 40℃의 항온기에 넣고 2시간 경과 후 발청여부를 관찰한 결과이다.In the antirust test shown in Table 3, two vaporizable antirust films of each of Samples 1 to 10 were mounted on a 1000 ml Erlenmeyer flask, and carbon steel specimens (DIN EN-10025) were assembled on a rubber stopper and left at room temperature for 20 hours. After that, put 10 ml of a solution of glycerol (GLYCEROL) and distilled water in a ratio of 1: 2, and after 2 hours, put it in an incubator at a temperature of 40 ° C. and observe whether it was rusted after 2 hours.
상기 표 3에서 샘플1과 샘플4 내지 샘플8의 기화성 방청필름은 모두 녹발생등급이 그레이드 0이고, 샘플2, 샘플3 및 샘플9의 기화성 방청필름은 모두 녹발생등급이 그레이드 2이고, 본 발명에 따른 샘플10의 기화성 방청필름은 녹발생등급이 그레이드 3인 것을 알 수 있다.In Table 3, all of the vaporizable rust preventive films of Samples 1 and 4 to 8 have a rust generation grade of Grade 0, and all of the vaporizable rust preventive films of Samples 2, 3, and 9 have a rust generation grade of Grade 2, and the present invention. It can be seen that the vaporizable antirust film of Sample 10 according to the rust generation grade is Grade 3.
따라서, 본 발명에 따라 제조되는 샘플10의 기화성 방청필름은 탄소강에 사용할 경우 녹발생등급은 3으로 부식이 전혀 발생되지 않는다.Therefore, the vaporizable rustproof film of Sample 10 prepared according to the present invention has a rusting grade of 3 when used in carbon steel and no corrosion occurs.
다음의 표 4는 상기 샘플1 내지 샘플10에 의한 기화성 방청필름에 대해 크레이그 실험(Kreig test) 방법에 의해 구리와 탄소강에 대한 방청실험에 대한 비교결과를 보여주고 있다. The following Table 4 shows a comparison result of the antirust test for copper and carbon steel by the Craig test method for the vaporizable antirust film according to the samples 1 to 10.
○: 발청없음, Ⅹ: 발청, △: 5% 이내 발청 ○: No callout, Ⅹ: Requested, △: Within 5%
상기 표 4에 나타난 방청비교실험은 500㎖ 비이커에 루사이트(lucite)를 사용하여 샘플1 내지 샘플10의 기화성 방청필름(6.5cmx15cm)를 각각 장착한 후 증류수 30㎖를 넣고 밀봉하여 섭씨 60도의 항온기에 40분 넣어둔 후 꺼내어 실온에서 30분 식힌 후 구리 및 탄소강의 금속시편을 비이커 속의 루사이트에 넣고 섭씨 60도의 항온기에 1 시간 넣은 후, 실온에서 30분동안 방치하는 과정을 2번 반복하여 발청 발생 여부를 관찰한 결과이다.In the antirust test shown in Table 4, a vaporized antirust film (6.5cmx15cm) of Samples 1 to 10 was mounted in a 500ml beaker using lucite, and 30ml of distilled water was sealed and sealed to a thermostat of 60 degrees Celsius. After 40 minutes, remove it, cool it for 30 minutes at room temperature, and then put the copper and carbon steel metal specimens into the lucite in a beaker, put it in a thermostat at 60 degrees Celsius for 1 hour, and leave it for 30 minutes at room temperature. It is a result of observing the occurrence.
상기 표 4에서 알 수 있듯이, 샘플1, 샘플4 내지 샘플6의 기화성 방청필름의 경우 구리 및 탄소강에 모두 발청이 발생되어 방청 효과가 없고, 샘플2 및 샘플3의 기화성 방청필름의 경우 구리에는 발청이 발생되나 탄소강에는 발청이 발생되지 않으며, 샘플7의 기화성 방청필름의 경우 탄소강에는 발청이 발생되나 구리에는 발청이 발생되지 않으며, 샘플8 내지 샘플10은 구리와 탄소강 모두 발청에 효과가 좋은 것을 알 수 있다.As can be seen from Table 4, in the case of the vaporizable rustproof film of Sample 1, Samples 4 to 6, the rust preventive effect is generated in both copper and carbon steel, there is no rust preventive effect, and in the case of the vaporizable rustproof film of Sample 2 and Sample 3 Blue is generated but no carbon steel is produced, and in the case of the vaporized rustproof film of Sample 7, carbon steel is produced but copper is not generated, and Samples 8 to 10 are excellent in both copper and carbon steel. Can be.
그러나, 본 발명에 따라 제조된 샘플10의 기화성 방청필름의 경우 다름 샘플들의 방청필름에 비해 구리 및 탄소강에 방청 효과가 탁월함을 알 수 있다.However, in the case of the vaporizable rustproof film of Sample 10 prepared according to the present invention, it can be seen that the rustproof effect is superior to copper and carbon steel as compared to the rustproof films of the following samples.
상기와 같이 표 1 내지 표 4에 따른 방청실험에 의해 알 수 있듯이, 본 발명에 따라 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨, 산화아연 및 옥탄산으로 제1혼합물을 형성하고, 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하여 제조되는 기화성 방청필름의 경우 인체에 유해한 벤조트리아졸을 사용하지 않고서도 철 및 비철금속류의 모든 금속에 탁월한 방청력을 가지고 있음을 알 수 있다.As can be seen by the antirust test according to Tables 1 to 4 as described above, according to the present invention to form a first mixture of sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid, silicon dioxide in the first mixture Vaporized rust preventive film produced by mixing and stirring polyethylene wax, zinc stearate and polyethylene resin to form a second mixture provides excellent anti-rusting property to all metals of iron and nonferrous metals without using benzotriazole, which is harmful to human body. It can be seen that
Claims (2)
벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연을 각각 분쇄한 후, 분쇄된 벤조산나트륨, 하이드로퀴논, 소르빈산칼륨 및 산화아연과 옥탄산을 혼합 교반하여 제1혼합물을 형성하는 제1혼합교반단계(S10);
상기 제1혼합물에 이산화규소, 폴리에틸렌왁스, 스테아르산아연 및 폴리에틸렌수지를 혼합 교반하여 제2혼합물을 형성하는 제2혼합교반단계(S20): 및
상기 제2혼합물을 필름압출기에 의해 압출시키는 압출단계(S30)를 구비한 것을 특징으로 하는 기화성 방청필름 제조방법.
In the method of manufacturing a vaporizable rust-proof film to prevent the corrosion of ferrous or non-ferrous metals,
After pulverizing sodium benzoate, hydroquinone, potassium sorbate and zinc oxide, respectively, and mixing and stirring the ground sodium benzoate, hydroquinone, potassium sorbate, zinc oxide and octanoic acid to form a first mixture (S10). );
A second mixing and stirring step (S20) of forming a second mixture by mixing and stirring silicon dioxide, polyethylene wax, zinc stearate and polyethylene resin with the first mixture:
Evaporable anti-rust film production method characterized in that it comprises an extrusion step (S30) for extruding the second mixture by a film extruder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020180067440A KR102148738B1 (en) | 2018-06-12 | 2018-06-12 | manufacturing method of volatile corrosion inhibitor film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020180067440A KR102148738B1 (en) | 2018-06-12 | 2018-06-12 | manufacturing method of volatile corrosion inhibitor film |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20190141047A true KR20190141047A (en) | 2019-12-23 |
KR102148738B1 KR102148738B1 (en) | 2020-08-28 |
Family
ID=69051934
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020180067440A KR102148738B1 (en) | 2018-06-12 | 2018-06-12 | manufacturing method of volatile corrosion inhibitor film |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR102148738B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115368658A (en) * | 2022-09-16 | 2022-11-22 | 宜兴市华裕塑料包装有限公司 | Comprehensive antirust film capable of being used for easily rusting storage cabinet and preparation method |
CN115960408A (en) * | 2022-12-21 | 2023-04-14 | 青岛鑫盈鑫包装材料有限公司 | Multifunctional environment-friendly gas-phase antirust master batch and preparation method and application thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20220167883A (en) | 2021-06-15 | 2022-12-22 | 김건한 | Manufacturing Method of Volatile Corrosion Inhibiting Pack for Electric Car which doesn't have dust particles |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040030155A (en) * | 2001-08-17 | 2004-04-08 | 니혼 파커라이징 가부시키가이샤 | Treating agent for forming protective coating and metallic material having protective coating |
KR100598152B1 (en) | 2004-05-10 | 2006-07-07 | 주식회사 키러스트 | Volatile Corrosion Inhibitor Film and Production Method thereof |
KR20100011081A (en) * | 2008-07-24 | 2010-02-03 | (주)선우팩 | Biodegradable volatile corrosion inhibitor film manufacturing method |
KR20100129861A (en) * | 2009-06-02 | 2010-12-10 | (주)선우팩 | Biodegradable volatile corrosion inhibitor film manufacturing method for packing silver, copper and aluminum products |
KR20120079643A (en) * | 2011-01-05 | 2012-07-13 | 주식회사 이디크린 | Corrugated cardboard with rust resistance and manufaturing method therefor |
KR20130119994A (en) * | 2009-11-20 | 2013-11-01 | 미쓰이 가가쿠 가부시키가이샤 | Adhesive composition for soft tissue, adhesive composition for covering wounds, or wound covering agent composition |
KR20150002108A (en) * | 2013-06-28 | 2015-01-07 | 영흥철강주식회사 | method of manufacturing anticorrosive polymeric resins |
KR20160022547A (en) | 2014-08-20 | 2016-03-02 | (주)피이엠 | Volatile Corrosion Inhibitor Film and Production Method thereof |
-
2018
- 2018-06-12 KR KR1020180067440A patent/KR102148738B1/en active IP Right Grant
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040030155A (en) * | 2001-08-17 | 2004-04-08 | 니혼 파커라이징 가부시키가이샤 | Treating agent for forming protective coating and metallic material having protective coating |
KR100598152B1 (en) | 2004-05-10 | 2006-07-07 | 주식회사 키러스트 | Volatile Corrosion Inhibitor Film and Production Method thereof |
KR20100011081A (en) * | 2008-07-24 | 2010-02-03 | (주)선우팩 | Biodegradable volatile corrosion inhibitor film manufacturing method |
KR100986695B1 (en) | 2008-07-24 | 2010-10-08 | (주)선우팩 | biodegradable volatile corrosion inhibitor film manufacturing method |
KR20100129861A (en) * | 2009-06-02 | 2010-12-10 | (주)선우팩 | Biodegradable volatile corrosion inhibitor film manufacturing method for packing silver, copper and aluminum products |
KR101220879B1 (en) | 2009-06-02 | 2013-01-11 | (주)조은산업 | biodegradable volatile corrosion inhibitor film manufacturing method for packing silver, copper and aluminum products |
KR20130119994A (en) * | 2009-11-20 | 2013-11-01 | 미쓰이 가가쿠 가부시키가이샤 | Adhesive composition for soft tissue, adhesive composition for covering wounds, or wound covering agent composition |
KR20120079643A (en) * | 2011-01-05 | 2012-07-13 | 주식회사 이디크린 | Corrugated cardboard with rust resistance and manufaturing method therefor |
KR20150002108A (en) * | 2013-06-28 | 2015-01-07 | 영흥철강주식회사 | method of manufacturing anticorrosive polymeric resins |
KR20160022547A (en) | 2014-08-20 | 2016-03-02 | (주)피이엠 | Volatile Corrosion Inhibitor Film and Production Method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115368658A (en) * | 2022-09-16 | 2022-11-22 | 宜兴市华裕塑料包装有限公司 | Comprehensive antirust film capable of being used for easily rusting storage cabinet and preparation method |
CN115368658B (en) * | 2022-09-16 | 2023-08-01 | 宜兴市华裕塑料包装有限公司 | Comprehensive antirust film capable of easily rusting preservation cabinet and preparation method |
CN115960408A (en) * | 2022-12-21 | 2023-04-14 | 青岛鑫盈鑫包装材料有限公司 | Multifunctional environment-friendly gas-phase antirust master batch and preparation method and application thereof |
Also Published As
Publication number | Publication date |
---|---|
KR102148738B1 (en) | 2020-08-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR20190141047A (en) | manufacturing method of volatile corrosion inhibitor film | |
JP5484718B2 (en) | Corrosion-inhibiting substance composition and method for producing the same | |
CN104761786B (en) | A kind of phytic acid type gas-phase anti-rust master batch and its preparation method and application | |
KR100825277B1 (en) | Volatile corrosion inhibitor and the manufacturing method thereof | |
CA3089679A1 (en) | Corrosion protection for metallic substrates | |
WO2003012170A1 (en) | Vapor-phase corrosion-inhibitors and method for preparing the same | |
CN108385111B (en) | Composite vapor phase corrosion inhibitor and preparation method and application thereof | |
KR100598152B1 (en) | Volatile Corrosion Inhibitor Film and Production Method thereof | |
KR100934197B1 (en) | Corrosion inhibitor for biodegradable anti-corrosion resin composition, biodegradable anti-corrosion resin composition and anti-corrosion film comprising the same, and method of manufacturing the anti-corrosion film | |
KR20200053666A (en) | manufacturing method of volatile corrosion inhibitor pack and volatile corrosion inhibitor emitter using the same | |
KR101160848B1 (en) | High performance volatile corrosion inhibitor powder and manufacture for the same | |
KR20110129901A (en) | Acidic oxidant-containing composition having aluminum corrosion-suppressing effect and use thereof | |
KR102071886B1 (en) | manufacturing method of volatile corrosion inhibitor film | |
EP1916276A1 (en) | Packaging | |
CN104311969A (en) | Triethanolamine N-coco acy-L-glutamate volatile corrosion inhibitor (VCI) resin, as well as preparation method and application thereof | |
KR20120093059A (en) | Corrosion inhibitor | |
JP2012001799A (en) | Rust prevention film | |
KR102192501B1 (en) | Manufacturing method of corrugated pad which has anti-rust function and anti static function | |
CN104451698A (en) | Metal rust inhibitor for transformer and preparation method of metal rust inhibitor | |
KR101533323B1 (en) | Corrosion inhibitor composition and anti-corrosion coating film containing the same | |
KR101661801B1 (en) | Volatile corrosion inhibitor industrial packaging wrap and manufacturing method of thereof | |
KR20080111244A (en) | Volatile corrosion inhibitor resin manufacturing method | |
CN111040827A (en) | Organic carboxylic acid compound, preparation method and steel plate water-based processing fluid | |
CN105386023A (en) | Water-soluble anti-rusting agent | |
KR20160022547A (en) | Volatile Corrosion Inhibitor Film and Production Method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right |