KR102144357B1 - Manufacturing method of lactobacillus fermented sesame seeds - Google Patents
Manufacturing method of lactobacillus fermented sesame seeds Download PDFInfo
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- KR102144357B1 KR102144357B1 KR1020200016395A KR20200016395A KR102144357B1 KR 102144357 B1 KR102144357 B1 KR 102144357B1 KR 1020200016395 A KR1020200016395 A KR 1020200016395A KR 20200016395 A KR20200016395 A KR 20200016395A KR 102144357 B1 KR102144357 B1 KR 102144357B1
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- 235000003434 Sesamum indicum Nutrition 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 241000207961 Sesamum Species 0.000 title claims abstract 24
- 241000186660 Lactobacillus Species 0.000 title description 2
- 229940039696 lactobacillus Drugs 0.000 title description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims abstract description 108
- 238000000855 fermentation Methods 0.000 claims abstract description 82
- 230000004151 fermentation Effects 0.000 claims abstract description 82
- 241000894006 Bacteria Species 0.000 claims abstract description 55
- 235000014655 lactic acid Nutrition 0.000 claims abstract description 54
- 239000004310 lactic acid Substances 0.000 claims abstract description 54
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- 239000004475 Arginine Substances 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
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- 235000010469 Glycine max Nutrition 0.000 description 1
- 206010020772 Hypertension Diseases 0.000 description 1
- ODKSFYDXXFIFQN-BYPYZUCNSA-P L-argininium(2+) Chemical compound NC(=[NH2+])NCCC[C@H]([NH3+])C(O)=O ODKSFYDXXFIFQN-BYPYZUCNSA-P 0.000 description 1
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 1
- QIVBCDIJIAJPQS-VIFPVBQESA-N L-tryptophane Chemical compound C1=CC=C2C(C[C@H](N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-VIFPVBQESA-N 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- 235000009367 Sesamum alatum Nutrition 0.000 description 1
- QIVBCDIJIAJPQS-UHFFFAOYSA-N Tryptophan Natural products C1=CC=C2C(CC(N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- ODKSFYDXXFIFQN-UHFFFAOYSA-N arginine Natural products OC(=O)C(N)CCCNC(N)=N ODKSFYDXXFIFQN-UHFFFAOYSA-N 0.000 description 1
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- 239000003797 essential amino acid Substances 0.000 description 1
- 235000020776 essential amino acid Nutrition 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
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- 150000004665 fatty acids Chemical class 0.000 description 1
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- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 229930182817 methionine Natural products 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- 229910052711 selenium Inorganic materials 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/40—Fermented products; Products treated with microorganisms or enzymes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
- A23L3/44—Freeze-drying
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/135—Bacteria or derivatives thereof, e.g. probiotics
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
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- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/18—Fractionation
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
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Abstract
Description
본 발명은 유산균 발효 참깨 제조방법에 관한 것으로, 더욱 구체적으로는 볶음 참깨를 유산균 발효시켜 통상적인 통참깨 원형을 유지하면서 참깨의 고소한 맛과 발효식품 특유의 담백한 맛을 제공하고 참깨의 자체 산패를 방지하며, 이러한 발효 참깨를 음식물에 넣거나 뿌려주는 경우에 참깨의 내부에 침투된 유산균이 음식물에 전이되면서 유산균에 의해 부패균을 차단하면서 음식물의 보존 기간을 크게 연장할 수 있도록 한 유산균 발효 참깨 제조방법에 관한 것이다.The present invention relates to a method for producing lactic acid bacteria fermented sesame seeds, and more specifically, by fermenting roasted sesame seeds with lactic acid bacteria, while maintaining a typical whole sesame original shape, it provides a savory taste of sesame seeds and a light taste unique to fermented foods, and prevents sesame from rancidity itself. In the case of adding or sprinkling such fermented sesame seeds into food, lactic acid bacteria infiltrating the sesame seeds are transferred to food, blocking spoilage by lactic acid bacteria, and a method of manufacturing fermented sesame seeds with lactic acid bacteria that can greatly extend the preservation period of food. will be.
참깨는 참깨과(Pedaliaceae) 참깨속(Sesamum)에 속하는 1년생 초목(Sesamun indicum)으로 종자가 식품으로 사용된다. 특히 참깨는 유량식물중에서 건강에 좋은 식품으로 알려져 있으며, 중국의 고의서「신농본초경」에서는 참깨는 신장의 기능을회복하여 신체에 활력을 주는 식품이고, 오장의 기능을 보강하고 원기를 주며 체력을 튼튼하게 하고 성장을 촉진시키며, 뇌를 좋게 한다고 쓰여져 있다.Sesame seeds are Sesamun indicum belonging to the Sesamum genus of the Sesame family (Pedaliaceae) and their seeds are used as food. In particular, sesame seeds are known as healthy foods among the vegetative plants, and in the Chinese textbook "Shinnongbonchogyeong", sesame seeds are a food that restores the function of the kidneys and gives vitality to the body. It is written that it strengthens, promotes growth, and improves the brain.
참깨의 주요 성분은 지질 52%, 단백질 24%, 당질 15%, 섬유질 3% 등으로 구성되어있다. 참깨 단백질의 아미노산 조성을 보면 참깨의 필수아미노산은 FAO의 필요값을 충분히 충족시키고 있으며, 특히 메티오닌과 아르기닌, 트립토판이 많은 특징을 보이고 있다. 이들 외에도 칼슘이 1% 내외로 존재하는데, 밀가루의 002%, 쌀의 001% 나 콩의 02%에 비하여 매우 많이 존재하고 있다. 기타 미량 성분으로서 철, 셀레늄 등이 풍부하고, 비타민류는 B1, B2등이 상당히 많고 E도 풍부하며, 식물성 지방산을 많이 함유하고 있어 고혈압 예방 등에 효과가 있는 것으로 알려져 있다.The main components of sesame are composed of 52% lipid, 24% protein, 15% sugar, and 3% fiber. Looking at the amino acid composition of sesame protein, the essential amino acids of sesame seeds sufficiently satisfy the required value of FAO, and in particular, methionine, arginine, and tryptophan show many characteristics. In addition to these, calcium is present in around 1%, which is very much compared to 002% in flour, 001% in rice, and 02% in soybeans. Other trace components are rich in iron and selenium, and vitamins contain a lot of B1, B2, and E, and are known to be effective in preventing hypertension because they contain a lot of vegetable fatty acids.
참깨는 참기름으로도 많이 사용되고 있지만, 볶음 참깨는 고소한 맛과 향이 있기 때문에 나물이나 국, 김밥 등과 같은 음식물에 넣거나 뿌려서 씹히는 느낌과 미관을 좋게 하고 식감을 높이는 고급 향신료로도 많이 사용되고 있는바, 본 발명에서는 상기와 같은 볶음 참깨의 특성을 충분히 살리면서 음식물의 보존 기간 연장 등과 같은 효과를 얻을 수 있도록 함에 있다.Sesame seeds are also widely used as sesame oil, but because fried sesame seeds have a savory taste and aroma, they are often added or sprinkled in foods such as vegetables, soups, and kimbap to improve the chewy feel and appearance, and are also widely used as high-quality spices to enhance texture. In the above, the properties of the roasted sesame seeds can be sufficiently utilized, while an effect such as extending the preservation period of food can be obtained.
본 발명의 목적은 볶음 참깨와, 탈지박 분말에 분유 및 유산균 발효유, 물을 넣고 이를 교반하여 골고루 혼합시킨 발효 혼합물을 만든 다음 발효기를 통해 발효시키는 과정에서 유산균이 참깨의 표피를 통과하여 유산균이 내부에 침투되는 흡착이 이루어지도록 하며, 이러한 발효과정을 거친 발효 혼합물을 건조시킨 다음 참깨의 표피에 부착된 발효물을 탈락시켜 통참깨만을 선별하는 과정으로 이루어진 유산균 발효 참깨를 제공함에 있다.An object of the present invention is to make a fermentation mixture obtained by adding powdered milk and lactic acid bacteria fermented milk and water to roasted sesame seeds and skim meal powder, and stirring them to make a fermentation mixture, and then fermenting them through a fermenter. It is intended to provide lactic acid fermented sesame seeds consisting of a process of selecting only whole sesame seeds by drying the fermentation mixture that has passed through the fermentation process and then dropping the fermented product attached to the epidermis of the sesame.
본 발명은 볶음 참깨, 탈지박 분말, 분유, 유산균 발효 수액을 각각 준비하는 단계; 상기 준비된 볶음 참깨와 탈지박 분말에 분유, 유산균 발효 수액을 넣고 이를 교반하여 발효 혼합물을 만드는 단계; 상기 발효 혼합물을 발효기에서 넣고 발효시키는 단계; 상기 발효과정을 거친 발효 혼합물을 건조시키는 단계; 상기 건조과정을 거친 발효 혼합물에서 참깨의 표피에 부착된 발효물을 탈락시키고 통참깨만을 선별하는 단계;로 이루어진 유산균 발효 참깨 제조방법을 특징으로 한다.The present invention comprises the steps of preparing roasted sesame seeds, skim meal powder, milk powder, and fermented lactic acid bacteria sap, respectively; Adding powdered milk and lactic acid bacteria fermentation sap to the prepared stir-fried sesame seeds and skim leaf powder and stirring them to prepare a fermentation mixture; Putting the fermentation mixture in a fermentor and fermenting it; Drying the fermentation mixture that has undergone the fermentation process; It characterized in that the lactic acid bacteria fermented sesame production method comprising the step of removing the fermented product adhered to the epidermis of sesame seeds from the fermentation mixture after the drying process and selecting only whole sesame.
상기 발효 혼합물을 만드는 단계에서는; 볶음 참깨 40~70 중량부, 탈지박 분말 10~20 중량부, 분유 5~10 중량부에 유산균 발효유 1~5 중량부, 물 10~40 중량부로 된 유산균 발효 수액을 넣고 이를 교반하여 혼합한 것을 특징으로 한다.In the step of making the fermentation mixture; 40 to 70 parts by weight of roasted sesame seeds, 10 to 20 parts by weight of skim powder, 5 to 10 parts by weight of powdered milk, 1 to 5 parts by weight of lactic acid bacteria fermented milk, and 10 to 40 parts by weight of water were added and mixed by stirring It features.
상기 발효단계에서는; 발효 혼합물을 발효조에 투입하여 35℃ 내지 40℃의 발효조건에서 60~80시간 동안 발효시키는 것을 특징으로 한다.In the fermentation step; It is characterized in that the fermentation mixture is put into a fermentor and fermented for 60 to 80 hours under fermentation conditions of 35 to 40°C.
상기 건조단계에서는; 상기 발효단계를 거친 발효 혼합물을 영하 30~60℃ 이하의 온도에서 50~72시간 동안 동결 건조시키는 것을 특징으로 한다.In the drying step; It characterized in that the fermentation mixture subjected to the fermentation step is freeze-dried for 50 to 72 hours at a temperature of -30 to 60°C or less.
상기 발효 참깨 선별단계에서는; 상기 건조된 발효 혼합물을 스크린 메쉬가 구비된 진동선별기에 투입하여 진동선별기의 진동시에 참깨의 표피에 부착된 발효물이 탈락되어 스크린 메쉬를 통해 분리가 되고 통참깨만을 수득하도록 한 것을 특징으로 한다.In the fermented sesame selection step; It is characterized in that the dried fermentation mixture is put into a vibrating separator equipped with a screen mesh, and when the vibrating separator is vibrated, the fermented product adhering to the skin of the sesame is removed, separated through the screen mesh, and only whole sesame seeds are obtained.
본 발명에 의한 유산균 발효 참깨는 통상적인 통참깨와 같은 원형을 그대로 유지하면서 참깨의 고소한 맛과 발효식품 특유의 담백한 맛을 얻을 수 있고, 유산균에 의해 부패균의 생성을 억제하는 작용으로 참깨의 자체 산패를 방지하는 효과가 있다.The lactic acid bacteria fermented sesame according to the present invention can obtain the savory taste of sesame seeds and the light taste peculiar to fermented foods while maintaining the same original shape as ordinary whole sesame seeds, and inhibit the production of spoilage bacteria by lactic acid bacteria. It has the effect of preventing.
또, 본 발명의 발효 참깨를 음식물에 넣거나 뿌려주는 경우에 참깨의 씹히는 느낌과 미관을 좋게 하면서 참깨의 내부에 침투된 유산균이 음식물에 전이되는 유산균으로 부패균을 차단시켜 음식물의 보존 기간을 크게 연장할 수 있는 효과가 있다.In addition, when the fermented sesame seeds of the present invention are added or sprinkled in food, the lactic acid bacteria penetrated into the sesame seeds are transferred to the food while improving the chewiness and aesthetics of the sesame seeds. It can have an effect.
도 1은 본 발명에 의한 유산균 발효 참깨의 제조공정을 나타낸 블록도.
도 2는 본 발명에 의해 제조된 유산균 발효 참깨의 유산균수를 나타내는 시험성적서.1 is a block diagram showing the manufacturing process of lactic acid bacteria fermented sesame seeds according to the present invention.
Figure 2 is a test report showing the number of lactic acid bacteria fermented sesame seeds prepared by the present invention.
이하 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다. 그리고 본 발명을 설명함에 있어서, 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Further, in describing the present invention, when it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
본 발명의 유산균 발효 참깨는, 볶음 과정을 거친 참깨와, 참기름을 분리하고 남은 탈지박을 미세 분쇄하여서된 탈지박 분말, 분유, 유산균 발효 수액을 각각 준비하는 단계(S1); 상기 참깨와 탈지박 분말에 분유, 유산균 발효 수액을 넣고 이를 교반하여 발효 혼합물을 만드는 단계(S2); 상기 발효 혼합물을 발효기에서 넣고 발효시키는 단계(S3); 상기 발효과정을 거친 발효 혼합물을 동결 건조시키는 단계(S4); 상기 건조과정을 거친 발효 혼합물에서 참깨의 표피에 부착된 발효물을 탈락시키고 통참깨만을 선별하는 단계(S5);로 이루어져 있다. The lactic acid bacteria fermented sesame seeds of the present invention are prepared by separating the sesame seeds and sesame oil that have undergone a roasting process and then finely pulverizing the remaining skim meal to prepare skim meal powder, milk powder, and lactic acid bacteria fermentation sap (S1); Putting powdered milk and lactic acid bacteria fermentation sap into the sesame and skim meal powder and stirring them to make a fermentation mixture (S2); Putting the fermentation mixture in a fermentor and fermenting it (S3); Freeze-drying the fermentation mixture through the fermentation process (S4); It consists of a step (S5) of removing the fermented product adhered to the epidermis of sesame seeds from the fermentation mixture that has undergone the drying process and selecting only whole sesame seeds.
상기 볶음 참깨는 국내산 참깨를 시중에서 구입하여 정선, 세척 한 후 건조시킨 다음 볶음솥 150~200℃의 온도에서 5~20분간 볶아 멸균과정을 거쳐서 된 참깨를 사용한다.For the roasted sesame seeds, domestic sesame seeds are purchased on the market, selected, washed, dried, and then roasted in a stir-fry pot at a temperature of 150 to 200°C for 5 to 20 minutes, followed by sterilization.
또, 탈지박 분말은 상기 볶음 참깨를 만드는 것과 동일한 과정을 거친 볶음 참깨로 참기름을 제조한 후 얻어진 탈지박을 건조하고 이를 분쇄기에 넣어 미세 분말화하여서 된 탈지박 분말을 사용하며, 이러한 탈지박 분말은 발효 혼합물에 포함되어 유산균 발효과정에서 통참깨의 표피에 피착되어 유산균 활동을 더욱 활성화하고 유산균 증식을 촉진시켜 참깨 표피에 생성되는 공극을 통해 표피 내부에 유산균 침투가 용이하도록 한다.In addition, the defatted foil powder is prepared by preparing sesame oil from stir-fried sesame seeds that have gone through the same process as the roasted sesame seeds, and then dried the resulting skim foil and put it in a grinder to finely powder it. Silver is included in the fermentation mixture and adheres to the epidermis of whole sesame seeds during the fermentation process to further activate lactic acid bacteria activity and promote the proliferation of lactic acid bacteria to facilitate the penetration of lactic acid bacteria into the epidermis through pores created in the sesame epidermis.
상기 분유는 발효 혼합물에 포함되어 있는 유산균 발효유와 혼합되면서 분유의 유당이 분해되어 발효 혼합물이 발효되기 시작하는 초기 유산균 활성화를 촉진하여 발효 생성이 용이하도록 한다.The milk powder is mixed with the lactic acid bacteria fermented milk contained in the fermentation mixture, and the lactose of the milk powder is decomposed to promote initial activation of the lactic acid bacteria at which the fermentation mixture begins to ferment, thereby facilitating fermentation generation.
상기 유산균 발효 수액은 유산균 발효유에 물을 넣어 발효 혼합물의 유산균 발효시에 유산균 활동이 용이한 적정 농도를 갖도록 함에 있다.The lactic acid bacteria fermentation sap is made to have an appropriate concentration for easy lactic acid bacteria activity during the fermentation of the fermentation mixture by adding water to the lactic acid bacteria fermented milk.
상기 발효 혼합물을 만드는 단계에서는(S2); 볶음 참깨 40~70 중량부, 탈지박 분말 10~20 중량부, 분유 5~10 중량부에 유산균 발효유 1~5 중량부, 물 10~40 중량부로 된 유산균 발효 수액을 넣고 이를 교반하여 골고루 혼합된 발효 혼합물을 만든다.In the step of making the fermentation mixture (S2); 40 to 70 parts by weight of roasted sesame seeds, 10 to 20 parts by weight of skim meal powder, 5 to 10 parts by weight of powdered milk, 1 to 5 parts by weight of lactic acid bacteria fermented milk, and 10 to 40 parts by weight of water are added to the fermented sap and stirred to mix evenly. Make a fermentation mixture.
상기 발효단계에서는(S3); 상기와 같은 비율로 혼합된 발효 혼합물을 발효조에 투입하여 유산균이 사멸되지 않고 유산균 활성화가 될 수 있는 최적 온도에 해당하는 35℃ 내지 40℃의 발효조건에서 60~80시간 동안 발효시킨다.In the fermentation step (S3); The fermentation mixture mixed in the same ratio as described above is put into a fermentor and fermented for 60 to 80 hours in a fermentation condition of 35° C. to 40° C. corresponding to an optimum temperature at which lactic acid bacteria are not killed and lactic acid bacteria are activated.
상기와 같은 발효 혼합물의 발효과정에서 발효 혼합물에 포함된 참깨는 팽윤되는 과정에서 무수한 공극이 생성이 되고, 참깨의 표피에 피착되는 탈지박 분말의 유산균 증식작용으로 인하여 표피에 생성된 공극을 통해 표피 내부로 유산균이 침투되는 흡착이 이루어져면서 표피 내부는 유산균 발효가 이루어진다.During the fermentation process of the fermentation mixture as described above, in the process of swelling the sesame seeds contained in the fermentation mixture, countless pores are created, and the epidermis through the pores created in the epidermis due to the proliferation of lactic acid bacteria of the skim powder deposited on the epidermis of sesame seeds. The lactic acid bacteria are fermented inside the epidermis while the lactic acid bacteria are adsorbed inside.
상기 건조단계에서는(S4); 상기 발효단계를 거친 발효 혼합물을 영하 30~60℃ 이하의 온도에서 50~72시간 동안 동결 건조시킨다.In the drying step (S4); The fermentation mixture that has undergone the fermentation step is freeze-dried for 50 to 72 hours at a temperature of -30 to 60°C or less.
상기 발효 참깨를 선별하는 단계에서는(S5); 상기 건조단계를 거친 발효 혼합물은 스크린 메쉬가 구비된 진동선별기에 투입하여 진동선별기의 진동시에 참깨의 표피에 부착된 발효물이 탈락되어 스크린 메쉬를 통해 걸러낸 다음 통참깨만을 수득하는 선별작업을 한다.In the step of selecting the fermented sesame seeds (S5); The fermentation mixture that has gone through the drying step is put into a vibrating separator equipped with a screen mesh, and when the vibrating separator is vibrated, the fermented product adhering to the skin of sesame is removed and filtered through a screen mesh, and then only whole sesame seeds are obtained. .
상기에서 건조단계를 거친 발효 혼합물은 진동선별기에 투입하는 경우에 진동선별기의 강한 진동작용에 의해 참깨의 표피에 부착된 발효물은 쉽게 분리되는 탈락이 이루어지면서 스크린 메쉬에 의해 선별된 참깨는 통상의 통참깨와 같은 외관을 갖게 된다.When the fermentation mixture, which has undergone the drying step above, is introduced into the vibrating separator, the fermented product adhered to the skin of the sesame is easily separated by the strong vibration of the vibrating separator. It has a whole sesame-like appearance.
이하 본 발명을 실시예에 의해 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail by examples.
(발효 혼합물 준비단계)(Fermentation mixture preparation step)
1. 참깨를 정선, 세척 한 후 건조시킨 다음 150℃의 온도에서 10분간 볶은 볶음 참깨를 준비한다.1. Select sesame seeds, wash them, dry them, and prepare stir-fried sesame seeds roasted at 150℃ for 10 minutes.
2. 또 다른 볶음 참깨로 참기름을 제조한 후 얻어진 탈지박을 분쇄기에 넣어 미세 분말화하여서 된 탈지박 분말을 준비한다.2. After preparing sesame oil with another stir-fried sesame, put the obtained skim foil into a grinder and finely pulverize it to prepare a skim foil powder.
3. 탈지분유, 유산균 발효유에 물을 혼합한 발효 수액을 준비한다.3. Prepare fermented sap in which water is mixed with skim milk powder and fermented lactic acid bacteria.
(발효 혼합물을 만드는 단계)(Step of making fermentation mixture)
볶음 참깨 50 중량부, 탈지박 분말 15 중량부, 분유 7 중량부에 유산균 발효유 3 중량부, 물 25 중량부로 된 유산균 발효 수액을 넣고 이를 교반하여 골고루 혼합된 발효 혼합물을 만든다.50 parts by weight of roasted sesame seeds, 15 parts by weight of skim meal, and 7 parts by weight of powdered milk are added to 3 parts by weight of lactic acid bacteria fermented milk, and 25 parts by weight of water, and agitated to make a mixed fermentation mixture.
(발효 혼합물의 발효단계)(Fermentation step of fermentation mixture)
상기 단계를 거친 볶음 참깨, 탈지박 분말, 분유에 유산균 발효 수액이 혼합된 발효 혼합물을 발효조에 투입한 다음 발효온도 35℃에서 60시간 동안 발효하였다.The fermentation mixture obtained by mixing the roasted sesame seeds, skim meal powder, and milk powder and lactic acid bacteria fermentation sap after the above step was added to a fermentation tank, followed by fermentation at a fermentation temperature of 35° C. for 60 hours.
(발효 혼합물의 건조단계)(Drying step of fermentation mixture)
상기 발효과정을 거친 발효 혼합물을 동결 건조기에 투입하여 영하 40℃ 이하의 온도에서 60시간 동안 동결 건조하였다.The fermentation mixture subjected to the fermentation process was put into a freeze dryer and freeze-dried at a temperature of -40°C or less for 60 hours.
(발효 참깨 선별단계)(Fermented sesame seeds selection step)
상기 동결 건조된 발효 혼합물을 진동선별기에 투입하여 진동선별기의 진동작용으로 참깨의 표피에 부착되어 발효물은 탈락되면서 진동선별기의 스크린 메쉬에 의해 발효물은 분리시킨 다음 선별되는 통참깨를 수득하였다.The freeze-dried fermentation mixture was put into a vibrating separator, attached to the skin of sesame seeds by the vibrating action of the vibrating separator, and the fermented product was eliminated while separating the fermented product by the screen mesh of the vibrating separator to obtain whole sesame seeds.
(발효 참깨의 유산균수 시험)(Lactobacillus test of fermented sesame seeds)
상기와 같은 과정을 거쳐 제조된 유산균 발효 참깨의 유산균수를 확인하기 위해 한국식품과학연구원 부산지소에 의뢰하였븐 바, 이는 도 2의 시험성적서와 같이 발효 참깨의 유산균수는 1,100,000,000/g 임을 확인할 수 있었다.In order to check the number of lactic acid bacteria fermented sesame seeds produced through the above process, the number of lactic acid bacteria in the fermented sesame seeds was requested to be confirmed by the Busan branch of the Korea Food Science Research Institute, and as shown in the test report of FIG. there was.
이러한 본 발명의 볶음 참깨를 유산균 발효시켜서 된 발효 참깨는 통상적인 통참깨와 같은 원형을 그대로 유지하면서 참깨의 고소한 맛과 발효식품 특유의 담백한 맛을 얻을 수 있게 되었으며, 발효 참깨의 유산균에 의해 부패균의 생성을 억제하는 작용으로 참깨의 자체 산패를 방지하였다.Fermented sesame seeds produced by fermenting the roasted sesame seeds of the present invention with lactic acid bacteria retained the same original shape as ordinary whole sesame seeds, while obtaining a savory taste of sesame seeds and a light taste peculiar to fermented foods. The sesame seed rancidity was prevented by inhibiting its production.
특히, 본 발명에 의한 발효 참깨는 음식물에 넣거나 뿌려주는 경우에 참깨의 씹히는 느낌과 미관을 좋게 하고, 참깨의 내부에 침투된 유산균이 음식물의 수분에 의해 전이가 되면서 음식물에 골고루 퍼져 있는 유산균으로 부패균을 차단시켜 음식물의 보존 기간을 크게 연장할 수 있었다.In particular, the fermented sesame according to the present invention improves the chewy feel and aesthetics of sesame seeds when put in or sprinkled in food, and the lactic acid bacteria that have penetrated into the sesame are transferred by the moisture of the food and are spread evenly throughout the food. By blocking the food, the preservation period of food could be greatly extended.
이상에서 본 발명은 상기 실시예를 참고하여 설명하였지만 본 발명의 기술사상 범위 내에서 다양한 변형실시가 가능함은 물론이다.In the above, the present invention has been described with reference to the above embodiments, but it is of course possible to implement various modifications within the scope of the technical idea of the present invention.
S1 : 볶음 참깨, 탈지박 분말, 분유, 유산균 발효 수액을 각각 준비하는 단계
S2 : 볶음 참깨, 탈지박 분말, 분유, 유산균 발효 수액이 혼합된 발효 혼합물을 만드는 단계
S3 : 발효 혼합물을 발효기에서 넣고 발효시키는 단계
S4 : 발효과정을 거친 발효 혼합물을 건조시키는 단계
S5 : 건조과정을 거친 발효 혼합물에서 통참깨만을 선별하는 단계S1: Preparing each of roasted sesame seeds, skim meal powder, milk powder, and fermented lactic acid bacteria sap
S2: Making a fermentation mixture in which roasted sesame seeds, skim meal powder, milk powder, and lactic acid bacteria fermentation sap are mixed
S3: Putting the fermentation mixture in a fermentor and fermenting it
S4: Step of drying the fermentation mixture that has passed through the fermentation process
S5: Step of selecting only whole sesame seeds from the fermentation mixture that has gone through the drying process
Claims (5)
상기 준비된 볶음 참깨 40~70 중량부, 탈지박 분말 10~20 중량부, 분유 5~10 중량부에 유산균 발효유 1~5 중량부, 물 10~40 중량부로 된 유산균 발효 수액을 넣고 이를 교반하여 발효 혼합물을 만드는 단계(S2);
상기 발효 혼합물을 발효조에 투입하여 35℃ 내지 40℃의 발효조건에서 60~80시간 동안 발효시키는 단계(S3);
상기 발효단계를 거친 발효 혼합물을 영하 30~60℃ 이하의 온도에서 50~72시간 동안 동결 건조시키는 단계(S4);
상기 건조과정을 거친 발효 혼합물에서 참깨의 표피에 부착된 발효물을 탈락시키고 통참깨만을 선별하는 단계(S5);로 이루어진 유산균 발효 참깨 제조방법.
Preparing each of roasted sesame seeds, skim meal powder, milk powder, and fermented lactic acid bacteria sap (S1);
Fermented by stirring the prepared sap of fermented lactic acid bacteria containing 40 to 70 parts by weight of roasted sesame seeds, 10 to 20 parts by weight of skim meal powder, 5 to 10 parts by weight of powdered milk, and 1 to 5 parts by weight of lactic acid bacteria fermented milk and 10 to 40 parts by weight of water Making a mixture (S2);
Injecting the fermentation mixture into a fermentation tank and fermenting for 60 to 80 hours in a fermentation condition of 35 to 40 ℃ (S3);
Freeze-drying the fermentation mixture through the fermentation step at a temperature of -30 to 60°C or less for 50 to 72 hours (S4);
Step of removing the fermented product adhered to the epidermis of sesame seeds from the fermentation mixture that has undergone the drying process and selecting only whole sesame seeds (S5).
상기 발효 참깨 선별단계에서는(S5);
상기 건조된 발효 혼합물을 스크린 메쉬가 구비된 진동선별기에 투입하여 진동선별기의 진동시에 참깨의 표피에 부착된 발효물이 탈락되어 스크린 메쉬를 통해 분리가 되고 통참깨만을 수득하도록 한 것을 특징으로 하는 유산균 발효 참깨 제조방법.
The method of claim 1,
In the fermented sesame selection step (S5);
Lactic acid bacteria, characterized in that the dried fermentation mixture is put into a vibrating separator equipped with a screen mesh, and the fermented product adhering to the skin of the sesame is removed when the vibrating separator is vibrated and separated through the screen mesh to obtain only whole sesame seeds. Method for producing fermented sesame seeds.
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JPH11164678A (en) * | 1997-12-05 | 1999-06-22 | Suzuyo Kogyo Kk | Apparatus for separating seed leaf, hypocotyl and seed coat |
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